Position Control System Product Catalog

CYLINDERS / CYLINDER ACCESSORIES / PNEUMATIC CONTROL SYSTEMS

DIGITAL PANEL METERS / ELECTRONIC CONTROLLERS
TRD Manufacturing, Inc.
A Company BIMBA
10914 N. 2ND STREET
MACHESNEY PARK, ILLINOIS 61115-1400
PHONE: (815) 654-7775 FAX: (815) 654-0690
WEBSITE: WWW.TRDMFG.COM E-MAIL: SALES@TRDMFG.COM
2
PAGE
OSITION EEDBACK OW RICTION CYLINDER CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . . . . . . 11
. . . . . . . . . . . . . . 12
. . . . . . . . . . . . . . . . . . . . . . 5
CYLINDER ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CYLINDER TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
NEUMATIC ONTROL YSTEM, MODEL HOW IT WORKS . . . . . . . . . . . . . . . . . . . . . . . . . 16
NEUMATIC ONTROL YSTEM, MODEL HOW TO ORDER . . . . . . . . . . . . . . . . . . . . . . . . 17
DELIVERY SCHEDULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BACK COVER
P F L F
P F L F
P F L F
P F L F
P F L F
P F L F
F C
D P M DPM
D P M DPM
D P M DPM
E C
E C
E C
E C
OSITION EEDBACK OW RICTION CYLINDER HOW IT WORKS . . . . . . . . . . . . . . . . . . . . . . 3
OSITION EEDBACK OW RICTION CYLINDER HOW TO ORDER
OSITION EEDBACK OW RICTION CYLINDER DIMENSIONS
OSITION EEDBACK OW RICTION CYLINDER SPECIFICATIONS
OSITION EEDBACK OW RICTION CYLINDER COMPONENTS/REPAIR KITS
NEUMATIC ONTROL YSTEM, MODEL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . 18
NEUMATIC ONTROL YSTEM, MODEL APPLICATION SIZING . . . . . . . . . . . . . . . . . . . . . 19
NEUMATIC ONTROL YSTEM, MODEL DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
NEUMATIC ONTROL YSTEM, MODEL ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
LOW ONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
IGITAL ANEL ETER, MODEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
IGITAL ANEL ETER, MODEL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
IGITAL ANEL ETER, MODEL ORDERING INFORMATION . . . . . . . . . . . . . . . . . . . . . . 31
LECTRONIC ONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
LECTRONIC ONTROLLER HOW TO ORDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
LECTRONIC ONTROLLER DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
LECTRONIC ONTROLLER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
P C S PCS
P C S PCS
P C S PCS
P C S PCS
P C S PCS
P C S PCS
TABLE OF CONTENTS
CATALOG OVERVIEW
(Model PFLF)
(Model PCS) (Model DPM) Electronic Controller
(Model PCS)
PFLF
(Model DPM)
PFLF DPM
Electronic Controllers
PFLF
This catalog contains . These products are ideal for applications that require increased
flexibility and adaptability. They are perfect for automated assembly processes that require quick changeovers, accurate load
positioning, constant product positionmonitoring, andmass customizedproduct assembly.
The Position Feedback Low Friction Cylinder is a linear actuator that contains an internal LRT (Linear Resistive
Transducer). The PFLF can be used for measuring and gauging, positioning and holding, and on-the-fly applications. Combine
the PFLF with the Pneumatic Control System , Digital Panel Meter , or the
describedin this catalog to maximize performance.
The Pneumatic Control System is a closedloop pneumatic motion control systemthat controls the position of the PFLF
cylinder rod. The system includes the control electronics and valves necessary to accurately control any 1 thru 4 bore
cylinder.
The Digital Panel Meter is a digital panel meter that has a 16 bit A/D converter and built in microprocessor. When
combined with the , the repeatability is .001 per inch of stroke. The is great for accurate measuring and gauging
applications. It is easily calibrated to indicate actual displacement and includes multiple programmable set point outputs.
Recommended applications include Go/No Go in process quality control verification, part identification, and dimensional
verification.
The provide 10 VDC regulated power to the Position Feedback Low Friction cylinder. The Electronic
Controllers can be used for applications that require accuracy greater than .030. It has 10 VDC transducer excitation and fast
responding scalable analog output capability. It is good for applications that use controllers that do not have required
impedance of 1Mohm.
TRDs Position Feedback Products
3
The Position Feedback Cylinder
Resolution
Linearity
Repeatability
contains a Linear Resistive Transducer (LRT) or
potentiometer mounted in the cylinder rear
head. The LRT probe, which has a resistive
element on one side and a collector strip on the
other, is inside the cylinder rod. A wiper
assembly is installed in the piston. As the piston
moves, an electrical circuit is created between
the resistive element and collector strip. The
resulting voltage is directed externally via wiring.
The output voltage is proportional to the wiper
position on the resistive element, which allows
the cylinder position to be determined.
For example, in a 12-inch stroke cylinder, if the
output voltage is 0 VDC when fully retracted and
10 VDC when fully extended, voltage readings
of 2.5 and 5.833 VDC would indicate cylinder
extensions of 3 inches and 7 inches.
The accuracy of an LRT is determined by three
factors: resolution, linearity and repeatability.
refers to the smallest change that can
be detected on the LRT. The LRT has infinite
resolution, and can be divided into as many
parts as the electronics allow. For example, with
a 12-bit, 4096-part controller, the stroke could
be divided into 4096 equal parts. When 10 VDC
is placed on a 10 cylinder, the smallest
detectable increment would be 10 VDC 4096
= 2.4 millivolts or 0.0024. Resolution is stroke
sensitive, i.e., the longer the stroke, the less
resolution.
refers to the maximum deviation of the
output voltage to a straight line. The LRTs
linearity is 1 percent of stroke.
is the ability of the LRT to provide
the same output voltage relative to a unique
cylinder position each time the cylinder is
cycled. Mechanical repeatability of the TRD
Position Feedback Cylinder is 0.001.
POSITION FEEDBACK LOW FRICTION CYLINDER
HOW IT WORKS
LRT WIPER
LRT PROBE
ENLARGED VIEW OF WIPER
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
4
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
POSITION FEEDBACK LOW FRICTION (PFLF) CYLINDER
CONSTRUCTION

Precision machined from

high strength 6061-T6 aluminum alloy. Black anodized
for corrosionresistance.
Precision machined from high strength
aluminumalloy for light weight andextendedcycle life.
Seals are low friction and packed with
special low friction non-migrating
Precision machined from6063-T832
high tensile aluminum alloy and hard coat to 60 Rc for
wear resistance andextendedcycle life.
Prestressed tie rod construction eliminates
axial loading of cylinder tube and maintains
compressionontube endseals.
Precision machined from high yield,
polishedandchrome platedsteel.
Seals are low friction and packed with
special low friction non-migrating
The
LRT probe is an anodized aluminumprobe with Delri
threaded flange, o-ring and back-up washer. The probe
has infinite resolution, nonlinearity of 1 percent of full
stroke and a rated life of 10 million cycles. Typical probe
input is 10 VDC, input impedance required is 1 Mohm
with a temperature rating of 0 to +200F.
The
LRT wiper is completely assembled precision molded
assembly with a ratedlife of 1000linear miles.
This connector is supplied on all
PFLF cylinders. The connector has a universal 8mm (3)
pin DINmale connection.
HEAD, CAP & RETAINER
PISTON
PISTON SEALS
CYLINDER TUBE
TIE RODS
BEARING
PISTON ROD
ROD SEAL
LINEAR RESISTIVE TRANSDUCER (LRT) PROBE
LINEAR RESISTIVE TRANSDUCER (LRT) WIPER
(3) PINCONNECTOR -

O-RINGS -
Teflon based grease
for permanent lubrication. Lip seals are pressure
activatedandwear compensating.
Precision machined fromgraphite filled cast
iron and Teflon coated to reduce friction and extend
cycle life. Design allows increased lubrication in
effective bearing area.
Teflon based grease
for permanent lubrication. Lip seals are pressure
activated and wear compensating. (
- see options note on
performance).
n

To provide a positive seal to prevent any

contaminates or liquids from entering cylinder cavity
andaffecting cylinder performance.

Rod wiper is
omitted unless requested
FEATURES OF THE PFLF CYLINDER
!
!
!
!
!
!
!
Continuous Position Sensing
Highly Accurate:
Infinite resolution, linearity of 1 percent of full
stroke, .001 mechanical repeatability
Strokes up to 24
Electronic Controllers available for dual set point and
scalable analog output applications
Closed Loop Pneumatic Control Systems (PCS)
available for 1 thru 4 bores
Permanently Lubricated seals
Quick Connect (IP67) Standard on all models
!
Easily Repairable
NEW 3 YEAR WARRANTY
TRD Manufacturing Incorporated, A Bimba Company, is an employee owned company. We take great pride in our products.
TRDManufacturing, Inc. warranties its cylinders for a full 3 years to be free fromdefects in material and workmanship. TRDManufacturing, Inc. must be notified
prior to returning product for warranty evaluation. Contact your local TRD distributor to obtain an RGA (Returned Goods Authorization Number) for proper
tracking and expedite service on all warranty evaluations. TRDwill repair or replace free of charge any products returned to the factory within 3 years of shipment
that is proven to be defective in material and/or workmanship.
A complete explanation of defects is required with the returned product. The TRDwarranty applies only to products used properly and under normal operating
conditions. All products are to be used in a safe manner, in properly designed systems. Safeguards to prevent personal injury or equipment damage must be used
andare the sole responsibility of the user.
In no event shall TRD Manufacturing, Inc. be liable for any consequential damages or installation costs resulting from delay or failure of delivery, defective
material or workmanshipor out of a breach by TRDManufacturing, Inc. of any contract.
5
PFLF MS4 4 10 KK3 - MPR - - X -
STROKE
2 - 24 (1 - 2)
3 - 24 (3 - 8)
OPTIONS
BUMPERS BOTH ENDS
BUMPER HEAD END
BUMPER CAP END
EXTENDED PISTON ROD
THREAD (SPECIFY)
EXTENDED PISTON ROD
(SPECIFY)
ELECTROLESS NICKEL
PLATED
LARGE MALE ROD THREAD
FEMALE ROD THREAD
FULL DIAMETER MALE
ROD THREAD
MAGNETIC PISTON FOR
REED SWITCHES
MAGNETIC PISTON FOR
HALL SWITCHES
OPTIONAL PORT
LOCATION (SPECIFY)
* URETHANE BUMPERS ADD PER
END OF CYLINDER
SERIES
PFLF ANODIZED ALUMINUM
FRONT TRUNNION (1 - 8 BORE)
NFPA MOUNTS
MX0
MP1
MP2
MP4
MT1
MT2
MT4
MX3
MF1
MF2
ME3
MS1
MS2
MS4
NO MOUNT
REAR PIVOT CLEVIS (1 - 8 BORE)
REAR PIVOT CLEVIS (1 - 6 BORE)
REAR PIVOT EYE (1 - 4 BORE)
REAR TRUNNION (1 - 8 BORE)
INTERMEDIATE TRUNNION (1 - 8 BORE)
EXTENDED TIE-RODS (HEAD) (1 - 8 BORE)
FRONT FLANGE (1 - 6 BORE)
REAR FLANGE (1 - 6 BORE)
FRONT MOUNTING HOLES (8 BORE)
FRONT & REAR END FOOT ( ) 1 - 8 BORE
SIDE LUG (1- 4 STD., 5 - 8 CONSULT FACTORY)
BOTTOM TAPPED HOLES (1 - 8 BORE)
PFLF MOUNTS
B*
BH*
BC*
A =
C =
EN
KK2
KK3
KK4
MPR
MPH
OP
XX= SPECIAL VARIATIONS
(SPECIFY)
!
!
!
STANDARD PORT POSITIONS @ 1 AND 5
STANDARD CABLE CONNECTOR POSITION 6
SPECIFY NON-STANDARD LOCATIONS WHEN
ORDERING
STANDARD PORT POSITIONS AND
FEEDBACK CABLE CONNECTOR POSITION
5
6
8
7
4
3
2
1
BORE
1, 2, 2, 3
4, 5, 6 & 8
MX0 MP1
1-8
Bores
1-8
Bores Page 6 Page 7
MT2
1-8
Bores Page 8
MP4
1-4
Bores Page 7
MT1
1-8
Bores Page 8
MF1
1-6
Bores Page 9
MX3
1-8
Bores Page 9
MF2
1- 6
Bores Page 9
MS2
1-4
Bores
Consult factory
for larger size. Page 10
ME3
8
Bore Page 10
MS4
1-8
Bores Page 7
MP2
1-6
Bores Page 7
MT4
1-8
Bores Page 8
MS1
1-8
Bores Page 10
OPTIONS AVAILABLE BUT NOT
RECOMMENDED
(WILL AFFECT
CYLINDER PERFORMANCE)
HEAD CUSHION
METALLIC ROD
SCRAPER
ROD WIPER
H
MS
RW
POSITION FEEDBACK LOW FRICTION CYLINDER
HOW TO ORDER
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
6
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
BORE
1, 2, 2
3, 4, 5
6 & 8
MM ROD DIAMETER
5/8 STANDARD
1 STANDARD
1 3/8 STANDARD
STANDARD
Style 1 - Male
KK1 A
7/16-20
-16 1 1/8
1-14 1 5/8
OPTIONAL
Style 2 - Male
KK2 A
-20
7/8-14 1 1/8
1-12 1 5/8
Style 3 - Female
KK3* A
7/16-20
-16 1 1/8
1-14 1 5/8
Style 4 - Male
KK4 A
5/8-18
1-14 1 1/8
1 3/8-12 1 5/8
C
3/8

5/8
V

3/8
PISTON ROD END STYLES
*KK (Style 3 - Female) will have a recessed plug due to thru hole in rod.
BORE
1
2
2
3
4
5
6
8
A B C E EE F G J K KK LBX~ MM P R RM

1 1/8
1 1/8
1 1/8
1 5/8
1 5/8
1 1/8
1 1/8
1 1/8
1
1
1
2
2
3/8
3/8
3/8

5/8
5/8
2
2
3
3
4
5
6
8
3/8
3/8
3/8

3/8
3/8
3/8
5/8
5/8
5/8
5/8
5/8
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1

5/16
5/16
3/8
3/8

5/8
7/16-20
7/16-20
7/16-20
-16
-16
-16
1-14
1-14
5 1/8
5 1/8
5
6
6
6
7
7 1/8
5/8
5/8
5/8
1
1
1
1 3/8
1 3/8
2 3/8
2 3/8
2
2
2
3
3
3 3/8
1.43
1.84
2.19
2.76
3.32
4.10
4.88
6.44
2 SQ.
1 HEX
1 HEX
2*
2*
2*
3*
3*
V

3/8
3/8
Y ZBX~
1 7/8
1 7/8
1 7/8
2 3/8
2 3/8
2 3/8
2
2
6 3/8~
6 7/16~
6 9/16~
7~
7~
8 1/8~
9 1/8~
9 3/8~
MX0 PFLF CYLINDER DIMENSIONS
Standard Rod Diameters only
*
~
RM dimension is round retainer diameter
NON NFPA Dimensions
BASIC DIMENSIONS MXO PFLF CYLINDERS (STANDARD ROD DIAMETERS)
ROD DIAMETER
5/8 STANDARD
5/8 STANDARD
5/8 STANDARD
1 STANDARD
1 STANDARD
1 STANDARD
1 3/8 STANDARD
1 3/8 STANDARD
RM
R
E SQ
EE NPT (2)
B BUSHING DIA.
G G J K
LBX + STROKE
~
ZBX + STROKE
~
C
V
F
Y P + STROKE
MM ROD DIA.
KK THDS.
M8 X 1 UNIVERSAL (3) PIN MALE CONNECTOR
MX0
KK2
(STYLE 2)
KK1
(STYLE 1)
MM ROD DIA.
STYLE 1 & 2
KK1 & KK2
A C
V
STYLE 3*
KK3
MM ROD DIA.
KK3 (STYLE 3)
C
V
A
STYLE 4
KK4
KK4
(STYLE 4)
MM ROD DIA.
A C
V
POSITION FEEDBACK LOW FRICTION CYLINDER
DIMENSIONS
7
*
NON NFPA Dimensions
MP2 & MP4 CAST PFLF CYLINDER DIMENSIONS
Standard Rod Diameters only
NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions.
BORE
1
2
2
3
4
5
6
CB CD CW L M FL

1
1
1
1

5/8
5/8
5/8

1
1
1
1
5/8
5/8
5/8
7/8
7/8
1
1 1/8
1 1/8
1 1/8
1 7/8
1 7/8
1 7/8
2
ADD
STROKE
ROD DIAMETER
5/8 STANDARD
5/8 STANDARD
5/8 STANDARD
1 STANDARD
1 STANDARD
1 STANDARD
1 3/8 STANDARD
XDX
*
6
6
6 3/8
8
8
8
9 3/8
7/8
MS4 PFLF CYLINDER DIMENSIONS
Standard Rod Diameters only
NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions.
BORE
1
2
2
3
4
5
6
8
E/2 NT TK TN XT SN
1
1
1
1 7/8
2
2
3
4
-20
5/16-18
3/8-16
-13
5/8-11
-10
-10
3/8

5/8

1
1 1/8
1 1/8
5/8
7/8
1
1
2 1/16
2 11/16
3
4
1 15/16
1 15/16
1 15/16
2 7/16
2 7/16
2 13/16
2 13/16
2
2
2 3/8
2 5/8
2 5/8
2 7/8
3 1/8
3
ADD
STROKE
ROD DIAMETER
5/8 STANDARD
5/8 STANDARD
5/8 STANDARD
1 STANDARD
1 STANDARD
1 STANDARD
1 3/8 STANDARD
1 3/8 STANDARD
ZBX
*
6 3/8
6 7/16
6 9/16
7
7
8 1/8
9 1/8
9 3/8
-13 2 7/16
ZBX + STROKE
*
M8 x 1 UNIVERSAL (3) PIN MALE CONNECTOR
MS4
(1 - 8 BORE)
E/2
TN
XT
NT TAP (4)
TK DEEP
SN + STROKE
MP1 PFLF CYLINDER DIMENSIONS
Standard Rod Diameters only
NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions.
BORE
1
2
2
3
4
5
6
8
CB CD CW L M

1
1
1
1
1

1
1

5/8
5/8
5/8

1
1
1
1
1
5/8
5/8
5/8
7/8
7/8
7/8
1
1
ADD
STROKE
ROD DIAMETER
5/8 STANDARD
5/8 STANDARD
5/8 STANDARD
1 STANDARD
1 STANDARD
1 STANDARD
1 3/8 STANDARD
1 3/8 STANDARD
XCX
*
6 7/8
6 7/8
7
8 5/8
8 5/8
8 7/8
10 1/8
10 1/4
XCX + STROKE
*
M8 x 1 UNIVERSAL (3) PIN MALE CONNECTOR
MP1
(1 - 8 BORE)
L M
CD DIA. (PIN INCLUDED)
PRESSED IN
BEARINGS
CW CW
CB
NOTE:
1 & 2 bore MP1
extruded mounts are thru tie
rod construction, 2 bore
and larger the rear MP1 cap
is bolted on.
NOTE:
MP4 CAST MOUNT not
available for 5 & 6 bores.
Special WELDED MOUNTS
are available. Consult factory
for more information.
CD DIA. (PIN INCLUDED)
XDX + STROKE
*
M8 x 1 UNIVERSAL (3) PIN MALE CONNECTOR
MP2/MP4
(1 - 6 BORE)
L
FL
M
CW CW
CB
MP2
CB
MP4
POSITION FEEDBACK LOW FRICTION CYLINDER
DIMENSIONS
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
8
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
*
NON NFPA Dimensions
MT1 PFLF CYLINDER DIMENSIONS
Standard Rod Diameters only
NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions.
BORE
1
2
2
3
4
5
6
8
E TD TL UT XG
2
2
3
3
4
5
6
8
1
1
1
1
1
1
1 3/8
1 3/8
1
1
1
1
1
1
1 3/8
1 3/8
4
4
5
5
6
7
9
11
2
2
2 5/8
2 5/8
ADD
STROKE
ROD DIAMETER
5/8 STANDARD
5/8 STANDARD
5/8 STANDARD
1 STANDARD
1 STANDARD
1 STANDARD
1 3/8 STANDARD
1 3/8 STANDARD
ZBX
*
6 3/8
6 7/16
6 9/16
7
7
8 1/8
9 1/8
9 3/8
2
1
1
1
MT2 PFLF CYLINDER DIMENSIONS
Standard Rod Diameters only
NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions.
BORE
1
2
2
3
4
5
6
8
E TD TL UT XJ
2
2
3
3
4
5
6
8
1
1
1
1
1
1
1 3/8
1 3/8
1
1
1
1
1
1
1 3/8
1 3/8
4
4
5
5
6
7
9
11
4 1/8
4 1/8
4
5
5
5
5 7/8
6
ADD
STROKE
ROD DIAMETER
5/8 STANDARD
5/8 STANDARD
5/8 STANDARD
1 STANDARD
1 STANDARD
1 STANDARD
1 3/8 STANDARD
1 3/8 STANDARD
ZBX
*
6 3/8
6 7/16
6 9/16
7
7
8 1/8
9 1/8
9 3/8
MT4 PFLF CYLINDER DIMENSIONS
Standard Rod Diameters only
NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions.
BORE
1
2
2
3
4
6
5
8
BD EB TD TL TM UM XI
1
1
1
2
2
2
2
2
2
3
3
4
5
7
6
9
1
1
1
1
1
1 3/8
1
1 3/8
1
1
1
1
1
1 3/8
1
1 3/8
2 4
3 5
3 5
5
7 5/8
7
10 3/8
6
9
8
12
ADD
STROKE
ROD DIAMETER
5/8 STANDARD
5/8 STANDARD
5/8 STANDARD
1 STANDARD
1 STANDARD
1 3/8 STANDARD
1 STANDARD
1 3/8 STANDARD
ZBX
*
6 3/8
6 7/16
6 9/16
7
7
9 1/8
8 1/8
9 3/8
4 6
C
U
S
T
O
M
E
R

T
O

S
P
E
C
I
F
Y
ZBX + STROKE
*
M8 x 1 UNIVERSAL (3) PIN MALE CONNECTOR
MT1
(1 - 8 BORE)
E SQ. XG
TD DIA.
+.000
-.001
UT
TL TL
ZBX + STROKE
*
M8 x 1 UNIVERSAL (3) PIN MALE CONNECTOR
LOCATED 90 TO TRUNION (POSITION 7)
MT2
(1 - 8 BORE)
E SQ. XJ + STROKE
TD DIA.
+.000
-.001
UT
TL TL
ZBX + STROKE
*
TM
XI
(CUSTOMER TO SPECIFY)
TD DIA.
+.000
-.001
UM
TL TL
EB
M8 x 1 UNIVERSAL (3) PIN MALE CONNECTOR
BD
MT4
(1 - 8 BORE)
POSITION FEEDBACK LOW FRICTION CYLINDER
DIMENSIONS
9
*
NON NFPA Dimensions
MF2 PFLF CYLINDER DIMENSIONS
Standard Rod Diameters only
NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions.
BORE
1
2
2
3
4
5
6
E FB FH R TF UF
2
2
3
3
4
5
6
5/16
3/8
3/8
7/16
7/16
9/16
9/16
3/8
3/8
3/8
5/8
5/8
5/8

1.43
1.84
2.19
2.76
3.32
4.10
4.88
2
3 3/8
3 7/8
4 11/16
5 7/16
6 5/8
7 5/8
3 3/8
4 1/8
4 5/8
5
6
7 5/8
8 5/8
ADD
STROKE
ROD DIAMETER
5/8 STANDARD
5/8 STANDARD
5/8 STANDARD
1 STANDARD
1 STANDARD
1 STANDARD
1 3/8 STANDARD
ZFX
*
5
5
5 5/8
6
6
7
7 7/8
F
3/8
3/8
3/8
5/8
5/8
5/8
5/8
FH
ZBX + STROKE
*
M8 x 1 UNIVERSAL (3) PIN MALE CONNECTOR
MF1
(1 - 6 BORE)
R
TF
W
MF1 PFLF CYLINDER DIMENSIONS
Standard Rod Diameters only
NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions.
BORE
1
2
2
3
4
5
6
E FB FH R TF UF
2
2
3
3
4
5
6
5/16
3/8
3/8
7/16
9/16
9/16
3/8
3/8
3/8
5/8
5/8
5/8

1.43
1.84
2.19
2.76
3.32
4.10
4.88
2
3 3/8
3 7/8
4 11/16
5 7/16
6 5/8
7 5/8
3 3/8
4 1/8
4 5/8
5
6
7 5/8
8 5/8
ADD
STROKE
ROD DIAMETER
5/8 STANDARD
5/8 STANDARD
5/8 STANDARD
1 STANDARD
1 STANDARD
1 STANDARD
1 3/8 STANDARD
ZBX
*
6 3/8
6 7/16
6 9/16
7
7
8 1/8
9 1/8
W
5/8
5/8
5/8

7/8
7/16
MX3 PFLF CYLINDER DIMENSIONS
Standard Rod Diameters only
NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions.
BORE
1
2
2
3
4
5
6
8
E FH R AA BB DD
2
2
3
3
4
5
6
8
3/8
3/8
3/8
5/8
5/8
5/8

5/8**
1.43
1.84
2.19
2.76
3.32
4.10
4.88
6.44
2.02
2.6
3.1
3.9
4.7
5.8
6.9
9.1
1
1 1/8
1 1/8
1 3/8
1 13/16
1 13/16
2 5/16**
-28
5/16-24
5/16-24
3/8-24
3/8-24
-20
-20
5/8-18
ADD
STROKE
ROD DIAMETER
5/8 STANDARD
5/8 STANDARD
5/8 STANDARD
1 STANDARD
1 STANDARD
1 STANDARD
1 3/8 STANDARD
1 3/8 STANDARD
ZBX
*
6 3/8
6 7/16
6 9/16
7
7
8 1/8
9 1/8
9 3/8
W
5/8
5/8
5/8

7/8
1 5/8
1 3/8
E
UF
FB HOLES (4)
F
ZFX + STROKE
*
M8 x 1 UNIVERSAL (3) PIN MALE CONNECTOR
MF2
(1 - 6 BORE)
R
TF
E
UF
FB HOLES (4)
FH
ZBX + STROKE
*
M8 x 1 UNIVERSAL (3) PIN MALE CONNECTOR
MX3
(1 - 8 BORE)
FH
R
W
BB
DD THREAD
E
AA
** 8 bore has round retainer, not a full square retainer as smaller bores.
BB dimension is from head.
POSITION FEEDBACK LOW FRICTION CYLINDER
DIMENSIONS
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
10
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
FB HOLES (4)
G
ZBX + STROKE
*
M8 x 1 UNIVERSAL (3) PIN MALE CONNECTOR
ME3
(8 BORE)
W
3 DIA.
RETAINER
TE E
TE
ME3 PFLF CYLINDER DIMENSIONS
Standard Rod Diameters only
BORE
8
E TE W G FB ZBX
*
8 7.57 1 5/8 2 11/16 9 3/8
ADD
STROKE
ROD DIAMETER
1 3/8 STANDARD
NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions.
*
NON NFPA Dimensions
SU
ZBX + STROKE
*
M8 x 1 UNIVERSAL (3) PIN MALE CONNECTOR
MS2
(1 - 8 BORE)
SW
SH
TS
MS2 PFLF CYLINDER DIMENSIONS
Standard Rod Diameters only
NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions.
1 - 4 standard, consult factory for 5 - 8.
BORE
1
2
2
3
4
5
6
8
SB SH ST SU SW SZ
7/16
7/16
7/16
9/16
9/16
13/16
13/16
13/16
1
1
1
1 7/8
2
2
3
4

1
1
1
1 1/8
1 1/8
1 1/8
1
1
1 1/16
1 5/16
1 5/16
3/8
3/8
3/8

11/16
11/16
11/16
5/8
5/8
5/8

9/16
13/16
13/16
ADD
STROKE
ROD DIAMETER
5/8 STANDARD
5/8 STANDARD
5/8 STANDARD
1 STANDARD
1 STANDARD
1 STANDARD
1 3/8 STANDARD
1 3/8 STANDARD
ZBX
*
6 3/8
6 7/16
6 9/16
7
7
8 1/8
9 1/8
9 3/8
SS
2 7/8
2 7/8
3
3
3
3 1/8
3 5/8
3
SWX*
7/8
7/8
7/8
1
1
1 3/16
1 3/16
1 3/16
XS
1 3/8
1 3/8
1 3/8
1 7/8
1 7/8
2 1/16
2 5/16
2 5/16
US
3
4
4
5
6
8
9
11
TS
2
3
3
4
5
6 7/8
7 7/8
9 7/8
FH
SAX + STROKE
*
M8 x 1 UNIVERSAL (3) PIN MALE CONNECTOR
MS1
(1 - 8 BORE)
AL
AH
S
MS1 PFLF CYLINDER DIMENSIONS
Standard Rod Diameters only
NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions.
8 bore cylinders have round retainer, bracket bolted to head.
**
BORE
1
2
2
3
4
5
6
8
AB AH AL AO AT FH
7/16
7/16
7/16
9/16
9/16
11/16
13/16
13/16
1 3/16
1 7/16
1 5/8
1 15/16
2
2
3
4
1
1
1
1
1
1 3/8
1 3/8
1 13/16
3/8
3/8
3/8

5/8
5/8
11/16
1/8
1/8
1/8
1/8
1/8
3/16
3/16

3/8
3/8
3/8
5/8
5/8
5/8

5/8**
ADD
STROKE
ROD DIAMETER
5/8 STANDARD
5/8 STANDARD
5/8 STANDARD
1 STANDARD
1 STANDARD
1 STANDARD
1 3/8 STANDARD
1 3/8 STANDARD
XAX
*
7 1/8
7 1/8
7
8 5/8
8 5/8
9
10
10 9/16
SAX
*
7
7
7 5/8
9 1/8
9 1/8
9 5/8
10
10
S
1
1
2
2
3
4
5
7 1/8
US
ST
SB DIA. (4)
SS + STROKE
SZ SWX
XS
AO
AB HOLES (6)
AT
XAX + STROKE
*
POSITION FEEDBACK LOW FRICTION CYLINDER
DIMENSIONS
11
POSITION FEEDBACK LOW FRICTION CYLINDER
SPECIFICATIONS
Refer to specifications in the following sections
for positioning or measuring repeatability. Power
supply ripple and A/D error will reduce repeatability
when PFLF is utilized with industrial control systems.
(The internal electrical stroke is slightly larger than
the mechanical stroke of the cylinder)
Repeatability: .001 Cylinder Only
Nonlinearity: 1% of full stroke
Resolution: Infinite
Signal Input: 10 VDC typical
Input Impedence Required: 1 MOhm
Signal output: > 0 to slightly less than FS signal input
Rated Life of Probe: 10 million cycles
Rated Life of Wiper: 1000 linear miles
Pressure Rating: 150 psi
Temperature Rating: 0 to 200F
Maximum Speed: 25 in./sec.
Interface: 8mm DIN connector
NEMA: 6 (IP67)
(Cylinder & Probe)
Note:
Cable:
All models have a M8 x 1 female thread.
24 A.W.G. PVC insulated, fine stranded copper conductors, with Gray PVC jacket with stripped and tinned ends.
Straight-Models
C4-S (2m), C4X-S (5m)
Right Angle-Models
C5 (2m), C5X (5m)
CONDUCTOR COLORS:
1 - BROWN
2 - BLACK
3 - BLUE
LENGTH
3
2
1
1.26
.18
.38
SHIELDED
WIRE
.65
LENGTH
1.10
.18
SHIELDED
WIRE
1
2
3
WIRE
DESCRIPTION
INPUT (+)
GROUND (-)
OUTPUT
PROBE/
PLUG WIRE
COLORS
Red
Black
White
PLUG PIN
NUMBERS
3
2
1
QUICK
CONNECT CABLE/
WIRE COLORS
Blue
Black
Brown
STROKE = 0, OUTPUT VOLTAGE = 0 VOLTS
STROKE = FULL, OUTPUT VOLTAGE = 10 VOLTS
3
2
1
WHITE
BLACK
RED
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
12
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
POSITION FEEDBACK LOW FRICTION CYLINDER
COMPONENTS/REPAIR KITS
PART NO. DESCRIPTION REMARKS
PFLF-WK POSITION FEEDBACK WIPER KIT KIT TO CONSIST OF THE FOLLOWING:
(1) O-RING, (1) LTR WIPER, (1) GUIDE WASHER,
(1) RETAINING RING, (3) WIRE CONNECTORS &
WIPER/PROBE INSTALLATION INSTRUCTION SHEET
LRT Wiper Replacement Kit
PART NO. DESCRIPTION REMARKS
PFLF-PRK-STROKE POSITION FEEDBACK PROBE
REPLACEMENT KIT
KIT TO CONSIST OF THE FOLLOWING:
(1) LRT PROBE WITH O-RING & BACK-UP WASHER,
(3) WIRE CONNECTORS & WIPER/PROBE
INSTALLATION INSTRUCTION SHEET
LRT Probe Replacement Kit
Replacement LRT probe ordering example: 8 stroke PFLF cylinder, replacement probe would be PART NO. PFLF-PRK-8.
Fractional stroke length cylinders use the next whole number. Example: 8 stroke replacement probe would be PFLF-PRK-9.
PFLF Basic Cylinder Seal Kits
PART NO. BORE
1 PFLF-SK-625-150
2 PFLF-SK-625-200
PART NO. BORE
2 PFLF-SK-625-250
3 PFLF-SK-100-325
PART NO. BORE
4 PFLF-SK-100-400
5 PFLF-SK-100-500
PART NO. BORE
6 PFLF-SK-137-600
8 PFLF-SK-137-800
Replacement PFLF cylinder seal kit to consist of the following:
(2) low friction piston seals, (2) tube end seals, (1) rod seal, (1) bushing o-ring, and (1) container of low friction grease
basic seal kit include wiper, probe, or connector kits Note: DOES NOT
LRT PROBE O-RING BACK-UP WASHER
PROBE WIRE COLORS:
RED = SUPPLY (+)
BLACK = GROUND (-)
WHITE = OUTPUT
PART NO. DESCRIPTION REMARKS
PFLF-CK POSITION FEEDBACK
CONNECTOR KIT
KIT TO CONSIST OF THE FOLLOWING:
(1) 3 PIN CONNECTOR WITH O-RING &
(3) WIRE CONNECTORS
(3) Pin Connector Replacement Kit
O-RING
4 LONG 24 A.W.G. LEADS
M8 x 1 THD.
M8 x 0.5 THD.
BLACK
RED
WHITE
WIPER CAVITY
ASSEMBLED PICTURE INSTALLATION SEQUENCE
LRT WIPER
O-RING
GUIDE WASHER
RETAINER RING
13
CYLINDER ACCESSORIES
Clevis Pins sold with Bridge Pins.
PART NO. A CA CB CD ER KK
ROD EYE
RE437
1 5/8
7/16-20
RE500 -20
RE750 1 1/8 2 1/16 1 7/8 -16
RE1000 1 5/8 2 13/16 1 1 1 3/16 1-14
RE1250 2 3 7/16 2 1 3/8 1 9/16 1-12
Clevis Pins sold separately for Rod Clevises and Brackets.
CLEVIS BRACKETS AND EYE BRACKETS
PART NO. DESCRIPTION BA CB CD CW DD E F FL L M
CB500
CB750
CB1000
EB500
EB750
EB1000
EYE
BRACKETS
CLEVIS
BRACKETS
1 5/8
2 9/16
3

1
1

5/8

3/8-24
-20
5/8-18
13/32
17/32
21/32
2
3
4
2
3
4
3/8 1 1/8 5/8
5/8 1 7/8 1
2 1 1
3/8
5/8

1 1/8
1 7/8
2

1
1

1
1
1 5/8
2 9/16
3
N/A
CLEVIS PIN
PART NO. HP LH H LP
CP500
CP750
CP1000

1
5/32
5/32
13/64
2
3
3
5/8 2 3/32
15/16 2 27/32
1 3/16 3 5/16
CD
+.000
.002
EYE BRACKET
CD
F L M
FL
DD DIAMETER
BA
E
CB
CD
F L M
FL
CLEVIS BRACKET
DD TAP
BA
E
CW CW CB
A
CD
ER
CD CD
CD
CA
CB
KK
LP
LH
HP
CD H
SMALL ROD CLEVIS
PART NO. CB CD CE CH CW KK1 KK2 L
RC437CCS 1 3/8 1 7/16-20
RC500CCS 1 3/8 1 -20
RC750CCS 1 1 3/8 -16 1
SMALL CLEVIS PIN
CD HP LH LP
5/32 1 3/8 1
PART NO.
CP500CCS
CP750CCS 5/32 2 1 7/8
LP
LH
HP
CD
L
CE
CB
CW
CW
CH SQ.
CD
KK
ROD CLEVIS
PART NO. CB CE CW CD ER
RC437
RC500
RC750
RC1000
RC1250

1
1
2
1
2 3/8
3 1/8
4 1/8

5/8

1


1 1
1 3/8 1 3/8
CH
1
1
1
2
KK
7/16-20
-20
-16
1-14
1-12
L

1
1
2 1/8
CE
L
ER
KK
CD
CW CB CW
CH
HEX
FLATS
BRIDGE
PIN
ROD EYE
SMALL CLEVIS PIN SMALL ROD CLEVIS
ROD CLEVIS
CLEVIS PIN
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
14
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
CYLINDER ACCESSORIES
ALIGNMENT COUPLERS
ALIGNMENT COUPLERS
PART NO. A B C D E F G H H HEX J
MAX PULL
AT YIELD
AC250
AC312
AC375
AC437
AC500
AC625
AC750
AC875
AC1000
AC1250
AC1375
-28
5/16-24
3/8-24
7/16-20
-20
5/8-18
-16
7/8-14
1-14
1-12
1 3/8-12
1 1/8
1 1/8
1 1/8
1
1
1
1
1
2
2
2
1
1
2
2
2
2 5/16
2 5/16
2 15/16
2 15/16
2 15/16
1
3/8
3/8
7/16
7/16
7/16
7/16
7/16
7/16
7/16
7/16
3/8

1 1/8
1 1/8
1 5/8
1 5/8
1 5/8

5/8
5/8
5/8
31/32
31/32
1 11/32
1 11/32
1 11/32

3/8
3/8

13/16
13/16
1 5/32
1 5/32
1 5/32
3/8
11/16
11/16
13/16
13/16
13/16
1 1/8
1 1/8
1 5/8
1 5/8
1 5/8
11/16
1 1/8
1 1/8
1 1/8
1 1/8
1
1
1
2
2

2
2
2 5/32
2 5/32
2 5/32
2
2
2 15/16
2 15/16

8,300
8,300
10,000
14,000
19,000
34,000
39,000
64,000
78,000
78,000
6,000
* Please specify AC or ACH coupler when ordering. i.e.: AC-750 (Std. Coupler) ACH-750 (Hex Coupler)
TRDs alignment couplers can virtually pay for themselves by eliminating the need to precisely mount
cylinders in your application.
Alignment couplers are not recommended for high speed, PCS (Position Control System) applications
requiring optimum system repeatability.
Standard Coupler
AC250 - AC1375
G
B
ACROSS
(4) FLATS
A THD.
F SHANK DIA.
H ACROSS (2) FLATS
A
E
TAP
DEEP
C
D
E
(REF. APPROX)
AC SERIES
ACH Coupler
ACH312 - ACH1250
A THD.
(4) G FLATS
SHANK
DIA.
D
E J
A TAP
B
(2) DRILLED, TAPPED & CBORED
FOR (H) SOCKET HEAD CAP SCREWS
(1) MILLED SLOT FOR
CLAMPING TO PISTON ROD
F H HEX
(REF. APPROX.)
ACH SERIES
15
TECHNICAL DATA
Retainer Screws
2 & 2
3 TO 8
BORE SIZE
#10-32 S.H.C.S.
-28 S.H.C.S.
TORQUE IN FT.-LBS.
5
12
MODEL
BORE MX0
MS1
MT1/MT2 MS4 MP1 MP2 MP4
MF1
ME3 MS2
ADD PER IN.
OF STROKE
1
2
2
3
4
5
6
8
2.4
3.6
4.9
9.0
12.3
18.6
29.7
49.6
2.8
4.1
5.5
10.4
14.0
19.7
33.4
50.7
2.4
3.6
4.9
9.0
12.3
18.6
29.7
49.6
2.9
4.4
5.9
11.7
15.6
23.2
37.9
57.7
2.7
3.9
5.2
11.1
14.5
21.8
34.6
N/A
2.7
3.9
5.2
11.1
14.5
N/A
N/A
N/A
3.0
4.4
6.1
12.5
16.7
25.4
40.4
49.6
3.3
4.8
6.3
11.5
14.6
22.9
35.4
N/A
.19
.24
.26
.49
.53
.57
.81
1.22
Weight Chart - Basic Cylinders
WEIGHT IN POUNDS
All weights are in pounds. For oversize rod series add 10%.
* Weight includes clevis pins.
Cylinder Tie Rod Torque Chart
CYLINDER BORE TIE ROD THREAD SIZE TORQUE IN FT.-LBS.
1
2
2
3
4
5
6
8
-28
5/16-24
5/16-24
3/8-24
3/8-24
-20
-20
5/8-18
7
12
14
30
35
45
50
125
Tighten cylinders using an X tightening pattern on tie rods.
Alignment Couplers Weight Chart
WEIGHT IN POUNDS
AC250
AC375
AC500
AC312
AC437
PART NO. WEIGHT
.30
.30
.30
.30
.30
AC625
AC1375
AC875
AC1250
AC750
AC1000

PART NO. PART NO. WEIGHT WEIGHT

.40
7.50
1.10
2.90
1.10
2.90

MF2
2.7
3.8
5.2
11.0
14.4
21.9
34.6
N/A
Accessories Weight Chart
WEIGHT IN POUNDS
ROD CLEVIS ROD EYES EYE BRACKETS CLEVIS PINS
RC437
RC500
RC750
RC1000
RC1250
PART NO. WEIGHT
.40
.40
1.22
2.58
6.28 CP500C
CP750C
CP1000C
CP1375C
PART NO. WEIGHT
.12
.38
.80
1.22
EB500
EB750
EB1000
EB1375
PART NO. WEIGHT
.86
3.00
6.36
11.22
RE750
RE1000
RE1375
PART NO. WEIGHT
1.10
2.40
5.58
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
16
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
PNEUMATIC CONTROL SYSTEM (MODEL PCS)
HOW IT WORKS
The TRD Pneumatic Control System (Model
PCS) is designed to control any 1 thru 4 bore
pneumatic TRD position feedback actuator. The
system is a closed-loop electronic controller with
pneumatic valves that can accurately position
the actuator rod and hold it in position with a
high degree of accuracy and force. The system
accomplishes the long term goal of using
pneumatic technology to accurately stop and
hold the rod at any desired position.
The standard PCS accepts a 0 to 10 VDC analog
command signal. The command signal is used as
a reference to move to and hold a specific
position. Order Option C if a 0 to 20 mA or a 4
to 20 mA analog command signal is required.
For example, if the application has a stroke of 10
inches (i.e., the electrical zero and span is set for
a 10 inch stroke), then a 1 volt change in the
command voltage is equal to a 1 inch
movement. Similarly, a change in command
signal of 0.005 of a volt equals a position change
of 0.005 of an inch for the same 10 inch stroke
application. If the application has a stroke of 5
inches, a change of 1 volt in the command signal
represents a movement.
The system utilizes the feedback from the
actuator to close the control loop. The control
loop compares the systems command signal (the
0-10 VDC, 0-20 mA, or 4-20 mA input
command signal) to the feedback signal from the
actuator. The difference between the command
and feedback is referred to as the error term.
When the error term is zero, all valves close,
trapping air on both sides of the actuator piston.
(The error term is considered to be zero when it
is within the deadband range. The deadband
range is an adjustable range that determines the
final repeatability of the system. The Application
Sizing chart located later in this section shows
recommended deadband ranges for given
application parameters.) This holds the rod at its
commanded position. If some force or weight
attempts to move the rod out of the commanded
position, the system will react by increasing the
restoring force eventually to full supply pressure,
if necessary. Likewise, if the command signal
changes, the system will respond to make the
feedback equal the command signal.
There are four adjustments on the PCS system,
adjustable via four trim pots. They include the
Zero, Span, Decel, and Deadband adjustment.
The Zero and Span adjustments allow you to set
the zero and full scale position of the actuator to
match the input (command) signal. The Decel
and Deadband adjustments are used to optimize
the performance of the system based on
application parameters. These adjustments are
described in detail in the Operating Manual,
which is included with each system.
The actual accuracy/repeatability of the
movements will depend on many factors,
including signal noise, load, velocity, supply
pressure, supply voltage, and application friction.
Refer to the Application Sizing charts found later
in this section for detailed information regarding
sizing and suggestions for your application.
17
PNEUMATIC CONTROL SYSTEM (PCS)
HOW TO ORDER
PCS 5 Q - -
PNEUMATIC CONTROL SYSTEM FLOW/TYPE*
1
2
3
4
5
6
7
8
Cv = .02
Cv = .04
Cv = .08
Cv = .09
Cv = .10
Cv = .105
Cv = .11
Cv = .25
OPTIONS
METRIC DIMENSIONS
NO ENCLOSURE**
NO CABLES OR CONNECTIONS
(0 - 10 VDC COMMAND INPUT)
0 - 20 mA OR 4 - 20 mA
COMMAND INPUT
QUICK CONNECT RECEPTACLES
(CABLES SOLD SEPARATELY)
I
N
BLANK
C
Q
* The Cv values are approximated. The velocities for the different systems are shown in the sizing recommendations chart.
** Allows mounting of control valves close to the actuator and the electronics/PC board in a remote location. This would be
beneficial in applications that would otherwise require long air lines which could reduce system accuracy or in applications
that would place the electronics/PC board in an area that exceeds the operational temperature range. 100F
PART NUMBER
PCS-CBL-PWR
PCS-CBL-PWR-X
PCS-CBL-CMD
PCS-CBL-CMD-X
PCS-CBL-FBK
PCS-CBL-FBK-X
DESCRIPTION
2 meter Power Cable for Quick Connect Option
5 meter Power Cable for Quick Connect Option
2 meter Command Signal Cable for Quick Connect Option
5 meter Command Signal Cable for Quick Connect Option
2 meter Feedback Cable for Quick Connect Option
5 meter Feedback Cable for Quick Connect Option
*One Power, Command and Feedback cable required if Option Q is purchased. (3 CABLES TOTAL REQD).
Accessory Cables*
System Block Diagram, shown with Option Q
FLOW CONTROLS
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
18
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
SPECIFICATION DESCRIPTION
50% of Total Full Scale Output
between both adjustments
Zero Adjustment
Approximately 0.5 to 13.5 volts
Span Adjustment
Approximately 0.005 to 0.500 volts
DECEL Adjustment
Discrete signal that Sinks to Ground when Within
Deadband zone. 20mA Maximum
Deadband Adjustment
@ Position
0 to 10 VDC signal, 1M ohm input
impedance required for input device
Current Position
Operation at Power Loss
Input Supply Voltage
All valves close at power loss
23.5 to 24.5 VDC, 1 amp
Operating Pressure 70 to 80 max. psig
Air Requirement Regulated and Filtered to 5 microns
Operational Temperature Range 0 to (Electronics/PC Board) 100F
Reverse Polarity Protected
Overvoltage Protected
APPLICATION SIZING AND RULES OF THUMB
PFLF CYLINDER/PCS VALVE SYSTEM MATCHING AND SIZING RECOMMENDATIONS
BORE SIZE
PFLF-1
PFLF-1
PFLF-2
PFLF-2
PFLF-2
PFLF-2
PFLF-3
PFLF-3
PFLF-4
PFLF-4
PCS
MODEL
PCS-1
PCS-2
PCS-2
PCS-3
PCS-4
PCS-5
PCS-6
PCS-7
PCS-7
PCS-8
STROKE
RANGE
2 TO 3
4 TO 24
2 TO 3
4 TO 24
3 TO 4
5 TO 24
3 TO 4
5 TO 24
3 TO 4
5 TO 24
MAXIMUM
PAYLOAD
2 lbs.
50 lbs.
4 lbs.
90 lbs.
120 lbs.
150 lbs.
235 lbs.
235 lbs.
360 lbs.
360 lbs.
AVERAGE
VELOCITY
2.50 in/sec
5.50 in/sec
2.75 in/sec
6.50 in/sec
2.00 in/sec
2.50 in/sec
2.00 in/sec
2.00 in/sec
2.00 in/sec
2.00 in/sec
MAXIMUM
EXTERNAL
FRICTION
zero
10 lbs.
zero
20 lbs.
35 lbs.
35 lbs.
60 lbs.
60 lbs.
90 lbs.
90 lbs.
ZERO
FRICTION
DEADBAND**
25mV
20mV
50mV
15mV
90mV
40mV
80mV
40mV
80mV
40mV
MAXIMUM
FRICTION
DEADBAND
N/A
40mV
N/A
30mV
N/A
60mV
N/A
40mV
N/A
40mV
MAXIMUM
FRICTION
DEADBAND
N/A
80mV
N/A
60mV
N/A
60mV
N/A
60mV
N/A
60mV
MINIMUM
STEP***
0.040
2 x Deadband
0.020
2 x Deadband
2 x Deadband
2 x Deadband
2 x Deadband
2 x Deadband
2 x Deadband
2 x Deadband
BORE
1 Bore
2 Bore
2 Bore
3 Bore
4 Bore
Recommended Tubing Sizes
I.D. O.D.
.125
.187
.187
.312
.312

3/8
3/8
1) If your application requires lower velocities or payloads, you may be able to reduce the minimum recommended
deadband setting, or if your deadband requirements can accommodate a large range, you may be able to increase your
payload higher than the recommended values.
2) **Note: the following formula can be used to convert the deadband voltage to displacement: w=0.1(V) x t, where w is
the deadband width, V is deadband voltage listed above and t is full scale travel of the actuator. For example: if the
deadband is set for 20mv (0.02 of a volt) for a 6 inch stroke cylinder, w=0.1 (0.02) x 6=0.012 of an inch.
3) ***Minimum step is stroke dependent.
PNEUMATIC CONTROL SYSTEM (PCS)
SPECIFICATIONS
19
APPLICATION SIZING AND RULES OF THUMB (CONTINUED)
PNEUMATIC CONTROL SYSTEM (PCS)
Assumptions used for Sizing Values recommendations:
Typical Rules of Thumb:
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
Values shown in sizing table are with no overshoot. If overshoot is acceptable for your application, the deadband may be
less than specified. However, be sure your system cannot go unstable.
The PFLF cylinder is a very low friction cylinder with a standard rod diameter and NO rod wiper. The use of a rod wiper or
oversized rod diameters will have adverse effects on positioning capabilities.
80 psi air supply.
Minimum of 23.5 VDC provided to the PCS.
Clean Command Signal for Main Control (<5mV noise/ripple).
Leak free system (The system will actually perform well with some system leakage, however, the best performance is with no
leakage).
Short (<18 inches), hard air lines (nylon) between the valves and the actuator.
No backlash in the system.
Horizontally guided load. The system can handle vertical or inclined loads and still meet the minimum deadband specified
above, however, the velocity may be effected by up to 40%.
Deviation from the recommended parameters, such as air pressure, power supply voltage, external friction, etc., will
negatively effect system performance. However, the system may still perform adequately for your application.
Applications with loads less than 10% of actuator capacity and strokes greater than 4 inches will yield better repeatability
than the minimum deadband shown in the sizing table.
Reducing actuator velocity by use of Flow Controls may enable the deadband to be adjusted tighter for a given application.
The Flow Controls must be inserted into the exhaust ports of the valve manifold, NOT in the actuator.
Oversizing the actuator for a given application typically yields better repeatability.
Generically, following are relative influences on velocity:
As Mass increases, Velocity decreases (up to 20%)
As Friction increases, Velocity decreases (up to 20%)
As Pressure decreases, Velocity decreases (up to 20%)
Increased Friction decreases repeatability. Maximum external friction should not exceed 20% of the maximum rated
payload. Any external friction in the application will degrade system performance. Ensure the system is aligned properly to
any guiding systems. Misalignment will cause external application friction.
A borderline solution can be effective through any/all of the following:
sacrificing performance in one area for another,
limiting velocity with external flow controls,
employing a small central portion of a longer probe,
using a larger bore cylinder.
The PCS system is not suited for applications where accurate velocity control is needed by controlling the rate of command
signal change. Flow controls can be used if lower velocities are required.
Do not allow the PCS valves to stay on for prolonged time periods unless the valves
are well ventilated, as they may overheat potentially causing damage to the valves.
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
20
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
PFLF Example
Lets say we have just finished the installation procedure for a PFLF Cylinder with 10 inches of stroke, and are using a 0-10
VDC input command signal. There is a retracted hard stop at 1.5 inches of cylinder stroke and an extended hard stop at the
9.0 inches of cylinder stroke.
Therefore:
After adjusting the Span setting, 10 volts is equivalent to 9.0 inches of cylinder rod extension.
After adjusting the Zero setting, 1.5 inches of cylinder rod extension will equal 0 volts.
Therefore, 0 to 10 volts covers the 7.5 inches (9.0 - 1.5) range of motion.
Using the following formula:
The command signal can be translated into actuator displacement with the following formula:
where:
= the command signal required to achieve a desired position
= the displacement the desired position is from the zero position
= the full range of the command signal
= full scale travel of the actuator
= the command signal for the zero position
To command the PFLF to go to a position that is 2.0 inches extended from the retracted hard stop, the command signal would
be calculated as follows:
If a 4-20 mA signal is used, the command input signal would be calculated as follows:
!
!
CS = d * R / t + Z
CS
d
R
t
z
Note: The positional repeatability of the system will be determined by the Deadband adjustment. If the deadband was adjusted to 20mV in
this example, the system would position to the 2 inch position within 0.015 (w=0.1 (V) * t).
CS = 2 X 10/7.5 + 0 = 2.667 VDC Command Input Signal
CS = 2 X 16/7.5 + 4 = 8.267 mA Command Input Signal
PNEUMATIC CONTROL SYSTEM (PCS)
APPLICATION EXAMPLE
21
PCS1 thru PCS3
Shown in inches (millimeters)
Enclosure
Option Q
(Quick Connect Receptacle)
T
R
D
M
a
n
u
fa
c
t
u
r
in
g
,
I
n
c
.
A
C
om
pany
B
IM
B
A
T
R
D
M
a
n
u
f
a
c
t
u
r
i
n
g
,
I
n
c
.
A
C
o
m
p
a
n
y
B
IM
B
A
T
R
D
M
a
n
u
f
a
c
t
u
r
i
n
g
,
I
n
c
.
A
C
o
m
p
a
n
y
B
IM
B
A
T
R
D
M
a
n
u
fa
c
t
u
r
in
g
,
I
n
c
.
A
C
om
pany
B
IM
B
A
PNEUMATIC CONTROL SYSTEM (PCS)
DIMENSIONS
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
22
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
PCS4 thru PCS8
Shown in inches (millimeters)
Enclosure
Option Q
(Quick Connect Receptacle)
.39
(9.9)
.39
(9.9)
.39
(9.9)
.39
(9.9)
2.97
(75.4)
2 x 1.59
(40.4)
1.49
(37.8)
2 x 2.26
(57.4)
8 x 2.44
(61.9)
1/4
1/4
2 x .65
(16.5)
2 x 3.03
(76.7)
2 x .65
(16.5)
2 x 1.58
(40.1)
.39
(9.9)
.39
(9.9)
.39
(9.9)
.39
(9.9)
2 x 1.59
(40.4)
1.49
(37.8)
2 x 2.26
(57.4)
8 x 2.44
(61.9)
1/4
1/4
2 x .65
(16.5)
2 x 3.03
(76.7)
2 x .65
(16.5)
2 x 1.58
(40.1)
T
R
D
M
a
n
u
f
a
c
t
u
r
i
n
g
,
I
n
c
.
A
C
o
m
p
a
n
y
B
IM
B
A
T
R
D
M
a
n
u
fa
c
t
u
r
in
g
,
I
n
c
.
A
C
om
pany
B
IM
B
A
T
R
D
M
a
n
u
f
a
c
t
u
r
i
n
g
,
I
n
c
.
A
C
o
m
p
a
n
y
B
IM
B
A
T
R
D
M
a
n
u
fa
c
t
u
r
in
g
,
I
n
c
.
A
C
om
pany
B
IM
B
A
PNEUMATIC CONTROL SYSTEM (PCS)
DIMENSIONS
.67
(17.0)
.67
(17.0)
2.97
(75.4)
23
PC Board
Valve / Manifold
PCS1 thru PCS 3
Valve Cable
Snap Track
Valve / Manifold
PCS4 thru PCS8
Shown in inches (millimeters)
Option N (No Enclosure)
.38
(9.6)
.91
(23.1)
2.50
(63.5)
2 x 1/4 NPT
(G 1/4 METRIC PORT)
2 x .62
(15.7)
2 x .94
(23.9)
2 x .82
(20.8)
1.34
(34.0)
2X 1.62
(41.1)
4.58
(116.3)
.34
(8.6)
.62
(15.7)
1.32
(33.5)
1.50
.15
(3.8)
2.50
(63.5)
2.35
(59.7)
2 x .20
(5.1)
.75
(19.0)
.38
(9.65)
.60
(15.2)
1.25
(31.8)
1.90
(48.3)
3 x 1/4 NPT
(G 1/4 METRIC PORT)
PNEUMATIC CONTROL SYSTEM (PCS)
DIMENSIONS
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
24
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
PCS-CBL-PWR
PCS-CBL-PWR Wire Color Codes
PCS-CBL-CMD
PCS-CBL-FBK
PCS-CBL-PWR-X
PCS-CBL-CMD Wire Color Codes
PCS-CBL-CMD-X
PCS-CBL-FBK-X
Shown in inches (millimeters)
Quick Connect Cables
Color
Brown
White
Blue
Black
Pin
1
2
3
4
Description
Positive
N/C
Negative
N/C
Color
Brown
White
Blue
Black
Green/Yellow
Pink
Pin
1
2
3
4
5
6
Description
Input
@ Position
Ground
Current Position
N/C
N/C
PNEUMATIC CONTROL SYSTEM (PCS)
ACCESSORIES
25
FLOW CONTROLS
FCP2 FCP2K FCP2L For 1/8 port
FCP4 FCP4K FCP4L For 1/4 port
Materials:
Maximum Operating Pressure: Operating Temperature Range:
Banjo Connector: Banjo Retaining Ring: Stem: Adjusting Needle: O Rings and
Lip Seal: Chrome plated, Zinc plated steel High strength anodized Stainless steel
zinc die cast aluminum alloy Buna N
150 PSI Air Only -20 degrees to +200 degrees F (-25C to +95C)
Adjusting
Needle
3-Stage
Tapered
Stainless
Steel
Needle
Anodized
Aluminum
Stem Lip Seal Design
Dry Film
Thread
Sealant
Chrome Plated
Banjo Connector
FLOW DATA @ 60PSI
30
25
20
15
10
5
0 1 2 3 4 5 6
A
i
r
F
l
o
w
(
S
C
F
M
)
1/4 NPT
1/8 NPT
Turns from shut-off
FCP Series
FCP
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
26
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
DIGITAL PANEL METER (DPM)
DPM Series Application
Digital Panel Meter Model DPM
Application Example
The DPM controller is ideal for measuring and gauging applications. The
measurement repeatability, when combined with the PFLF, is 0.001 inch per
inch of stroke. The DPM supplies the PFLF with a very accurate excitation
voltage and has a 16 bit A/D converter. The DPM/PFLF combination can be
used as a Go/No Go gauge for in process quality control, among other things.
A typical application follows:
In line process control verification to determine if parts meet
required specifications.
Desired Result:
Example One
The DPM is used in conjunction with a PFLF cylinder to
verify part specifications during an assembly process,
ensuring quality of parts. RS-485 communications are
used to monitor the PFLF displacement remotely from the
DPM. (The RS-485 protocol allows up to 32 devices to be
connected to one port, and is less susceptible to signal
noise since the analog to digital conversion is done in the
DPM controller, utilizing the same power supply and
ground planes as the PFLF.) This information will be read
by a PLC. The PLC determines what should be done to
the part based on the displacement values read. (i.e.,
Send part on to the next process, or divert to rework
station.) Use the DPM/PFLF combination to verify if nuts
are present and tightened correctly by checking the height
of the nut. Calibrate the DPM using four calibration points-
zero, LCL (lower control limit), UCL (upper control limit),
and full scale. Refer to the Quick Start Guide, or the DPM
manual shipped with each control unit for instructions.
Configure the PLC with an RS-485 communication port.
Program the PLC ladder logic according to your particular
application. The ladder logic can be written to
accommodate different sets of specifications for different
product lines, making set up for the different products
much easier and less time consuming.
Example Two
Read the programmable alarm outputs of the DPM from a
PLC input card. The DPM outputs can be used to
determine if a part measures to the proper tolerance or
not. Alarm output one can be programmed to turn on at
the upper control limit (UCL) of the part specification, and
alarm output two can be programmed to turn on at the
lower control limit (LCL) of the part specification. When
the PFLF is extended to measure the part, the PLC can
read the DPM setpoint alarm outputs to determine if the
part conforms to the proper specifications. After the PFLF
is extended against the part, the PLC reads the DPM
outputs. If no setpoint alarm turns on, this means that the
PFLF displacement is above the UCL, and the part is too
big. If setpoint alarm one is on, this means that the part is
in the good tolerance zone. If both setpoint alarms are on,
this means that the part is either too small, or the part is
not present.
27
DIGITAL PANEL METER (DPM)
Model DPM Digital Set Point Controller
The DPM may be used with the Position Feedback Cylinder. The controller provides a digital LED readout that may be calibrated
to indicate the position of the cylinder in desired units. The PFLF/DPM combination is ideal for measuring and gauging
applications. The controller includes the following features:
Model DPM - 1/8 DIN Universal DC Input Panel Meter
!
!
!
!
!
!
!
!
!
!
!
PFLF Compatible Excitation and
Input Impedance
120 VAC Input Voltage
16 Point Calibration Feature for
Increased PFLF Linearity
Max and Min Reading Memory
5 Digit Display
Programmable Function Keys
Optional Serial Communication,
Includes RS-232, RS-485 and
DeviceNet
Optional Analog Card with 16 bit
Resolution
NEMA 4X/IP65 Sealed Front
Bezel
CE Compliant
Fast Input and Output Rates-
Programmable
General Description
Dimensions In Inches (mm)
The DPM embodies many features and performance capabilities to
suit a wide range of indication requirements. The meter employs
advanced technology for stable, drift free readout, while
incorporating features that provide flexibility now and in the future
with Plug-in option cards. The option cards afford the opportunity to
easily configure the meter for the needs of the present while
providing an upward migration path as control and indication needs
evolve.
The DPM provides a precision excitation compatible for TRDs PFLF.
16-point input scaling feature improves PFLF linearity if necessary.
The meter provides a Max and Min reading memory with
programmable capture time. The capture time is used to prevent
detection of false max and min readings which may occur during
start-up or unusual process events.
The signal totalizer (integrator) can be used to compute a time-input
product. This can be used to provide a readout of totalized flow,
calculate service intervals of motors and pumps, etc. The totalizer
can also accumulate batch weighing operations.
The DPM comes standard with four sourcing setpoint outputs. The
setpoint alarms can be configured in modes to suit a variety of
control and alarm requirements.
High and low absolute, high and low deviation and band acting
Balanced or unbalanced hysteresis
On and off delay timers
Auto reset or latching modes
Reverse phase output and/or panel indicator
Selection of alternate list of setpoint values
Optional accessory cards also facilitate bus communications. These
include RS232, RS485 and DeviceNet. Readout values and setpoint
alarm values can be controlled through the bus. Additionally, the
meter has features that allow a remote computer to directly control
the outputs of the meter. This is useful during commissioning phases
and diagnostic use. With a communication card installed, set-up
software allows configuration from a PC. The configuration data can
be saved to a file for later recall. Contact TRD for information if
required.
Once the meter has been initially configured, the parameter list may
be locked out from further modification in its entirety or only the
setpoint values can be made accessible.
The meter has been specifically designed for harsh industrial
environments. With NEMA/IP65 sealed bezel and extensive testing of
noise effects to CE requirements, the meter provides a tough and
reliable local readout.
!
!
!
!
!
!
PANEL CUT-OUT
Note: Recommended minimum clearance (behind the panel) for mounting clip installation is 2.1 (53.4) H x 5.5 (140) W.
8.8.8.8.8.
MAX
MIN
TOT
v
SP1 SP2 SP3 SP4
DSP PAR F1s F2t RST
1.950
(49.5)
3.800
(96.5)
4.1
(104.1)
1.750
(44.5)
.100
(2.5)
1.77
(45 )
3.62
(92 )
+.03
-.00
+.02
-.00
CAUTION: Read
complete instructions
prior to installation and
operation of the unit.
CAUTION: Risk of
electric shock.
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
28
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
DIGITAL PANEL METER (DPM)
SPECIFICATIONS
1. DISPLAY:
2. POWER:
Isolation:
ANNUNCIATORS:
MAX
MIN
TOT
SP1
SP2
SP3
SP4
Unit Label
KEYPAD:
A/D CONVERTER:
UPDATE RATES:
A/D conversion rate:
Step response:
Display update rate:
Setpoint output on/off delay time:
Analog output update rate:
Max./Min. capture delay time:
RANGE OVERLOAD RESPONSE:
DPM PFLF INPUT:
5 digit, 0.56 red LED, (-19999 to 99999)
85 to 250 VAC, 50/60 Hz, 15 VA
2300 Vrms for 1 min. to all inputs and outputs
3.
- max readout selected
- min. readout selected
- totalizer readout selected, flashes when total overflows
- setpoint alarm 1 is active
- setpoint alarm 2 is active
- setpoint alarm 3 is active
- setpoint alarm 4 is active
- software controlled units label backlight
4. 3 programmable function keys, 5 keys total
5. 16 bit resolution
6.
20 readings sec.
200 msec. max. to within 99% of final readout
value (digital filter and internal zero correction disabled) 700
msec. max. (digital filter disabled, internal zero correction
enabled).
The meter periodically (every 12 seconds) imposes a 500 msec.
delay to compensate for internal zero drift. If the delay affects
applications where step response is critical, it can be defeated.
Set the display update to 20/sec. to disable. In this case, add a
zero error of 0.1% FS over the 0 to 50C range.
1 to 20 updates/sec.
0 to 3275 sec.
0 to 10 sec.
0 to 3275 sec.
7.
Display flashes [OLOL] at approximately 105% above range
Display flashes [ULUL] at approximately -5% below range
8.
*After 20 minute warm-up. Accuracy is specified in two ways:
Accuracy over an 18 to 28C and 10 to 75% RH environment;
and accuracy over a 0 to 50C and 0 to 85% RH (non-
condensing environment). Accuracy over the 0 to 50C range
includes the temperature coefficient effect of the meter.
9.
9V 4% initial value regulated, 130 mA max.
10.
> 60 dB @ 50 or 60 Hz 1%, digital filter off
> 100 dB, DC to 120 Hz
11. Three software defined user
inputs, jumper selectable for sink/source logic
30 VDC
Not isolated
12.
second, minute, hour or day
0.01% typical
0 to 0.0000
0.001 to 65.000
-19,999 to 99,999
9 digits, display alternates between high order and low order
readouts
13.
Selectable from 2 to 16
-19,999 to 99,999
0 to 0.0000
14. (RS232 or RS485)
500 Vrms for 1 min.
Working Voltage: 50 V
Not Isolated from all other commons.
7/8 bits
300 to 19200
no, odd or even
selectable 0 to 99, Max. 32 meters per line (RS485)
Selectable for 2 to 50 msec. or 50 to 100 msec.
(RS485)
15.
0 to 20 mA, 4 to 20 mA or 0 to 10 VDC
500 Vrms for 1 min.
Working Voltage: 50 V
Not Isolated from all other commons.
0.17% of FS (18 to 28C); 0.4% of FS (0 to 50C)
1/3500
10 VDC: 10K load min.
20 mA: 500 W load max.
16.
Four Isolated sourcing PNP transistors.
500 Vrms for 1 min.
Working Voltage: 50 V
Not Isolated from all other commons.
Internal supply: 24 VDC 10%,
30 mA max. total all four outputs.
External supply: 30 VDC max., 100 MA
max. each output.
EXCITATION POWER:
LOW FREQUENCY NOISE REJECTION:
Normal Mode:
Common Mode:
USER INPUTS (Logic Level):
Max. Continuous Input:
Isolation To Sensor Input Common:
TOTALIZER:
Time Base:
Time Accuracy:
Decimal Point:
Scale Factor:
Low Signal Cut-out:
Total:
CUSTOM LINEARIZATION:
Data Point Pairs:
Display Range:
Decimal Point:
SERIAL COMMUNICATIONS:
Isolation To Sensor & User Input Commons:
Data:
Baud:
Parity:
Bus Address:
Transmit Delay:
ANALOG OUTPUT:
Types:
Isolation To Sensor & User Input Commons:
Accuracy:
Resolution:
Compliance:
(Standard with DPM):
Type:
Isolation To Sensor & User Input
Commons:
Rating:
INPUT STATE
SINKING INPUTS (DEFAULT) SOURCING INPUTS
22 K pull-up to +5 V 22 K pull-down W W
Active V
IN
< 0.7 VDC V
IN
> 2.5 VDC
Inactive V
IN
> 2.5 VDC V
IN
< 0.7 VDC
W
Quad Sourcing Open Collector:
25
24
23
22
21
20
EXTERNAL
SUPPLY

01 SRC.
O2 SRC.
03 SRC.
04 SRC.
COMMON
QUAD SOURCING
OUTPUT FIELD
TERMINALS
Accuracy*
(18 to 28 C)
Accuracy*
(18 to 50 C)
Impedance/
Compliance
Max
Continuous
Overload
Resolution
0.03% of
reading +3 mV
0.12% of
reading + 4 mV
1.066 Mohm 300 V 1 mV
Internal Supply
(24 V)
External Supply
(30 V max.)
+24V
ISOLATION
EXTERNAL
SUPPLY
(30 V MAX.)
SINK OUT
SOURCE
OUT
COMM.
29
Optional Quad Relay Card:
(Optional Accessory Card DPM-R):
Type:
Isolation To Sensor & User Input
Commons:
Contact Rating:
Life Expectancy:
ENVIRONMENTAL CONDITIONS:
Four FORM-A relays
2300 Vrms for 1 min.
One Relay Energized:
3 amps @ 250 VAC or 30 VDC (resistive
load, 1/10 HP @ 120 VAC, inductive
load. Total current with all four relays
energized not to exceed 4 amps.
100K cycles min. at full
load rating. External RC snubber extends
relay life for operation with inductive
loads.
17.
0 to 50C (0 to 45C with all
three plug-in cards installed)
-40 to 60C
0 to 85% max. Non-
condensing
Up to 2000 meters
18.
electrostatic discharge EN 61000-4-2 level 3; 8 Kv air
electromagnetic RF fields EN 61000-4-3 level 3; 10 V/m1
80 Mhz - 1 GHz
fast transients (burst) EN 61000-4-4 level 4; 2 Kv I/O
level 3; 2 Kv power
RF conducted interference EN 61000-4-6 level 3; 10 V/rms
150 KHz - 80 MHz
simulation of cordless ENV 50204 level 3; 10 V/m
telephones 900 MHz 5 MHz
200 Hz, 50% duty
cycle
RF interference EN 55011 enclosure class A
power mains class A
Operating Temperature Range:
Storage Temperature Range:
Operating and Storage Humidity:
Altitude:
CERTIFICATIONS AND COMPLIANCES:
ELECTROMAGNETIC COMPATIBILITY
Notes:
1. Self-recoverable loss of performance during EMI distribance at 10
V/m: Measurement error less than 2% of full scale.
For operation without loss of performance:
Mount unit in a metal enclosure (Buckeye SM7013-0 or equivalent)
Route power and I/O cables in metal conduit connected to earth
ground.
Refer to the Application Guide for additional EMC information.
Immunity to EN 50082-2
Emissions to EN 50081-2
CONNECTIONS:
CONSTRUCTION:
WEIGHT:
KEY DISPLAY MODE OPERATION
19. High compression cage-clamp terminal block
Wire Strip Length: 0.35 (9 mm)
Wire Gauge Capacity: One 14 AWG solid or Two 18 AWG
20. This unit is rated for NEMA 4X/IP65 indoor
use. IP20 Touch safe. Installation Category II, Pollution Degree
2. One piece bezel/case. Flame resistant. Synthetic rubber
keypad. Panel gasket and mounting clip included.
21. 10.4 oz. (295 g)
All safety related regulations, local codes and
instructions that appear in the manual or on
equipment must be observed to ensure personal
safety and to prevent damage to either the
instrument or equipment connected to it. If
equipment is used in a manner not specified by the
manufacturer, the protection provided by the
equipment may be impaired.
Do not use this unit to directly command motors,
valves, or other actuators not equipped with
safeguards. To do so can be potentially harmful to
persons or equipment in the event of a fault to the
unit.
Safety Summary
DSP
PAR
F1
F2
RST
PROGRAMMING MODE OPERATION
Index display through max/min/total/input readouts
Access parameter list
Function key #1; hold for 3 seconds for Second Function #1
Function key #2; hold for 3 seconds for Second Function #2
Reset (function key)
Quit programming and return to display mode
Store selected parameter and index to next parameter
Increment selected parameter value
Decrement selected parameter value
Hold with F1 , F2 to scroll value by x1000
s
t
s t
Front Panel
Jumper Link Functions
25
24
23
22
21
20 RLY1
COMM
RLY2
RLY3
COMM
RLY4
QUAD RELAY
OUTPUT FIELD
TERMINALS
Display
Readout
Legends
8.8.8.8.8.
MAX
MIN
TOT
v
Custom
Units
Overlay
Setpoint
Alarm
Annunciators
SP1 SP2 SP3 SP4
DSP PAR F1s F2t RST
FRONT
USER INPUT LOGIC SELECT
SOURCE
SINK
User Input or Sink Select
DIGITAL PANEL METER (DPM)
SPECIFICATIONS (Continued)
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
30
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
DIGITAL PANEL METER (DPM)
BASIC CONNECTIONS
Custom Units Overlay
Plug-In Cards
Inputs
Function Keys and User Inputs
Max and Min Reading Detection
The meter has a backlighted units indicator that can be
customized to the application. The backlight is turned on by
programming the parameter. Overlays are available in the
Units Label Kit. To install an overlay, remove the unit from the
case. Select the label and apply it to the label frame, noting that
the label must be aligned accurately. Install the label frame to the
display board in the alignment holes located on the right side of
the display.
The meter has three plug-in card slots. Each slot is dedicated to a
specific function. These functions are:
The plug-in cards can be used in any combination, however, it is
only possible to use one type of card from each category. Cards
can be installed initially, or at a later date as system needs arise.
A DeviceNet communication port can be added to the
meter. DeviceNet is a high level bus protocol based upon
the CAN specification. The protocol allows the integration
of devices of different types and manufacturers within a
common communication framework.
The analog output is available as a Plug-in card. Either the
20 mA or the 10 V output can be used. The output can
be scaled independent of the input range. Reverse acting
output is possible by reversing the scaling point positions.
Other features are selectable update rate and output
source selection.
An RS485 communication port can be added with a Plug-
in card. RS485 offers multi-drop bus communications. All
devices connect in parallel on a 485 bus. Only one device
is permitted to transmit at any one time, while all other
devices are in receive mode.The meter controls the bus
when it transmits data, otherwise the meter is in the
receive mode.
An RS232 communication port can be installed with a
Plug-in card. RS232 is intended to allow only 2 devices to
communicate to each other (i.e., printer or computer).
For more information, See DPM Serial Application Guide.
The PFLF uses the 20V range (default).
The meter has been factory calibrated on all ranges as a basic
multimeter (voltmeter/ammeter/ohmmeter). The basic meter
readout can then be post scaled to read out in the process units
(level, flow, temperature, etc.). The meter provides two ways in
which to scale the display:
Key in the input and display scaling points using known
data.
Apply the actual input value and key in the corresponding
display value. The meter records the input value applied.
For processes that require linearity compensation, up to 16
scaling points can be used for correction. The scaling range is
extended up to five digits of resolution with selectable display
rounding factors.
A unique adaptive input filter is used. Whenever the difference
between one reading and the next is less than the filter band
value, the input is filtered. When the difference exceeds the filter
band value, the input is not filtered. This avoids the usual
compromise between using a relative high time constant for good
noise rejection and using a low time constant filter for quick step
response.
The readout can be corrected for process zero errors with an
offset value. A tare function zeros the readout via a function
operation.
The Function Keys and User inputs can be programmed to
perform specific meter control operations. Function Keys #1 and
#2 each have two types of functions, primary and secondary.
The primary function is executed the instant the key is pressed.
Holding the key for three seconds executes the second function.
If the key is not held for 3 seconds, the second function is not
executed. To implement a hidden key, program no function for
the primary and program the desired function for the second.
The three user inputs can be selected for sinking or sourcing
logic.
The meter records the maximum (max) and minimum (min)
process inputs. Conditions such as valve activation, sudden
change in material flow rate, etc., can result in false peaks which
are not reflective of the true maximum and minimum of the
process. In this case, Max and Min capture delay times can be
used to prevent the detection of false maximums and minimums.
Setpoint Analog Communication
Outputs Outputs Option
Devicenet Plug-In Card
Analog Output Plug-In Card
RS485 Plug-In Card
RS232 Plug-In Card
Scaling
Input Features
Voltage Inputs
Key-in:
Apply:
6 5 4 3 2 1
A
C
A
C
S
I
G
N
A
L
N
/
A
G
R
O
U
N
D
P
F
L
F
P
O
W
E
R
(
I
N
P
U
T
)
PFC
Note: Option card
field connections
are supplied with
the card.
WIRES 6 LEADS PLUG
Input
Ground
Output
Red
Black
White
Blue
Black
Brown
Wire Colors
31
Parameter Lock Mode
A user input can be used to lock the parameter list. When
the user input is active, the meter is in the protected
parameter mode, where it is only possible to access the
setpoint values and the security code.
It is possible to lock the parameter list without using a user
input as a program lock function. In this case, set the
security code to a non-zero value. With a non-zero
security value set, press the PAR Key to view the
programmed setpoint values. The security code requires a
key value to gain access to the full parameter list.
Installation
The DPM meets NEMA 4X/IP65 requirements for indoor use when properly installed. The unit is intended to be mounted into
an enclosed panel. Prepare the panel cutout to the dimensions shown in the Dimensions drawing. Remove the panel latch
and cardboard sleeve from the unit and discard the cardboard sleeve. Slide the panel gasket over the rear of the unit to the
back of the bezel. The unit should be installed fully assembled. Insert the unit into the panel cutout. While holding the unit in
place, push the panel latch over the rear of the unit so that the tabs of the panel latch engage in the slots on the case. The
panel latch should be engaged in the farthest forward slot possible. To achieve a proper seal, tighten the latch screws evenly
until the unit is snug in the panel (Torque to approximately 7 in-lbs [79N-cm]). Do not over-tighten the screws.
PART NUMBER
DPM
DPMA
DPMS
DPM-485
DPM-232
DPM-DNET
DPM-A
DPM-R
DESCRIPTION
Base Unit - Includes Excitation, Quad Solid State Outputs
Base Unit with Analog Card
Base Unit with RS-485 Serial Output
RS-485 Plug-In Accessory Card
RS-232 Plug-In Accessory Card
DeviceNet Plug-In Accessory Card
Analog Plug-In Accessory Card
Quad Form A 120 VAC Relay Plug-In Accessory Card
Ordering Information
DIGITAL PANEL METER (DPM)
BASIC CONNECTIONS (Continued)
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
32
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
ELECTRONIC CONTROLLER
The Electronic Controllers provide 10 VDC regulated power to the Position Feedback Cylinder. Four models are available for
AC or DC input and voltage or current output. Each controller offers both dual set point and scaled analog output functions.
The controllers are strictly analog in nature and are closed loop motion controllers.
The main system controller being used to Accuracy is not a key consideration
interface with the PFLF does not have the (0.030 or higher).
required 1 Mohm input impedance.
The customer desires to cycle between
The application requires a fast responding two variable set points without needing to
scaleable analog output signal. stop and hold a position.
Typically applications include web tensioning or dancer arm control. The Electronic Controller would be used as an interface
between the PFLF cylinder and the customers web tensioning or dancer arm controller.
not
The Electronic Controller is ideal for applications where:
HOW TO ORDER
ELECTRONIC CONTROLLER (MODEL NO.) -
MODEL NO. INPUT POWER SCALABLE OUTPUT
120AC4-20mA
120AC0-10DC
12/24DC4-20mA
12/24DC0-10DC
120 VAC
120 VAC
12-24 DC
12-24 DC
4-20mA
0-10 VDC
4-20mA
0-10 VDC
DIMENSIONS
33
ELECTRONIC CONTROLLER
SPECIFICATIONS
Auxiliary Power Requirements:
AC Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 to 135 VAC (115 VAC Input)
200 to 270 VAC (230 VAC Input)
DC Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.8 to 26 VDC (12/24 VDC Input)
Power Requirement:
AC Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 VA maximum (120 to 230 VAC)
DC Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 VA maximum (12 VDC)
2.4 VA Max. (24 VDC)
Frequency Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50/60 HZ
Transducer Excitation Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 VDC (Nominal)
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 position Euro Style terminal block
Dielectric Strength:
AC Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000 VAC (All Inputs to all Outputs)
2000 VAC (Terminals to case)
DC Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000 VAC (All Inputs to relay Outputs)
Note: The Negative power supply connection is common to the analog signal output.
Transient Protection. . . . . . . . . . . . . . . . All inputs and outputs are designed to withstand transient energy levels normally
associated with Category III service locations as defined by IEC 644. Industrial installations that are typical of this environment
wouldinclude most distribution, feeder or branchcircuit connections that are not locatedat the immediate service entrance.
Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Approx. 12 oz.
Operating Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (-30C to +70C) -22F to 160F
(0C to +70C) 32F to 160F for 12 VDC Operation
Storage Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (-40C to +85C) -40F to 185F
Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.31 H x 5.50 W x 3.25 D
Unless noted otherwise:
Ambient Temperature = (25C) 77F Nominal
Aux Power (AC Models) = 120 VAC, 60 HZ
Aux Power (DC Models) = 24 VDC
Control Limit Set Point Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 independent adjustments settable
from 0 to 100% of cylinder stroke
Temperature Influence on Control Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.01% stroke/C
(-30C to +70C)
Output Contact Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 A, 250 VAC, 0.8 power factor (general use)
5 A, 30 VDC (resistive)
360 VA, 240V, 0.4 power factor (Pilot Duty)
Output Contact Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 independent form C (SPDT) relays
Each relay has a corresponding control limit set point adjustment
Response Time (Excluding Bounce)
Operate Time = 8 mS TYP/12 mS maximum
Release Time = 4 mS TYP/6 mS maximum
Mechanical Life. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20,000,000 operations minimum
Output Load Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 t o10 VDC @ 10 mA maximum
4 to 20 mA @ 500 maximum loop resistance
350 for 12 VDC input
Zero Offset Adjustment Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5V (10 VDC output)
8 mA (4 to 20 mA output)
Gain Adjustment Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . From 0.5 to 2.0 times input signal
Output Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13v typical (10 VDC output)
25 mA typical (10 VDC output)
Temperature Influence on Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <0.02% Full Scale Output/C
(-30C to +70C)
Output Ripple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <0.2% of Full Scale Output
Response Time (0 to 90% of final value)
0 to 10 VDC = 2 mS TYP/3 mS maximum
4 to 20 mA = 2 mS TYP/3 mS maximum
2000 VAC (Terminals to case)
W
W
Position Feedback Control Module
Relay Outputs
Analog Ouputs
P
F
L
F
C
y
l
i
n
d
e
r
s
A
c
c
e
s
s
o
r
i
e
s
T
e
c
h
n
i
c
a
l
D
a
t
a
P
C
S
F
l
o
w
C
o
n
t
r
o
l
s
D
P
M
E
l
e
c
t
r
o
n
i
c
C
o
n
t
r
o
l
l
e
r
34
NOTES
35
Worldwide Distribution means there is a Professional Distributor
Representative nearby wherever you are ready to service your needs.
Ask Your Local Distributor About These Other Products:
TRD offers a complete range of custom solutions for your
actuator needs.
Here are a few examples of actuators developed for OEM applications:
2 Bore (Alum.) Custom 4 Bore (Steel) Custom 2-8 Bore (Steel) Spherical Brg. 1 Bore (Alum.) Custom
Bench Top Press Frame
Heavy duty STEEL keyed & bolted construction.
Adjustable work heights Choose from three different built-in
height settings.
Press designed to accept 5 Bore NFPA standard cylinders, or
Multi-Stage cylinders, or optional Triple Rod Cylinders.
Strokes from 1 to 6
Request Catalog TRD #TRD-BTP-0905
NFPA Aluminum cylinders
NFPA Aluminum Non-Rotating cylinders
NFPA Electroless Nickel Plated cylinders
Aluminum Multi-Stage force multiplying cylinders
Available from 1 to 12 Bore
Available from 2 to 12 Bore
Available from 1 to 12 Bore
Available from 1 to 8 Bore
Request Catalog TRD #CAT-TRD1-0104
NFPA Stainless Steel cylinders
NFPA Stainless Steel Non-Rotating cylinders
Available from 1 to 8 Bore
Available from 2 to 8 Bore
Available from 1 to 8 Bore
Available from 2 to 8 Bore
NFPA Stainless Steel Multi-Stage force multiplying cylinders
NFPA Stainless Steel Air/Oil Tanks
Complete Line of Stainless Steel Accessories
Request Catalog TRD #CAT-TRDSS-704
YOUR LOCAL DISTRIBUTOR IS:
TRD DELIVERIES ( )
SERIES DELIVERY SCHEDULE
PFLF (POSITION FEEDBACK LOW FRICTION)
RUSH SERVICE
RUSH SERVICES ARE AVAILABLE FOR ALL TRD PRODUCTS.
CONTACT YOUR LOCAL TRD DISTRIBUTOR FOR DETAILS.
F.O.B. Factory
. . . . . 7-10 WORK DAYS
STANDARD OPTIONS INCLUDED IN ABOVE DELIVERIES
OPTION EN (ELECTROLESS NICKEL) . . . . . . . . . . . . . . . . . . 10-12 DAYS
OPTION SS (STAINLESS STEEL) . . . . . . . . . . . . . . . . . . . . . . . 7-10 DAYS
CAT-PFLF-1005 Copyright 2005 TRD Manufacturing, Inc. All Rights Reserved. Printed in the U.S.A.
10914 N. 2ND STREET MACHESNEY PARK, ILLINOIS 61115-1400
PHONE: (815) 654-7775 FAX: (815) 654-0690
WEBSITE: WWW.TRDMFG.COM E-MAIL: SALES@TRDMFG.COM