Tel.

: +420 469 615 111

Fax.: +420 469 615 112
E-mail.: cae@aveng.com
http://www.aveng.com

AV ENGINEERING, a.s.
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537 01 Chrudim
Czech Republic

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HRSG inlet flue gas duct

Soporcel
Phase 2

Appendix A - description

7/14/2005

No:
Alstom_1640_0507_Soporcel
Datum:
7/14/2005
Author:
Smejkal Michal
smejkalm@aveng.com
+420 469 615 135
Addressa: AV Engineering, a.s.
Obce Lek 243/III
537 01 Chrudim
Czech Republic
Alstom_1659_0507

page 0

AV ENGINEERING, a.s.
Obce Lek 243
537 01 Chrudim
Czech Republic

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Fax.: +420 469 615 112
E-mail.: cae@aveng.com
http://www.aveng.com

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Geometrical model:
Geometrical model was created according to
drawings No:
14103-2909-025
14103-2909-026

detail

detail

Alstom_1659_0507

7/14/2005

page 1

AV ENGINEERING, a.s.
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Solution:
Fluid medium: exhaust gas
at 560C and 22 mbar gage 100% load
= 0,421 kg/m3
= 3, 43210-5 Pas

FEM mesh:
(tetra elements)

at 512C and 13 mbar gage 75% load

= 0,443 kg/m3
= 3,27010-5 Pas
Numerical solution: k- turbulent model

inlet:
gas velocity in surface regions
(see next page)

Alstom_1659_0507

7/14/2005

page 2

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Definition of boundary conditions:

78

38

89

111

42

33

67

118

65

23

52

78

74

41

24

31

54

60

57

26

40

50

50

73

54

57

58

58

121

95

110

110

97

25 10 813

445

445

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Axial velocity distribution according to report PMGRC28/05 from 15/02/2005

It is exhaust casing 2510813
type

89
24
0

100% load

0
0

74

51

74

59

150

63

60
52
26
38
61
150

55
47
38
46
47
200

65
49
39
52
61
200

74
72
51
34
55
200

71
88
60
20
31
200

51

41
74
64
25
15

200

420

75% load

54
67
0
21
400

445

Alstom_1659_0507

445

page 3

Tel.: +420 469 615 111

Fax.: +420 469 615 112
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AV ENGINEERING, a.s.
Obce Lek 243
537 01 Chrudim
Czech Republic

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HRSG inlet flue gas duct

Soporcel
Phase 2

Appendix B current geometry

7/14/2005

No:
Alstom_1640_0507_Soporcel
Datum:
7/14/2005
Author:
Smejkal Michal
smejkalm@aveng.com
+420 469 615 135
Addressa: AV Engineering, a.s.
Obce Lek 243/III
537 01 Chrudim
Czech Republic
Alstom_1659_0507

page 4

AV ENGINEERING, a.s.
Obce Lek 243
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Model of exhaust cassing:

Alstom_1659_0507

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Guide vanes und burners.

7/14/2005

page 5

AV ENGINEERING, a.s.
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Current geometry, 100% of load:

Velocity distribution
in the casing:

Next slide

Alstom_1659_0507

7/14/2005

page 6

AV ENGINEERING, a.s.
Obce Lek 243
537 01 Chrudim
Czech Republic

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Fax.: +420 469 615 112
E-mail.: cae@aveng.com
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Current geometry, 100% of load:

Static pressure
distribution in the casing:

Alstom_1659_0507

7/14/2005

page 7

AV ENGINEERING, a.s.
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537 01 Chrudim
Czech Republic

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http://www.aveng.com

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Current geometry, 100% of load:

vaverage 40%

vaverage 15%

Expression of quality of gas

distribution to the burners:

Alstom_1659_0507

7/14/2005

page 8

AV ENGINEERING, a.s.
Obce Lek 243
537 01 Chrudim
Czech Republic

Tel.: +420 469 615 111

Fax.: +420 469 615 112
E-mail.: cae@aveng.com
http://www.aveng.com

Current geometry, 75% of load:

Velocity distribution
in the casing:

Next slide

Alstom_1659_0507

AV ENGINEERING

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7/14/2005

page 9

AV ENGINEERING, a.s.
Obce Lek 243
537 01 Chrudim
Czech Republic

Tel.: +420 469 615 111

Fax.: +420 469 615 112
E-mail.: cae@aveng.com
http://www.aveng.com

Current geometry, 75% of load:

Static pressure
distribution in the casing:

Alstom_1659_0507

AV ENGINEERING

Quickly and effectively

from conception to realization

7/14/2005

page 10

AV ENGINEERING, a.s.
Obce Lek 243
537 01 Chrudim
Czech Republic

Tel.: +420 469 615 111

Fax.: +420 469 615 112
E-mail.: cae@aveng.com
http://www.aveng.com

Current geometry, 75% of load:

Expression of quality of gas
distribution to the burners:

vaverage 15%

Alstom_1659_0507

vaverage 40%

AV ENGINEERING

Quickly and effectively

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7/14/2005

page 11

Tel.: +420 469 615 111

Fax.: +420 469 615 112
E-mail.: cae@aveng.com
http://www.aveng.com

AV ENGINEERING, a.s.
Obce Lek 243
537 01 Chrudim
Czech Republic

AV ENGINEERING

Quickly and effectively

from conception to realization

HRSG inlet flue gas duct

Soporcel
Phase 2

Appendix C new geometry

7/14/2005

No:
Alstom_1640_0507_Soporcel
Datum:
7/14/2005
Author:
Smejkal Michal
smejkalm@aveng.com
+420 469 615 135
Addressa: AV Engineering, a.s.
Obce Lek 243/III
537 01 Chrudim
Czech Republic
Alstom_1659_0507

page 12

AV ENGINEERING, a.s.
Obce Lek 243
537 01 Chrudim
Czech Republic

Tel.: +420 469 615 111

Fax.: +420 469 615 112
E-mail.: cae@aveng.com
http://www.aveng.com

Model of exhaust casing:

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7/14/2005

The new geometry consists from just one guide vane which is
moved more down. In front of first grill is perforated plate with
following definition:

Free area ratio: f = Aopen / Atotal

f = 0,8 ~ 80% of open area
f = 0,6 ~ 60% of open area
f = 0,4 ~ 40% of open area

Alstom_1659_0507

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AV ENGINEERING, a.s.
Obce Lek 243
537 01 Chrudim
Czech Republic

Tel.: +420 469 615 111

Fax.: +420 469 615 112
E-mail.: cae@aveng.com
http://www.aveng.com

New geometry, 100% of load:

Velocity distribution
in the casing:

Next slide

Alstom_1659_0507

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7/14/2005

page 14

AV ENGINEERING, a.s.
Obce Lek 243
537 01 Chrudim
Czech Republic

Tel.: +420 469 615 111

Fax.: +420 469 615 112
E-mail.: cae@aveng.com
http://www.aveng.com

New geometry, 100% of load:

Static pressure
distribution in the casing:

Alstom_1659_0507

AV ENGINEERING

Quickly and effectively

from conception to realization

7/14/2005

page 15

AV ENGINEERING, a.s.
Obce Lek 243
537 01 Chrudim
Czech Republic

Tel.: +420 469 615 111

Fax.: +420 469 615 112
E-mail.: cae@aveng.com
http://www.aveng.com

New geometry, 100% of load:

Expression of quality of gas
distribution to the burners:

vaverage 15%

Alstom_1659_0507

vaverage 40%

AV ENGINEERING

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from conception to realization

7/14/2005

page 16

AV ENGINEERING, a.s.
Obce Lek 243
537 01 Chrudim
Czech Republic

Tel.: +420 469 615 111

Fax.: +420 469 615 112
E-mail.: cae@aveng.com
http://www.aveng.com

New geometry, 75% of load:

Velocity distribution
in the casing:

Next slide

Alstom_1659_0507

AV ENGINEERING

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7/14/2005

page 17

AV ENGINEERING, a.s.
Obce Lek 243
537 01 Chrudim
Czech Republic

Tel.: +420 469 615 111

Fax.: +420 469 615 112
E-mail.: cae@aveng.com
http://www.aveng.com

New geometry, 75% of load:

Static pressure
distribution in the casing:

Alstom_1659_0507

AV ENGINEERING

Quickly and effectively

from conception to realization

7/14/2005

page 18

AV ENGINEERING, a.s.
Obce Lek 243
537 01 Chrudim
Czech Republic

Tel.: +420 469 615 111

Fax.: +420 469 615 112
E-mail.: cae@aveng.com
http://www.aveng.com

New geometry, 75% of load:

Expression of quality of gas
distribution to the burners:

vaverage 15%

Alstom_1659_0507

vaverage 40%

AV ENGINEERING

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from conception to realization

7/14/2005

page 19

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7/14/2005

f = 0,4

f = 0,6

f = 0,8

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Geometry of guide vane and perforated plate dimensions:

Alstom_1659_0507

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Definiton of perforated plates:

Alstom_1659_0507

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t
70.0
70.0
56.0

v
70.1
46.7
44.0

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d
50.0
50.0
50.0

f = Aopen / Atotal
f
0.40
0.60
0.80

7/14/2005

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v must be in interval vaverage 15% at least on 80% of cutting plane and

v max/min cannot exceed vaverage 40%

In the next table is summarized homogeneity of gas distribution through criteria:

7/14/2005

These criteria are compared on cutting plane in front of burners:

on all of this area
on sub areas in front of each burner
(areas are calculated as follow: width of exhaust casing * burners spacing)
Note.: burners are numbered from bottom to top

Alstom_1659_0507

page 22

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all cutting plane

burner 1
burner 2
burner 3
burner 4
burner 5
burner 6
all cutting plane
burner 1
burner 2
burner 3
burner 4
burner 5
burner 6
all cutting plane
burner 1
burner 2
burner 3
burner 4
burner 5
burner 6
all cutting plane
burner 1
burner 2
burner 3
burner 4
burner 5
burner 6

vaverage [m/s]

Tel.: +420 469 615 111

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Geometry
current
100% load
current
75% load
new
100% load
new
75% load

12.3
12.5
14.5
14.0
11.4
12.7
8.5
13.8
15.6
13.8
16.7
12.9
14.8
8.6
12.2
10.3
12.3
12.2
11.0
15.4
11.7
13.4
17.1
14.7
11.8
11.2
14.5
10.9

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39%
19%
33%
39%
56%
66%
64%
39%
23%
35%
25%
48%
37%
13%
54%
70%
45%
73%
61%
88%
72%
55%
67%
91%
82%
47%
48%
42%

7/14/2005

71%
46%
57%
71%
92%
97%
90%
74%
23%
35%
25%
48%
37%
13%
93%
97%
93%
99%
96%
100%
98%
87%
90%
100%
99%
91%
85%
74%

Percent of area where velocity is in range

vaverage 15%
vaverage 20%
vaverage 40%
30%
11%
19%
24%
37%
47%
46%
30%
23%
35%
25%
48%
37%
13%
41%
42%
21%
47%
30%
64%
54%
45%
29%
65%
60%
21%
36%
29%

Alstom_1659_0507

page 23