Sinamics g120 Training Booklet en

www.siemens.
com/sinamics-g120
SINAMICS G120
Multimedia Training Package
I_DT_G120_Booklet_RZ.indd 1 04.04.2012 13:11:25
2
Required System Configuration CD-ROM
Processorwithmin.2GHz(dualcorerecommended)
1024MBRAM
Graphicscard(min.256MBmemoryrecommended)
Screenresolution:1280x1024px
OperatingSystems:
MicrosoftWindowsXP(ServicePack2orlater)
MicrosoftWindowsVista
MicrosoftWindows7
3
ThisbookletcontainsthesameinformationastheattachedCD.Still,wehighlyrecommendtoworkthroughthelearn-
ingprogrambeforeconsultingthebooklet.Themultimediatutorialisacomfortableandeasytounderstandintroduc-
tion to the converter family SINAMICS G120.
04/2012
6FC5095-0AA85-0BA0
SINAMICS G120
Training Booklet
Materials and tools
Thecomponentslistedbelowarepresentedinthisbooklet.Totestyourknowledgeontheactual
product,youhavethechoicebetweenthefollowingorderalternatives:
Training case
Product
SINAMICSG120trainingcase*
Order no.
6ZB2480-0CJ00
Single components
Product
SINAMICSG120PM240-2FSA0.55kW
SINAMICSG120CU240E-2
Motor(0.55kW)
SINAMICSPCConnectionKit-2
SINAMICSBOP-2
IntelligentOperatorPanelIOP
Screeningkit2
Order no.
6SL3210-1PE11-8AL0
6SL3244-0BB12-1BA1
1LA7096-4AA10
6SL3255-0AA00-2CA0
6SL3255-0AA00-4CA1
6SL3255-0AA00-4JA0
6SL3264-1EA00-0HA0
Optional components
Product
IOP/BOP-2doormountingkit
Order no.
6SL3256-0AP00-0JA0
In addition, you will need the following equipment:
PCwithUSBinterface
Switchescommerciallyavailable*
Potentiometercommerciallyavailable*
VariousM4screwsandnuts(lengthdependsoninstallationlocation)withsuitablescrewdriver/
wrenchcommerciallyavailable*
* The training case is a complete demo station including a motor, the power module of the converter, switches, lights and
a 230 V power supply connection.
Safety instructions
Validity
Theseinstructionsapplytothefollowingconverter:
Product
SINAMICS G120
Prerequisites
YouareproficientinworkingwiththeMicrosoftWindowsoperatingsystem.
Youareconversantwiththeprinciplesofelectronicsandelectricalengineering.
Warning
Dangerous currents and voltages!
The equipment contains dangerous voltages and controls potentially dangerous rotating mechanical
parts.Non-compliancewiththewarningsorfailuretofollowtheinstructionscontainedinthedocu-
mentationcanresultinlossoflife,severepersonalinjuryorseriousdamagetoproperty.
Takeparticularnoticeofthegeneralandregionalinstallationandsafetyregulationsregardingwork
ondangerousvoltageinstallations(e.g.EN50178)aswellastherelevantregulationsregardingthe
correctuseoftoolsandpersonalprotectiveequipment(PPE).
Qualified Personnel
Thedevice/systemmayonlybesetupandusedinconjunctionwiththisdocumentation.Commission-
ing and operation of a device/system may only be performed by qualified personnel. Within the con-
textofthesafetynotesinthisdocumentation,qualifiedpersonsaredefinedaspersonswhoare
authorizedtocommission,groundandlabeldevices,systemsandcircuitsinaccordancewithestab-
lished safety practices and standards.
Disclaimer of Liability
DependinguponthefirmwareandsoftwareversionoftheControlUnit,oftheOperatorPanelandof
theSTARTER,themasks,symbolsandmenusmaydiffer.Wehavereviewedthecontentsofthispubli-
cationtoensureconsistencywiththehardwareandsoftwaredescribed.Sincevariancecannotbe
precludedentirely,wecannotguaranteefullconsistency.However,theinformationinthispublica-
tionisreviewedregularlyandanynecessarycorrectionsareincludedinsubsequenteditions.
6
Welcome to the SINAMICS G120 Tutorial for First Time
Users. This tutorial will help acquaint you simply, quick-
ly and comfortably with the frequency converter. Well
take you step by step through installation, setting
parameters and initial start-up. We recommend that you
dont skip any chapters.
1
7
Converter family SINAMICS G120 0821
1.1 Components PowerModule 12
ControlUnit 13
OperatorPanel2(BOP-2/IOP) 14
1.2Mountingandwiring PowerModule 15
ControlUnit 18
OperatorPanels(BOP-2/IOP) 20
Operator Panels BOP-2 and IOP 2241
2.1 Basic functions The BOP-2 display 24
Menu structure 25
2.2WorkingwithBOP-2 Parameter list 27
Operating pattern 27
Function buttons 29
2.3Quickcommissioning Resettingtheconverter 30
Setting the control mode 31
Selecting line frequency 31
Entering motor data 32
Specifying application parameters 33
Saving and restoring data 35
2.4 Intelligent Operator Panel The device 37
WorkingwithIOP 38
STARTER software and PC 4273
3.1 Mounting and preparation CreatingaSTARTERproject 46
STARTERuserinterface 49
Loading converter data 50
3.2Parameterization Configurationwizard 54
Safety Integrated 58
Start motor data identification 62
3.3 Application cases Setting setpoint specifications 65
Saving data 67
Restoringfactorysettings 70
Appendix Download overview 75
8
This chapter will introduce the low-voltage SINAMICS
G120 converter. Youll learn about the main compo-
nents, hear about its structure and get some practice-
oriented insight about the assembly and wiring of the
frequency converter.
1
9
Converter family
SINAMICS G120
10
1.1 Components
The SINAMICS G120 frequency converter is modular.
It comprises of three basic components:
1 2
ThePowerModulesupplies
voltage to the motor
TheControlUnitcontrolsand
monitorsthePowerModule
Converter family SINAMICS G120: Components
11
3 +
TheBasicOperatorPanel(BOP-2)and
theIntelligentOperatorPanel(IOP)
are used to operate and monitor the
converter
TheoptionalPCConnectionKit-2
canalsobeusedtosetparameters,
operate and monitor the converter;
thekitisrequiredinordertoestablish
communicationbetweenaPCandthe
ControlUnit
EachControlUnitcanbefreely
combinedwitheachPower
Module.
NOTE
12
1
2
3
4
5
Power Module
Thedeviceisavailableinseveralsizes.Itspowerrangeisbetween0.37kWand250kW.
ThepictureshowsthePM240-2framesizeA.
Pleasechecktheratingplate
tomakesurethatthemodule
also meets your requirement
specifications.
NOTE
Ratingplate
Powerconnectors
Connectors/Brakingresistor
Motor connectors
PE terminals
1
2
2
5
5 4
4
3
3
13
1
2
3
3
1
6
4
2
5
8
8
8
7
4
5
6
7
8
Control Unit
TherearevariousdesignsfortheControlUnits.Theydifferprimarilyintermsofthecontrolterminal
assignmentsaswellasintermsofdifferentfieldbusinterfaces.Thistutorialwillusetheexampleofthe
CU240E-2ControlUnit.Itwasdevelopedforstand-aloneoperation.
Anoverviewofthevariouscontrol
unit versions and their differentia-
tion can be found in the ofcial
SINAMICS G120 brochure at:
http://www.siemens.com/
sinamics-g120/printmaterial
NOTE
Ratingplate
DIPswitchforanaloginputs
and fieldbus address
Interface for the Operator
Panel(BOP-2orIOP)
Status LEDs
Terminals for digital and
analog inputs and outputs
USBinterfaceforSTARTER
InterfacetothePower
Module
Fastening clips
14
Basic Operator Panel 2 (BOP-2)
The basic input and display device is used to operate and set parameters for the converter after being
connectedtotheControlUnit.Itisoperatedbypressingthebuttonsandfeaturesasimplecommission-
ingthankstothemenupromptingandthe2-linedisplay.
Intelligent Operator Panel
The Intelligent Operator Panel manages the same functions as the BOP-2 but adds several more options.
Theintegratedapplicationwizard,fullgraphicaldiagnosticoverviewsandplaintextincreaseusability
substantially.Itisavailableinvariousversionsandcanbeuseddrive-externallyforseriescommissioning
and on-site diagnosis.
1
3
4
1
2
3
2
6
6
5
5
4
1
1
6 6
5 5
4 4
3 3
2 2
BOP-2 IOP
Seven operating buttons
Display
Releasecatch
Doormountingscrewrecess
RS232connector
Product rating label
Graphical display
Navigationwheel
Five operating buttons
USBconnection
RS232connector
Product rating label
15
Mounting of the Power Module into the switch cabinet
PleaserefertothedrillingpatternaccompanyingthePowerModulefor
thecorrectdrillingcentersandclearancedistancesaboveandbelowthe
PowerModule.
1.2 Mounting and wiring
Beforestartingassembly,checktoensurethefollowingconditionshavebeenmet:
Allrequiredcomponents,toolsandsmallpartshavebeenprepared
Allrequiredcablesandlineshavebeenlaidinaccordancewithspecifications
Allminimumclearancesarebeingobserved
Normally the motor and converter
areselectedinsuchawaythat
they match each other. This is also
thecaseinourexample.However,
the data from the rating plate of
the motor are important for the
initial start-up of the converter.
NOTE
The 5 Safety Regulations must be strictly observed
Disconnect
Secureagainstunintentionalrestart
Verifythatitisfreeofvoltage
Groundandbypass
Coverandshieldanyadjacentliveparts

Exampleof
drilling pattern
36.5 mm (1.44")
62.3mm (2.45")
5
.
3
5

m
m

(
0
.
2
1
"
)
1
8
6

m
m

(
7
.
3
2
"
)
16
Connecting the Power Module to the motor
Dependingontheoperatingenvironment,differentcablelengthlimitsarerequiredfortheconnection
betweenthePowerModuleandmotor.Unshieldedcablesupto100minlengtharepossibleinindus-
trialelectricalnetworks.
ThemotorandPowerModulearenowconnected.
Theelectricalwiringisnowcomplete.
Wiring the Power Module
ConnectthephasesandtheearthconductortotheterminalsU2,V2,W2andPE
Wiring the motor
Unscrewthecovertotheterminalboxonthemotor(theinsidecoverofSiemensmotors
illustratesthepossiblewiringfortheStarconnectionandtheDeltaconnection)
Removethebridgerailsfromtheconnectingblockandloosenthescrews
Placethebridgerailsontheterminalblockandscrewthemintoplace(dependingonthe
typeofconnectionsrequiredStarorDelta,inthisexampleaStarconnectionisshown)
InsertthecablesfromthePowerModulethroughtheopeningoftheterminalboxtothemotor
ConnectthePEconnectionfirst
Slidethephasesinaccordancetothephaseassignmentintheconnections
Replacetheterminalcoverandensureitissecuredwiththefourscrewstotherequiredtorque
Wiring the power supply
ConnectthephasesandtheearthconductortothepluggableterminalclampsL1,L2,L3andPE
1
2
3
Converter family SINAMICS G120: Mounting and wiring
17
Motor lines represent interfering
transmitters.Asaresult,you
should use shielded cable in order
to meet the corresponding elec-
tromagnetic compatibility condi-
tions. The cable lengths that are
actually possible depend upon the
following:
Operating environment
Converter being used
Reactorsandfltersused
Shielded or unshielded cable
In order to meet Class A electro-
magnetic compatibility require-
ments,youneedaflteranda
shieldedcable(max.length:25
meters).

Thedepictedexampleshowsa
Star connection. The rating plate
provides information about the
correctcircuitdata:e.g.230/400V
/Y means that you are connec-
tingthemotorinYwitha400V
network.
NOTE
3
1
2
2
18
Attaching the Control Unit
ConnecttheControlUnitwiththefasteningclipsonthebottomofthePowerModuleandthenpress
theupperedgeoftheControlUnitagainstthePowerModuleuntilthelockingdevicesnapsintoplace.
Beforewiringthecontrolterminals,theterminalcoverhastobeopened.
Thewiringisnowcomplete.
Wiring the control terminals in the CU240E-2
The potentiometer:
Attachthepositivepoleofthesupplyvoltageto1
Attachthenegativepoleto2
Wiretheoutputofthepotentiometerarmto3
Closethecircuitbyconnecting4withnegativepole2
On/Off,Reverse,andResetbuttons:
Wirethebuttonspowersupplyto9
Attachtheassociateddigitalinputstoterminals5,6and7
Toclosethecircuit,connect28and69to34
Indicator lamps:
Connect9with20and21toattachthepowersupplyfortheLEDs
WiretheFaultsLEDtodigitaloutput19andtheWarningLEDtodigitaloutput22
Connectthenegativepoletoterminal28
Display for frequency output:
Connectthepositivepoleto12
Connectthenegativepoleto13
1
2
3
4
General procedure for wiring with the cage clamp mechanism
Slidethewireintotheterminalopening
Theinnerclampopensslightlyandsnapsthewiretightlyintoplace
Thewireisnowfirmlyattached.
Toreleasethewirepressascrewdriverontothelever
Removethewire
Withdrawthescrewdriverfromtheterminal
19
4
1
3
2
20
Mounting the Operator Panels (BOP-2 or IOP)
RemovethecoveroftheRS232connectionbyliftingitupandslidingittotheside
PlacethebottomedgeoftheIOP/BOP-2intothelowerrecessoftheControlUnithousing
PushtheIOP/BOP-2towardtheControlUnituntiltherelease-catchclicksintoplace
1
2
2
1
21
Mounting the IOP or BOP-2 in a cabinet door
Theoperatorpanelscansimplybemountedinacontrolcabinetdoorwithjustafewmanualoperations
usingtheoptionallyavailabledoormountingkit.DegreeofprotectionIP55/ULtype12isachieved
whenmountingtheminthecontrolcabinetdoor.
Door panel
Seal
Doormountingbracket
Screws
D-typeretainingscrews
Mounting the IOP
IdenticalmountingwithBOP-2
4
3
1
2
5
1
2
3
4
5
Congratulations!Yourconverterisnowreadyforoperation.
Afterassemblyiscompleted,theconvertersparametersmustbesetup,i.e.,youmustgivethe
converter the specific characteristics of the attached motor.
22
In this section, you will learn more about the usage of
Operator Panels to control the converter locally on-site.
Youll learn how to use the Basic Operator Panel 2 (BOP-2)
to set up parameters for the converter and the attached
motor and how to operate the converter with the BOP-2.
Then, you will learn how to use the Intelligent Operator
Panel (IOP) to your advantage.
2
23
Basic Operator Panel (BOP-2)
Intelligent Operator Panel (IOP)
24
Menu bar indicates the
selected menu function
(seepage25)
Provides information about
the selected functionality or
displays the actual value
Displays the values
Operator Panels BOP-2 and IOP: Basic functions
Inthistutorial,weintroducean
applicationthatisbasedonV/f
controlwithlinearcharacteristic
curve. This control method is
typically applied for conveyor
belt applications. We recom-
mendthatyouworkthroughthe
examplewehavepresentedhere
inordertofamiliarizeyourself
withsettingupparametersfora
converter.
NOTE
2.1 Basic functions
The Operator Panel is the input and display instrument for controlling the converter. It is used in stand-
aloneoperation,i.e.,locally,onthedevice,integratedinthecabinetdoororashandheldversionfor
seriessetup(IOP).
The BOP-2 display
TheBOP-2isusedtocommission,diagnose(troubleshoot)anddisplaythestatusoftheconverter.Upto
2 status values can be simultaneously and continuously monitored. It features a simple navigation using
atransparentandwell-structuredmenuandclearlyassignedoperatorkeys.
1 2
1
2
3
3
25
MONITORING
The actual status of the converter/motor system is dis-
played
CONTROL
Setpoint,JogandReversemodecanbeactivated
DIAGNOSTICS
Faultsandalarmscanbeacknowledged,historyand
status is displayed
PARAMETER
Parametervaluescanbeviewedandchanged
SETUP
Basic commissioning of the converter can be per-
formed
EXTRAS
Additional functions such as saving and copying data
sets into and from the BOP-2 can be performed
1
1
4
2
5
3
6 2
3
4
5
6
Menu structure
Whenmovingthemenubartothefollowingmenufunction,thefollowingapplies:
26 Operator Panels BOP-2 and IOP: Working with BOP-2
ESCkeyTakesyoubacktothe
previous screen
UpkeyChangeselection
DownkeyChangeselection
OKkeyConfirmtheselection
OFFkeyStopsthemotorinmanual
mode
HAND/AUTOkeySwitchesthe
commandsourcebetweenHANDand
AUTOmode
ON/RUNkeyStartstheMotorin
manual mode
2.2 Working with BOP-2
TheBOP-2hasgotsevenbuttons.ForsetupandparameterizationonlytheUPandDOWN,OKandESC
buttonsarerelevant.TheON,OFFandHAND/AUTOkeysareneededforlocaloperation.
1
4
7
6
5
4
3
1
2
2
3
5 6 7
27
PressUPtoaccessthenextparameter
Inthiscase,P3appears(Pmeansthatyoucanchangethevalueofthisparameter)
PressOKtoedittheparameter
UsetheUPandDOWNbuttonstoadjustthevalue
ConfirmthevaluebypressingOK
Operating pattern
PressESCtoenterthemenuselection
UsetheUPandDOWNbuttonstomovethemenubartoPARAMSandpressOK
PressOKtoselecttheStandardLevel
Parameter list
Tobetterunderstandthefunctionalityofthebuttons,youshouldbeacquaintedwiththeoperating
pattern: The Basic Operator Panel gives you access to a parameter list. Stored behind the parameters are
parametervaluesthatcontroltheoperationofthemotor.However,notallthenumbersareassigned.
Thefirstparameternumberthatappearsisdisplayedontheleftsideofthescreen:r2(rstandsforread
onlyandmeansthatyoucanonlyreadthisvaluebutcannotchangeit).Ontherightside,theparame-
tervalueoftheselectednumberisshown.
E
x
a
m
p
l
e
Ifyouwanttochangeanyparam-
eterusingtheparameterlist,you
are requested to choose a filter
level(StandardorExpert).The
Standard Level limits the avail-
ableparameters,thuslimiting
theriskofdangerousparameters.
TheExpertLevelgivesaccessto
all parameters.
NOTE
E
x
a
m
p
l
e
ESC
ESC
OK
OK
OK
OK
28 Operator Panels BOP-2 and IOP: Working with BOP-2
Example for index parameters
PressingOKtakesyouto[00]
UPtakesyouto[01],DOWNbackto[00]
Decideforanindexnumberofyourchoice
PressOKagaintoedittheindex
Thevaluestartsflashing
AdjustthevaluebypressingUPandDOWN
ConfirmbypressingOK
Someparametersstoremorethanonevalue.Inthiscase,pressingOKdoesnottakeyoudirectlytothe
value,buttoanindexthatisdisplayedinbrackets[00]abovetheactualvalue.
E
x
a
m
p
l
e
OK OK OK
A complete list of all parameters
can be found in the Parameter
Manual:ControlUnits
CU240E/B-2asadownloadat:
http://support.automation.
siemens.com/WW/view/
en/49946755

Ifyouwanttoadjustanyblink-
ing/active value digit by digit
(usingtheUPandDOWNbutton
mightjusttaketoolong),you
canalwayspresstheOKbutton
longerthantwoseconds.After
releasingthebutton,youcan
change any single digit by using
thebuttonsOK(movetonext
digit),ESC(movetoprevious
digit),UP(increasevalue),and
DOWN(decreasevalue).
NOTE
29
Function buttons
Withthefunctionbuttons,youcanactuallyoperatethemotor.TheHAND/AUTObuttonchangesthe
commandsourcebetweentheBOP-2(HAND)andfieldbus(AUTO).Ahandiconappearsinthescreen
to indicate HAND mode is active.
InHANDmodetheONandOFFbuttonsareenabled
InAUTOmodetheONandOFFbuttonsaredisabled
IfHANDmodeisactive,pressingtheHAND/AUTObuttonwillswitchtheconvertertoAUTOmode
IfAUTOmodeisactive,pressingtheHAND/AUTObuttonwillswitchtheconvertertoHANDmode
ChangingHANDtoAUTOmodeispossiblewhilethemotorisstillrunning
Screen Icons
The BOP-2 displays a number of icons at the left-hand side of the display to indicate the actual state
of the converter.
Commandsourceauto/hand
Converterstatusrunning
JOG
Fault/Alarmsactive
A detailed list of the Fault and
Alarm messages can be found in
the Parameter Manual: Control
UnitsCU240E/B-2asadown-
load at: http://support.
automation.siemens.com/WW/
view/en/49946755
NOTE
JOG
30
Starting quick commissioning
PressESCtoenterthemenuselection
UseUPandDOWNtomovethemenubartoSETUPandpressOK
Thescreenwillautomaticallydisplaythenextparameterinthecommissioningsequence
Resetting the converter
PressOKwhiletheBOP-2showsRESET
PressUPorDOWNtochangethevaluetoYES
PressOKandwaituntiltheBUSYsigndisappears
Nowallvaluesareresettothefactorysetting
Operator Panels BOP-2 and IOP: Quick commissioning
Any step of the commissioning
wizardcanbeskippedbypress-
ing the DOWN button. Going
backonestepcanbedoneby
pressingtheUPbutton.Bycon-
firmingonestepwithOK,the
screenwillautomaticallydisplay
thenextparameterinthecom-
missioning sequence.
NOTE
2.3 Quick commissioning
Thefollowingdescriptionsshowhowtosetupthedriveusingthequickcommissioningwizard
integrated in the BOP-2.
Quickcommissioningbeginsnow.Itwillhelpyousetallrelevantparametersstepbystep.Parameters
thatarenotrelevantwillbeskippedautomatically.Thus,youadjustthefactorysettingsofyourcon-
verter to the requirements of your motor.
OK OK
ESC OK
31
Setting the control mode (P1300)
Inourexampleitisassumedthatyourconverterandthemotorarenew.Asaresult,aseriesof
preparatorystepsarerequired,e.g.selectingthecontrolmode.Thisisindicatedbytheparameter
number1300. V/fcontrolwithlinearcharacteristiccurveisdefinedbythefactorysetting.
PressOKtomodifytheparametervalueCTRLMOD
Theupperrowshowsthecontrolmodeassociatedtotheactualparametervaluebelow
ChooseyourdesiredcontrolmodevaluebypressingUPorDOWN
Seehowthecontrolmodenameintheupperrowchangesaccordingly
PressOKifthedesiredcontrolmodeisdisplayed
Selecting line frequency (P100)
Thenextparametersequencesetsthelinefrequencyoftheregioninwhichthemotorisbeingused.
Inourexample,thisisEurope.
PressOKtomodifytheparametervalueEURUSA
Set0forEurope(50Hz)(1representstheUSlinefrequencyof60Hz)
ConfirmthevaluebypressingOK
Thescreenwillautomaticallydisplaythenextparameterinthecommissioningsequence
The applicable line frequency
can be also found on your motor
plate(seechapterEntering
motordata).
NOTE
OK OK
OK OK
32

2.0 HP
3.55-3.55
2.05-2.05
84.5%
84.5%
86.5%
NOM.EFF
K
A V
380 - 420
660 - 725
CL
IP55

E0807/0496382_02 003
IMB3
UNIREX-N3
40C Tamb Th.Cl. 155(F) 25 kg
Design A TEFC MG1-12 NEMA SF 1.15 CONT 60Hz:
Intervall: 4000hrs
IEC/EN 60034 100L
3~Mot. 1LE10011AC434AA0
6206-2ZC3
6206-2ZC3
Bearing
DE
NE 11g
15g
D-91056 Erlangen
-20C
Y
400
460
690
V
970
970
1175
rpm
0.73
0.73
0.69

PF
3.15
3.5
2.05
A kW Hz
50
60
50
1.5
1.5
1.5
Operator Panels BOP-2 and IOP: Quick commissioning
Ifyouwanttoadjustanyflash-
ingvaluedigitbydigit(usingthe
UPandDOWNbuttonmightjust
taketoolong)presstheOKbut-
tonlongerthantwoseconds.
Afterreleasingthebutton,you
can change each single digit by
usingthebuttonsOK(moveto
nextdigit),ESC(movetoprevi-
ousdigit),UP(increasevalue)
andDOWN(decreasevalue).
NOTE
1 2 3 4 5
1
3
2
4
5
P304=MOTVOLT=Motorvoltage
P100=EURUSA=StandardIECorNEMA
P305=MOTCURR=Motorratedcurrent
P307=MOTPOW=Motorratedpower
P311=MOTRPM=Motorratedspeed
The line frequency has been set already
inthebeginningofquickcommissioning
(seepage31.)
Entering motor data
Inthenextstep,theconverterisadjustedtothemotor.Themotordatacanbefoundonthemotors
rating plate. Please set the values according to the plate.
PressOKtoeditthemotorvoltagestoredunderP304
Thepresetmotorvoltageof400voltsisdisplayed
LeavethevalueandconfirmbypressingOK
OK OK OK
33
Activating pre-defined settings (P15) e.g. for command and setpoint source
PressOKtoactivatemacroparameterizationMAcPAr
Macro12(StdASP)isdisplayed,itdeterminesDI0forthecommandsourceandthe
potentiometer for the setpoint source
LeavethevalueandconfirmbypressingOK
TheconvertercannowbeturnedonusingdigitalinputDI0.
The setpoint source is specified as the potentiometer.
Motor data identification
Afterenteringthemotordata,thewizardsaskstoactivatethemotordataidentification.Thisisrecom-
mendedforaliveverificationandoptimizationofthedatathatyouhaveentered.Themotordataiden-
tificationinitiatesameasurementoftheconnectedmotor.Intheprocess,thedatapreviouslycalcu-
lated in the converter are compared to the actual motor data and adapted to one another.
Specifying application parameters
Inthenextstep,pre-definedsettingsfortheconvertersinterfacescanbeactivated.Thisisstoredin
parameternumber15andindicatedbyMAcPArformacroparameterization.Forexample,theconverter
offers different pre-defined macros for setting the command and setpoint source.
Activating motor data identification (P1900)
PressOKtoconfirmMOTID
Changethedisplayedvalueto1bypressingUP
Motor data identification does only start after the basic commissioning sequence has been completed
andthemotorisswitchedonthefirsttime!
OK
OK OK
34 Operator Panels BOP-2 and IOP: Quick commissioning
Completing quick commissioning
PressOKwhiletheBOP-2showsFINISH
SelectYESandpressOKagain
Thevaluesaredisplayedinseconds.Inbothcases,thetimesindicatedshouldnotbetooshort,because
this might result in an alarm.
Theconverterisnowparameterizedoptimallytoyourapplicationand
motorspecifications.Nowmotordataidentificationshouldbeper-
formedtofinalizethecommissioning.Thiscanbedonebyswitching
onthemotor.Atthemoment,commandsourceissettodigitalinput
DI0.StartthemotorwithturningonDI0.
Minimum frequency, ramp up and ramp down time (P1080)
SettheminimumfrequencyunderparameterMINRPM
PressOK(ParameterMINRPM)
ChangethevaluebypressingUPorDOWN
PressOKtoconfirm
Settheramping-uptimeunderparameterRAMPUPforaccelerationtimetomaximum
frequency(P1120)
Settheramping-downtimeunderparameterRAMPDWNfortimeuntilstandstill(P1121)
Changing the value digit by digit
ispossiblebypressingtheOKbut-
ton longer than 2 seconds. After
releasingthebutton,eachsingle
digit can be changed by using the
buttonsOK(movetonextdigit),
ESC(movetopreviousdigit),UP
(increasevalue)andDOWN
(decreasevalue).

RefertotheParameterManual:
ControlUnitsCU240E/B-2fora
description of the control modes
and their corresponding parame-
ter settings at: http://support.
view/en/49946755
NOTE
OK OK
OK OK
OK OK
OK OK
35
TheBasicOperatorPanel2canalsobeusedtomakeavarietyofother
adjustmentstoyourapplication.Pleasenotethatanoverviewofthe
parameter numbers can be found in the Operating Instructions: Con-
trolUnitsCU240E-2.
Motor data identification
StartthemotormanuallybyusingdigitalinputDI0
Themeasuringprocessissetinmotion
Whenfinished,themotorswitchesoff
BOP-2indicatesthatthemeasuredvaluesarenowbeingconvertedintodata
Saving parameter sets from converter to BOP-2
NavigatewiththemenubartothefunctionEXTRAS
PressOK
PushtheDOWNbuttonuntilTOBOPappears
PressOK
Copying parameter sets from BOP-2 to converter
NavigatetothemenuEXTRAS
PressOK
PushtheDOWNbuttonuntilFROMBOPappears
PressOK
Saving and restoring data
Savingdataindifferentlocationisimportant.TheEXTRASfunctionallowsloadingparameterdatafrom
the converter memory to the BOP-2 and vice versa.
The BOP-2 can be mounted or
removed at any time. The device
is not necessary for ongoing
operation.
NOTE
OK OK
OK OK
36 Operator Panels BOP-2 and IOP: Intelligent Operator Panel
2.4 Intelligent Operator Panel
WiththeIntelligentOperatorPanel,youcansettheinverterparameters,puttheinverterintooperation,
monitortheongoingoperationofthemotor,andgetvaluableinformationaboutfaultsandalarms.All
thesefunctionscanbeaccessedwithoutexpertknowledge.Themainadvantagesareasfollows:
Fast commissioning without expert knowledge
Simplecommissioningofstandardapplicationsusingapplication-specificassistants,no
knowledgeofparameterstructurenecessary
Usercustomizedparameterlistswithreducedparametersets
Simplelocalcommissioningusingthehandheldversion
Fastmultiplecommissioningwithclonefunction
Commissioningwithoutdocumentationbyusingtheintegratedhelpfunction
Minimization of maintenance time
Diagnosiswithcleartextdisplay,withoutdocumentationusableonsite
Simpleupdateoflanguages,applicationassistantsandfirmwareusingthe
integratedUSBconnection
Integratedcleartexthelpfunctiontoreadandresolvefaultmessagesandreasonslocally
High usability, intuitive handling
Direct,manualcontrolofthedrivesimpleswitchingfromlocaltoremoteoperation
Intuitivemenunavigationusingwheel-clickinterface
Graphicaldisplayfori.e.statusvaluesinvertical-barcharts(forexamplepressureorflowrate)
Statusdisplaywithfreelyselectableunitsdisplayofreal,physicalvalues
Flexible usage
Availablefordirectcontrolunitmounting,fordoormountingorashandheldversion
(dependingonfrequencyconvertertype)
Simpleandfastmechanicalandelectricaldoormounting
Handheldusableforalargevarietyoffrequencyconverters
5integratedlanguages
37
1 2 3
The device
The IOP is a menu-driven device. Its functionality is structured by three options:
1
2
3
The display
Allnecessaryinformationisuser-friendlydisplayedinplaintextoricons.Thedisplayediconsare
shownatthetopright-handedgeofthedisplay.Theyindicatevariousstatesoftheconverter.

Commandsourceauto/hand

Inverterstatusready/running

Fault

Alarmpending

BatteryconditionFullyCharged/Discharged
[Wizards]Assistsyoutosetupstandard
applications
[Control]Allowsyoutochangesetpoint
value,turningdirectionactivatesthe
jogfunctioninreal-time
[Menu]Givesyouaccesstoallpossible
functionalities
38
Working with IOP
TheIOPisoperatedmainlybyusingthepush-wheel.Thefiveadditionalbuttonsmakeitpossibleto
displaycertainvaluesortoswitchbetweenmanualandautomode.Thebuttonsarecalled:ONkey,
OFFkey,ESCkey,INFOkeyandHAND/AUTOkey.
Turning changes the selection
Pressing confirms the selection
Starts the motor in manual
mode
Stops the motor in manual
mode
Takesyoubacktotheprevious
screen
Displays additional
information
Switchesthecommandsource
betweenHANDandAUTO
mode
TheHAND/AUTOfunctionworks
identically to the one imple-
mented in the BOP-2. After start-
ingthemotorwiththeONbut-
ton,youcanchangethesetpoint
speed by navigating to CON-
TROL/SETPOINTandturningthe
wheel(righttoincreasespeed,
lefttodecreasespeed).
NOTE
1
1
2
2 3 6
4 5
3
4
5
6
Operator Panels BOP-2 and IOP: Intelligent Operator Panel
39
Onthetopofthescreen,you
can see numbers that indicate
thepresentstepofthewizard
thatyouarein.2/15forexample
means that you are in step 2 of
15.
NOTE
Example: Basic commissioning
UsethewheeltohighlightthewordWIZARDS
ConfirmbypressingOK
NavigatetoBASICCOMMISSIONINGbyturningthewheel
ConfirmbypressingOK
The wizards
Thereareseveralwizardswhichallowyoutosetupvariousfunctionsandcommissiontheconverter.
Theynavigateyouinteractivelythroughtheparameterizationofstandardapplications.Thewizardsare
accessedfromthewizardmenu,atthebottom-leftofthestatusscreen.
Nowthewizardwillguideyoustepbystepthroughthebasiccommissioningprocessbypresentinga
numberofscreenswhereyoucanchoosethenecessaryoptionsandvalues.Attheconclusionofthe
basiccommissioningprocess,thedatacanbesavedtotheconvertersmemory,andcalculationofmotor
and control data is started.
AlwaysusethewheeltoselectanoptionandpressOKtoconfirm
PressESCtomovebackonestep
PressINFOtoreadcontext-sensitivehelpinformation
Wizards Basic Commissioning
OK OK OK OK
40
Accessing diagnostics
Ifyouwanttofindoutwhichinputandoutputdevicesareconnectedtotheconverter,simplynavigate
tothediagnosticsmenuandselecttheI/OSTATUS.Thisoptiondisplaysalistofthedigitalandanalog
inputsandoutputsoftheconverter.Inaddition,youcanmonitortheircurrentstatus.Thisisaninfor-
mation screen and cannot be changed.
UsingthebuttonINFO,always
gives you more in-depth infor-
mation on the presently high-
lightedparameter,stepor
feature.
NOTE
Reading the I/O status
UsethewheeltohighlightthewordMENU
ConfirmbypressingOK
SelectDIAGNOSTICS
ConfirmbypressingOK
ChooseI/OSTATUS
ConfirmbypressingOK
ChooseSTATUSDIGITALINPUTS
ConfirmbypressingOK
YoucannowseeaclearlyarrangedoverviewofallconnectedI/Oincludingtheirstatus.
OK OK
OK OK
OK OK
OK OK
Diagnostics
I / O Status
Menu
Status Digital I nputs
Operator Panels BOP-2 and IOP: Intelligent Operator Panel
41
Ifyouwanttofindoutabout
previousfaultsandalarms,
pleasenavigatebackonelevel
andselectHistory.Thiswilldis-
play a list of all previous faults
and alarms including the time
they occurred.
NOTE
Getting information on active faults
UsethewheeltohighlightthewordMENU
ConfirmbypressingOK
ChooseDIAGNOSTICS
ConfirmbypressingOK
SelectACTIVEFAULTS/ALARMS
Now,allactivefaultmessagesthathavenotyetbeenacknowledgedaredisplayed.
Togetfurtherinformation,youcanhighlighteachoneandpressINFO.
YounowknowhowtousetheOperatorPanelstosettheparametersonyourconverterandstartit
up. A further possibility is setting up the parameters using your PC or a SIMATIC programming device.
Thismethodisclearerandmoreconvenient,butrequiressomewhatmorepreparationtime.
OK OK
OK
OK OK
OK
Menu Diagnostics
Active Faults/ Alarms
42
In the next step, you will learn how to connect your PC or
PG to the converter and how to set parameters with the
STARTER software. With STARTER, you can also easily
activate the Safety Integrated functions of the drive.
3
43
STARTER software and PC
44 STARTERsoftwareandPC: Mounting and preparation
3.1 Mounting and preparation
TheoptionalPCConnectionKit2isrequiredtosetuptheparametersusingaPC.
Thekitconsistsoftwocomponents.
1 2
Connecting cable STARTERsoftwareonDVD
45
Hardware preparation
PlacetheSTARTERDVDintoyourDVDdrive
InstalltheSTARTERsoftwarebyfollowingthesetupwizard
ConnecttheUSBcabletotheControlUnit
ConnecttheotherendtotheUSBinterfaceofyourPC
TheSTARTERisalsoavailableas
adownloadat:http://support.
view/en/26233208
NOTE
YoumustinstalltheUSBdriverifyouareconnectingtheconverterandPCtogetherforthefirsttime.
Windows7automaticallyinstallsthedriver;forolderWindowsversions,youmustconfirmtheauto-
matic installation.
46
Creating a STARTER project
Afterinstallationiscomplete,switchontheconverterspowersupplyandstarttheprogram.Theproject
wizardopensautomatically.Thewizardwillhelpyoucreateyourfirstproject.
Select Find drive units online
GivetheprojectanameandclickContinue
1
2
STARTERsoftwareandPC: Mounting and preparation
1 2
47
CheckthatDEVICEissetasAccesspoint.Ifnot,chooseAccesspoint...andsetDEVICEinthedialogboxSetAccess
PointforAccessibleNodes.CheckthatS7USBissetasinterface.Ifnot,choosePG/PC....
Openthedrop-downmenuAccessPointoftheApplication
ChoosethecommandDEVICE(STARTERSCOUT)-->S7USB
InInterfaceParameterAssignmentUsedselectS7USB
ClosewithOK
3
4
5
6
6
7
3
4
5
7
48
The identified converter is displayed
AddtheconvertertoyourprojectwithInsertdriveunits
ClosetheprojectwizardwithComplete 10
10
8
9
STARTERsoftwareandPC: Mounting and preparation
Theconverterisnowintegratedintotheprojecttreeandtheparameterscanbesetupusingthe
STARTERsoftware.
8
9
49
STARTER user interface
Projecttree
Program menu
Toolbarwithspecialfeatures
Icon Connect to selected target devices
Connection mode
Workarea
1
1
4
2
2
5
5
6
3
3
4
6
50 STARTERsoftwareandPC: Mounting and preparation
Loading converter data
Beforeyoucanloadthecurrentconvertersdataintoyourproject,anonlineconnectionbetweenthe
PC and the converter has to be established.
ClicktheiconConnecttoselectedtargetdevices
SettheaccesspointtoDEVICEandplaceacheckmarknexttoconvertername
ClickLoadHWconfigurationtoPG
1
2
3
1
2
3
51
NowtheconverterdataisloadedintotheprojectandanonlineconnectionbetweenPCandconverter
is established.
ThebluehighlightedOfflinemodechangestotheyellowhighlightedOnlinemode
Theworkbenchareaopens
4
5
Workbench area
Theareaprovidesadditionalinformationsuchasalarms,thetargetsystemoutputandthe
diagnosticsoverview.Italsostoresadditionaloperatingfeatures.
4
5
52 STARTERsoftwareandPC: Parameterization
3.2 Parameterization
Youcannowbegintoparameterizeyourconverter.
Double-clickontheconvertericonintheprojecttree
ClickonLoadCPU/driveunittoPG
1
2
1
2
2
53
Double-clickConfiguration
ClickWizard...intheworkareaandletthewizardguideyou
3
3
4
Werecommendparameterizingour
exampleusingtheonlinemode.
NOTE
4
54
Configuration wizard
Theconfigurationwizardguidesyoustepbystepthroughthefollowingparameters:
Controlstructure
Defaultsofthesetpointsourceandthecommandsource
Drivesetting
Motor
Motordata
Drivefunctions
Importantparameters
Calculationofthemotordata
Summary
ByclickingNextyougettothenextconfigurationstep.
STARTERsoftwareandPC: Parameterization
1 2
55
Start by setting the control structure
Define the command and setpoint source
Select the motor type
Input motor data corresponding to the rating plate
1
2
4
3
Fornon-Siemensmotors,please
use the motor rating plate to
input the motor data.
NOTE
3 4
56
Select Identify motor data at standstill for motor data identification
Entermaximumcurrent
Enterminimumandmaximumspeed
Enterramp-up,ramp-downtimeandOFF3ramp-downtimeemergencyshut-off
5
6
7
8
5
6
7
8
57
AfterclickingNext,thecalculatingofthemotordatastarts.Thisconcludestheparameterizationwith
theconfigurationwizard.Youwillnowreceiveasummaryofallparametervaluesinput.Thesummary
canbeinsertedintoatextfilebypressingtheCopytexttoclipboardbutton.FinallyselectCopyRAM
toROMtostoretheparameterizationintheconvertersROMmemoryandclosethewindowbyclicking
Finish.
58
Safety Integrated
Ifyourconverterisusedinasafetyrelatedenvironment,westronglyrecommendperformingSafety
IntegratedengineeringusingtheSTARTER.STARTERguidesyouclearlyandeasilythroughtheprocess.
Thus,theriskofwrongparameterizationisreducedtoaminimum.
AllcontrolunitsCU240E-2comewiththeSafetyIntegratedfunctionSTO(SafeTorqueOff).STOcanbe
usedwhenthemotorcandeceleratetoastandstillwithinashortperiodoftime.ActivatingtheSTO
function,immediatelyensuresthatthemotorcannotsupplyanyfurthertorque-generatingenergy.
Advantages for the user:
Nowearingpartsthankstoelectronicshutdown
Converterremainsconnectedtothesupply,italwayssupportsfulldiagnosticscapability
Passwordprotected,nomanipulationofthefunctionpossible
TheCU240E-2_FandCU240E-2_
DP-FControlUnitshaveseveral
Safety functions integrated.
Inthiscase,noencoderisneeded.
Detailed information about
SINAMICS Safety Integrated are
available at: www.siemens.com/
safety-integrated
NOTE
STO
t
v
59
Activating Safety Integrated
BrowsetoSafetyIntegratedintheprojecttree
Select Change settings
ChooseSTOviaterminalfromthedrop-downmenu
1
1
2
3
2
3
Didyouknowthatextended
SINAMICS Safety Integrated
functionscanbeusedwithout
the need of an encoder at the
motor?Thisworldwideunique
feature saves installation and
engineeringtime,reducessys-
tem costs and saves space. For
further instructions consult the
Safety functional manual
SINAMICS G120 and SINAMICS
G120C using the Siemens Prod-
uctInformationSystem(Prodis)
at: http://support.automation.
siemens.com/WW/view/
en/50736819
NOTE
3
60
Ifyourconverterisconnectedtoacontroller,settheoutputsignaltoSTOactiveinthecorrespondingdrop-downmenu
Clickonextendedsettingsforfurtheradjustments
FollowtheSTARTERinstructions
5
4
6
5
6
4
61
NowyourfirstSafetychannelisset.Forthesecondchanneljustcopytheparameters.ClickingActivate
settingsconcludesthesafetyengineering.IntheworkbenchareaclickonAlarmsandpressthe
Acknowledgebuttontoactivatetheactuallysafetyfunctions.
62
Start motor data identification
OpentheCommissioningentryintheprojecttree
Double-clickControlpanelintheprojecttree
ClickonAssumecontrolpriority!intheworkbencharea
Asetupwindowforcommandtransferopens,acceptthedisplayedvaluesandsafetyinstructions
The pending motor data identifi-
cation is indicated by the mes-
sage A7991 in the alarm tab.
The message tells you that motor
dataidentificationwillbeper-
formedafterswitchingthe
motor on.
NOTE
1
2
3
4
1
3
4
4
2
63
PlaceacheckmarknexttoEnablesintheworkbencharea
NowtheSTARTERsoftwarehascontrolauthorityfortheattachedmotor.
Clickthegreenbuttontostartthemotor
5
6
5
6
64
Motor data identification is processed. Parameter setup has been successfully completed
whenAlarm7991hasdisappeared.
65
3.3 Application cases
BeforereturningcontrolauthorityfromtheSTARTERsoftwaretotheterminal,youshouldtrycontrolling
the motor from the PC.
Setting setpoint specifications
Input1.500rpminthesetpointspecificationbox
Clickthegreenbuttontostartthemotor
Seehowthemotorrunswith1.500rpm
1
2
3
1
3
2
66
Adjustthespeedwiththeslider
Clicktheredbuttontostopthemotor
ConcludetheprocessbyclickingGiveupcontrolpriority!
AllfunctionsfromthedisplayedcontrolareaintheSTARTERwillbedeactivated.Thecontrolauthority
has been returned to the terminal.
4
5
6
STARTERsoftwareandPC: Application cases
4
5 6
67
Saving data
Apoweroutagemaycausethelossoftheparametersettings.Asaresult,STARTERoffers
various possibilities for protecting your parameter settings.
Double-clicktheDrivenavigatorintheprojecttree
SelectCommissioningintheworkarea
1
2
1
2
68
SelectSavedataindrive(RAMtoROM)tostoretheparametersettingsintheconvertersEEPROMmemory
STARTERsoftwareandPC: Application cases
3
3
69
Becauseyouhaveworkedinonlinemode,nodatawhatsoeverhavebeenstoredinyourproject.
ClickSavedatatoprojecttosavetheparametersettinginyourproject
Nowyoucoulddisconnecttheonlineconnectiontotheconverterbyclickingthe
Disconnectfromtargetsystemicon.Inourexample,pleasecontinuetoremainonlinetorestorethe
converter to its factory settings.
4
4
70 STARTERsoftwareandPC: Application cases
Restoring factory settings
Resettingyourconvertertofactorysettingsmightbehelpfulifyouhaveexperiencedanyproblems
duringparameterization.
Double-clicktheDrivenavigator
Select Commissioning
1
2
1
2
71
ClickFactorysettings
Thesecurityquerythatisnowdisplayedletsyouknowthatallsettingsyouhavemadewillbereset.
Usingthecheckboxquery,youwillhavetheopportunitytosaveyoursettingstotheconvertersROM
memory beforehand.
3
3
72 STARTERsoftwareandPC: Application cases
ClickOKtoresetallconvertersettingstothefactorysetting 4
4
73
AfterresetclickDisconnectfromtargetsystem
YounowknowhowtouseSTARTERtoquicklyandclearlyinsertyourconverterintoaproject,setupits
parameters,andputitintooperation.Pleasemakesurethatyoualwaysremembertosavetheparame-
terdatatotheconverterandinthesoftwarebeforeexitingaproject.
5
5
74
Congratulations!
You have mastered the SINAMICS G120 Training Booklet.
Thank you for your time and efforts. We hope that this
tutorial has addressed all the questions you had and was
useful to you. More detailed information can be found
online.
75
Download overview
Overviewofthevariouscontrolunitversions
http://www.siemens.com/sinamics-g120/printmaterial
SINAMICS G120 brochure
Safety Integrated Function Manual
http://support.automation.siemens.com/WW/view/en/50736819
STARTERsoftware
Additional information on parameters
ParameterManual:ControlUnitsCU240B/E-2
Detailed information about SINAMICS G120
OperatingInstructions:SINAMICSG120InverterwithCU240B-2andCU240E-ControlUnits
Siemens AG
Industry Sector
Drive Technologies
Motion Control
Subject to change
Order No.: 6FC5095-0AA85-0BA0
Dispo: 21200
04/2012 HL 11076147 EN
Printed in Germany
Siemens AG 2012

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