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inventories,
14
Meta data may be exchanged to coordinate
quality control, and
the use of IS, in particular the
customization of IS,
data models,
process models, and
numbering systems.
Another type of data transfer tries to improve the capabilities of the suppliers,
Collaborative forecasting is based on data exchange or transfer, but does not
a consensus on future data that may be used in local planning or in collaborative
planning efforts.
The Delphi method is a well-known procedure for collaborative forecasting of
toward a consensus when those involved are informed about opinions expressed
by other experts. However, the result of applying the Delphi method is not a
forecast accepted by all concerned. The Delphi method is typically not used in
routine forecasting of operative data but in forecasting future trends. Application
of the Delphi method can be supported by specific IT systems.
Achieving a common forecast of quantitative data, for example about future
demand for certain products or product groups, is a difficult task. Planning typically
means considering distinct scenarios that differ in the assumptions and data un-
derlying them. A company may look at several scenarios, and the common forecast
may be just one of several considered. An agreement to use only a consensus
be enforced.
2 The Scope of Supply Chain Management
2.1.2.2 Collaborative Forecasting
forecast may reduce the value of local planning processes considerably and cannot
necessarily result in collaborative planning. This distinction is also emphasized in
future trends. Results show that divergent opinions of experts converge some way
the CPFR model (cf. Section 2.1.2.4). The goal of collaborative forecasting is to find
materials and agricultural best practices. To translate its words into actions, Nestl
employs over 800 agronomists, technical advisers, and field technicians. Their job
world to improve their production quality, as well as their output and efficiency.
They do this on a daily basis in as many as 40 countries. This specialist team has
pioneered the development of sustainable local fresh milk and coffee production
(Nestl 2006).
15
2.1.2.3 Collaborative Planning
Collaborative Planning aims to coordinate the plans of several partners in the
supply chain. The associated models can be managed by one or more of the firms
involved or by a trusted service provider.
Several types of models may be used. Spreadsheet models and simulation models
may be developed to show the consequences of different decisions in certain
planning scenarios (What-If Models). How-to-Achieve Models change the pers-
pective by stipulating target values and determining the corresponding value of an
independent variable. Decision models are used to determine the best solution by
optimizing algorithms or to find a satisfactory solution by applying heuristics.
Collaborative planning differs from individual planning in several ways (Table
2.2, partially based on Windischer and Grote 2003).
Table 2.2 Comparison of individual planning and collaborative planning
Individual planning Collaborative planning
Recognizing the sequential order
of events
Communication of anticipated events
Recognizing goals Lateral agreements on goals
Recognizing the availability of
alternatives
Information exchange about the
availability of alternatives
Recognizing the adequacy of plans
resolving
Recognizing the adequacy of common
plans
Monitoring planned actions and
diagnosing errors in individual plans
Monitoring and diagnosing errors in
common plans
Revising individual plans Coordination of planning and feedback
about modifications
Canceling individual plans Common reflection and common decisions
to cancel plans
Depending on the amount of information transparency agreed upon, several
types of collaborative planning can be distinguished. One of them is Open Book
Planning. The collaborating entities deliver data into a common planning model.
The semantics of this data (i.e., the definitions used in the data models) must be
carefully coordinated. The data and the results obtained by the planning procedure
become visible to all participating entities. A very high level of trust is necessary
between the partners for this approach to be realized. Even entities belonging to
the same group may have objections against (detailed) Open Book Planning. The
Open Book may be accessible only to selected members of the supply chain.
However, in such a situation it may be even more difficult to make sure that the
other entities deliver correct planning data.
Another approach is to install a trusted service-provider as the entity collecting
data for the planning model and delivering the planning results to the supply chain
partners. In this case the cooperating entities are treated equally with respect to
information transparency. However, results of a planning model are usually not
2.1 Collaboration in Supply Chains
16
implemented without further consideration. The purpose of decision models is to
provide insight, not numbers. Insight is based on understanding relationships bet-
ween input data and output data. It may be difficult to gain insight if the effects of
modifying input data cannot be discussed in detail because the input data is clande-
stine.
A common planning model may become complex owing to its size and the
details considered, and it may be difficult to find appropriate algorithms for deter-
mining an optimal solution or even for applying a sound heuristic. Decomposition
has been recommended to reduce the complexity of decision models. In this case it
is not necessary to exchange all details of the data relevant to the planning model,
but only some results obtained from local planning models.
Decomposed decision models are solved in an iterative way. The results of the
planning model P
ir
of entity i in iteration r are used by the collaborating entity j in
iteration r + 1. Entity j will consider the effects of P
ir
on its own situation and
decision variables and develop plan P
j, r + 1
, which is communicated to entity i.
Thus, the planning results of one entity appear as input data in the plan of the
other entity.
For obvious reasons only a limited number of such organizational iterations can
be realized. The optimal solution, which could be determined by an Open Book
model, will typically be missed. However, numerical experiments show that even
a small number of organizational iterations may result in solutions that are quite
close to the optimum of the Open Book model and, from the perspective of the
supply chain, far better than local solutions obtained without collaborative plan-
ning (Dudek 2004; Dudek and Stadtler 2005).
2.1.2.4 Collaborative Planning, Forecasting, and Replenishment (CPFR)
Several frameworks for structuring collaboration tasks exist. The best known is
the CPFR
CPFR model distinguishes eight collaboration tasks. For collaboration between a
retailer and a manufacturer the tasks are exemplified in Table 2.3.
2.1.2.5 Collaborative Scheduling
As scheduling decisions are often short term and taken close to execution, real-
time information exchange and contingency management among geographically
dispersed entities may be beneficial (Jia et al., 2002; Boyson et al., 2003).
The schedule of transports may determine production schedules, and a need for
the exchanging of information between distribution and production schedulers
results (Chen and Vairaktarakis 2005). The customer may receive information
about successfully finished operations and the time intervals for which remaining
operations are scheduled. This could be done via alerting mechanisms (e.g., sending
e-mails or messages to a PDA), by providing information on the Web, or even by
allowing access to (parts of) the partners scheduling system.
2 The Scope of Supply Chain Management
Interindustry Commerce Solutions (VICS) Association. Fig. 2.1 shows that the
framework. CPFR is a reference model developed by the Voluntary
17
Fig. 2.1 Visualization of the CPFR
19
2.1.2.7 Collaborative Monitoring and Controlling
Many criteria have been proposed for measuring and evaluating the perfor-
mance of a companys logistical system. Examples are
(differently defined) service levels,
response delay, the difference between the delivery day initially requested
by the customer and the negotiated day,
lateness, computed from the differences between negotiated delivery day
and actual delivery day,
(differently defined) stocks, e.g., work in progress (WIP) as a percentage
of sales,
mean and variance of throughput times, and
percentages of scrap in production and corrupted inventory.
The Supply Chain Operations Reference (SCOR
Mini case: In the 1980s, General Motors Service Parts Operation used sophisticated
Operations Research methods for inventory and transportation management in its
relationships with dealers. However, the service to consumers was consistently
poorer than the service of most of its competitors, because the dealers inventory
systems were out of control, resulting in outdated data and metrics and wrong
stock-keeping decisions. This illustrates the fact that a supply chain is only as
good as its weakest link (Hausman 2004).
on the SCOR
the SCM metrics into terms of income statements, balance sheets, and Economic
60 locations in 25 countries, implemented the SAP Inventory Collaboration Hub
in 2005. The costs of order processes and administration expense were reduced by
more than 50%. Many A and B materials are stored via Supplier Managed In-
ventory agreements. Capital lock-up was reduced by lower warehouse inventory
and safety stocks (Brauchle 2006).
The overall service level is improved by having the right product at the
claims very optimistic figures that have been reported by SAP customers or inde-
Mini case: Knorr-Bremse, a leading producer of brake systems with more than
22
Table 2.4 Potential benefits of VMI (SAP 2007)
Business benefits Vendor/customer Value potential
Increased revenue/sales Vendor and
customer
Lower inventory levels Vendor
Increased service levels Vendor
Operating costs through full truckloads Vendor
Increased service levels Customer
Inventory turns Customer
Increased service levels Customer
When considering the potential of VMI one has to realize that it is based on the
transfer of detailed data, e.g., POS data and inventory data. Such data transfer may
be realized with or without entering on a VMI relationship. An advantage of VMI
is that no due dates are fixed by the customer, which makes the vendor flexible
with respect to its execution processes. However, the vendor may lack some in-
formation which is available only locally at the site of its customer. VMI partnerships
should incorporate the obligation to transfer either such local information or at
least forecast data based on it. Several simulation studies on VMI systems show
significant cost reductions for the entire supply chain (Disney and Towill 2003a,
b). As suppliers have access to actual sales and/or inventory data provided by the
customers, the Bullwhip Effect can be reduced, resulting in a smaller variability of
demand data (Smros et al., 2003). Thus, safety stocks, particularly of suppliers,
can be reduced.
Sometimes a distinction is made between Vendor Managed Inventory and Supplier
Managed Inventory (SMI). In the CPFR
America, Europe, Greater China, Japan, Australia/New Zealand, South East Asia,
reengineering projects. The SCOR model also defines metrics used to measure the
inter-organizational processes. A company or a supply chain may use the SCOR
25
Definition
Plan Processes that balance aggregate demand and supply to develop a
course of action which best meets sourcing, production, and delivery
requirements.
Source Processes that procure goods and services to meet planned or actual
demand.
Make Processes that transform products to a finished state to meet planned
or actual demand.
Deliver Processes that provide finished goods and services to meet planned
or actual demand, typically including order management, transportation
management, and distribution management.
Return Processes associated with returning or receiving returned products
for any reason. These processes extend into post-delivery customer
support.
At level 2, e.g., the Make process is refined to
Make-to-stock production,
Make-to-order production, and
Make-to-engineer production,
whereas the Return process is detailed to
Return defective product,
Return Maintenance, Repair, and Overhaul (MRO) product, and
Return excess product.
Level 2 also defines some enabling processes. A typical example of an enabling
process is to provide the necessary IT infrastructure for process execution.
In 2007, the SCC announced SCORmark
SM
, a members-only benchmarking
SCORmark
SM
benchmarking
to select the supply chain metrics most critical to its organization,
to determine the target performance desired for each supply chain attribute
to enter the relevant data required to calculate the performance for each
selected metric into the secure, confidential benchmarking portal.
2.2 Business Architectures for Supply Chain Management
11. Cash-to-cash cycle time,
12. Inventory days of supply, and
13. Asset turns.
portal based on the SCOR model, in association with APQC (Supply-Chain Council
2007). As part of the analyze phase of the SCOR model, a company may use
SCOR
process
Table 2.6 Level 1 Processes, as defined by the Supply-Chain Council
26
ARIS is a business process management tool developed by IDS Scheer and
today offered as part of SAPs NetWeaver infrastructure. Among other tools, an
ARIS EasySCOR Modeler has been developed (IDS Scheer 2007).
are discussed by Huan et al. (2004) and Poluha (2007).
2.2.3 A Supply Chain Pyramid
as a reference framework. With the pyramidal form we reflect the hierarchy of
by Hieber (2002).
zational levels. Strategic, tactical, and operational planning tasks are distinguished
are combined at one level. Source and procurement and make and production are
2 The Scope of Supply Chain Management
The data is validated in a seven-step process to produce a report with
an executive scorecard to quickly spotlight on any gaps in the targeted
performance levels for each supply chain attribute and
a detailed analysis for each specific metric selected, including best practice
information on the drivers of performance and peer group reporting as
available.
2001). The SAP Solution Manager is an implementation tool that allows mapping
SAP SCM systems automatically deposit the data from ERP and ongoing supply
chain transactions into SAPs Business Intelligence applications. These cal-
ERP and SAP SCM implementations. Once in operation, the SAP ERP and
culate the plan-source-make-deliver KPIs and deliver them to SAPs management
Software vendors included SCOR metrics in their SCM systems (Gassmann
Based on the Supply Chain Matrices and the SCOR model, we present a global view
Some deficiencies of the SCOR model as seen from an academic point of view
of the SCOR models best practices against what the users want in their SAP
avoid the formulation of a separate design model. Furthermore, the SCOR model
of the supply chain tasks in the form of a pyramid (Fig. 2.3) and use this pyramid
Compared with the SCOR
visualized in information pyramids; cf. Mertens 2007, p. 6). A slightly similar
Fig. 2.3 shows inbound- and outbound-collaboration tasks at various organi-
used synonymously. Execution is explicitly included in the pyramid.
lected CCOR). To emphasize the high importance of selling, we decided to split the
task reference model of transcorporate logistics in pyramidal form was proposed
decision rights, planning tasks, and the associated information needs (as often
does not explicity address sales activities (which later became part of the widely neg-
at the horizontal levels. For ease of presentation, operational planning and scheduling
27 2.3 Desirable Features of SCM Systems
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2 The Scope of Supply Chain Management 28
2.3 Desirable Features of SCM Systems
This section gives a short description of some functionalities that could be helpful
involved in supply chains.
Functions and processes in SCM systems have specific characteristics because
be stored. There is a need for special filtering and compression mechanisms
before data is fed into common databases, to avoid too great an increase in
single bodies of data often have to be aggregated into larger groups: for
instance, equipment into capacity groups, product characteristics into charac-
teristics groups, products into product groups;
bigger problems have to be decomposed before they can be treated with
optimization algorithms or heuristics; examples are the segmentation of
a long planning horizon into several shorter time segments, for which
solutions may successively be found although typically the global optimum
will be missed.
for SCM. We do not describe functions that are also essential for enterprises not
data of several networked enterprises, not only those of one company, must
the sizes of databases and data warehouses;
In Section 2.3 we formulate desirable properties of SCM systems. In Chapters 3
support by means of IT systems, and there are some uncovered spots on the
landscape. Product design activities are outside the scope of SAPs systems, but
there are interfaces to the most relevant CAD systems.
and 4 we discuss how these properties are covered by the SAP SCM 5.0 system.
SCM solution map is projected onto the SCM pyramid (Fig. 3.4). As we shall see,
delivery process into distribution and sales already in our Supply Chain Pyramid. We
controlling and support processes. Some strategic planning tasks are difficult to
processes are at least as important as return processes and therefore decided to men-
Supply Chain Visibility Model proposed by the IBM Institute of Business Value
(Butner 2007).
avoid arrows to indicate that sequences between sales and distribution activities de-
tion them explicitly in the SCM pyramid. These modifications are in line with the
The pyramid is refined stepwise in the remainder of the book. First, SAPs
tactical and operational planning are well covered by the SAP system, as well as
pend on the type of business relationships. Finally, we think that regular after-sales
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2.3 Desirable Features of SCM Systems 35
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2 The Scope of Supply Chain Management 36
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2 The Scope of Supply Chain Management 42
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2.3 Desirable Features of SCM Systems 45
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2.3 Desirable Features of SCM Systems 47
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2 The Scope of Supply Chain Management 58
http://www.springer.com/978-3-540-68737-5