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PRODUCT CATALOGUE Electric Drives
PRODUCT CATALOGUE Electric Drives

PRODUCT CATALOGUE Electric Drives

PRODUCT CATALOGUE Electric Drives
PRODUCT CATALOGUE Electric Drives
Electric & Hybrid Drives Your partner for 4 Disc motors 4 Wheel hub motors 4
Electric & Hybrid Drives Your partner for 4 Disc motors 4 Wheel hub motors 4
Electric & Hybrid Drives Your partner for 4 Disc motors 4 Wheel hub motors 4
Electric & Hybrid Drives Your partner for 4 Disc motors 4 Wheel hub motors 4

Electric & Hybrid Drives

Your partner for

4 Disc motors

4 Wheel hub motors 4 Generators for windmills and block heating plants 4 Electric vehicle
4 Wheel hub motors
4 Generators for windmills and
block heating plants
4 Electric vehicle drives
and block heating plants 4 Electric vehicle drives 4 Motors for battery driven vehicles 4 Hybrid

4 Motors for battery driven vehicles

4 Hybrid drives for industrial applications

driven vehicles 4 Hybrid drives for industrial applications HEINZMANN - driving your innovation 2 Product Catalogue
driven vehicles 4 Hybrid drives for industrial applications HEINZMANN - driving your innovation 2 Product Catalogue
driven vehicles 4 Hybrid drives for industrial applications HEINZMANN - driving your innovation 2 Product Catalogue

HEINZMANN - driving your innovation

CONTENTS

HEINZMANN Electric Drives

4

PMS – Brushless Disc Motors

PMS Series

5

Advantages of PMS Motors

6

Applications for PMS Motors

7

Overviews Power range / Torque range of PMS Motors

8

Overview PMS Standard Motors

9

Rating Type

PMS 060F

10

Rating Type

PMS 080F/080

11

Rating Type

PMS 100F/100

12

Rating Type

PMS 120F/120

13

Rating Type

PMS 150F/150

14

Rating Type

PMS 156

15

PGS – Brushless Disc Generators

PGS Series

16

Advantages of PGS Generators

17

Rating PGS 060F/080F/080/100F/100

18

Rating PGS 120F/120/150F/150

19

PMS/PGS – Technical Data and Information

Technical Data & Information

20

Permissible Forces

21

Dimension Double-sided Model

22

Dimension Model F

23

Electrical Connections

24

PGSR – Brushless Generators

PGSR Series

28

Technical Data & Dimensions PGSR

29

High Torque Wheel Hub Drives

PMSG Series

30

Technical Data & Dimensions PMSG

31

PRA 230-25

32

Technical Data & Dimensions PRA 230-25

33

PRA 180-25 DirectPower E-Bike Motors

34

Advantages of DirectPower Motors

34

Technical Data & Dimensions PRA 180-25

35

RN 120 Classic E-Bike Motors

36

Advantages of Classic Motors

36

Technical Data & Dimensions RN 120

37

PMG - DC Disc Motors up to 7 kW

PMG Series

38

Advantages of PMG Motors

38

Technical Data & Dimensions PMG 132

39

SL - DC Disc Motors up to 1 kW

SL Series

40

Advantages of SL Motors

41

Applications for SL Motors

42

Overviews Power range / Torque range of SL Motors

43

Rating Type SL 80F

44

Rating Type SL 100F

45

Rating Type SL 120F

46

Rating Type SL 100-1NFB

47

Rating Type SL 100-2NFB

48

Rating Type SL 120-1NFB

49

Rating Type SL 120-2NFB

50

Rating Type SL 140-2NFB

51

Rating Type SL 160-2NFB

52

Rating Type SL 180-2NFB

53

Technical Data & Information SL Motors

54

Permissible Forces SL Motors

55

Selection Diagrams SL Motors

56

CONTENTS
CONTENTS
HEINZMANN Electric Drives For decades, HEINZMANN has been developing and producing sturdy, powerful electric drives

HEINZMANN

Electric Drives

For decades, HEINZMANN has been developing and producing sturdy, powerful electric drives up to approx. 30 kW, which have proven their worth in numerous applications, particularly in harsh industrial environments.

Over one hundred years of experience in engine management for combustion engines has put HEINZMANN in an ideal position to develop innovative hybrid drives.

These have been used in industrial applications and mobile work machines since 2006. They are suitable for diesel, gas and petrol engines.

In 2008, our range of products was further expanded by the Group’s acquisition of Perm Motor GmbH. Since January 2012, the portfolio of Perm Motor GmbH, manufacturer of electric motors with patented rotor technology, has been completely integrated into HEINZMANN‘s division of Electric Drives.

Today, our customers around the world benefit from the synergies of this flexible, innovative melting pot of ideas, and from the experience and reliability of a global yet traditional company with an international services and sales network. Make the most of our pooled expertise to gain outstanding drive solutions in consistently reliable quality.

Based in the heart of the Black Forest, HEINZMANN develops and produces progressive solutions for drive technology. From industrially batch-produced engines to application- based redesigns, substitute solutions and individual new developments: our patented drive technology constantly excels through above-average performance data and significant increases in efficiency.

HEINZMANN drive systems are used in a diverse range of industrial applications, in electric cars, wind turbines and mobility scooters.

a diverse range of industrial applications, in electric cars, wind turbines and mobility scooters. 4 Product
a diverse range of industrial applications, in electric cars, wind turbines and mobility scooters. 4 Product
a diverse range of industrial applications, in electric cars, wind turbines and mobility scooters. 4 Product

PMS Motors

Brushless AC-Synchronous Disc Motors

PMS Series

Brushless AC Synchronous Disc Motors

A disc motor has several advantages over a

typical electric motor. Small size, flat shape of construction, reduced weight at equivalent power rating and a high efficiency factor are its plus. As a servo motor for drive functions in an axially confined area, it is ideally suited. Its small overall size as well as its high capacity and quiet synchronous operation make it a very efficient drive, which is often used in the production of machines and apparatus as well as traction applications.

HEINZMANN offers its customers a complete

range of these brushless drive motors. They have

a motor output of up to 30 kW and torque of up

to 60 Nm, depending on the type of cooling. The DC link voltage is variable.

The brushless design means that the disc motor does not have any wearing parts, e.g. carbon brushes and collectors. These drive motors have

a longer service life and are almost maintenance- free. This gives a considerable reduction in maintenance, service and replacement costs.

reduction in maintenance, service and replacement costs. PMS 060F (SL-EC 80-11B) PMS 080F/PMS 080 (SL-EC
reduction in maintenance, service and replacement costs. PMS 060F (SL-EC 80-11B) PMS 080F/PMS 080 (SL-EC

PMS 060F

(SL-EC 80-11B)

service and replacement costs. PMS 060F (SL-EC 80-11B) PMS 080F/PMS 080 (SL-EC 100-11B/SL-EC 100-22B) PMS 100F/PMS
service and replacement costs. PMS 060F (SL-EC 80-11B) PMS 080F/PMS 080 (SL-EC 100-11B/SL-EC 100-22B) PMS 100F/PMS
service and replacement costs. PMS 060F (SL-EC 80-11B) PMS 080F/PMS 080 (SL-EC 100-11B/SL-EC 100-22B) PMS 100F/PMS

PMS 080F/PMS 080

(SL-EC 100-11B/SL-EC 100-22B)

80-11B) PMS 080F/PMS 080 (SL-EC 100-11B/SL-EC 100-22B) PMS 100F/PMS 100 (SL-EC 120-11B/SL-EC 120-22B) PMS 120F/PMS

PMS 100F/PMS 100

(SL-EC 120-11B/SL-EC 120-22B)

100-22B) PMS 100F/PMS 100 (SL-EC 120-11B/SL-EC 120-22B) PMS 120F/PMS 120 (SL-EC 160-11B/SL-EC 160-22B) PMS 150F/PMS

PMS 120F/PMS 120

(SL-EC 160-11B/SL-EC 160-22B)

120-22B) PMS 120F/PMS 120 (SL-EC 160-11B/SL-EC 160-22B) PMS 150F/PMS 150 (SL-EC 180-11B/SL-EC 180-22B) Electric

PMS 150F/PMS 150

(SL-EC 180-11B/SL-EC 180-22B)

Advantages of PMS Motors  Powerful The advantages of the large air gap area of

Advantages of PMS Motors

Advantages of PMS Motors  Powerful The advantages of the large air gap area of disc

Powerful

The advantages of the large air gap area of disc motors, coupled with the winding housed in iron packets, allow for high torque and a powerful motor with high efficiency In the double-sided variant this effect is further enhanced by the use of two stators and doubled magnets

This provides a powerful operating range housed in a compact device

Maintenance-free and durable

Having replaced the mechanical commutator with electronic commutation, PMS motors are maintenance-free Service life is limited only by the bearings Depending on dimensioning of the bearings, the motors allow up to 20,000 operating hours

Our durable motors are designed for operation in the most diverse environments

Dynamic

With their self-supporting magnets, PMS motors with two stators have a low inertial torque and are well suited for dynamic applications In addition, they have a minimal cogging torque

This allows precise and easy control of dynamic servo drives

Flat

PMS motors are built very flat, especially the variant with a one-side stator (Type F)

This saves mounting space in axial direction and reduces weight considerably

Flexible

HEINZMANN PMS motors are available in many other versions besides the ones presented here They are built as servo drives or slow running motors with high torque in different variants The series is produced with high protection grade, with air or liquid cooling The various types are available with a solid or hollow shaft and as assembly kits for machine integration

HEINZMANN PMS motors are the better solution

6

6

Patented rotor technology

Powerful

Maintenance-free

Durable

Dynamic

Flat

Flexible

 Durable  Dynamic  Flat  Flexible PMS 120 liquid-cooled PMS 120 air-cooled Product Catalogue

PMS 120 liquid-cooled

 Durable  Dynamic  Flat  Flexible PMS 120 liquid-cooled PMS 120 air-cooled Product Catalogue

PMS 120 air-cooled

Product Catalogue

PMS Motors

Advantages/Applications

Applications for PMS Motors

Brushless PMS motors are used in industrial, medical and traction applications. Their flat design makes them ideal for using where space is at a premium. Malfunctions caused, e.g. through brush arcing, or wear and dirt accumulation no longer apply, and therefore they are almost maintenance-free.

The motors are available in a sensorless version, and several other sensor drive solutions.

Along with the controller, these motors are the ideal drive where speed control and high dynamic requirements are called for, or where fast changes in load or directions of rotation and fast acceleration are required.

PMS motors can also be used as highly- efficient alternators.

Range of application

Industrial applications like printing, textile and machine tools, robotics

Traction drive for electric vehicles, boats, lawn mowers or turf applications

Cross trainer

E-Motorcycles and E-Scooters

Compact pumps and fans for low-maintenance continuous service

Drive for auxiliary generators in vehicles

Medical equipment

Examples for Application

in vehicles  Medical equipment Examples for Application Actuator Fan drive Production line Electric vehicle
Actuator Fan drive Production line Electric vehicle
Actuator
Fan drive
Production
line
Electric
vehicle
Examples for Application Actuator Fan drive Production line Electric vehicle Auxilliary drive Electric Drives 7

Auxilliary drive

Examples for Application Actuator Fan drive Production line Electric vehicle Auxilliary drive Electric Drives 7
Examples for Application Actuator Fan drive Production line Electric vehicle Auxilliary drive Electric Drives 7

PMS Motoren

Anwendungen/Übersichten

PMS Motoren Anwendungen/Übersichten Overviews Power range PMS Disc Motors PMS 156 / PMS 150 PMS 150F
PMS Motoren Anwendungen/Übersichten Overviews Power range PMS Disc Motors PMS 156 / PMS 150 PMS 150F

Overviews

Power range PMS Disc Motors PMS 156 / PMS 150 PMS 150F PMS 120 PMS
Power range PMS Disc Motors
PMS 156 / PMS 150
PMS 150F
PMS 120
PMS 120F
PMS 100
PMS 100F
liquid-cooled
PMS 080
forced-ventilated
self-cooled
PMS 080F
PMS 060F

Continuous power/kW

Torque range PMS Disc Motors PMS 156 / PMS 150 PMS 150F PMS 120 PMS
Torque range PMS Disc Motors
PMS 156 / PMS 150
PMS 150F
PMS 120
PMS 120F
PMS 100
liquid-cooled
PMS 100F
forced-ventilated
self-cooled
PMS 080
PMS 080F
PMS 060F

Nominal torque/Nm

PMS Motors

Overviews/PMS Standard Motors

PMS Standard Motors

PMS Motors Overviews/PMS Standard Motors PMS Standard Motors Motor Intermediate voltagecircuit   Output
PMS Motors Overviews/PMS Standard Motors PMS Standard Motors Motor Intermediate voltagecircuit   Output

Motor

Intermediate

voltagecircuit

 

Output power

Speed

 

Torque

Current

Cooling

 

Encoder system

Initialised for controller

     

P

n

 

M

I

     

VDC

kW

min -1

Nm

A

     

PMS 060F

24

0

23

3000

0

73

12

0

Self cooling

Hall Sensor

 

560

0

35

6000

0

56

0 80

Self cooling

Resolver

LTi

PMS 080F

24

0

42

4500

0

90

20

7

Self cooling

8

Bit

ACD 4805

48

0

78

4500

170

19

2

External ventilation

8

Bit

ACD 4805

PMS 080

48

0 60

3000

1

90

13

9

Self cooling

8

Bit

ACD 4805

48

1 00

3000

3

20

23

1

External ventilation

8

Bit

ACD 4805

24

1 20

6000

1

90

59

0

External ventilation

8

Bit

ACD 4805

PMS 100F

24

1 40

4500

3

00

72

0

External ventilation

8

Bit

ACD 4805

48

150

4500

3

20

37

0

External ventilation

8

Bit

ACD 4805

PMS 100

24

130

3000

4

10

65

9

Self cooling

8

Bit

ACD 4805

24

135

6000

2

20

72

3

External ventilation

8

Bit

ACD 4805

24

1

40

4500

3

00

73

2

External ventilation

8

Bit

ACD 4805

48

250

4500

5

30

64

2

External ventilation

8

Bit

ACD 4805

48

2

70

6000

4

30

66

8

External ventilation

8

Bit

ACD 4805

PMS 120

24

3

00

4500

6

37

142

9

External ventilation

8

Bit

Sevcon

48

5

30

3000

16

9

126

9

External ventilation

8

Bit

Sevcon

80

7

00

4500

14

9

98

5

External ventilation

8

Bit

Sevcon

80

10

0

6000

15

9

144

5

Liquid cooling

8

Bit

Sevcon

PMS 150

48

8

60

3000

27

4

191

3

External ventilation

8

Bit

Sevcon

PMS 156

96

110

4500

23

3

126

7

Self cooling

8

Bit

Sevcon

80

14

0

3000

44

6

199

2

External ventilation

8

Bit

Sevcon

96

22

5

4500

47

7

256

7

Liquid cooling

8

Bit

Sevcon

560

30

0

6000

47

7

578

Liquid cooling

Resolver

LTi

Implementation

Power connection: Cable length 1 m, open cable ends Encoder connection: 8 bit, cable length 1 m, open cable ends Hall sensor: 8 bit, cable length 1 m, open cable ends Resolver: M23 connector, 12-pole Temperature sensor: KTY 84-130

PMS 060F (SL-EC 80, Type 11B) Custom-made motors from the PMS series In the following
PMS 060F (SL-EC 80, Type 11B) Custom-made motors from the PMS series In the following

PMS 060F

(SL-EC 80, Type 11B)

Custom-made motors from the PMS series

In the following tables, you will find the whole range of motors available in our PMS series.

Versions include self cooling, external ventilation and liquid cooling.

Our experts will be more than happy to help you find the right motor to suit your needs. Choose from one of our established standard designs (see also overview on page 9) or a special custom-made version. In this case, one of our engineers will select the motor according to your specifications.

This guarantees you a tailored solution that meets your specific circumstances and requirements. A number of satisfied industrial clients can testify to our expertise in this area.

PMS 060F

Weight: approx 1 5 kg Inertia: 214 kg · cm²

  Output power Speed Torque Current
 

Output power

Speed

Torque

Current

   

P

n

M

I

kW

min -1

Nm

A

24

VDC

Self

0

10

1500

0

64

61

 

cooling

0

23

3000

0

73

12

0

0

37

4500

0

79

20

1

0

37

6000

0

59

19

6

36

VDC

0

10

1500

0

64

41

 

0

23

3000

0

73

8

0

0

38

4500

0

81

12

8

0

38

6000

0

60

12

3

48

VDC

0

09

1500

0

57

2

8

 

0

23

3000

0

73

61

0

40

4500

0

85

9

8

0

35

6000

0

56

8

7

330

VDC

0

32

4500

0

68

12

0

35

6000

0

56

13

560

VDC

0

35

6000

0

56

0

8

* Orange marked motor versions are standard configurations.

* Orange marked motor versions are standard configurations. P M S M o t o r

PMS Motor of KTM E-Enduro Freeride E

M E - E n d u r o F r e e r i d

PMS Motor of Peugeot eVivacity scooter

PMS Motors

PMS 060F/080F/080

PMS 080F/PMS 080

(SL-EC 100, Type 11B/Typ 22B)

060F/080F/080 PMS 080F/PMS 080 (SL-EC 100, Type 11B/Typ 22B) PMS 080F Weight: approx 3 2 kg

PMS 080F

Weight: approx 3 2 kg Inertia: 6 5 kg · cm²

Output power Speed Torque Current

Output power

Speed

Torque

Current

   

P

n

M

I

kW

min -1

Nm

A

24

VDC

Self

0

22

1500

14

111

 

cooling

0

39

3000

12

19 4

0

42

4500

0

9

20 7

0

39

6000

0

6

18

8

External

0

29

1500

18

15

0

ventilation

0

66

3000

21

32

8

0

75

4500

16

370

0

82

6000

13

39

5

36

VDC

Self

0

24

1500

15

8

2

 

cooling

0

39

3000

12

13

1

0

45

4500

10

14

7

0

38

6000

0

6

12

6

External

0

30

1500

19

10

4

ventilation

0

65

3000

21

22

0

0

78

4500

17

25 5

0

82

6000

13

26 6

48

VDC

Self

0

23

1500

15

5

9

 

cooling

0

38

3000

12

9

4

0

45

4500

10

111

0

38

6000

0

6

9

8

External

0

30

1500

19

8

0

ventilation

0

65

3000

21

16

0

0

78

4500

17

19

2

0

82

6000

13

19

8

330

VDC

Self

0

21

1500

13

0

8

cooling

0

37

3000

12

14

0

45

4500

10

16

0

38

6000

0

6

14

External

0

27

1500

17

11

ventilation

0

62

3000

2

0

2

3

0

78

4500

17

2

7

0

82

6000

13

3

0

560

VDC

Self

0

21

1500

13

0

6

cooling

0

35

3000

11

0

8

0

45

4500

10

0

9

0

36

6000

0

6

0

8

External

0

27

1500

17

0

8

ventilation

0

61

3000

19

13

0

76

4500

16

16

0

80

6000

13

17

PMS 080

Weight: approx 3 8 kg Inertia: 3 8 kg · cm²

 
  Output power Speed Torque Current

Output power

Speed

Torque

Current

   

P

n

M

I

kW

min -1

Nm

A

24

VDC

Self

0

35

1500

2

2

17

5

 

cooling

0

55

3000

18

30

8

0

70

4500

15

35

4

0

60

6000

10

29

8

External

0

45

1500

2

9

231

ventilation

1 00

3000

3

2

54 9

1 10

4500

2

3

55 6

1 20

6000

19

59

0

36

VDC

Self

0

38

1500

2

4

13

0

 

cooling

0

55

3000

18

19

0

0

70

4500

15

23

6

0

60

6000

10

19

4

External

0 48

1500

31

16

9

ventilation

1 00

3000

3

2

34

6

1 20

4500

25

40

4

130

6000

21

42

1

48

VDC

Self

0

35

1500

2

2

9

8

 

cooling

0

60

3000

19

13

9

0

70

4500

15

17

3

0

60

6000

10

14

1

External

0

45

1500

2

9

13

0

ventilation

1 00

3000

3

2

23

1

1 20

4500

25

29

6

130

6000

21

30

7

330

VDC

Self

0

31

1500

2

0

13

cooling

0

60

3000

19

2

2

0

70

4500

15

2

6

0

60

6000

10

2

2

External

0

38

1500

2

4

16

ventilation

0 90

3000

2

9

3 3

1 20

4500

25

4 4

130

6000

21

4

7

560

VDC

Self

0

60

3000

19

13

cooling

0

65

4500

14

14

0

55

6000

0

9

11

External

0

85

3000

2

7

18

ventilation

1 15

4500

2

4

25

125

6000

2

0

25

3000 2 7 18 ventilation 1 15 4500 2 4 25 125 6000 2 0 25
PMS 100F/PMS 100 (SL-EC 120, Typ 11B/Typ 22B) PMS 100F Weight: approx 5 5 kg
PMS 100F/PMS 100 (SL-EC 120, Typ 11B/Typ 22B) PMS 100F Weight: approx 5 5 kg

PMS 100F/PMS 100

(SL-EC 120, Typ 11B/Typ 22B)

PMS 100F

Weight: approx 5 5 kg Inertia: 17 5 kg · cm²

 
  Output power Speed Torque Current

Output power

Speed

Torque

Current

   

P

n

M

I

kW

min -1

Nm

A

24

VDC

Self

0

58

1500

3

7

33

2

 

cooling

0

80

3000

2

6

39

8

1

00

4500

21

52

8

External

0

65

1500

41

37

9

ventilation

135

3000

4

3

66

3

1

40

4500

3

0

72

0

36

VDC

Self

0

58

1500

3

7

20

0

 

cooling

0

80

3000

2

6

275

1

00

4500

21

34

9

External

0

65

1500

41

22

7

ventilation

1

40

3000

4

5

47

6

150

4500

3

2

52

1

1

60

6000

2

6

581

48

VDC

Self

0

58

1500

3

7

14

2

 

cooling

0

80

3000

2

6

19

7

1

00

4500

21

26

3

External

0

65

1500

41

16

2

ventilation

145

3000

4

6

35

2

150

4500

3

2

37

0

1

60

6000

2

6

43

5

330

VDC

Self

0

58

1500

3

7

2

6

cooling

0

80

3000

25

31

1

00

4500

21

4

2

External

0

65

1500

41

51

ventilation

1

40

3000

4

5

31

145

4500

31

6

2

560

VDC

Self

0

50

1500

3

5

12

cooling

0

80

3000

2

6

18

1

00

4500

21

2

2

External

0

58

1500

3

7

13

ventilation

145

3000

4

6

3

2

150

4500

3

2

3

4

PMS 100

Weight: approx 7 2 kg Inertia: 9 6 kg · cm²

 
    Output power Speed Torque Current
 

Output power

Speed

Torque

Current

   

P

n

M

I

kW

min -1

Nm

A

24

VDC

Self

0

92

1500

5

9

45

8

 

cooling

130

3000

41

65

9

1 20

4500

2

6

59

6

External

1 15

1500

73

58

4

ventilation

1 40

3000

4

5

71

0

1 40

4500

3

0

73

2

135

6000

2

2

72

3

36

VDC

Self

0

92

1500

5

9

32

1

 

cooling

1 20

3000

3

8

41 1

1 20

4500

2

6

42 2

External

1 15

1500

73

40

9

ventilation

2

20

3000

70

74

2

2

40

4500

51

80

2

2

00

6000