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Biomass Gasification Gas Engine 2MW Syngas Power Plant

Biomass Gasification Gas Engine

2MW Syngas Power Plant

2MW POWER PLANT PROPOSAL

SYNGAS

2x1000KW/600rpm/0.4kV

Plant 2MW POWER PLANT PROPOSAL SYNGAS 2x1000KW/600rpm/0.4kV HENAN JIEBANG ELECTRIC TECHNOLOGY CO.,LTD October 2011

HENAN JIEBANG ELECTRIC TECHNOLOGY CO.,LTD

October 2011

Biomass Gasification Gas Engine 2MW Syngas Power Plant

Biomass Gasification Gas Engine

2MW Syngas Power Plant

SUMMARY

A. The technology of biomass gasification power generation

The basic principle of our biomass gasification system is to convert agriculture and forestry products and wood

processing remains (including rick husks, wood powder, branches, offcuts, corn straws, rice straws, wheat straws,

cotton straws, fruit shells, coconut shells, palm shells, bagasse, corncobs,) into combustible gas . It is then used

as fuel in gas engine to generate electricity. Biomass gasification successfully conquers the disadvantages of

biomass, such as low flammability and wide diversity. Biomass gasification system is characteristic of small land

requirement and environment friendly. It’s one of the most effective way of biomass utilization.

Our biomass gasification process includes three steps. The First step is biomass gasification, which convert

biomass into syngas. The Second step is syngas purification. The producer gas coming from gasifier usually

contains contaminants including dust, coke, tar and etc. The contaminants will be removed by the purification

system to ensure normal operation of gas engine. The Third step is power generating in gas engine. The high

temperature exhaust gas may be reused by waste heat boiler to generate steam or hot water for civil or industrial

use). Steam turbine may also be considered to make a gas-steam combined cycle power plant, which will

increase the total efficiency.

Our modularization-designed gasification system is applicable for the biomass power plant ranging from 100KW

to 20000KW. 500rpm~600rpm gas engine and Siemens generator are chosen in our gas generator sets (400KW,

500KW, 800KW, 1000KW, 1200KW). Fix bed gasification system or fluidized bed gasification system may be

chosen according to different feedstock characteristics. (single system capacity ranging from 100KW to 2MW).

Taking account of environment and raw material, this proposal adopts fix bed gasification system, power

generation method adopts gas engine.

B. Project benefits

Clean technology. Biomass, as one kind of renewable energy, may reduce the emission of carbon dioxide, sulfur

Biomass Gasification Gas Engine 2MW Syngas Power Plant

Biomass Gasification Gas Engine

2MW Syngas Power Plant

dioxide causing from fossil fuel. Nitrogen oxides emission is very limited in our biomass gasification power

generating system because of low temperature (700~900).

Economic. The capacity is flexible,even small size biomass power plant is also profitable. Simple process and

less land requirements make biomass gasification power plant more economic comparing with other renewable

energy. Generally speaking, biomass gasification power generating is the most economic technology in

renewable power generating plant, the cost of which is nearly the same as small-size conventional power plant.

C. Construction conditions

Two essential conditions are necessary as follows:

3.1 sufficient biomass material. This 2MW biomass gasification power plant will need dry biomass about

3600kg/hour,according to 7200 running hours per year(24hrs/day,300 days/year), then total consumption of

biomass will be 25920 Tons/year.

3.2 Easy to collect and transport the biomass. Such as large capacity timber mill, rice hulling mill, farm or

major agricultural growing areas.etc.

PROPOSAL

1. Processes and layout The major equipments of the biomass gasification power plant includes gasification furnace, syngas purification, generator set, recycling cooling pond, raw material input system,etc. The processes as Pic 1. Power plant plane layout as Pic 2. Exact processes and layout will be designed specially based on customer's conditions and requirements.

Biomass Gasification Gas Engine 2MW Syngas Power Plant

Biomass Gasification Gas Engine

2MW Syngas Power Plant

Biomass Gasification Gas Engine 2MW Syngas Power Plant Pic 1. Pic 2. 2. Generator set proposed

Pic 1.

Gasification Gas Engine 2MW Syngas Power Plant Pic 1. Pic 2. 2. Generator set proposed 2MW

Pic 2.

2. Generator set proposed

2MW biomass gasification power plant

2 sets of fix bed gasification system for 1MW

2 sets of gas engine generator set Total output capacity 2000KW

Options for heat recovery and utilization:

Waste heat boiler for steam or hot water; Lead to biomass drier.

3. Power distribution system Power distribution system could be designed and equipped according to customer's power demands.

Biomass Gasification Gas Engine 2MW Syngas Power Plant

Biomass Gasification Gas Engine

2MW Syngas Power Plant

4. Technical targets

According to the technology of 2MW biomass gasification power plant and power demands at site, this power

plant could achieve such technical targets:

4.1 Total genset capacity 2000KW

4.2 Max power output capacity 2000KW

4.3 Raw material consumption 1.8-2.0kg/kWh

4.4 Raw material moisture 16%.

5. Major technical conditions

5.1 Gasification furnace

Technical conditions of gasification furnace:

Type: Fix bed gasification system for 1MW, with dry purification system Qty: 2 sets Efficiency: 70% Single set gas production ratio: (Nm3/h)3000

Gas heat value:1200Kcal/Nm3 Tar content:20mg/Nm3 Single set raw material consumption: (kg/h)2000 Raw material moisture 16%. Method of dust output: dry dust Dust production ratio: 20%

5.2 Gas generator set

This project adopts the gas genset model 1000GFS1, technical specifications as below:

 

项目 Items

技术参数 Technical specification

机组型号 Type of the Sets

1000GFS1

1000GFS2

发电

额定功率(kWRated

 

机组

Output

 

1000

Gener

额定电压 (kVRated Voltage

   

ator

0.4

10.5

Set

额定电流(ARated

   

Current

1804

68.7

额定频率(HzRated

 

Frequency

 

50

功率因数 COSPS

0.8 Lagging

相数及接法 Phase& Connection

3P 4W

3P 6W

发电机型号 Generator Model

1FC6-1000kW

外形尺寸(mmOverall

 

Dimensions

8287x2421x2782

净重(kgNet Weight

 

40000

Biomass Gasification Gas Engine 2MW Syngas Power Plant

Biomass Gasification Gas Engine

2MW Syngas Power Plant

发动

发动机型号 Model of

 

Engine

S16V30/38

Engin

 

4冲程 V 型 火花塞点火 4 Cycle V-built Spark Plug Ignition

e

型式 Model

缸数 Number cylinder

16

缸径(mmBore

300

行程(mmStroke

380

总排量(LSwept volume

430

额定功率(kW) Rated output

1100

转速(r/min) Speed

600

活塞平均速度(m/s) Mean piston speed

7.6

额定负荷燃气消耗(m3/h)

 

(热值41806480KJ/m3

2000~2500

平均有效压力(MPa ) Mean effective pressure

0.51

转向(from flywheel endRotation direction

逆时针 Counter clockwise

最高爆发压力(MPa ) Max. combustion pressure

5.7

各缸排气温度(0C

 

Exhaust gas

580

燃气压力(kPa

 

Gas prussuer

2

机油消耗率(g/kWhSpecific lube oil consumption

1.6

g/kWh ) Specific lube oil consumption 1.6 Specification may be changed without notice. Page No.: 6
Biomass Gasification Gas Engine 2MW Syngas Power Plant

Biomass Gasification Gas Engine

2MW Syngas Power Plant

6. Floor area and staff

According to the plane layout or 2MW power plant, this plant floor area will be 1450 square meters.

3 shifts for power plant operation, 5 staffs each shift, so 15 staffs in total needed.

7. Construction period

Based on our experiences, biomass gasification power plant usually needs 4.5 months to finish, and 1.5 months

for commissioning, so 6 months in total excluding delivery time. Design: 0.5 month Civil construction and equipments manufacture: 4 months Installation and commissioning: 1.5 months Total: 6 months

INVESTMENT BUDGET

1. Fix bed gasification system for 2MW

2 sets of fix bed gasification system for 1MW

   

单位

数 量

 

设备名称

EQUIPMENT NAME

UNIT

QTY

备注 NOTES

1

生物质进料系统 RAW MATERIAL INPUT SYSTEM

 

2

 

1.1

生物质提升机

Raw Material Hoist

 

1

 

2

1000KW 下气式固定床气化炉 1000KW FIXED BED GASIFIER (Down Draft)

2

 

2.1

下气式固定床气化炉系统 Down draft fixed bed gasifier system

 

1

 

2.2

气化炉出灰及收灰系统 Ash Discharge System and Ash Collecting System

1

 

3

干式气体净化系统 PURIFICATION SYSTEM

DRY-TYPE

GAS

2

 
 

旋风除尘器(连接气化炉左边出气口) Cyclone dust collector 1

 

 

干式气体净化系

3.1

2

统优点:气体净

 

旋风除尘器(连接气化炉右边出气口) Cyclone dust collector 2

     

化采用气水间接

3.2

2

冷却,无污水产

3.3

风冷器(降低气体温度从350250度) Air Cooler

1

生,无异味,焦

 

间冷器(降低气体温度从250100度)

     

油单独收集与销

3.4

Indirect Cooler

1

售。

 

干式电除焦除尘器

Dry

Electrostatic

 

3.5

Precipitator(ESP)

1

 

间冷器(降低气体温度从10045度)

     

3.6

Indirect Cooler

1

Biomass Gasification Gas Engine 2MW Syngas Power Plant

Biomass Gasification Gas Engine

2MW Syngas Power Plant

3.7

气水分离器 Gas Water Separator

 

1

 

缓冲罐(尺寸 Φ3000x5000mm) Buffer Tank

 

3.8

Φ3000x5000

 

1

4

燃气动力系统

FLEW GAS SYSTEM

 

2

4.1

风机

Blower

1

4.2

管道,阀门及备件

Pipes, Valves & Fittings

1

 

气化炉控制系统

ELECTRICALL

CONTROL

   

5

SYSTEM

2

5.1

气化控制系统

Gasification Control System

1

5.2

仪表,电线,电缆等备件 Instrument, Wiring, Cable etc. Fittings

 

1

6

技术资料

TECHNICAL DOCUMENTS

 

2

 

系统技术资料 Technical system documentation

 

1

Subtotal 1:

 

Total cost for 2 set of fix bed gasification system for 1MW:

 

2台套1MW 电站用固定床气化系统总价格为

 

2. 2MW syngas generator set

2 sets of 1MW syngas generator set system

Gas Generator Set

燃气发电机组系统

Quantity

Unit Price

Total

数量

(RMB)

(RMB)

 

1000KW Syngas Generator Set (Engine:S16V30/38,600rpm,made according

     

1

to German MAN engine technology; Ignition System: Altronic from USA; Alternator:

2

set

China Siemens

 

1.1

Control panel 控制柜

2

pcs

1.2

Lubricant oil tank 机油箱

2

pcs

1.3

Air cylinders (for starters) 空气瓶(启动用)

2

pcs

1.4

Air compressor machine(for starters) 空气压 缩机(启动用)

2

pcs

1.5

Flexible coupling 联轴器

2

pcs

1.6

Universal chassis 公用底座

2

pcs

1.7

Engine Silencer

发动机消音器

2

pcs

1.8

Engine Water Cooling System 发动机冷却水 系统

2

pcs

1.9

Necessary accessories 随机附件

2

pcs

1.10

Necessary spare parts 随机备件

2

pcs

1.11

Special tools 随机工具

2

pcs

Biomass Gasification Gas Engine 2MW Syngas Power Plant

Biomass Gasification Gas Engine

2MW Syngas Power Plant

1.12

Necessary special parts 随机专用件

2

pcs

 

Technical engine documentation 随机技术文

 

1.13

2

pcs

 

Installation materials:

 

Cable,Gas Pipeline,Water Pipeline,Exhaust

2

Pipeline,Valves,Flanges and Fittings 发电机组安装材料:电线,电缆,燃气管道,水 管,排气管道,阀门及配件

2

units

Subtotal 2:

Total cost for 1 set of 1MW syngas generator set system:

一台套1MW 生物质气化发电机组系统总价格为