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PetroChina International Jabung Ltd. Betara Complex Development Job No. : BCD - 471 - CA PROCESS HYSYS SIMULATION REPORT FEED for WB-SB Non Associated Gas Early Facilities WB-GRF Document BCD5-1900-42-RPT-4-007101-00 Revision D CONTRACTOR DOCUMENT REVIEW FOR CONFORMANCE WITH SPECIFICATIONS AND DESIGN DRAWINGS Review Code A Accepted as it is or
PetroChina International Jabung Ltd. Betara Complex Development Job No. : BCD - 471 - CA PROCESS HYSYS SIMULATION REPORT FEED for WB-SB Non Associated Gas Early Facilities WB-GRF Document BCD5-1900-42-RPT-4-007101-00 Revision D CONTRACTOR DOCUMENT REVIEW FOR CONFORMANCE WITH SPECIFICATIONS AND DESIGN DRAWINGS Review Code A Accepted as it is or
PetroChina International Jabung Ltd. Betara Complex Development Job No. : BCD - 471 - CA PROCESS HYSYS SIMULATION REPORT FEED for WB-SB Non Associated Gas Early Facilities WB-GRF Document BCD5-1900-42-RPT-4-007101-00 Revision D CONTRACTOR DOCUMENT REVIEW FOR CONFORMANCE WITH SPECIFICATIONS AND DESIGN DRAWINGS Review Code A Accepted as it is or
PROCESS HYSYS SIMULATION REPORT FEED for WB-SB Non Associated Gas Early Facilities WB-GRF Document BCD5-1900-42-RPT-4-007101-00 Revision D CONTRACTOR DOCUMENT REVIEW FOR CONFORMANCE WITH SPECIFICATIONS AND DESIGN DRAWINGS Review Code A Accepted as it is or with minor comments
B Accepted as noted - Resubmittal required C Not Accepted
D Information Only
THIS REVIEW DOES NOT RELIEVE THE CONTRACTOR/VENDOR OF ANY CONTRACTUAL OBLIGATION, INCLUDING THE RESPONSIBILITY FOR ENGINEERING AND DETAIL DESIGN. PetroChina International Jabung Ltd. Date By
D Re-Issued For Approval 15-Aug-13 AEN DJ JH - C Issued For Approval 4-June-13 AEN DJ JH - B Issued For Review 7-May-13 AEN DJ JH - A For Discipline Coordination 2-May-13 AEN DJ JH - Rev. Description Date Prepared By Checked By Reviewed By Approved By
TABULATION OF REVISED PAGES PAGE REVISIONS
PAGE REVISIONS A B C D 0 1 2 3 A B C D 0 1 2 3 1 52 2 53 3 54 4 55 5 X X 56 6 57 7 X 58 8 X 59 9 X 60 10 61 11 62 12 63 13 64 14 65 15 66 16 67 17 68 18 69 19 70 20 71 21 72 22 73 23 74 24 75 25 76 26 77 27 78 28 79 29 80 30 81 31 82 32 83 33 84 34 85 35 86 36 87 37 88 38 89 39 90 40 91 41 ATTACHMENT APPENDIX 42 1 X X 43 2 44 3 45 4 46 5 47 6 48
7 49 8
3 Procedure Project Progress Reporting PetroChina International Jabung Ltd. Betara Complex Development Job No. : BCD 335 CA
STUDY REPORT
WB GAS RECOVERY SIMULATION REPORT
Document BCD4-190-42-REPT-4-007-00 Revision AB0
0 Approved for Construction 26-Nov-09 HMP SPD ECR/RPS RSD C For Acceptance 14-Oct-09 HMP SPD ECR/RPS RSD B For Acceptance 30-Jul-09 HMP SPD ECR/RPS RSD A For Discipline Coordination 2723-Jul-09 HMP SPD ECR/RPS RSD Rev. Description Date Prepared By Checked By Approved By Approved By 50 9 51 10 PetroChina International Jabung Ltd. Report WB-SB Non Associated Gas Simulation WB SB Non Associated Gas Simulation
PAGE REVISIONS A B C D 0 1 2 3 A B C D 0 1 2 3 1 X X X 52 2 X X X 53 3 X X X 54 4 X X X 55 5 X X X 56 6 X X X X 57 7 X X X X 58 8 X X X X 59 9 X X X X 60 10 X X 61 11 X X 62 12 X 63 13 64 14 65 15 66 16 67 17 68 18 69 19 70 20 71 21 72 22 73 23 74 24 75 25 76 26 77 27 78 28 79 29 80 30 81 31 82 32 83 33 84 34 85 35 86 36 87 37 88 38 89 39 90 40 91 41 ATTACHMENT APPENDIX 42 1 X X X X 43 2 X X X X 44 3 X X X 45 4 X X X 46 5 X X 47 6 48
7 49 8 50 9 51 10 PetroChina International Jabung Ltd. Report WB-SB Non Associated Gas Simulation WB SB Non Associated Gas Simulation
Doc: Document1 Page 6 26
Sign Date Prepared by AEN Checked by DJ Approval by JH
Doc/DWG No.: BCD5-190-42-RPT-4-101-00 Rev. No: D No. Para./Section Items Explanation/Reason 1 Sec 1 Update Introduction Implemented 2 Sec 4 Process Description & Fig. 4.1 Implemented 3 Sec 5 Pressure drop control valve and metering Implemented : Attachment -2 : Hydraulic calculation
PetroChina International Jabung Ltd. Report WB-SB Non Associated Gas Simulation WB SB Non Associated Gas Simulation
PetroChina International Jabung Ltd. Report WB-SB Non Associated Gas Simulation WB SB Non Associated Gas Simulation
Doc: Document1 Page 8 26 1.0 INTRODUCTION The existing WB GRF Facility is designed for handling and processing the wellfluids from oil wells. The incoming wellfluids is separated into a single phase where the separated gas, called as associated gas, is delivered directly to BGP/CPS via 12/10 trunk-lines. PetroChina International Jabung Ltd, called as PCI, now intends to upgrade the existing WB Facility to handle wellfluids from non associated gas wells. The gas and liquid from non associated gas wells will be separated and measured before combined and delivered to BGP/CPS through existing 12/10 trunk-line. It is expected that trunk-line pressure of 850 psig will be at WB Facility. Initially when the reservoir pressure is high, It is possible that the gas and liquid will flow to BGP/CPS on its own pressure. In future, when the wells pressure declinesrop, gas compression and liquid pumps shall be installed to meet keep the pipeline back pressure. 2.0 OBJECTIVE This Process Simulation Report is intended to present the data sources, simulation methodology & basis, and summary of the process simulation for the development of WB Facility in regard additional equipment for gas well treatment. 3.0 REFERENCE DOCUMENT Following documents were used as reference for this simulation: Project Design Criteria (BCD4-000-42-CRT-4-012-00). 1. Process Design Basis (BCD5-190-42-DBM-4-101-00). 2. Scope of Work for BCD4-471-WOR-017 ( BCD3-195-40-SOW-4-001- 00)Companys 4.0 PROCESS DESCRIPTION By having new gas wells in the area of WB Facility, it is understood that the existing facility should be modified in order to measure the volumetric rates of each fluid, and to drive whenever the well pressure decline. The wellfluids from gas wells are directed to (3-phase) Production Separator via trunklines and manifold. The mixed gas, liquid and water are separated into a single D PetroChina International Jabung Ltd. Report WB-SB Non Associated Gas Simulation WB SB Non Associated Gas Simulation
Doc: Document1 Page 9 26 phase. During high pressure case, the outlet gas and liquid are measured independently, then combined & routed to BGP/CPS via 12/10 Trunk-lines, water shall be routed to separate produced water handling system and connection for it shall be kept. The Production Separator is operated higher than expected export pressure of 850 psig. During low pressure case, it is scheduled to operate the Production Separator at 150 psig as the Lowest Pressure Operating could be implemented. Since the export pressure of 850 is kept constant then additional equipment, such as compressor and pump, are required to drive the separated gas and liquid respectively. Again, the pressurized gas and liquid are combined and routed to BGP/CPS via 12/10 trunk- lines. Systematically, a simple process schematic is provided below. Formatted: Body Text, Justified, Indent: Left: 0.39", Space Before: 0 pt, After: 0 pt PetroChina International Jabung Ltd. Report WB-SB Non Associated Gas Simulation
Wellfluids from WB- SB Gas WellsNon Associated Measured Wellfluids to BGP/CPS via 12/10 Trunk- linesWB- SB Non Associated 195-V-200 Production Separator Gas Meter Turbine Meter 195-E-200A/B/C 195-K-200A/B/C 195-V-201 A/B/C 195-V-202A/B/C 195-V-203A/B/C 195-K-200 A/B/C
195-E-201A/B/C 3 x 50% WB- SB Gas Compression PackagesNon Associated 2 x 100% WB- SB Pump PackagesNon Associated 195-P-200 A/B PCV LCV To Produced Water System
D Formatted: Justified Formatted: Font: Arial, Bold Formatted: Font: Bold Formatted: Font: Bold Formatted: Font: Bold Formatted: Font: Bold Formatted: Font: Bold Formatted: Font: Bold Formatted: Font: Bold Formatted: Font: Bold Formatted: Font: Bold PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 11 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed 5.0 SIMULATION BASIS AND ASSUMPTION 5.1 Operating Pressure Based on the given production profile of gas wells, it is intended to deliver naturally the well fluids from WB Facility to BGP/CPS via 12/10 trunk-lines by keeping the export pressure of 850 psig. This could be implemented during initial operation where the reservoir pressure is still high. This mode operation is called as High Pressure Operating case. The operating pressure at Production Separator is set at 875 psig with pressure drop of valves and metering as follow; a. Pressure Control Valve The pressure drop across PCV should be defined to keep the export pressure at 850 psig. From hydraulic calculation (see attachment 2) the pressure drop of PCV is 18 psi b. Liquid Control Valve To keep the export pressure at 850 psig, the LCV pressure drop should also be defined. From hydraulic calculation (see attachment 2) the pressure drop of LCV is 14 psi c. Gas Metering From calculation (see attachment 2) pressure drop across gas metering package during high pressure operating case is 1.93 psi d. Liquid Metering The pressure drop at Turbine Meter is 6 psi (taken from vendor data) The decline reservoir pressure is called as Low Pressure Operating case, it is intended to operate the Production Separator at 150 psig. Since the export pressure is kept at 850 psig, additional compression and pumping systems are added where gas and liquid phase are comingled and delivered to BGP/CPS via 12/10 trunk- lines. Due to higher gas flow rate during low pressure operating case, the pressure drop across gas metering package is changed to 2.96 psi (see attachment 2). The same pressure drop on control valves are implemented since control valve will do the throttling fuction. The simulation uses HYSYS V7.2 with Peng-Robinson Equation of State. D PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 12 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed 5.2 Production Rates The estimated production rates for High and Low Pressure Operating Cases are taken from Companys process simulation results. The followings are feed rates to Production Separator at High and Low Operating Pressure cases ; Table 5-1 Feed Rates Description Gas (MMscfd) Condensate (Std BPD) Water (Std BPD) (Note 1)
Remarks High Pressure Operating case 10.80 635.6 3800 The total molar flow is equal to 39.62 MMscfd Low Pressure Operating case 31.35 1401.74 3800 The total molar flow is equal to 61.33 MMscfd Note 1. Maximum water flow rate is used (see attachment 3) 5.3 Simulation Cases Simulation cases for WB-SB Non Associated Gas Development Facilities Production Separator and Gas Metering System are as follows: Case 1: High Pressure Operating case where the Production Separator is operated at 875 psig. Case 2: Low Pressure Operating case where the Production Separator is operated at 150 psig. 5.4 Feed Stream Composition The wellfluids compositions for High and Low Pressure Operating cases are taken from Companys process simulation results as the inlet of Production Separator. Refer to Table 5-2 for details. Formatted: Caption, Left PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 13 27302601-JulNovMay-09 13 Field Code Changed ... Field Code Changed ... Table 5-2 Feed Stream Composition
Components High Pressure Operating Case Low Pressure Operating Case (Mole Fraction) (Mole Fraction) CO 2 0.0017 0.0056 Nitrogen 0.0062 0.0084 Methane 0.1991 0.3598 Ethane 0.0305 0.0558 Propane 0.0305 0.0568 i-Butane 0.0057 0.0110 n-Butane 0.0078 0.0149 i-Pentane 0.0028 0.0051 n-Pentane 0.0024 0.0040 Hexane 0.0025 0.0035 Heptane 0.0024 0.0043 Octane 0.0020 0.0034 Nonane 0.0007 0.0012 Decane 0.0004 0.0006 n-C11 0.0001 0.0002 n-C12 0.0001 0.0001 n-C13 0.0001 0.0000 H 2 O 0.7052 0.4653 5.5 Simulation Assumption Some assumption are taken to generate the simulation : 1. Pressure drop in Separator is assumed 5 psi 2. The future Compressor Package are assumed as follow; a. The Air Cooler pressure drop is 10 psi b. The temperature outlet of Air Cooler is 110 0 F c. The Compressor polytropic efficiency is 70%. 1.3. Ambient temperature is assumed 73 95 0 F Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... Formatted ... PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 14 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed 1.06.0 RESULTS 6.1 Product Composition Based on the simulation results, the product specificationproduct compositions for export to BGP/CPS are as follow ;
Table 6-1 Product Composition for High Pressure Operating Case Components Gas Phase Liquid Phase Combined Gas + Liquid Phase (Mole Fraction) (Mole Fraction) (Mole Fraction) CO 2 0.0056 0.0028 0.0054 Nitrogen 0.0221 0.0030 0.0208 Methane 0.7085 0.2029 0.6730 Ethane 0.1044 0.0874 0.1032 Propane 0.0974 0.1799 0.1032 i-Butane 0.0166 0.0541 0.0192 n-Butane 0.0219 0.0885 0.0265 i-Pentane 0.0067 0.0475 0.0095 n-Pentane 0.0053 0.0446 0.0080 Hexane 0.0040 0.0687 0.0085 Heptane 0.0024 0.0834 0.0081 Octane 0.0000 0.0000 0.0000 Nonane 0.0012 0.0799 0.0067 Decane 0.0003 0.0323 0.0025 n-C11 0.0001 0.0162 0.0012 Formatted: Indent: Left: 0.5", Space After: 0 pt Formatted: Indent: Left: 0.59", Space After: 0 pt Formatted: Caption, Space Before: 0 pt Formatted: Space After: 0 pt, Line spacing: single Comment [e1]: Formatted: Space After: 0 pt Formatted: Space After: 0 pt Formatted: Space After: 0 pt Formatted: Space After: 0 pt Formatted: Space After: 0 pt Formatted: Space After: 0 pt Formatted: Space After: 0 pt Formatted: Space After: 0 pt Formatted: Indent: Left: 0", Space After: 0 pt, Add space between paragraphs of the same style Formatted: Indent: Left: 0", Space After: 0 pt, Add space between paragraphs of the same style Formatted: Indent: Left: 0", Space After: 0 pt, Add space between paragraphs of the same style Formatted: Indent: Left: 0", Space After: 0 pt, Add space between paragraphs of the same style Formatted: Indent: Left: 0", Space After: 0 pt, Add space between paragraphs of the same style Formatted: Indent: Left: 0", Space After: 0 pt, Add space between paragraphs of the same style Formatted: Indent: Left: 0", Space After: 0 pt, Add space between paragraphs of the same style PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 15 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed n-C12 0.0000 0.0042 0.0003 n-C13 0.0000 0.0028 0.0002 H 2 O 0.0036 0.0020 0.0035
Formatted: Indent: Left: 0", Space After: 0 pt, Add space between paragraphs of the same style Formatted: Indent: Left: 0", Space After: 0 pt, Add space between paragraphs of the same style Formatted: Indent: Left: 0", Space After: 0 pt, Add space between paragraphs of the same style PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 18 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed
6.3 Hydrate Formation Prediction This HYSYS simulation is also used to determine the hydrate formation in gas lines. Table 6-4 shows the summary of hydrate simulation results.
Table 6-4 Hydrate Formation
No. Line From To Remarks 1 195202 195-V-200 195-PV-200 Will Not Form 2 195203 195-PV-200 195-V-201 Will Not Form 3 195203A2/B2 195-V-201 195-K-200(1 st
Stage) Will Not Form 4 195203A3/B3 195-K-200 (1 st
Stage) 195-E-200 (1 st
Stage) Will Not Form 5 195203A4/B4 195-E-200 195-V-202 Will Not Form 6 195203A5/B5 195-V-202 195-K-200(2 nd
Stage) Will Not Form 7 195203A6/B6 195-K-200(2 nd
Stage) 195-E-201 (2 nd
Stage) Will Not Form 8 195203A7/B7 195-E-201 195-V-203 Will Not Form 9 195204 195-V-203 Gas Metering Will Not Form 10 195205 Gas Metering BGP/CPS Trunk-lines Will Not Form 2.07.0 ATTACHMENT Attachment 1 : HYSYS Simulation Attachment 2 : Hydraulic Calculation Attachment 3 : WB-SB Water Production Forecast
- Power, hp - 1069 Air Cooler 195-E-200 A/B/C (1 st Stage) - Duty, MMBTU/hr - -3.60 Air Cooler 195-E-201 A/B/C (2 nd Stage) - Duty, MMBTU/hr - -3.45 Formatted: Font: Arial, No underline, Font color: Black Formatted: Indent: Left: 0", Space After: 0 pt, Position: Horizontal: Center, Relative to: Page Formatted: Indent: Left: 0", Space After: 0 pt, Add space between paragraphs of the same style, Position: Horizontal: Center, Relative to: Page Formatted Table Formatted: Space After: 0 pt, Position: Horizontal: Center, Relative to: Page Formatted: Body Text 2, Indent: Left: 0.5" Formatted: Caption, Indent: Left: 0.39", Space Before: 0 pt Formatted: Indent: Left: 0.38", No bullets or numbering, Tab stops: Not at 0.89" PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 19 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed Formatted: Indent: Left: 0.38", No bullets or numbering, Tab stops: Not at 0.89" PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 20 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed 1.0INTRODUCTION 1.0PROCESS SIMULATION HAS BEEN PERFORMED FOR THE WEST BETARA (WB) FLARE ASSOCIATED GAS RECOVERY FACILITIES USING HYSYS 200V7.06.5. THE WB FLARE ASSOCIATED GAS RECOVERY FACILITIES WILL CONTAIN PROCESS FACILITIES AND PIPELINES FOR USE ASTO PRODUCE AND TRANSPORT LIFT GAS TO WB WELLS AND ASSOCIATED GAS TO FOR TRANSMISSION THE EXISTING BGP/CPS VIA NEW GAS GATHERING FACILITIES. 1.0THE ASSOCIATED GAS AT WB IS PRODUCED FROM THE PRODUCTION SEPARATOR, WHERE OIL AND GAS SEPARATION OCCURS. GAS FROM THE PRODUCTION SEPARATOR WILL BE ROUTED TO THE ASSOCIATED AND LIFT GAS COMPRESSORS AND CONDENSATE WILL BE SENT TO THE EXISTING GAS BOOT. 1.0VAPOR FROM THE EXISTING GAS BOOT WILL BE RECOVERED AND INTRODUCED TO VAPOR RECOVERY UNIT (VRU) COMPRESSOR TO BOOST UP THE PRESSURE AND THEN SENT TO THE ASSOCIATED GAS AND LIFT GAS COMPRESSORS. 1.0A PART OF ASSOCIATED GAS FROM WB PRODUCTION SEPARATOR WILL ALSO BE INTRODUCED TO WB LIFT GAS COMPRESSOR FOR REINJECTION TO THE WELLS AS LIFT GAS. 1.0ASSOCIATED GAS COMPRESSOR COMPRESSES THE GAS FROM 100 PSIG UP TO THE REQUIRED PRESSURE FOR FINAL TERMINATION IN BGP/CPS. 1.0OBJECTIVE 1.0THE OBJECTIVES OF THIS SIMULATION OF THE FLARE GAS RECOVERY FACILITIES ARE ARE AS FOLLOWS: 1.0TO IDENTIFY PRESSURE AND TEMPERATURE PROFILE ALONG THE FACILITIES. 1.0TO DETERMINE MAXIMUM OPERATING PRESSURE AS INPUT TO DETERMINE PIPELINE DESIGN PRESSURE. 1.0TO ESTIMATE REQUIRED COMPRESSOR POWER. 1.0TO GENERATE HEAT AND MATERIAL BALANCE FOR PROCESS DESIGN. Formatted: Bullets and Numbering PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 21 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed 1.0TO ESTABLISH GAS/LIQUID FLOW RATES FOR LINE SIZING CALCULATION. 1.0TO GENERATE THERMODYNAMIC PROPERTIES FOR USE IN VARIOUS EQUIPMENT/INSTRUMENT SIZING. 1.0TO PROVIDE BASE CASE FOR OTHER SIMULATIONS/STUDIES. 1.0REFERENCE DOCUMENT 1.0FOLLOWING DOCUMENTS ARE WERE USED AS REFERENCE FOR THIS SIMULATION: 1.0PROJECT DESIGN CRITERIA (BCD4-000-42-CRT-4-012-00). 1.0PROCESS DESIGN BASIS (BCD4-000-42-DBM-4-001-00). 1.0DATA SHEET FOR SWB ASSOCIATED GAS COMPRESSOR PACKAGE (BCD4- 185195-4243-DS-4-K-100-00). 1.0DATA SHEET FOR SWB VRU COMPRESSOR PACKAGE (BCD4-185195-4243-DS-4- K-101-00). 1.0DATA SHEET FOR SWB LIFT GAS COMPRESSOR PACKAGE (BCD4-185195-4243- DS-4-K-102-00). 1.0SWB/WB PIPELINE HYDRAULIC SIMULATION REPORT (BCD4-190-42-REPT-4-004- 00). PFD OF WB GAS RECOVERY FACILITY. P&ID OF WB GAS RECOVERY FACILITY. PRELIMINARY DATA FROM EAST ASIA ENERGY (VENDOR OF AG AND LG COMPRESSORS). PRELIMINARY DATA FROM MEMBRANE TECHNOLOGY AND RESEARCH INC. (VENDOR OF FUEL GAS CONDITIONING PACKAGE). 4.0BASIS AND ASSUMPTION Formatted: Bullets and Numbering Formatted: Heading 1, None, Space After: 0 pt, Line spacing: single, No bullets or numbering, Don't keep with next, Tab stops: Not at 0.89" Formatted: Bullets and Numbering PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 22 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed 4.0THE FOLLOWING BASIS AND ASSUMPTIONS HAVE BEEN MADE BY USING INFORMATION SUPPLIED BY COMPANYPCI. 4.0BASIS 4.0BASIS FOR THIS SIMULATION ARE AS FOLLOWDESCRIBED AS FOLLOWING: 4.0FEED GAS COMPOSITION AND CONDITIONS BASED ON STREAM AT THE INLET PRODUCTION SEPARATOR. 4.0COMPRESSOR SUCTION / DISCHARGE PRESSURE BASED ON SWB/WB PIPELINE HYDRAULIC SIMULATION REPORT [6]COMPRESSOR PACKAGE DATASHEET. 4.0THE SIMULATION USES HYSYS 200V6.57.0 WITH PENG-ROBINSON EQUATION OF STATE. 4.0SIMULATION CASES 4.0TWO CASES ARE WERE CARRIED OUT IN THIS SIMULATION: 4.0CASE 1: WITHOUT INJECTION OF 1,000 BBL/DAY FREE WATER AT THE INLET PRODUCTION SEPARATOR. 4.0CASE 2: WITH INJECTION OF 1,000 BBL/DAY FREE WATER AT THE INLET PRODUCTION SEPARATOR. 4.0PROCESS FLOW SCHEME 4.0THE SIMULATION FLOW FOR THE FLARE GAS RECOVERY FACILITIES IS WAS BASED ON THE FLOW SCHEMATIC, WHICH HAS BEEN EXTRACTED FROM THE PFD AS THE FOLLOWING: 4.01X100% RECIPROCATING COMPRESSOR WITH TWO (2) STAGES WILL BE INSTALLED FOR WBAS WB ASSOCIATED GAS COMPRESSOR. 4.01X100% WB LIFT GAS COMPRESSOR WITH THREE (3) STAGES WILL COMPRESSES THE LIFT GAS. THE LIFT GAS WILL RETURN TO WB WELLS AND SEND TO WB TRUNKLINE. 4.0TWO (2) STAGES VRU COMPRESSOR TO BE INSTALLED TO COMPRESS THE BOOT (194-T-100) FROM 0.31 PSIG TO 105 PSIG. RECOVERED GAS FROM VRU PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 23 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed WILL BE SENT TO 1 ST STAGE ASSOCIATED GAS AND LIFT GAS COMPRESSOR (194195-V-100). 42.0 THE BOOSTED GAS AND THE ASSOCIATED GAS FROM THE PRODUCTION SEPARATOR IS MIXED AND INTRODUCED TO THE ASSOCIATED GAS COMPRESSOR. THE ASSOCIATED GAS COMPRESSOR COMPRESSES THE MIXED GAS AND SENDS IT TO CPS VIA WB TRUNKLINE. 4.4FEED STREAM COMPOSITION 4.4COMPOSITION OF THE FLUID ENTERING WB PRODUCTION SEPARATOR IS TAKEN FROM PROCESS DESIGN BASIS (BCD4-000-42-DBM-4-001-00). TABLE 4- 1 BELOW SHOWS THE FLUID COMPOSITION ENTERING THE PRODUCTION SEPARATOR. THE FLUID COMPOSITION IS BASED ON THE SATURATED GAS WITH WATER. 4.4
46.0 47.0 48.0 49.0 TABLE 4-1 50.0 FEED STREAM COMPOSITION 51.0 52.0 FLUID COMPOSITION TO PRODUCTION SEPARATOR Formatted: Heading 1, None, Space After: 0 pt, Line spacing: single, No bullets or numbering, Don't keep with next Formatted: Bullets and Numbering Formatted: Heading 1, Left, None, Space After: 0 pt, Line spacing: single, No bullets or numbering, Don't keep with next PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 25 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed 87.0 N-C12 88.0 0.23200.2402 89.0 N-C13 90.0 0.24170.2503 91.0 N-C14 92.0 0.21460.2222 93.0 N-C15 94.0 0.26350.2729 95.0 N-C16 96.0 0.15270.1582 97.0 N-C17 98.0 0.12050.1248 99.0 N-C18 100.0 0.14890.1542 101.0 N-C19 102.0 0.08440.0874 103.0 N-C20 104.0 0.79710.8255 105.0 H2O 106.0 33.785031.4275 107.0 TOTAL 108.0 100 109.0 SOURCE: PROCESS DESIGN BASIS (BCD4-000-42-DBM-4-001-00) 110.0 COMPRESSOR TYPE AND EFFICIENCY 111.0 ALL COMPRESSORS ARE ASSUMED TO BE RECIPROCATING TYPE AND SIMULATED WITH THE ASSUMED EXPECTED EFFICIENCY OF 90%. 112.0 PRODUCTION SEPARATOR OPERATING PRESSURE 113.0 SWB PRODUCTION SEPARATOR OPERATING PRESSURE = 100 PSIG. 114.0 LIFT GAS FLOW AND PRESSURE PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 26 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed TOTAL LIFT GAS REQUIRED FOR WB (17 WELLS) IS 10.2 MMSCFD. IT IS ASSUMED ASSUMED 50% OF THE WELLS WILL REQUIRED GAS LIFT AT THE SAME TIME SO THAT THE LIFT GAS REQUIREMENT WOULD BE 5.1 MMSCFD. THE LIFT GAS COMPRESSORS ARE DESIGNED TO ACCOMMODATE 7 MMSCFD OF GAS LIFT GAS COMPRESSORSAND THE DISCHARGE PRESSURE IS TAKEN AS 1260 PSIG CONSIDERING INJECTION PRESSURE 1200 PSI AT CASING HEAD. FUEL GAS CONDITIONING PROCESS THE FUEL GAS CONDITIONING PROCESS WAS SIMULATED BY USING THE PRELIMINARY DATA FROM VENDOR OF FUEL GAS CONDITIONING PACKAGE. A MEMBRANE SYSTEM IS CONSIDERED TO BE USED IN THIS PROCESS. A COMPONENT SPLITTER WAS ASSUMED TO BE USED AS A MEMBRANE IN THIS SIMULATION. THE COMPONENT SPLIT FRACTION OF PERMEATE GAS AND CONDITIONED GAS WAS TAKEN FROM H&MB GIVEN BY THE VENDOR OF FUEL GAS CONDITIONING PACKAGE. ATTACHMENT 5 SHOWS THE H&MB FOR THE FUEL GAS CONDITIONING PACKAGE. 115.0 116.0 RESULT AND DISCUSSION 117.0 IMPACT OF INJECTING FREE WATER AT INLET OF PRODUCTION SEPARATOR 118.0 FREE WATER OF 1,000 BBL/DAY IS INJECTED AT THE INLET OF THE PRODUCTION SEPARATOR TO OBSERVE THE IMPACT ON THE ASSOCIATED GAS COMPRESSOR SUCTION COMPOSITION. THE SIMULATION HAS SHOWN THAT THERE IS NO SIGNIFICANT EFFECT OF INJECTING FREE WATER BECAUSE THE ASSOCIATED GAS IS ALREADY ON NEARLY AT WATER SATURATED CONDITION AND MOST OF THE WATER HAS BEEN KNOCKED OUT AT THE PRODUCTION SEPARATOR. TABLE 5-1 BELOW SHOWS THE COMPARISON OF INLET ASSOCIATED GAS COMPRESSOR COMPOSITION ON BOTH CASES. 119.0 Formatted: Bullets and Numbering Formatted: Heading 1, None, Space Before: 0 pt, Line spacing: single, No bullets or numbering, Don't keep with next, Border: Left: (No border) PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 27 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed 120.0 TABLE 5-1 121.0 INLET COMPRESSOR COMPOSITION 122.0 123.0 COMPOSITION OF INLET ASSOCIATED GAS COMPRESSOR 124.0 125.0 CASE 1 126.0 CASE 2 127.0 COMPONENT 128.0 MOLE % 129.0 MOLE % 130.0 CO 2 131.0 3.6183.512 132.0 3.6133.507 133.0 H 2 S 134.0 0.0000.000 135.0 0.0000.000 136.0 NITROGEN 137.0 1.3181.462 138.0 1.3181.462 139.0 METHANE 140.0 59.70260.841 141.0 59.69560.842 142.0 ETHANE 143.0 11.82811.525 144.0 11.82511.525 145.0 PROPANE 146.0 14.00613.390 147.0 14.00113.390 148.0 I-BUTANE 149.0 2.9312.761 150.0 2.9312.761 151.0 N-BUTANE 152.0 3.4883.285 153.0 3.4903.285 154.0 I-PENTANE 155.0 1.0651.017 156.0 1.0671.017 157.0 N-PENTANE 158.0 0.7470.720 159.0 0.7500.720 160.0 N-HEXANE 161.0 0.3760.392 162.0 0.3780.392 PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 29 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed 123.0 COMPOSITION OF INLET ASSOCIATED GAS COMPRESSOR 124.0 125.0 CASE 1 126.0 CASE 2 127.0 COMPONENT 128.0 MOLE % 129.0 MOLE % 202.0 N-C20 203.0 0.0000.000 204.0 0.0000.000 205.0 H2O 206.0 0.7010.833 207.0 0.7100.838 208.0 TOTAL 209.0 100 210.0 100 211.0 212.0 COMPRESSORS DATA 213.0 214.0 TABLE 5-2 SHOWS THE SUMMARY OF COMPRESSOR DATA RESULTING FROM HYSYS SIMULATION BY ASSUMING COMPRESSOR EFFICIENCY OF AT 90%. ALL OF THE DATA STILL NEEDARE SUBJECT TO BE CONFIRMEDATION BY FROM COMPRESSOR VENDORMANUFACTURER. 215.0 TABLE 5-2 216.0 COMPRESSORS DATA 217.0 218.0 TAG NO. 219.0 TAG NAME 220.0 TYPE 221.0 GAS FLOW (MMSCFD) 222.0 PRESSURE (PSIG) 223.0 COMP RATIO 224.0 POWER (HP) 225.0 SUCTION 226.0 DISCHARGE 227.0 CASE 1 228.0 CASE 2 229.0 230.0 231.0 CASE 1 232.0 CASE 2 Formatted Table PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 30 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed 233.0 195- K- 100
4.7386.98 294.0 (NOTE 32) 295.0 4.7386.98 (NOTE 32) 296.0 576.60837 297.0 1260.001260 298.0 2.161.50 299.0 259.6083.61 300.0 259.5083.6 301.0 302.0 NOTE: 303.0 INCLUDING RECYCLE FLOW FROM DISCHARGE KO DRUM / SCRUBBER. 304.0 GAS FLOW DECREASE BECAUSE OF 0.31 MMSCFD FUEL GAS SUPPLY. Formatted: Bullets and Numbering Formatted: Bullets and Numbering Formatted: Bullets and Numbering Formatted: Bullets and Numbering Formatted: Bullets and Numbering Formatted: Bullets and Numbering Formatted: Bullets and Numbering Formatted: Bullets and Numbering Formatted: Bullets and Numbering Formatted: No underline, Font color: Auto Formatted: Font: 10 pt Formatted: No underline, Font color: Auto Formatted: Font: 10 pt Formatted: No underline, Font color: Auto Formatted: Font: 10 pt PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 32 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed 305.0 DECREASING GAS FLOW DUE TO CONDENSATION AT 195-E-1044 (LIFT GAS COMPRESSOR AFTER INTER COOLER-2 ND 2 ND STAGE).
306.0 5.3FLARE ASSOCIATED GAS RECOVERY RATE THE ASSOCIATED GAS RECOVERY RATE FROM WB ASSOCIATED GAS RECOVERY FACILITIES IS SHOWN IN TABLE 5-3 BELOW. TABLE 5-3 WB ASSOCIATED GAS RECOVERY RATE
FLOWRATE GAS CONDENSAT E WATE R (MMSCFD ) (BPD) (BPD) CAS E 1 7.363 97.730 0.164 CAS E 2 7.359 97.780 0.164
THIS ASSOCIATED GAS WAS TAKEN FROM OUTLET OF THE ASSOCIATED GAS COMPRESSOR KO DRUM EXCLUDING THE 3.497 MMSFCFD FUEL GAS Formatted: No underline, Font color: Auto Formatted: No underline, Font color: Auto Formatted: Font: 10 pt Formatted: Bullets and Numbering Formatted: Heading 1 Formatted: Heading 1, No bullets or numbering Formatted: Bullets and Numbering Formatted: Bullets and Numbering Formatted: Bullets and Numbering Formatted: Bullets and Numbering Formatted: Bullets and Numbering PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 33 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed SUPPLY FOR PRODUCING 0.6 MMSCFD OF CONDITIONED FUEL GAS. THE REMAINING GAS FROM OUTLET OF THE LIFT GAS COMPRESSOR KO DRUM WHICH WAS NOT INJECTED TO WELL HAS ALREADY INCLUDED IN THIS ASSOCIATED GAS RATE. THE PRESSURE DROP OF LIFT GAS ACROSS 195-PCV-115 FROM 1260 PSIG TO 850 PSIG WILL CAUSE A LIQUID CONDENSATION IN THE GAS STREAM. THEREFORE, LIQUID PRESENT IN THE GAS STREAM TO WB TRUNKLINE. 308.0 AS PER SIMULATION RESULT, THE FLARE GAS RECOVERY RATE FROM WB ASSOCIATED GAS FACILITIES IS AS FOLLOWS: 309.0 GAS CASE 1 = 9.335 MMSCFD (CASE 1 AND CASE 2) 310.0 CONDENSATECASE 2 = 9.334 MMSCFD 0 BPD (CASE 1 AND CASE 2) 311.0 WATER = 0 BPD (CASE 1 AND CASE 2) 312.0 313.0 314.0
315.0 316.0 317.0 THE ASSOCIATED GAS COMPOSITION TO WB TRUNKLINE IS SHOWN IN TABLE 5-3 4 BELOW. 318.0 319.0 TABLE 5-34 WB ASSOCIATED GAS COMPOSITION Formatted: Heading 1, None, Space After: 0 pt, Line spacing: single, No bullets or numbering, Don't keep with next Formatted: Bullets and Numbering PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 34 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed
GAS COMPOSITION TO WB TRUNKLINE CASE 1 CASE 2 COMPONENT MOLE % MOLE % CO 2 3.6723.561 3.6683.556 H 2 S 0.0000.000 0.0000.000 NITROGEN 1.3451.485 1.3451.485 METHANE 60.79461.776 60.79861.779 ETHANE 11.94411.656 11.94311.657 PROPANE 13.89913.413 13.89713.414 I-BUTANE 2.8402.718 2.8402.718 N-BUTANE 3.3363.198 3.3373.199 I-PENTANE 0.9590.937 0.9600.937 N-PENTANE 0.6530.645 0.6540.646 N-HEXANE 0.2570.278 0.2570.278 N-HEPTANE 0.0600.069 0.0600.069 N-OCTANE 0.0100.010 0.0100.010 N-NONANE 0.0010.001 0.0010.001 Formatted: Bullets and Numbering Formatted Table Formatted Table PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 35 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed GAS COMPOSITION TO WB TRUNKLINE CASE 1 CASE 2 COMPONENT MOLE % MOLE % N-DECANE 0.0000.000 0.0000.000 N-C11 0.0000.000 0.0000.000 N-C12 0.0000.000 0.0000.000 N-C13 0.0000.000 0.0000.000 N-C14 0.0000.000 0.0000.000 N-C15 0.0000.000 0.0000.000 N-C16 0.0000.000 0.0000.000 N-C17 0.0000.000 0.0000.000 N-C18 0.0000.000 0.0000.000 N-C19 0.0000.000 0.0000.000 N-C20 0.0000.000 0.0000.000 H2O 0.2300.251 0.2300.251 TOTAL 100 100 320.0
Formatted Table Formatted: Bullets and Numbering PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 36 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed HYDRATE FORMATION PREDICTION THIS HYSYS SIMULATION WAS ALSO USED TO DETERMINE THE HYDRATE FORMATION OF THE COMPRESSOR SUCTION PRESSURE CONTROL RECYCLE LINES ON AG, LG AND VRU COMPRESSORS PACKAGE. TABLE 5-5 BELOW SHOWS THE SUMMARY OF HYDRATE FORMATION PREDICTION.
TABLE 5-5 SUMMARY OF HYDRATE FORMATION PREDICTION
NO. LINE FROM TO UPSTREAM DOWNSTREAM HYDRATE FORMATION AT DOWNSTREAM P & T REMARKS P (PSIG) T ( O F) P (PSI G) T ( O F) T ( O F) P (PSI G)
1 AG RECY CLE 195- V-102 195- V- 100 850.0 120.0 85.0 43.4 38.0 136.5 WILL NOT FORM
2 LG RECY CLE 195- V-108 195- V- 105 1250.0 120.0 85.0 19.6 37.8 - WILL FORM
3 VRU RECY CLE 195- V-109 195- V- 103 95.0 120.0 1.0 105.3 -4.0 - WILL NOT FORM
FROM TABLE 5-5 ABOVE, IT CAN BE CONCLUDED THAT HYDRATE FORMATION WILL POSSIBILITY OCCURS ON LG RECYCLE DUE TO DRAMATIC Formatted: Bullets and Numbering Formatted: Bullets and Numbering Formatted: Bullets and Numbering Formatted: Bullets and Numbering PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 37 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed DECREASE ON THE PRESSURE FROM UPSTREAM TO DOWNSTREAM WHICH WILL ALSO CAUSE THE CHANGE OF THE TEMPERATURE. TO OVERCOME THE HYDRATE FORMATION ISSUE, CONTRACTOR PROPOSES TO MODIFY THE TAPPING POINT OF THE LG COMPRESSOR SUCTION PRESSURE CONTROL RECYCLE LINES USING HOT RECYCLE LINE. THE TAPPING POINT WILL BE MODIFIED FROM DISCHARGE KO DRUM (AFTER FINAL STAGE COOLER) TO DISCHARGE FINAL STAGE COMPRESSOR (BEFORE FINAL STAGE COOLER). TABLE 5-6 BELOW SHOWS THE SUMMARY OF HYDRATE FORMATION PREDICTION AFTER MODIFYING THE COMPRESSOR SUCTION PRESSURE CONTROL RECYCLE TAPPING POINT.
TABLE 5-6 SUMMARY OF HYDRATE FORMATION PREDICTION USING HOT RECYCLE
NO. LINE FROM TO UPSTREAM DOWNSTREAM HYDRATE FORMATION AT DOWNSTREAM P & T REMARKS P (PSIG) T ( O F) P (PSI G) T ( O F) T ( O F) P (PSI G)
1 AG RECY CLE 195- V-108 195- V- 100 850.0 120.0 85.0 43.4 38.0 136.5 WILL NOT FORM
2 LG RECY CLE 195- K-102 (3 RD
STAG E) 185- V- 105 1260.0 217.3 85.0 141.7 37.8 - WILL NOT FORM Formatted: Bullets and Numbering Formatted: Bullets and Numbering Formatted: Indent: Left: -0", Line spacing: 1.5 lines Formatted: No underline, Font color: Auto, Superscript PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 38 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed
3 VRU RECY CLE 185- V-109 185- V- 103 95.0 120.0 1.0 105.3 -4.0 - WILL NOT FORM
FROM TABLE 5-6 ABOVE, IT WAS PREDICTED THAT HYDRATE FORMATION WILL NOT OCCURS ON LG COMPRESSOR SUCTION PRESSURE RECYCLE LINES AFTER MODIFYING THE TAPPING POINT. COMPRESSOR PACKAGE VENDOR SHALL BE REQUIRED TO STUDY THIS HYDRATE FORMATION IN MORE DETAIL. COOLER DUTY REQUIREMENT AT 100% RECYCLE SIMULATION FOR 100% RECYCLE WAS PERFORMED TO CHECK THE COOLER DUTY REQUIREMENT IN ORDER TO MEET THE ALLOWABLE LIMIT OF DISCHARGE TEMPERATURE WHICH WAS SET AT 120 O F. TABLE 5-7 BELOW SHOWS THE COMPARISON OF COOLER DUTY REQUIREMENT AT 0% AND 100% RECYCLES. THE SIMULATION WAS PERFORMED BASED ON CASE 2 DESIGN CONDITION AFTER MODIFYING THE TAPPING POINT OF THE AG AND LG COMPRESSORS SUCTION PRESSURE CONTROL RECYCLE USING HOT RECYCLE LINE. TABLE 5-7 COMPARISON OF COOLER DUTY REQUIREMENT AT 0% AND 100% RECYCLE
TAG NO. TAG NAME DUTY (BTU/HR) DEVIATION OF DUTY TEMPERATURE ( O F) REMARKS INLET OUTLET 0% 100% 0% 100% AG COMP. INTER COOLER - - 163% 206. 330.7 120 HOT Formatted: Bullets and Numbering Formatted: Bullets and Numbering Formatted: Heading 1, Left, None, Space After: 0 pt, Line spacing: single, No bullets or numbering, Don't keep with next Formatted Table Formatted: Bullets and Numbering Formatted: Indent: Left: -0" Formatted: Bullets and Numbering Formatted: Left, Indent: Left: -0" PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 39 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed TAG NO. TAG NAME DUTY (BTU/HR) DEVIATION OF DUTY TEMPERATURE ( O F) REMARKS INLET OUTLET 0% 100% 0% 100% 195- E- 100 1.2 1E +0 6 3.17E+0 6 5 RECYCLE
195- E- 101 AG COMP. AFTER COOLER - 2.5 2E +0 6 0.00E+0 0 -100% 242. 9 - -
195- E- 107 VRU COMP. AFTER COOLER - 5.8 8E +0 4 - 3.87E+0 4 -34% 188. 2 190.6 120
195- E- 103 LG COMP. INTER COOLER (1 ST STAGE) - 6.5 5E +0 5 - 1.20E+0 6 83% 184. 7 235.7 120 HOT RECYCLE
195- E- 104 LG COMP. INTER COOLER (2 ND STAGE) - 1.4 2E +0 6 - 1.34E+0 6 -5% 226. 7 222.3 120
LG COMP. AFTER COOLER (3 RD STAGE) - 1.3 0.00E+0 0 -100% 217. 3 - - Formatted Table Formatted: Bullets and Numbering Formatted: Indent: Left: -0" Formatted: Bullets and Numbering Formatted: Left, Indent: Left: -0" Formatted: Indent: Left: -0" Formatted: Bullets and Numbering Formatted: Left, Indent: Left: -0" Formatted: Indent: Left: -0" Formatted: Bullets and Numbering Formatted: Left, Indent: Left: -0" Formatted: Indent: Left: -0" Formatted: Bullets and Numbering Formatted: No underline, Font color: Auto, Superscript Formatted: Left, Indent: Left: -0" Formatted: Indent: Left: -0" Formatted: Bullets and Numbering Formatted: Left, Indent: Left: -0" Formatted: Indent: Left: -0" Formatted: Bullets and Numbering Formatted: Left, Indent: Left: -0" PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 40 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed TAG NO. TAG NAME DUTY (BTU/HR) DEVIATION OF DUTY TEMPERATURE ( O F) REMARKS INLET OUTLET 0% 100% 0% 100% 195- E- 105 8E +0 6 321.0 Gas Composition to WB Trunkline Case 1 Case 2 Component Mole % Mole % CO 2 3.561 3.556 H 2 S 0.000 0.000 Nitrogen 1.485 1.485 Methane 61.772 61.774 Ethane 11.656 11.656 Propane 13.414 13.415 i-Butane 2.719 2.719 n-Butane 3.199 3.200 i-Pentane 0.937 0.938 n-Pentane 0.646 0.646 n-Hexane 0.278 0.278 n-Heptane 0.069 0.069 n-Octane 0.010 0.010 n-Nonane 0.001 0.001 n-Decane 0.000 0.000 n-C11 0.000 0.000 n-C12 0.000 0.000 n-C13 0.000 0.000 n-C14 0.000 0.000 n-C15 0.000 0.000 n-C16 0.000 0.000 n-C17 0.000 0.000 n-C18 0.000 0.000 n-C19 0.000 0.000 n-C20 0.000 0.000 H2O 0.252 0.252 Total 100 100
ATTACHMENT -1 Formatted Table Formatted: Bullets and Numbering Formatted: Heading 1, Left, None, Space After: 0 pt, Line spacing: single, No bullets or numbering, Don't keep with next Formatted: No Spacing, Centered, Line spacing: single Formatted: No Spacing PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 41 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed HYSYS SIMULATION Formatted: Indent: Left: 0" PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 42 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed ATTACHMENT -2 HYDRAULIC CALCULATION Formatted: No Spacing PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 43 27302601-JulNovMay-09 13 Field Code Changed Field Code Changed ATTACHMENT -3 WB-SB Production Forecast 6.0ATTACHMENTS Attachment 1 : HYSYS Simulation Process Flow Diagram (Case 1) Attachment 2 : HYSYS Simulation Process Flow Diagram (Case 2) Attachment 2 3 : Stream Data (Case 1) Attachment 4 : Stream Data (Case 2) Attachment 5 : H&MB Fuel Gas Conditioning Package
Formatted: No Spacing Formatted: Indent: Left: -0.39" Formatted: Bullets and Numbering Formatted: Indent: Left: -0.25", Tab stops: Not at 0.89" Formatted: Indent: Left: -0.25", Tab stops: Not at 0.89" Formatted: Bullets and Numbering PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
Doc: BCD4-190-42-REP-4-007-00 BCD4-190-42-REP-4-007-00-BDocument1 Page 44 7/4/2014 273026 Field Code Changed Field Code Changed
ATTACHMENT 1
HYSYS SIMULATION PROCESS FLOW DIAGRAM (CASE 1)
Formatted: Indent: Left: 0" Formatted: Indent: Left: 0" Formatted: Justified PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
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ATTACHMENT 2
HYSYS SIMULATION PROCESS FLOW DIAGRAM (CASE 2)
Formatted: Justified Formatted: Justified Formatted: Indent: Left: 0" PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
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ATTACHMENT 32
STREAM DATA (CASE 1)
Formatted: Indent: Left: 0" PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
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ATTACHMENT 4
STREAM DATA (CASE 2)
Formatted: Indent: Left: 0" PetroChina International Jabung Ltd. Study Report WB-SB Non Associated Gas Recovery Simulation
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