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Ron Bouman
Technical Director
Kuala Lumpur
Malaysia
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Specialist Services to the Oil & Gas and Petrochemical Industries
Established 1999 in Kuala Lumpur, Malaysia
pdmsmodeling
offshorelivingquarters
engineeringservices
as-built surveying
Catalogues, Specifications, Intelligent P&IDs and Pipe Spooling
Specialising in Architectural & Interior Design Works
Structural, Piping, Mechanical and E&I Services Design
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c l i ent s i nc l ude:
maj or pr oj ec t s:
2004 Malaysia
As-built Laser Scan survey and 3D PDMS modelling of Bintulu Stabiliser Plant 1 & 2
for MMC Oil & Gas Engineering & Shell Sarawak Berhad
2004 Indonesia
As-built Laser Scan survey and 3D PDMS modelling of Central Gathering Station I in Duri, Riau, Sumatra
for Caltex Pacific Indonesia
2003/2004 Malaysia/Vietnam
As-built Laser Scan survey and 3D PDMS modelling of riser tie-ins & Deck extension plus flow line/manifold modifications.
for Talisman Malaysia Limited
2003 Malaysia
As-built Laser Scan survey and 3D PDMS modelling of Pulai A offshore process platform.
for MMC Oil & Gas Engineering & Petronas Carigali Sdn Bhd
2002 Singapore
As-built Laser Scan survey, 3D modelling & verification with PDMS model of combined cycle power station.
for Alstom Power Sdn Bhd & Senoko Power Station Ltd
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Gas Manifold Extention
for
TALISMAN ENERGY
BS-A PLATFORM
Malaysia
pr oj ec t c ase st udy
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Project background:
Talisman Energy BS-A Platform
Location about 200km offshore Kota Baru(Malaysia
Vietnam Joint Development Area)
Better then expected production
Additional flow lines needed to be installed and existing
Gas manifolds needed to be extended.
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Client requirements:
No shutdown during installation of deck extension and
pipe spools
Installation window small
No work barge/boat available for any rework
Especially the deck extension had to fit. No room for any
mismatch.
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Scope of Work:
3D Laser Scan Survey and 3D Modelling of effected
areas (Manifolds, Wellheads, Water Injection, Drain
Vessel & Structure)
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Deliverables:
Registered Point Cloud
Semi Intelligent PDMS Model
Clash Report (New design verified against existing
conditions)
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Coordination:
Provide appointed Design Consultant with 3D As-Built
PDMS Model. (Engineering PDMS Model was available)
Verify and resolve any clashes between 3D As-Built
PDMS Model and Design consultants new design.
Dimensional verification of Fabricated (Tag welded)
Deck extension by appointed Fabricator.
Dimensional verification of Fabricated critical pipe
spools
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Planning and Logistics
Kuala Lumpur Kota BaruAirport (1 hour flight)
Kota BaruHelibase BS-A Platform (1 Hour Helicopter flight)
Depart 06.00 KL Arrive on the Platform 12.00 noon
Did it work out?
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Well no.
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2 Days later we arrived
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Manifold Area
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Wellhead Area
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Drain Vessel Water Injection Area
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Wor k f l ow
laser scanning at site
registering survey data on
platform
point cloud processing in
home office
3D model in cyclone
import to PDMS
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Malaysia
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Drain Vessel Area
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Manifold Area
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Manifold Area
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Manifold Area
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Turn around time for the Survey and Modeling:
3D Laser Scan Survey - 5 days (3 days of scanning, about 60 scans)
3D Modeling in Cyclone - 3 weeks
Transfer to PDMS and Labelling of objects 3 days
Clash Check 2 days (35 clashes/misalignments)
Completed within 6 weeks as per Schedule
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Survey at the fabrication yard
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Turn around time for Dimensional Verification of
Fabricated Deck extention and Pipe Spools:
Initial Dimensional Survey of Deck extension - 1 day survey
(25mm offset was measured against existing conditions)
Resurvey of Deck extension after 25mm correction 1 day
Dimensional Survey of critical pipe spools 1 day
Completed inclusive of Resurvey within 1 week
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Installation of Deck extention:
Perfect fit
Installation of Pipe spools:
Installation of the pipe spools is ongoing
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Thank you