R 2008-1

OKA
PRECAST
CONCRETE
PILES
(67634-M)
wffi
c 6nf f i 6dr oMs l s oml : 2f f i c ni l i dr o Ms l s o9@1 : 2m c . dmdbs ogml : 2m
Cn No :AB 1579 Con No: AR 1579 C.d No : MY' AF 157s
Conform To MS 1314 : 2OO4
Design and Code of
Practices
Materials Specifications
Design Griteria
Handling & Pitching
Pile Shoes
(FLAT SHOE)
Type N Normal Flat Shoe
(Flafended MS Plate)
(POI NTED SHOES)
Type 1 X-Pointed Shoe
fype2 Fabricated Pointed Shoe
Type 3 Cast-iron Pointed Shoe
easy to medium hard driving
moderate to hard driving
normal hard driving
normal hard driving,
The design and manufacture of OM reinforced concrete piles is in accordance with :
MS 1314:2004 "Malaysian Standard for Precast Concrete Piles"
BS 8004:1986 "British Standard Code of Practice for Foundation"
BS 81 10:Pt 1 :' 1985 "British Standard on Structural Use of Concrete
-
Code of Practice for Design and Construction"
Concrete Characteristic cube strength shall be 45 1' 176rnz ; Water /Cement Ratio <0.45
Cement Ordinary Portland Cement to MS 522
Aggregates MS 29
Reinforcement MS 144 and MS 146
The piles are designed and manufactured to withstand loads or stresses due to lifting, stacking, transport, handling, pitching and driving
at site.
MAIN LONGITUDINAL REINFORCEMENT is designed for lifting, handling and pitching lt is also been taken into consideration for
contributing to the axial load capacity :
For OKA Class "MS" Pile,
Small Piles up to 175mm Minimum 1 .0% steel contenl by volume
Piles 200mm & above Minimum 0.8% steel content by volume
LATERAL REINFORCEMENT in the form of links is provided to prevent shattering or splitting of pile during driving :
All Piles Minimum 0 6% steel content by volume (at pile head/toe)
Minimum 0.2% steel content by volume (at pile body)
OKA piles are designed to resist bending moment due to single point or two points lifting/pitching
OKA piles come with FIVE alternative type of pile shoes. The type of pile shoe selected depend on driving and soil conditions
to
penetrate cemented soil layer,
pile seating on weak rock,
Type 4 Rock Shoe ("Oslo Point") hard driving and
piles seating on hard rock strata
RC Piles at OKAfactory. OKA readymix conc rete plant.
Links at
Pitch P3
Length, L
Pi l e
Nomi nal
Si ze
A x C
(mm x mm)
Pi l e
Length
( M)
tvt"iirut
Structural Load
(ton)
Recommended
Axial Working
Load
(ton)
Pi l e Di mensi ons
Mai n
Reinforcement
(No/Di a)
Li nks
A 6
mm
Wire
Size
(mm)
P1
( mm)
X
(mm)
P2
(mm) (mm)
P3
(mm)
OKA Cl ass "MS" Pi l es (Gonform To MS1314 :20041
150X 150 6, 3 32 25 153 147 150 4 T 9 4. 5 45 450 4 5 - 7 5 450 75
' t75
X 175 6, 3 44 35
' t78
172 175 4 T 0 4. 5 40 525 40- 87 525 87
200 x 200 9,6,3 58 45 zvJ 197 200 4 T 5. 0 45 600 45
-
100 600 00
225X225 9, 6, 3 71 57 228 222 225 4 T 2 5.0 42 675 42
-
1' t 2 675 1 2
250X250
O A ?
89 75 253 247 250 8 T 0 5. 5 40 750 40
-
125 750 25
250X250 1 2 92 75 253 247 250 4 - l J- 3 40 750 40
-
125 750 ZJ
275X275
O A ?
105 85 278 272 275 8 T 0 5. 5 41 825 41 1' t 7 825 1 7
275X275 1 2 108 85 278 272 275 4T' t 6 J. 3 41 825 4' ,t
-
117 825 1 7
300 x 300 12, 9, 6, 3 126 105 303 297 300 4 T 1 6 6. 0 43 900 43
-
135 900 35
325X325 12, 9, 6, 3
't48
120 328 322 325 8 r 1 2 6. 0 42 975 42
-
131 975
a 4
350 X 350 12, 9, 6, 3 172 145 353 347 350 4 r 1 6 + 4 T 1 0 6. 0 40 1 050 40
-
120 1050 20
375X375 12, 9, 6, 3 198 160 378 372 375 4 1 2 0 b . J 45 1125 45
-
136 1125 Jb
400 x 400 12, 9, 6, 3 227 190 403 397 400 4 1 2 0 + 4 T 1 0 o. c 44 1200 44
-
133 1200 33
450 X 450 12, 9, 6, 3 282 230 453 447 450 4 1 2 0 + 4 T 1 2 o. c 41 1 350 41 120 1 350 20
OKA Gl ass "G" Pi l es
150 X 150 6, 3 32 25 153 147 150 4 T 9 4. 5 45 450 4 5 - 7 5 450 75
175X 175 6, 3 43 35 178 172 175 4 T 9 4. 5 40 525 40- 87 525 87
200x200 6, 3 55
A E
203 197 200 4 T 1 0 5.0 45 600 45
-
100 600 100
Pi l e
Nomi nal
Size
A x C
( mm x mm)
Joi nt Pl ate
Thi ckness
(mm)
Centering Bar
Diameter
(mm)
Anchorage Bars
No i Di a Length
f,KA Glass "MS" Flat Shoe
150 X 150 o 1 2 4 T 9 315
' t75
X 175 b 12 4 T 1 0 350
200x200 9 1 6 4 T 1 2 384
225X225 9 1 6 4 T 1 2 384
250X250 I 1 6 4 T 1 6 512
275X275 I 20 4 T 1 6 5',|2
300 x 300 I 20 4T' t 6 5' t 2
325X325
o
20 4T 20 640
350 X 350 1 2 20 4 T 2 0 640
375X375 1 2 20 4T 20 640
400 x 400 12 20 4T 25 800
450 X 450 12 20 4 1 2 5 800
OKA Glass "C" Flat Shoe
150 X 150 4. 5 12 4 T 9 300
175 X 175 4 5 12 4 T 9 300
200x200 6 t o 4 T 1 0 350
CAPACITY OF PILE
The maximum allowable structural working load
(Safe Working Load) of the pile is calculated in
accordance with BS 8004.
Max. Structural
Working Load
fcu
Ac
fsc
Asc
f cuxAc + f scxAsc
3.65
Characteristic cube strength of
concrete at 28 days
=
45 N/mm2
Area of concrete
175 N/mm2 for High Yietd Reinforcement
Area of steel
Nofes.'
1. OKA Class "MS" piles are designed and manufactured
in accordance with MS 1314:2004.
2- OKA Class "C'piles are designed and manufactured
in accordance with BS 8004.
3. Concrete used shall be grade 45 with characteistic
cube strength of 45 Mmm2 at 28 days.
4. The above structural loads are for reference only.
Actual structural loads are also dependent on other
factors especially ground conditions.
ln
view of continual review and improvement, OKA reserves the right to change the above specification without notice. Please check with us when
you place your orders.
WPES OF POINTED PILE SHOE
Standard Type N
Normal Fl at Shoe
Mi l d Steel Pl ates
Mi l d Steel Pl ates
(X-Shaped) (Pyrami d Shape)
(Pointed Shoe) Type 1 X-Pointed Shoe (Pointed Shoe) Type 2 Fabricated Pointed Shoe
Sol i d Cast l ron
"OSLO" Poi nt
(Pointed Shoe) Type 3
-
Cast-iron Pointed Shoe (Pointed Shoe) Type 4 Rock Shoe ("OSLO Point")
Slandard Type N
Normal Fl at Shoe
Pi l e
Nomi nal
Si ze
TYPES OF POINTED PILE SHOE
Type 1
X-Poi nted Shoe
Iype 2
Fabricated Pointed Shoe
Type 3
Cast-iron Pointed Shoe
Tttr
Rock Shoe I
e 4
"Osl o Poi nt")
A
tmmt
B
{ mml
C
(mm)
D
t mmt
E
tmmt
F
(mm)
G
(mm)
n
t mmt t mml
K
t mml t mmt
M
tmm)
N
{ mml
o
t mml
P
t mml
' 150x150
6 45 00 6 500 16 150 100 600 20 150 45 45 20 20
175x175 6 50 00 6 500 1 6 175 100 600 20 175 50 50 20 20
200x200 6 60 00 6 500 16 200 150 600 20 200 60 60 20 20
225x225 I 65 50 8 500 1 6 225 150 600 20 225 65 65 50 20
250x250 I 75 50 E 500 16 250 150 600 20 250 75 75 50 20
275x275 8 80 50 8 500 1 6 275 150 600 20 275 80 80 50 20
300x300 I 85 50 I 500 1 6 300 150 600 20 300 85 85 50 20
325x325 8 95 50 I 500 1 6 325 150 600 20 325 95 95 50 20
350x350 I 100 150 I 500 1 6 350 150 600 20 350 100 100 50 20
375x375 8 1 1 0 150 I 500 1 6 375 150 600 20 375 1 1 0 1 1 0 50 20
400x400 8 1 1 5 150 I 500 l 6 400 150 600 20 400 1 1 5 1 1 5 50 20
Qual i t y Cont r ol of al l mat er i al s and component s i n pi l e
manuf act ur i ng i s an essent i al par t of t he Oka pi l i ng syst em.
To achi eve thi s, regul ar testi ng i s carri ed out and mai ntai ned i n
accordance wi th Oka' s speci fi cati ons, rel evant Bri ti sh Standard Codes
of Practi ces and Mal aysi an standard Resul ts are recorded graphi cal l y
to ensure trends can be recogni sed earl y and for ease of referencs
each pi l e carri es an i denti fi cati on number
Among t he many t est car r i ed out ar e:
a Test on concrete cubes for compressi ve strength.
Checks on f i ni shed pi l es f or st r ai ght ness, cr oss- sect i on,
al i gnment of
j oi nt and f i t t i ngs
Sl umD t est on concr et e bat ches.
Test on aggregate sampl es for gradi ng and si l t content.
St r i ngent checks on r ei nf or cement cages f or st eel qual i t y,
spaci ng and st i r r ups pi t ch.
o
a
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OKA CONCRETE INDUSTRIES SDN BHD
(Subsi di ary of OKA CORPOMTI ON BHD)
HEAD OFFICE
No 6, Lebuhraya Chateau, Off Jal an Kampar,
30250 l poh, Perak Darul Ri dzuan
Tel:05-2542741 | 2542745 | 2542746 I
25427 48 I 253't7 34 | 2425211
Fax 05-2532403 | 241185'l
FACTORIES:
perak
8KM, Off Jal an Gopeng/Batu Gaj ah,
31300 Kampung Kepayang,
l poh, Perak
Tel : 05-3663516/3666457
Fax: 05-3656505
Negeri Sembi l an
Pf 25oo,Batu2112
Jal an Paj am-Batang Benar,
71800 Ni l ai , Negeri Sembi l an
Tel; 06-7999287
Fax: 06-7999287
Johor
Lot 548, Muki m Senai ,
Jal an Seel ong,
81400 Kul ai , Johor
Tel : 07- 5511008
Fax: 07- 5511011
Pahang
Lot 986 & Lot 2354,
Batu 6, Jal an Gambang,
25150 Kuantan, Pahang
Tel : 09- 5511371
Fax: 09-55 1 1560