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The textile and apparel sector has been the backbone of the Turkish economy. Total investment in the sector exceeded 150 billion USD. The apparel sector exports approximately 60% of its production.
The textile and apparel sector has been the backbone of the Turkish economy. Total investment in the sector exceeded 150 billion USD. The apparel sector exports approximately 60% of its production.
The textile and apparel sector has been the backbone of the Turkish economy. Total investment in the sector exceeded 150 billion USD. The apparel sector exports approximately 60% of its production.
The textile and apparel sector has been the backbone of the Turkish economy with a vital role to play in the industrialization process and market orientation of the economy in the last two decades. In the 1980s, it was the leading sector related to the global economy and the export revenues of this hard currency earning sector contributed substantially to the overall economy. The textile sector continued to be one of the major contributors to the Turkish economy, being one of the fastest growing sectors in the 1990s with an average 12.2% annual growth, while the Turkish economy had an average growth of 5.2% per year. Total investment in the sector exceeded 150 billion USD, of which more than 50 billion USD was invested in the last 5-10 years.
The Structure of the Sector
The total number of firms in the sector, dominated (%95) by the private sector, number around 44,000 and of them are active exporters. The apparel industry is constituted mainly (80%) of small and medium sized firms whereas the technology-intensive textile production has been undertaken by large scale companies. Today, around 1/5 of Turkeys 500 largest companies are involved in the textiles and apparel sector.
Low labor costs, a qualified workforce, relatively cheap raw materials have played an important role in the significant growth of the sector; as well as a liberalized economic environment and export-led policies in the last two decades. Textile industry started out in the 1960s in small workshops, rapidly developed and transformed Turkey into a global competitor.
Copyright@DEK 3 The amount of textile production was 260,000 tons in 1998 and the production volume of apparel was estimated as 223,000 tons in 1999. The production value of the sector is over 20 billion USD. Employment in the sector is estimated to be about 4 million people (2.5 million employed directly and a further 1.5 million indirectly through the sub-sectors) although the official statistics reveal around 500,000 employees in the sector due to unregistered labor force.
The apparel sector exports approximately 60% of its production. Capacity utilization rates are approximately 75% especially among exporting manufacturers.
Turkeys spinning and weaving capacity and its share in global and European spinning capacity can be seen in the tables below.
INSTALLED SPINNING CAPACITY, 1999
Short Staple Spindles Long Staple Spindles OE Rotors Turkey 5,758,488 748,584 422,012 Europe 22,352,424 7,194,868 3,753,440 World 167,303,996 16,497,838 7,677,804 Turkeys Share in Europe %25.8 %10.4 %11.2 Turkeys Share in the World %3.4 %4.5 %5.5 Source: ITMF, International Textile Machinery Shipment Statistics
Copyright@DEK 4 INSTALLED WEAVING CAPACITY, 1999
Looms Primarily for Weaving Yarns Spun on the Cotton System
Shuttle-Less Shuttle Filament Weaving Looms Wool Weaving Looms Turkey 16,587 30,000 3,000 6,250 Europe 271,406 79,890 44,670 57,800 World 703,793 1,558,127 553,830 138,920 Turkeys Share in Europe %6.1 %37.6 %6.7 %10.8 Turkeys Share in the World %2.4 %1.9 %0.5 %4.5 Source: ITMF, International Textile Machinery Shipment Statistics
COTTON YARN PRODUCTION AND CAPACITY UTILIZATION Production (tons) Capacity Utilization Rate (%) 1990 530,000 79.7 1991 484,000 66.6 1992 528,000 67.1 1992 530,000 63.1 1994 600,000 65.6 1995 630,000 62.4 1996 764,000 63.9 1997 870,000 64.4 1998 898,000 62.4 1999 913,000 65.4 Source: Industrial Development Bank of Turkey
80% of the exports of the apparel industry are made of cotton. Turkey produces around 900,000 tons of cotton yarn and 450,000 tons of cotton fabric per year. Copyright@DEK 5 COTTON FABRIC PRODUCTION AND CAPACITY UTILIZATION Production (tons) Capacity Utilization Rate (%) 1990 314,000 89.0 1991 302,000 83.2 1992 331,000 88.7 1992 361,000 91.4 1994 344,000 84.9 1995 370,000 84.1 1996 420,000 85.7 1997 450,000 83.3 1998 440,000 77.2 1999 420,000 73.7 Source: Industrial Development Bank of Turkey
Turkey ranks also among the top ten global producers of wool cloth, carpets, synthetic filament and fibre, polyester and polyamide filament. Recently manufacturers have invested for increasing production capacity especially in polyester production. While Europes 3 rd largest polyester producer is a Turkish-US joint venture, Turkeys synthetics production mounts to 15% of Western Europes capacity.
The Sectors Share in the Economy
The sector has great significance in terms of economic development with a share of
GNP above 10% industrial production around 40% manufacturing labor force around 30% exports around 35%
Copyright@DEK 6 The textile and apparel sector contributes over 20 billion USD to the Gross National Product.
The sector is mostly important for its export earnings, its share in the countrys total exports has been between 33-39% since 1990.
Source: Undersecretariat of Foreign Trade
Foreign Trade in the Sector
The major export market for Turkish textile and apparel goods is the EU countries which account for about 65% of total textile and apparel exports. Turkey ranks 2 nd in apparel imports and 5 th in textile imports to the EU having an 11.6% and 8% share in the EUs total textile and apparel imports respectively as of 2000.
33.4% 33.8% 37.4% 36.6% 35.5% 38.4% 37.4% 37.4% 38.8% 37.2% 36.1% 33.3% 30% 32% 34% 36% 38% 40% 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 Sector's Share in Total Exports, 1990-2001 Turkey is the 6 th biggest raw cotton supplier, the 14 th biggest textile supplier and the 7 th biggest apparel supplier of the global textile and apparel market. Copyright@DEK 7 After the EU, the USA is a big and impending market. Turkey is the 19 th
apparel supplier and 10 th textile supplier of USA with a 1.8% and 2.9% share respectively.
Source: Undersecretariat of Foreign Trade
Beside the EU and the US market, new markets are North African countries namely, Tunisia, Egypt and Algeria; Middle East countries namely Syria, Israel and Saudi Arabia; Eastern European countries namely Romania, Bulgaria, Poland and Hungary; and CIS countries. The sector faces quotas only in the USA and Canada.
The Russian Federation was also a big market for the Turkish textile and apparel sector till the financial crisis of August 1998. It was the 3 rd biggest market for apparel and 9 th for textile products in 1997. The sectors exports to the country fell by 43% in 1998 and by 61% in 1999. Russia is still a promising market for textile and apparel sectors with its high consumption potential that will come out in the following years especially after developments towards better integration to the world economy and WTO membership prospects.
Textile and apparel exports increased by 14.6% on average per year during 1980-2000. Especially until the second half of 1990s, the sectors Major Export Partners, 2000 Germany (28.6%) UK (10.9%) USA (14.2%) France (6.2%) Italy (5.1%) Copyright@DEK 8 exports increased at a rate above the increase in total exports of Turkey as well as the increase in global textile and apparel exports.
In 2001, the sectors exports totaled 10.4 billion USD, having a share of 33.3% of the total exports. Exports rose 10.7% in quantity in 2001, though rise in terms of value leveled at around 2.9% compared to 2000.
The increasing share of apparels in exports since 1986 signifies the efforts to produce more value added products.
TEXTILE AND APPAREL EXPORTS (1980-2000) Million USD Textile Exports Share in Total Exports (%) Apparel Exports Share in Total Exports (%) Textile and Apparel Exports
The sector imports some raw materials, semi-processed goods and finished products mainly from Italy, Germany, USA, South Korea and China. Copyright@DEK 9 TEXTILE AND APPAREL IMPORTS (1985-2000) Million USD Textile Imports Share in Total Imports (%) Apparel Imports Share in Total Imports (%) Textile and Apparel Imports
In the year 2001, imports of textiles decreased 17.2% in terms of quantity and the fall in the total value of imports leveled at around 14.5% to 2.95 billion USD when compared to 2000.
Cotton
Turkey is a traditional cotton producer and uses this advantage in her textile and apparel sector. Turkey ranks 1 st in Europe and 6 th in the world cotton production with an average production of 700,000 tons per year. Moreover, with the completion of irrigation projects within Southeastern Anatolian Project (GAP), Turkeys most comprehensive development program, current cotton production is expected to double by the year 2005. Copyright@DEK 10 Turkey has a production capacity of 800-900 thousand tons of cotton per year. About 30% of the cotton production is high quality long staple cotton and the rest is of medium quality. The cotton industry provides a competitive edge to the textiles industry, which utilizes cotton as its essential raw material.
In 1999, cotton grown in Turkey was around 788,000 tons and cotton fabric production was 1.4 billion meters.
Main destinations for cotton yarn exports are Italy, Portugal, Greece and Belgium and for cotton fabric the UK, Italy, USA and Belgium.
Whilst Turkey used to be a net exporter of cotton, the trade balance reversed in 1992 and since then Turkey has been a net importer of cotton since domestic demand has persistently exceeded available stocks.
Beside cotton, Turkey has a strong standing in synthetic fibre, wool and mohair productions. Turkey ranks ninth in synthetic fibre, eighth in wool and third in mohair production in the world.
Copyright@DEK 11 Leather & Footwear
The sectors share in total production is around 2.5%, in exports it is around 2% and employs 1.5% of the labor force. Being 10 th largest sector of Turkey, production is mainly located in organized industrial zones.
Main export partners of the industry are Italy, the UK, Spain, France and Australia. Although the production is capable of satisfying domestic demand, the sector is dependent on imports for raw materials and the import partners are Germany, Russia, USA, France and the UK.
Registered leather and leather products exports are above 400 million USD and together with footwear; the figure is over 500 million USD. The luggage trade besides registered trade is estimated to be around 3-3.5 billion USD.
The latest figures for registered exports of leather and leather products add up to 263.5 million USD in the January-June period of 2001. The increase in demand for leather and leather products in the world and the
Leather and leather products are amongst major export items. 1,200 firms with a total processing capacity of 400,000 tons per year operate in the sector. Capacity utilization is around 60%. Copyright@DEK 12 fact that leather goods became a fashion item expanded the sector's movement space.
The leather industry was somewhat disorganized and ill-prepared in the aftermath of the Customs Union, compared to the textile sector in general. With the Customs Union established, a serious market extension was ensured to both EU countries and third countries. The tariff rate of 22% against third countries before 1995 was reduced to 5.8%. The result was a boost in imports. Leather apparel imports from EU countries increased by 853.3%, and those from non-EU countries registered an increase by an extraordinary rate of 2033.9%. The competitiveness of the shoemaking and leatherwear industry was affected against third countries.
Home Textiles
As for the footwear industry, there are about 30,000 shoe manufacturers in Turkey with an annual output of 270 million pairs of shoes and 400,000 employees. The sectors exports are over 100 million USD. Export partners are mainly Germany, the Middle East, CIS and Eastern European countries while imports are mainly from Italy and other European countries. Turkish home textile industry has recorded growth in terms of production and exports in recent years. Almost all kinds of home textiles are produced in Turkey. These may be listed as follows in order of their export values: bed linens, bed spreads, table linens, towels, bathrobes, voiles, curtains, lace, interior blinds, curtain or bed valances, blankets, cushions, pillows, quilts, eiderdowns. Copyright@DEK 13 In home textile sector, besides large scale firms there are many small and medium sized firms scattered all around the country. As a division of the textile industry, the home textiles sector with an export value of 859 million USD and a 3.2% share in Turkey's total exports in 1999, has been an important sub-sector for the Turkish economy.
European countries are the most important markets for Turkey's home textile exports. At present Germany, the UK, France, the USA, Netherlands and Russian Federation are the major markets for Turkey's home textile exports. New markets such as Poland, Hungary, Romania and CIS countries are gaining more and more importance.
Foreign Investments in the Sector
17 of the 61 foreign partnerships in the textile sector are with German firms, 5 are with British firms and 5 are with American firms. 52 of the 204 foreign partnerships in the apparel sector are with German firms, 23 are with British firms, 22 are with Dutch firms, 17 are with Italian firms and 14 are with Swiss firms.
55 foreign direct investment allowances were issued in the year 2001, which entailed a total of 37.3 million USD of foreign capital entry into the textile and apparel industry. Joint ventures are increasing due to local manufacturers interest in establishing licensing and technology agreements with global competitors in order to enhance their competitiveness in the international market.
The industry is also luring for foreign investors who have already invested in 265 firms, 61 of which are in the textile and 204 in the apparel industry as of end of April 2002. Copyright@DEK 14 Government Incentives for the Sector
The apparel and cotton cloth industry has been receiving incentives which sum up to %10.3 of total incentives given by the government in the year 2001. 370 projects totaling a 1.092 trillion TL worth investment have received incentives, and an amount equivalent to 867 million USD is to be financed by foreign sources.
Incentives are available for projects which reduce inequality among regions, spread capital ownership, create employment, make use of advanced technology and increase competitiveness. Incentives are mainly in the form of investment allowance, exemption from various taxes (including import duties and levies and VAT on the purchase of machinery and equipment) and credits from newly-created Investment Fund.
Carded, worsted and cotton yarn production; grey cloth, woven fabric, knitted or woven pile fabrics production; net, curtain and upholstery woven fabrics for home textiles production; textile finishing and yarn, knitted or woven fabric production for sacks are the most favorite areas for the investment in the priority development regions in Turkey.
The Effects of the Customs Union with the EU
Turkey experienced already a very important impact of EU accession when the Custom Union went into force in 1996. With the abolishment of all duties and equivalent charges on imports of industrial goods from the EU. Also tariffs and equivalent charges on the importation of industrial goods from third countries started to be harmonized with the EU's common external tariff at a gradual pace. Copyright@DEK 15 After customs union with the EU, a lot of legal and practical measures have been taken by the government, within the context of the obligations, concerning conformity with the Common Trade Policy. In this respect, Turkey put into force a law on the protection of competition, a law on the protection of consumers and decree laws on patents, copyrights, trade marks and industrial designs. Turkey also signed free trade agreements with EFTA, Israel, Hungary, Romania, Czech Republic, Slovakia, Lithuania, Latvia, Estonia, Slovenia, Bulgaria, Poland, Macedonia, Croatia and Bosnia -Herzegovina.
After the CU, the weighted tariff rate in industrial imports from EU and EFTA countries has fallen from 10% to 0. In the imports from third countries, this rate had fallen from 15% to 5.6% on average and in 2001 the rate was 4.5%.
The pressure on prices in the aftermath of the CU with EU is striking when we look at the fact that the sectors exports to EU in quantity increased by 372% from 1995 to 2000 but the value of exports increased only by 21% in terms of the USD and by 75% in terms of the Euro during the same period. Although the devaluation of the Euro against the USD after the EMU is a factor, the pressure on export prices after the CU is apparent.
The Strengths and the Future Direction of Turkish Textile and Apparel Sector
World textile trade will be subject to WTO rules and regulations as a whole after the removal of quotas at the beginning of 2005. Turkey has the prospects of being a global production and export hub due to following factors: Copyright@DEK 16 Relative self-sufficiency in raw material output Powerful textile infrastructure Diversified product range High value-added products Just-in-time delivery Relatively low cost, flexible and skilled blue-collar workforce Well-trained, qualified white-collar human resource Entrepreneur and easy-adopting nature of Turkish people Unique geographic location Neighboring markets with a 600 million population Customs Union with the EU A reliable trade partner of the EU Experience in crisis management
These factors, supported with modern infrastructure and liberal foreign exchange regulations, have built a strong textile and apparel sector in Turkey. The products of the Turkish textile and apparel sector have a good reputation in foreign markets as a result of the availability of high quality cotton in Turkey, wide usage of CAD (Computer Aided Design) and CAM (Computer Aided Manufacturing) and the increase in the number of qualified personnel.
The sector is aware of the trend in international markets towards increasing demand for healthier and more environmentally-friendly products and tries to adapt itself to these developments by legal and technical regulations.
Nevertheless, it is hard to keep its competitive position in the world market full of emerging players. Thus, manufacturers have shifted their operations to value-added products and creation of brand names. Currently, 30% of Turkish manufacturers have their own designs and brands in international markets.
As current studies reveal, developed countries will have a decreasing share in global textile production while the developing countries will Copyright@DEK 17 increase their manufacturing capacity to meet the increasing demands. It is also estimated that by 2005, the developing countries will increase their self-sufficiency in textile production. The US with an estimate of 200% increase in textile consumption is also estimated to have a 32% decrease in self-sufficiency by the year 2005. These numbers are consequential for the manufacturers who will be competing to acquire greater shares in the 75 billion USD worth US imports of textile and apparel by 2001.
Turkey, with its adaptability to European standards and regulations related to environment, health, quality, and safety is aiming to move into the production of more and more value added products, into an era in which the Turkish textile industry will be known for its quality trade marks and will be pricing a product for the "Made in Turkey" sign.
Copyright@DEK 18 Professional Organizations and Other Useful Addresses
Istanbul Textile and Apparel Exporters Union (TKB) www.itkib.org.tr
Turkish Clothing Manufacturers Association (TCMA) www.tgsd.org
Apparel Side Industrialists Association www.kysd.org.tr
Turkish Leather www.turkishleather.com.tr
Leather Garment Manufacturers Association www.come.to/derikonder
Footwear Industrialists Association www.turkishoes.org
Home Textile Producers Association www.turkiyeevteksder.com
Turkish Textile Employers Association (TTSS) www.tekstilisveren.org.tr
Undersecretariat of Treasury www.treasury.gov.tr
Undersecretariat of Foreign Trade (DTM) www.foreigntrade.gov.tr
Export Promotion Center (GEME) www.igeme.org.tr
Copyright@DEK 19 Sources
Textile and Apparel from Turkey: A Summary of Turkey's Potential, Istanbul Textile and Apparel Exporters' Associations (TKB), November 2001
Textile and Apparel Sector Research, Ministry of Industry and Trade, 2001
Turkish Grand National Assembly Textile Commission Reports, January 2001, November 2001
Textile, Apparel and Leather Sector in Turkey, PWC, June 2002
Leather Industry External Market Research, Export Promotion Center (GEME), February 2000
Export Promotion Center (GEME) web site (www.igeme.org.tr), Economic Outlook, Manufacturing Industry, Textile and Clothing
Undersecretariat of Foreign Trade web site (www.foreigntrade. gov.tr), Textile and Apparel Sector within the Framework of the Customs Union with the EU
Development and Implementation of Marketing Plan For Handicrafts of Birbhum Cluster Namely Kantha Stitch, Batik Print, Tussar Silk and Leather Products in Local, National and International Market