Rating of the equipment 630 KVA Voltage 415 V Full Load current 876.49 A Cable type considered 1C x 630 sq.mm. AL, XLPE Rated continuous current when 565 A directly laid in ground Derating Factors a) Variation of ground temperature 0.91 ----------> a (of cond. Temp 90 deg C for XLPE) b) Variation of soil thermal resistivity 1.11 ----------> b (3 cables in trefoil) c) Group rating factor for 3 group of 0.88 ----------> c cables in trefoil formation and touching each other d) Rating factor for depth of laying 0.91 ----------> d Composite derating factor (a*b*c*d) 0.81 Continuous current rating after applying 457.02 A the derating factor Hence number of run required 1C x 630 sq.mm. AL, XLPE For the Phase 2 nos. For the Neutral 1 nos. Total run 7 nos. 2. Cable sizing for 800KVA Auxiliary Transformer Rating of the equipment 800 KVA Voltage 415 V Full Load current 1113.00 A Cable type considered 1C x 630 sq.mm. AL, XLPE Rated continuous current when 723 A laid in air Derating Factors a) Variation of ambient temperature 1 ----------> a to 50 deg C b) Group rating factor for 2 ckt. of cables in 0.98 ----------> b trefoil formation to top tire with horizontal formation. Composite derating factor (a*b) 0.98 Continuous current rating after applying 708.54 A the derating factor Hence number of run required for 1C x 630 sq.mm. AL, XLPE For the Phase 2 nos. For the Neutral 1 nos. Total run 7 nos. POWER CABLE SIZING CALCULATION 96729044.xls.ms_office Page 1 of 8 POWER CABLE SIZING CALCULATION 3. Cable sizing for 250kVA Diesel Generator Rating of the equipment 250 KVA Voltage 415 V Full Load current 347.81 A Cable type considered 1C x 630 sq.mm. AL, XLPE Rated continuous current when 723 A laid in air Derating Factors a) Variation of ambient temperature 1 ----------> a to 50 deg C b) Group rating factor for 2 ckt. of cables in 0.98 ----------> b trefoil formation to top tire with horizontal formation. Composite derating factor (a*b) 0.98 Continuous current rating after applying 708.54 A the derating factor Hence number of run required for 1C x 630 sq.mm. AL, XLPE For the Phase 1 nos. For the Neutral 1 nos. Total run 4 nos. 4. Cable sizing for 100kVA Lighting Transformer Rating of the equipment 100 KVA Voltage 415 V Full Load current 139.12 A Cable type considered 3.5C x 300 sq.mm. AL, XLPE Rated continuous current when 461 A laid in air Derating Factors a) Variation of ambient temperature 1 ----------> a to 50 deg C b) Group rating factor for 2 ckt. of cables in 0.98 ----------> b trefoil formation to top tire with horizontal formation. Composite derating factor (a*b) 0.98 Continuous current rating after applying 451.78 A the derating factor Hence number of run required for 3.5C x 300 sq.mm. AL, XLPE For the Phase 1 nos. 96729044.xls.ms_office Page 2 of 8 POWER CABLE SIZING CALCULATION 5. Cable sizing for 150kW H.V.W. Motor Rating of the equipment 150 KW Voltage 415 V Full Load current at power factor 0.8 260.86 A Cable type considered 3.5C x 300 sq.mm. AL, XLPE Rated continuous current when 461 A laid in air Derating Factors a) Variation of ambient temperature 1 ----------> a to 50 deg C b) Group rating factor for multi core cables 0.93 ----------> b with 6 cables in rack, laid in horizontal formation. Composite derating factor (a*b) 0.93 Continuous current rating after applying 428.73 A the derating factor Hence number of run required for 3.5C x 300 sq.mm. AL, XLPE 1 nos. Check for voltage drop AC Resistance of the cable 0.1 ohms/km Equivalent Star reactance 0.0877 ohms/km Equivalent Impedance 0.1330 ohms/km Route length 0.07 km Cable Impedance 0.0093 ohms Note: Starting is not critical becasuse Voltage drop during normal load 4.2066 Volts of Delta / Star start Percentage Drop 1.01% < 3% (permissible limit) 6. Cable sizing for 15kW Jockey Pump Motor for Fire Fighting System Rating of the equipment 30 KW (2 nos. of 15kW each) Voltage 415 V Full Load current at power factor 0.8 52.17 A Cable type considered 3.5C x 35 sq.mm. AL, PVC Rated continuous current when 70 A laid in air Derating Factors a) Variation of ambient temperature 1 ----------> a to 50 deg C b) Group rating factor for multi core cables 0.93 ----------> b with 6 cables in rack, laid in horizontal formation. Composite derating factor (a*b) 0.93 Continuous current rating after applying 65.10 A the derating factor Hence number of run required for 3.5C x 35 sq.mm. AL, PVC 1 nos. Check for voltage drop AC Resistance of the cable 1.1 ohms/km Equivalent Star reactance 0.0827 ohms/km Equivalent Impedance 1.1031 ohms/km Route length 0.07 km 96729044.xls.ms_office Page 3 of 8 POWER CABLE SIZING CALCULATION Cable Impedance 0.0772 ohms Voltage drop during normal load 6.9775 Volts Percentage Drop 1.68% < 3% (permissible limit) Starting ( with one motor running and 182.601074 A othet motor starting) current Voltage drop starting of motor 24.4211 Volts Percentage Drop 5.88% < 20% (permissible limit) 7. Cable sizing for Chiller Unit for Air Conditioning Rating of the equipment 43.08 KW Voltage 415 V Full Load current at power factor 0.8 74.92 A Cable type considered 3.5C x 70 sq.mm. AL, PVC Rated continuous current when 105 A laid in air Derating Factors a) Variation of ambient temperature 1 ----------> a to 50 deg C b) Group rating factor for multi core cables 0.93 ----------> b with 6 cables in rack, laid in horizontal formation. Composite derating factor (a*b) 0.93 Continuous current rating after applying 97.65 A the derating factor Hence number of run required for 3.5C x 70 sq.mm. AL, PVC 1 nos. Check for voltage drop AC Resistance of the cable 0.533 ohms/km Equivalent Star reactance 0.0771 ohms/km Equivalent Impedance 0.5385 ohms/km Route length 0.045 km Cable Impedance 0.0242 ohms Voltage drop during normal load 3.1447 Volts Percentage Drop 0.76% < 3% (permissible limit) 8. Cable sizing for Chiller Water Pump for Air Conditioning Rating of the equipment 3.7 KW Voltage 415 V Full Load current at power factor 0.8 6.43 A Cable type considered 4C x 16 sq.mm. AL PVC Rated continuous current when 42 A laid in air Derating Factors a) Variation of ambient temperature 1 ----------> a to 50 deg C b) Group rating factor for multi core cables 0.93 ----------> b with 6 cables in rack, laid in horizontal formation. Composite derating factor (a*b) 0.93 Continuous current rating after applying 39.06 A the derating factor Hence number of run required for 4C x 16 sq.mm. AL PVC 1 nos. A 96729044.xls.ms_office Page 4 of 8 POWER CABLE SIZING CALCULATION Check for voltage drop AC Resistance of the cable 2.29 ohms/km Equivalent Star reactance 0.097 ohms/km Equivalent Impedance 2.2921 ohms/km Route length 0.045 km Cable Impedance 0.1031 ohms Voltage drop during normal load 1.1495 Volts Percentage Drop 0.28% < 3% (permissible limit) Starting Current 38.6070842 A Voltage drop at starting of motor 6.8969 Volts Percentage Drop 1.66% < 20% (permissible limit) 9. Cable sizing for Air Handling Unit (A.H.U.) for Air Conditioning Rating of the equipment 3.7 KW Voltage 415 V Full Load current at power factor 0.8 6.43 A Cable type considered 4C x 16 sq.mm. AL PVC Rated continuous current when 42 A laid in air Derating Factors a) Variation of ambient temperature 1 ----------> a to 50 deg C b) Group rating factor for multi core cables 0.93 ----------> b with 6 cables in rack, laid in horizontal formation. Composite derating factor (a*b) 0.93 Continuous current rating after applying 39.06 A the derating factor Hence number of run required for 4C x 16 sq.mm. AL PVC 1 nos. Check for voltage drop AC Resistance of the cable 2.29 ohms/km Equivalent Star reactance 0.097 ohms/km Equivalent Impedance 2.2921 ohms/km Route length 0.045 km Cable Impedance 0.1031 ohms Voltage drop during normal load 1.1495 Volts Percentage Drop 0.28% < 3% (permissible limit) Starting Current 38.6070842 A Voltage drop at starting of motor 6.8969 Volts Percentage Drop 1.66% < 20% (permissible limit) 10. Cable sizing for Winter Heating Unit for Air Conditioning Rating of the equipment 9 KW (Non - Motor) Voltage 415 V Full Load current at power factor 0.8 15.65 A Cable type considered 4C x 6 sq.mm. AL PVC Rated continuous current when 30 A laid in air A 96729044.xls.ms_office Page 5 of 8 POWER CABLE SIZING CALCULATION Derating Factors a) Variation of ambient temperature 1 ----------> a to 50 deg C b) Group rating factor for multi core cables 0.93 ----------> b with 6 cables in rack, laid in horizontal formation. Composite derating factor (a*b) 0.93 Continuous current rating after applying 27.90 A the derating factor Hence number of run required for 4C x 6 sq.mm. AL PVC 1 nos. Check for voltage drop AC Resistance of the cable 3.69 ohms/km Equivalent Star reactance 0.0942 ohms/km Equivalent Impedance 3.6912 ohms/km Route length 0.045 km Cable Impedance 0.1661 ohms Voltage drop during normal load 4.5028 Volts Percentage Drop 1.09% < 3% (permissible limit) 11. Cable sizing for Ventilation Fan (Axail Flow type) for Exhaust Ventilation Rating of the equipment 0.74 KW (Two 0.37kW Fan will be paralled) Voltage 415 V Full Load current at power factor 0.8 1.29 A Cable type considered 3C x 2.5 sq.mm., Cu PVC Rated continuous current when 24 A laid in air Derating Factors a) Variation of ambient temperature 1 ----------> a to 50 deg C b) Group rating factor for multi core cables 0.93 ----------> b with 6 cables in rack, laid in horizontal formation. Composite derating factor (a*b) 0.93 Continuous current rating after applying 22.32 A the derating factor Hence number of run required for 3C x 2.5 sq.mm., Cu PVC 1 nos. Check for voltage drop AC Resistance of the cable 8.87 ohms/km Equivalent Star reactance 0.105 ohms/km Equivalent Impedance 8.8706 ohms/km Route length 0.115 km Cable Impedance 1.0201 ohms Voltage drop during normal load 2.2738 Volts Percentage Drop 0.55% < 3% (permissible limit) Starting Current 7.72141685 A Voltage drop at starting of motor 13.6426 Volts Percentage Drop 3.29% < 20% (permissible limit) 96729044.xls.ms_office Page 6 of 8 POWER CABLE SIZING CALCULATION 12. Cable sizing for Ventilation Fan (Propeller) for Exhaust Ventilation Rating of the equipment 0.72 KW (Four 0.18kW Fan will be paralled) Voltage 415 V Full Load current at power factor 0.8 1.25 A Cable type considered 3C x 2.5 sq.mm., Cu PVC Rated continuous current when 24 A laid in air Derating Factors a) Variation of ambient temperature 1 ----------> a to 50 deg C b) Group rating factor for multi core cables 0.93 ----------> b with 6 cables in rack, laid in horizontal formation. Composite derating factor (a*b) 0.93 Continuous current rating after applying 22.32 A the derating factor Hence number of run required for 3C x 2.5 sq.mm., Cu PVC 1 nos. Check for voltage drop AC Resistance of the cable 8.87 ohms/km Equivalent Star reactance 0.105 ohms/km Equivalent Impedance 8.8706 ohms/km Route length 0.115 km Cable Impedance 1.0201 ohms Voltage drop during normal load 2.2123 Volts Percentage Drop 0.53% < 3% (permissible limit) Starting Current 7.5127299 A Voltage drop at starting of motor 13.2739 Volts Percentage Drop 3.20% < 20% (permissible limit) 13. Cable sizing of Feeder for Oil Filtration Unit Voltage 415 V Rating of the equipment 100.00 A Cable type considered 3.5C x 300 sq.mm. AL, XLPE Rated continuous current when 461 A laid in air Derating Factors a) Variation of ambient temperature 1 ----------> a to 50 deg C b) Group rating factor for multi core cables 0.93 ----------> b with 6 cables in rack, laid in horizontal formation. Composite derating factor (a*b) 0.93 Continuous current rating after applying 428.73 A the derating factor Hence number of run required for 3.5C x 300 sq.mm. AL, XLPE 1 nos. Check for voltage drop AC Resistance of the cable 0.533 ohms/km Equivalent Star reactance 0.0771 ohms/km Equivalent Impedance 0.5385 ohms/km 96729044.xls.ms_office Page 7 of 8 POWER CABLE SIZING CALCULATION Route length 0.045 km Cable Impedance 0.0242 ohms Voltage drop during normal load 4.1974 Volts Percentage Drop 1.01% < 3% (permissible limit) 14. Cable sizing of Switchyard Bay Marshalling Kiosk Typical Runnind Loads on the Bay MK at a given point of time 2 nos. Circuit Breaker Compressor 6 kW (3 KW each) 1 no. Isolator Motor Operating 0.373 kW Space Heater (40W each) 0.8 kW (20 nos. of heater out of 35 nos. running) Total running load 7.173 kW Voltage 415 V Full Load current at power factor 0.8 12.47 A Cable type considered 3.5C x 35 sq.mm. AL PVC Rated continuous current when 70 A laid in air Derating Factors a) Variation of ambient temperature 1 ----------> a to 50 deg C b) Group rating factor for multi core cables 0.93 ----------> b with 6 cables in rack, laid in horizontal formation. Composite derating factor (a*b) 0.93 Continuous current rating after applying 65.10 A the derating factor Hence number of run required for 3.5C x 35 sq.mm. AL PVC 1 nos. Check for voltage drop AC Resistance of the cable 1.1 ohms/km Equivalent Star reactance 0.0827 ohms/km Equivalent Impedance 1.1031 ohms/km Route length 0.5 km (Actual Length is 255m max.) Cable Impedance 0.5516 ohms Voltage drop during normal load 11.9167 Volts Percentage Drop 2.87% < 3% (permissible limit) Starting Current with 1 Comp. Start and 17.692 A other load running. Voltage drop at starting of motor 16.90 Volts Percentage Drop 4.1% < 20% (permissible limit) 96729044.xls.ms_office Page 8 of 8