Assembly and Handling en V02

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Electric Drives and Controls | 04.11.2011 | DC-IA/SFS | Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,
editing, distribution, as well as in the event of applications for industrial property rights.
Bosch Rexroth. The Drive & Control Company
English
Individual automation solutions
for assembly and handling
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Bosch three divisions
Entire Bosch group
Consumer goods and
building services
engineering
Automotive technology
Industrial engineering
59 % of sales
The world's largest and most technologically advanced
supplier of automotive technology
14 % of sales
Drive & Control Technology
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, Packaging Technology,
Semiconductor Industry, Solar Energy
27 % of sales
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The world's largest manufacturer of electrical tools,
leading with household appliances, thermo technology
and safety engineering
47.3 billion sales volume
283,500 staff, of whom 34,500 are in research and
development
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Bosch Rexroth AG (100% Bosch)
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including other segments
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The 2010 numbers
Sales total
5,063 million
Germany:
1,253 million
Europe without
Germany:
1,623 million
Asia / Africa /
Australia:
1,358 million
North and
South America:
829 million
Total number
of staff :
34,896
Germany:
18,226
Europe without
Germany:
8,505
Asia / Africa /
Australia:
5,122
North and
South America :
3,043
Research and
development total:
267 million
Expenditure
proportionate
to sales:
5.3 %
Investments
total:
131 million
Expenditure
proportionate
to sales:
2.6 %
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Locations
The distribution network
reaches over
80
Countries
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Continents
work on research
and development
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Production sites
and customizing sites in 25 countries
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Leading-edge
Technology
Thanks to a unique combination of these three principles, we are able
to offer the most sustainable and effective drive & control solutions.
Global
Partnership
Strong
Responsibility
What we stand for
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Expertise in industrial applications
Deep industry know-how and application knowledge
Multi-technology competence single discipline or in system interaction
Cross-technology engineering and simulation
Long-standing experience of individual applications up to large-scale projects
Energy efficient solutions over the whole machine lifecycle
Certified safety technology for people, machines and equipment
Maximum plant availability thanks to worldwide services
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Ideal solutions for assembly and handling
Our industry sector management combines our worldwide application experience
and is closely interlocked with the distribution and service network
With our industry specific know-how we create perfect solutions in the shortest possible time
We are a source of inspiration for the development of industry sector-specific components,
modules and systems
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Assembly and Handling
Levels and requirements
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Customer-specific solutions
with integrated third party components
Systems
Easily configurable mechatronic systems.
Deliverable as components, as an assembly kit, or ready
assembled
Toolbox
Selected components from our wide range product
portfolio, especially suitable for all requirements
Components
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General requirements
Simple project engineering
Fast assembly
Shortest commissioning times
Highest productivity
Modular and flexible automation
solutions
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Individual solutions
Intelligent system components kit
for the reduction of engineering effort
by up to 80%
Everything from one source: individual
design and planning, the quickest
implementation and worldwide service
Complete automation systems
for the reduction of engineering costs
and an increased productivity
Cross-technology product portfolio
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Solutions for all process steps
Assembly and handling subareas
Handling Assembly Storage Transfer/Transport
1. 2. 3. 4.
4.
2.
3.
1.
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Subareas
Highest productivity, availability and operational safety
the modular Rexroth solutions for efficient and safe handling
fulfill every requirement.
Trouble-free material and information flows.
The highest precision, flexibility and secure data acquisition
Rexroth offers individual, tailor-made systems for this.
With extremely short cycle times and precise repeatability,
Rexroth equipment offers all the requirements for efficient
production.
Transparency and short paths
with flexible storage and warehousing applications,
these requirements are easily implemented.
Handling
Transfer/Transport
Assembly
Storage
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Handling
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Handling
Requirements
Optimally coordinated
linear motion systems and electric drives
Extremely high precision and positioning
accuracy
Safe and efficient processes
Quick realization of appropriate
solutions
Solutions
Electrical drive and control
technology
Linear technology
Pneumatics
EasyHandling system kit of components
Advantages
High productivity
High availability
Reduction of nonproductive time
due to standardized handling solutions
High rigidity and smooth
movement due to highly dynamic
drive technology
Time savings in machine production due
to the delivery of complete drive units
(mechanics, motors and drive control
devices)
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Handling Highlights
Long life span and quietness
Long life span due to effective seals
Especially smooth running
Steady function due to internal overall circle
reverse control
High load rating due to large number of bearings
KGT Ball screw assemblies Advantages
Compact and powerful
Comprehensive product line
Consistent performance spectrum
Highly precise encoder systems
Maximum torque up to 495 Nm
Maximum speed up to 9,000 min
-1
IndraDyn S servo motors Advantages
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Handling Highlights
Complete, intelligent and safe
Universal hardware platform
Scalable functions
Unique safety concept
IndraMotion MLC automation systems
Advantages
Innovative software and firmware functions
Fast integration in different processes, machines
and equipment
Compact and powerful IndraControl L control
platform
Innovative motion functions
IndraDrive drive system
Advantages
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Handling Highlights
Advantages
Precise, compact and ready to install
Scalable and adaptable systems
Reduction of the construction effort
Delivery possible with motor, drive and control
(EasyHandling)
Extensive range of accessories
Linear modules Advantages
Precise, powerful and fast
Linear motors available with and without iron
core
High acceleration and dynamics
Low force ripple
Compact design
IndraDyn L servomotors
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Handling Highlights
Advantages
Precise, powerful and compact
Pneumatic double piston drive
Integrated, highly stiff guide system
High power density due to compact design
Elastomeric or hydraulic stop position damping
MSC mini slides
For a firm grip
High precision and repeat accuracy
Standardized E-2-C interface
Wide product spectrum
High grip power in reduced construction space
Contact-free NCT grip system
Gripper systems Advantages
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Transfer and Transport
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Transfer and Transport
Smooth material flow
Simple project engineering
Quick adaptation to changed conditions
Short changeover times
Documentation of quality data
Requirements
Material and information flow technology
Transfer systems
Chain conveyor system
VarioFlow
Identification systems
Pneumatics
Solutions
Versatile product portfolio
Modular built solutions
Shortened development times due to
industry oriented automation tools
Horizontal and vertical transport
in various weight and size classes
Advantages
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Diverse and adaptive
Modular system with standardized components
Robust, mechanical construction
Maintenance friendly
Long-lasting
Transfer systems TS 1 - TS 5 Advantages
Central or decentralized data retention
Interface diversity
Standardized frequency and transmission
protocols
Integrated web server for simplified diagnosis
Secure reading also while passing by
Identification system ID200 Advantages
Transfer and Transport Highlights
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Strictly modular and versatile
Maintenance friendly base plate principle
Electrical fieldbus and I/O technology
Pneumatically and electrically extendable module
Very low electrical power consumption
High throughput capacity with low construction
space
HF valve systems Advantages
Compact and resilient
Compact, rod less drive
Integrated, highly precise guide system
Configurable stroke length and options
Wide-ranging product program and versions
Large stroke rate range
Rodless RTC cylinder Advantages
Transfer and Transport Highlights
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Assembly
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Assembly
Smooth production processes
Efficient processes
High productivity
Modular, flexible solutions
Reliable, documentable quality
Requirements
Electric drive and control technology /
tightening systems
Linear technology
Assembly technology
Pneumatics
EasyHandling system kit of components
Solutions
Individually configurable system solutions
Ergonomic and process-optimized
equipment and systems
High repeat accuracy
Low cycle times
Advantages
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Long life span and quiet operation
Long life span due to effective seals
Especially smooth running
Steady function due to internal overall circle reverse
control
High load rating due to large number of bearings
Ball rail guides KSF Advantages
Long life span, high resilience and robustness
Resistant to temperatures up to 200 degrees C
High operating speed and rigidity
Low friction, quiet operation
Balancing of misalignment or spindle bowing under
load
Linear bushing guides KBF Advantages
Assembly Highlights
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Assembly Highlights
Adaptable, solid and easy to assemble
Adaptable aluminum-profile construction for all
grids
User-friendly screw combinations
Stable groove system
Large selection of connection technology
Universal ESD compatibility
Basic Mechanic Elements MGE Advantages
Powerful, robust and intelligent
Powerful and robust
Well arranged system construction
One control platform for tightening spindles and
handheld nut-runners
Safe and fast commissioning
BS350 Screw system Advantages
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Assembly Highlights
Powerful, exact and compact
High precision and repeat accuracy
Powerful drive
Optimum action and high load rating
Quick assembly and easy alignment
Compact design
Electromechanical EMC lift cylinder Advantages
High performance and standardization
Universal automation solution
Extensive functions and many interfaces
Uniform engineering and easy operation
IndraLogic XLC automation system Advantages
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Adaptable and ergonomic
Increased productivity thanks to ergonomic
workplace design
Greater stability combined with increased
adaptability
Reduced processing time due to slim line
production
Manual production systems
Advantages
Assembly Highlights
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Assembly Highlights
Exact and highly dynamic regulation
High dynamic and rapid response times
Low hysteresis and high repeat accuracy
Can be connected without base plate
Compact dimensions
ED02 Proportional control valves Advantages
Lightweight, compact and reliable
Innovative plastics technology
Numerous pneumatic designs
Short and constant cycle time
Modern electric M8x1 connection technology
Integrated connection and status display
LS04 XF / AF individual valves Advantages
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Warehouse, storage and retrieval
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Warehouse, storage and retrieval
Short paths and access times
Optimum material flows
Well arranged
Reduced operating costs
Requirements
Electric drive and control technology
Linear technology
Assembly technology
Pneumatics
Solutions
Reduction of inventories and storage
space due to the Kanban system
Compliance to the FiFo principle with
corresponding shelf systems
Economic efficiency by clear, modular
systems
Optimum allocation and search
processes
Advantages
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The universal engineering framework
A tool for all automation tasks
Quick results due to guided commissioning
Offline configuration of projects
Easy, simple programming environment
Engineering IndraWorks Advantages
Warehouse and storage
Versatile, robust and modular
Full range for control, operation and visualization
Reliable system technology, even in hostile
industrial environments
Future-proof through modern PC technology
HMI and PC-Technology Advantages
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High power density, load-carrying capacity, rigidity
High load-carrying capacity and rigidity
Low noise operation through guided planets
Small construction space by increased power density
Rolled spindle
Effective seal
Compact, modular and simple
Space-saving I/O technology for rail mounting
Individually combinable modules
Sophisticated assembly and installation concept
I/O Technology Advantages
Warehouse and storage Highlights
Planetary Screw Assemblies PLSA Advantages
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Greatest rigidity, load rating and resilience
Extremely high load rating
High torque resilience
Highest rigidity
Integrated standard full seal
Proven cover band
Roller rail guides RSF Advantages
Dynamic, low-noise, easy to assemble
Speeds up to 10 m/s
Quiet and low-noise, smooth running
Simple, play-free setting of the guiding carriage
through eccentric pins
Guide rails made of anodized aluminum
Cam roller guides LRF Advantages
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Flat, compact and dynamic
Extremely flat and compact design
Integrated, highly precise guide system
Rod less drive
E-2-C mechanical interface
Variable stroke adjustment
GSU carriage unit Advantages
Modular air pressure preparation
Large throughput range
Modular construction for easy maintenance and
extension
AS maintenance units Advantages
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Distribution and service network in more
than 80 countries
Coordination and processing of inter-
national projects
Technical Support/Helpdesk
24-hr. hotline
Field service On-site service of
application problems
Repair service certified and qualified
Replacement parts service high parts
availability
Customer-tailored replacement parts
concepts
Industrial training help for self-help
Service - Global partnership knows no borders
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Predefined PLC function modules for
typical motion sequences with short cycle
times
Universal programming environment
according to IEC 61131-3 and PLCopen
for all drive-based and controller-based
motion logic systems
Reduced number of manufacturing parts
due to the inovative Easy-2-Combine
positive mechanical interface
Installed transfer systems can be extended
simply and converted any time
Modularize economically with Rexroth
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The perfect interplay of all technologies
reduces the expenditure for project
engineering, assembly and commissioning
Easy sizing and project engineering tools for
multiple axis systems
CAD-less planning of complete racks and
conveyors systems for assembly technology
No need for the detailed construction of
connection elements due to
Easy-2-Combine interfaces
Software wizard shorten the commissioning
time of electric drives in connection with
linear systems by up to 90%
Slim line engineering for faster results
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Configuration of the drive and control
hardware by software for utilization of a
variety of real-time communication
protocols
With standard interfaces and standardized
frequencies, Bosch Rexroth identification
systems allow themselves to be integrated
simply in plant concepts
By the use of the PLC according to IEC
61131-3 with object-oriented programming,
individual function libraries can be created
and therefore the engineering expenditure
lowered
Open standards for worldwide deployment
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Bosch Rexroth offers standardized safety
at all automation levels
The "Safety on Board" safety function
integrated in the drive reacts extremely
quickly and therefore raises the availability
of the plant
Air consumption computers already support
the determination of the most sparing
configuration in the design phase
Smooth running seals in linear guides cut
the friction in halve and reduce the
necessary drive power
Lowering operating expenses by cross-
technology application for the increase of
plant safety and energy efficiency
The formula for success: Energy efficiency plus safety
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Rexroth Infopool
Find out more about automation
solutions from Rexroth at:
www.boschrexroth.com/assembly_handling
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Thank you for your attention!

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