Underground Mining

Underground
Mining
Ropes
Demanding application?
Table of Contents
WireCo WorldGroup
Drum Winders
Rope Selection . . . . . . . . . . . . . .5
Triangular (Flattened) Strand . . . . 5, 6
Turboplast M . . . . . . . . . . . . . 5, 7
Duroplast M . . . . . . . . . . . . . 5, 8
Turbofit M . . . . . . . . . . . . . . 5, 9
Friction Winders
Rope Selection . . . . . . . . . . . . . 10
Head Ropes . . . . . . . . . . . . . . 11
Starplast M . . . . . . . . . . . 10, 13
Starplast VM . . . . . . . . . . 10, 14
Mineplast M . . . . . . . . . . 10, 15
Mineplast VM . . . . . . . . . 10, 16
Powerplast M . . . . . . . . . . 11, 17
Turboplast M . . . . . . . . . . 11, 18
Douzeplast M . . . . . . . . . . 11, 19
Balance Ropes . . . . . . . . . . . 11, 20
Shaft Sinking
Rope Selection . . . . . . . . . . . . . 21
NR Maxipact PPI . . . . . . . . . 21, 22
Towerlift 15 . . . . . . . . . . . . 21, 23
Eurolift M . . . . . . . . . . . . . 21, 24
Starlift Plus M . . . . . . . . . . . 21, 25
Slope Hoist
Rope Selection . . . . . . . . . . . . . 26
Triangular (Flattened) Strand . . 26, 27
Useful Tools
Comparing True Costs . . . . . . 28, 29
Drum Winder Selection
Parameters . . . . . . . . . . . . . 30
Friction Winder Selection
Parameters . . . . . . . . . . . . . 31
Deeper shafts. Higher payloads. Faster speeds. Underground

mining becomes more demanding everyday. To efficiently
hoist materials and personnel from underground, WireCo
WorldGroup has developed specialized underground ropes to
meet this changing environment.
WireCo WorldGroup is a world leader in wire and synthetic
rope manufacturing. From hoisting to hauling, you can rely
on our ropes to reliably meet the demands of your operation.
Drawing on more than 75 years of global mining experience,
weve developed specialized products that overcome obstacles
and lengthen service life. Combined with our unmatched field
expertise and consultative approach, its everything you need
to maximize performance and value.
Proven, quality products
Global, high-volume capacity
Comprehensive lineup
Fast turnaround
Technical mining expertise
Turn to a global leader.

Comprehensive Range of Products.
Through our Casar and Union brands, WireCo WorldGroup
is committed to providing the broadest range of wire ropes
for all of your mining applications. Our comprehensive line of
underground mining ropes for drum hoists, friction winders
and shaft sinking applications offer strength and reliability
while ensuring convenient sourcing for all your needs,
including specialty applications.
Casar specialty hoisting products deliver precisely engineered
and custom designed solutions for each application.
Proprietary German-engineered designs deliver recordsetting service life
Lower torque designs and innovative wire arrangements
require less maintenance and resist drum crushing
lowering cost of ownership and improving mine profitability
Decades of global mining experience and on-site
engineering support help enhance safety and further
improve rope performance
Union triangular (flattened) strand hoist ropes provide both
proven performance and dependable worldwide supply.
Wide range of triangular strand product solutions to fit
application requirements
Global mining and manufacturing experience ensures
reliable product performance
Dependable worldwide production offers consistency and
minimizes order lead time
The right rope for the job.
Wired for quality.
Service that adds value.
From raw materials to training and testing,

at WireCo WorldGroup we take quality
as seriously as you do. With an ISO 9001
registered quality system for all plants
producing mining products, you can have
assurance in every product you order. Also,
we produce ropes in accordance with many
different national and international quality and
safety standards. All of our manufacturing
sites utilize the same corporate quality system,
ensuring that the same quality processes are
followed regardless of manufacturing location.
By committing to quality in every product,
we are able to provide consistently high
performance that delivers greater value. For a
complete list of our quality certifications, go to
www.WireCoWorldGroup.com.
Our representatives are there for more than taking orders.

They are available to help you with product selection as well
as proper installation, use and maintenance. Backed by an
experienced engineering team, they can facilitate custom
designs and provide training and information to further
enhance performance and value 24 hours a day, 7days a
week. Just like your operation.
Expertise. Experience. Exceptional products. Thats the
WireCo WorldGroup advantage helping customers
find and apply the right solutions to minimize cost and
maximize value. For more information, email us at:
mining@wirecoworldgroup.com.
Rope Selection
Rope Recommendations
for Double Drum and BMR Winders
Triangular (Flattened) Strand Constructions: 6x26, 6x27, 6x28,
6x29, 6x30, 6x31, 6x32, 6x33, 6x34
Provides a flat strand surface on sheave and drum areas, exposing 4x
more wearing surface than round strand, reducing abrasion and applied
unit pressure
Compact design resists crushing and distortion under heavy loads
Produces 10 percent greater strength over a standard 6-strand rope
Reduces wear on sheaves and drums
Turboplast M

8-strand construction with compacted outer strands

Fully lubricated
Plastic layer between steel core and outer strands
High breaking force
Good resistance against drum crushing
Duroplast M


Fully lubricated
High breaking force
Very resistant to abrasion
Turbofit M

Swaged 8-strand rope made with compacted outer strands

Fully lubricated
High breaking load and very good resistance to drum crushing
Rope Selection Considerations

for Double Drum and BMR Winders
On Blair or Double drum hoists with two or more layers of winding
triangular strand has been used with good success.
When fatigue and abrasion become an issue Union can make triangular
strand constructions by varying the number of wires in each strand from
26 (more abrasion resistant) up to 36 (more fatigue resistant) to help reduce
these concerns.
When the frequency of performing drum end cuts becomes an issue,
our Casar Turboplast M construction can help reduce the frequency of
performing this task.
When removing torque at the collar level is a problem Casar Turbofit M hoist
ropes can reduce this by 90 percent.
When stretch and torque of a hoist rope are major concerns Casar
Turboplast M with its plasticised solid steel core can substantially reduce
these issues.
Drum Winders
Triangular (Flattened) Strand
Triangular (Flattened) Strand Strength and Weights
Nominal
Diameter
(mm)
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
Nominal
Diameter
(inches)
1 1/8
1 1/4
1 3/8
1 1/2
1 5/8
1 3/4
1 7/8
2 1/8
2 1/4
2 3/8
Metallic
Area
(mm2)*
Approx.
Weight
(kg/m)*
177
195
214
234
255
281
290
304
328
353
367
378
405
432
453
460
490
520
548
551
581
616
649
653
684
720
756
766
792
834
871
889
909
950
992
1018
1037
1081
1125
1162
1171
1222
1267
1315
1316
1365
1415
1466
1474
1518
1571
1625
1643
1680
1736
1792
1.66
1.83
2.01
2.19
2.39
2.59
2.80
3.02
3.25
3.49
3.73
3.98
4.24
4.51
4.79
5.08
5.37
5.68
5.99
6.31
6.63
6.97
7.31
7.66
8.03
8.39
8.77
9.16
9.55
9.95
10.36
10.78
11.21
11.64
12.09
12.54
13.00
13.47
13.95
14.43
14.92
15.42
15.93
16.45
Approx.
Weight
(lb/ft)*
1.80
2.28
2.81
3.40
4.05
4.75
5.51
6.33
7.20
8.13
9.11
10.15
Minimum breaking force

1770 (kN)
1960 (kN)
263
290
318
347
378
410
291
321
352
385
419
454
444
479
515
491
530
570
552
591
631
611
654
699
673
715
759
744
792
840
805
851
899
948
891
942
995
1050
999
1051
1104
1106
1163
1222
1158
1214
1271
1283
1345
1408
1330
1390
1451
1473
1539
1606
1513
1577
1642
1676
1746
1818
1708
1776
1845
1891
1966
2043
1915
1987
2059
2134
2121
2200
2281
2363
2209
2286
2364
2446
2531
2618
2443
2524
2606
2706
2795
2886
XIP
(tons of
2000 lb)
XXIP
(tons of
2000 lb)
50.6
55.7
63.7
70.1
78.1
85.9
94.1
103
111
122
130
143
152
167
171
188
194
213
219
235
245
270
273
297
*This chart references 6x30 Style G. Other triangular (flattened) strand constructions may vary.
Available in bright, galvanized and lang lay.
Drum Winders
Turboplast M
Casar Turboplast M Strength and Weights
Nominal
Diameter
mm
Metallic
area
mm2
Weight
kg/m
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
207,0
228,3
250,5
273,8
298,1
323,5
349,9
377,3
405,8
435,3
465,8
497,4
530,0
563,7
598,3
634,1
670,8
708,6
747,4
787,3
828,1
870,1
913,0
957,0
1002,1
1048,1
1095,2
1143,4
1192,5
1242,7
1294,0
1346,3
1399,6
1453,9
1509,3
1565,7
1623,2
1681,7
1741,2
1801,7
1863,3
1,80
1,99
2,18
2,38
2,59
2,81
3,04
3,28
3,53
3,79
4,05
4,33
4,61
4,90
5,21
5,52
5,84
6,16
6,50
6,85
7,20
7,57
7,94
8,33
8,72
9,12
9,53
9,95
10,38
10,81
11,26
11,71
12,18
12,65
13,13
13,62
14,12
14,63
15,15
15,68
16,21
Minimum breaking force with tensile strength of wire
1770
kN
310,0
341,7
375,1
409,9
446,4
484,3
523,9
564,9
607,6
651,7
697,4
744,7
793,5
843,9
895,8
949,3
1004,3
1060,9
1119,0
1178,7
1239,9
1302,7
1367,0
1432,9
1500,3
1569,2
1639,8
1711,8
1785,5
1860,6
1937,3
2015,6
2095,4
2176,8
2259,7
2344,2
2430,2
2517,8
2606,9
2697,6
2789,8
1960
kN
343,2
378,4
415,3
453,9
494,3
536,3
580,1
625,6
672,8
721,7
772,3
824,7
878,7
934,5
992,0
1051,2
1112,1
1174,8
1239,1
1305,2
1373,0
1442,5
1513,7
1586,7
1661,3
1737,7
1815,8
1895,6
1977,1
2060,4
2145,3
2232,0
2320,4
2410,5
2502,3
2595,8
2691,1
2788,0
2886,7
2987,1
3089,2
This table is for reference only. Additional sizes available upon request. Available in bright, galvanized, ordinary (regular) lay and lang lay.
Drum Winders
Duroplast M
Casar Duroplast M Strength and Weights
Nominal
Diameter
mm
Metallic
area
mm2
Weight
kg/m
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
204,7
225,7
247,7
270,8
294,8
319,9
346,0
373,1
401,3
430,5
460,7
491,9
524,1
557,4
591.7
627,0
663,4
700,7
739,1
778,5
819,0
860,4
902,9
946,4
990,9
1036,5
1083,1
1130,7
1179,3
1229,0
1279,6
1331,3
1384,0
1437,8
1492,6
1548,4
1605,2
1663,0
1721,9
1781,8
1842,7
1,78
1,96
2,16
2,36
2,56
2,78
3,01
3,25
3,49
3,75
4,01
4,28
4,56
4,85
5,15
5,46
5,77
6,10
6,43
6,77
7,12
7,49
7,86
8,23
8,62
9,02
9,42
9,84
10,26
10,69
11,13
11,58
12,04
12,51
12,99
13,47
13,96
14,47
14,98
15,50
16,03
1770
kN
303,4
334,5
367,1
401,2
436,9
474,1
512,7
552,9
594,7
637,9
682,6
728,9
776,7
826,0
876,8
929,2
983,0
1038,4
1095,3
1153,7
1213,6
1275,0
1338,0
1402,5
1468,4
1535,9
1605,0
1675,5
1747,6
1821,1
1896,2
1972,8
2051,0
2130,6
2211,8
2294,4
2378,6
2464,3
2551,6
2640,3
2730,6
1960
kN
336,0
370,4
406,5
444,3
483,8
524,9
567,8
612,3
658,5
706,4
755,9
807,2
860,1
914,7
970,9
1028,9
1088,5
1149,8
1212,8
1277,5
1343,9
1411,9
1481,6
1553,0
1626,1
1700,8
1777,3
1855,4
1935,2
2016,6
2099,8
2184,6
2271,1
2359,3
2449,2
2540,7
2634,0
2728,9
2825,5
2923,7
3023,7
Drum Winders
Turbofit M
Casar Turbofit M Strength and Weights
Nominal
Diameter
mm
Metallic
area
mm2
Weight
kg/m
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
222.4
245.2
269.1
294.1
320.2
347.4
375.8
405.3
435.8
467.5
500.3
534.2
569.2
605.4
642.6
681.0
720.5
761.0
802.7
845.5
889.4
934.5
980.6
1027.9
1076.2
1125.7
1176.3
1228.0
1280.8
1334.7
1389.8
1445.9
1503.2
1561.5
1621.0
1681.6
1743.3
1806.1
1870.1
1935.1
2001.3
193,45
213,28
234,08
255,84
278,58
302,27
326,94
352,57
379,17
406,74
435,27
464,78
495,24
526,68
559,08
592,46
626,79
662,10
698,37
735,61
773,82
812,99
853,14
894,25
936,32
979,37
1023,38
1068,35
1114,30
1161,21
1209,09
1257,94
1307,75
1358,54
1410,29
1463,00
1516,69
1571,34
1626,96
1683,54
1741,09
Minimum breaking force with tensile grade of wire
1770
kN
338.5
373.2
409.6
447.6
487.4
528.9
572.0
616.9
663.4
711.7
761.6
813.2
866.5
921.5
978.2
1036.6
1096.7
1158.4
1221.9
1287.1
1353.9
1422.5
1492.7
1564.6
1638.2
1713.6
1790.6
1869.3
1949.6
2031.7
2115.5
2201.0
2288.1
2377.0
2467.5
2559.7
2653.7
2749.3
2846.6
2945.6
3046.3
1960
kN
374.8
413.2
453.5
495.7
539.7
585.6
633.4
683.1
734.6
788.0
843.3
900.5
959.5
1020.4
1083.2
1147.9
1214.4
1282.8
1353.1
1425.2
1499.3
1575.2
1652.9
1732.6
1814.1
1897.5
1982.8
2069.9
2158.9
2249.8
2342.6
2437.2
2533.7
2632.1
2732.4
2834.5
2938.5
3044.4
3152.2
3261.8
3373.3
Rope Selection
Rope Recommendations for Friction
Winders
Head Ropes
Starplast M
Rotation resistant
Fully lubricated
High breaking force
Good resistance to drum crushing
Available in ordinary (regular) lay or lang lay
Starplast VM
Rotation resistant with compacted strands
Fully lubricated
High breaking force
10
Mineplast M
Rotation resistant
Fully lubricated
High breaking force
Can be used with a swivel as a tail rope
Mineplast VM
Rotation resistant with compacted outer strands
Fully lubricated
High breaking force
Rope Selection
Powerplast M
Rotation resistant with compacted outer strands
Fully lubricated
High breaking force
Turboplast M


Fully lubricated
High breaking force
Good resistance against drum crushing
Douzeplast M
12-strand rope construction with compacted strands
Fully lubricated
Available in lang lay
Balance Ropes
Rotation resistant
34x7 and 34x17 constructions
Designed to have a specific unit weight
Impregnated and coated with tough polymer, offering
superior protection against the harsh, aggressive
environment of a shaft mine
11
Rope Selection
for Koepe Friction Winders
Installed in a ground or tower mounted configuration.
The number of head and balance rope configuration usually varies from 2 ropes to 6 ropes depending on the
duty cycle required.
For depths exceeding 900 m, it is critical that non-spin or rotation-resistant constructions are used.
For free looping tail ropes, non-spin ropes with swivels attached to both ends are recommended.
For multi-rope winders, rope load balancing and equal driving sheave/drum circumferences are critical to
ensure good rope life.
Triangular strand hoisting ropes are used with good success in both tower mounted and ground mounted
configurations down to a hoisting depth of 1000 meters.
Typical Friction Winders

Koepe friction winder
Ground mounted friction winder
Tower mounted friction winder (with or without deflection sheave)
12
Tower Mounted
Ground Mounted
Friction Winders
Starplast M
Casar Starplast M Strength and Weights
Nominal
Diameter
mm
Metallic
area
mm2
Weight
kg/m
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
184,4
203,3
223,1
243,8
265,5
288,1
311,6
336,0
361,4
387,6
414,8
443,0
472,0
502,0
532,8
564,6
597,4
631,0
665,6
701,1
737,5
774,8
813,1
852,3
892,4
933,4
975,3
1018,2
1062,0
1106,7
1152,3
1198,9
1246,4
1294,8
1344,1
1394,3
1445,5
1497,6
1550,6
1604,5
1659,4
1,68
1,85
2,03
2,22
2,42
2,62
2,84
3,06
3,29
3,53
3,78
4,03
4,30
4,57
4,85
5,14
5,44
5,74
6,06
6,38
6,71
7,05
7,40
7,76
8,12
8,49
8,88
9,27
9,66
10,07
10,49
10,91
11,34
11,78
12,23
12,69
13,15
13,63
14,11
14,60
15,10
1770
kN
267,6
295,0
323,8
353,9
385,3
418,1
452,2
487,7
524,5
562,6
602,1
642,9
685,1
728,5
773,4
819,5
867,0
915,9
966,0
1017,5
1070,4
1124,6
1180,1
1237,0
1295,2
1354,7
1415,6
1477,8
1541,4
1606,3
1672,5
1740,1
1809,0
1879,2
1950,8
2023,7
2098,0
2173,6
2250,5
2328,8
2408,4
1960
kN
296,3
326,7
358,6
391,9
426,7
463,0
500,8
540,1
580,8
623,0
666,7
711,9
758,6
806,7
856,4
907,5
960,1
1014,2
1069,7
1126,8
1185,3
1245,3
1306,8
1369,8
1434,2
1500,1
1567,6
1636,5
1706,8
1778,7
1852,0
1926,9
2003,2
2080,9
2160,2
2241,0
2323,2
2406,9
2492,1
2578,8
2666,9
13
Friction Winders
Starplast VM
Casar Starplast VM Strength and Weights
14
Nominal
Diameter
mm
Metallic
area
mm2
Weight
kg/m
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
211,9
233,7
256,4
280,3
305,2
331,1
358,2
386,2
415,4
445,6
476,8
509,2
542,5
577,0
612,5
649,0
686,7
725,3
765,1
805,9
847,7
890,6
934,6
979,7
1025,8
1072,9
1121,1
1170,4
1220,7
1272,1
1324,6
1378,1
1432,7
1488,3
1545,0
1602,7
1661,5
1721,4
1782,3
1844,3
1907,4
1,93
2,13
2,33
2,55
2,78
3,01
3,26
3,51
3,78
4,05
4,34
4,63
4,94
5,25
5,57
5,91
6,25
6,60
6,96
7,33
7,71
8,10
8,51
8,91
9,33
9,76
10,20
10,65
11,11
11,58
12,05
12,54
13,04
13,54
14,06
14,58
15,12
15,66
16,22
16,78
17,36
1770
kN
307,6
339,1
372,2
406,8
442,9
480,6
519,8
560,6
602,9
646,7
692,1
739,0
787,5
837,4
889,0
942,0
996,6
1052,8
1110,4
1169,6
1230,4
1292,7
1356,5
1421,9
1488,8
1557,2
1627,2
1698,7
1771,8
1846,4
1922,5
2000,2
2079,4
2160,1
2242,4
2326,2
2411,6
2498,5
2586,9
2676,9
2768,4
1960
kN
340,6
375,5
412,1
450,5
490,5
532,2
575,6
620,8
667,6
716,1
766,4
818,3
872,0
927,3
984,4
1043,1
1103,6
1165,8
1229,6
1295,2
1362,5
1431,4
1502,1
1574,5
1648,6
1724,4
1801,9
1881,1
1962,0
2044,6
2128,9
2214,9
2302,6
2392,0
2483,1
2575,9
2670,4
2766,7
2864,6
2964,2
3065,6
Friction Winders
Mineplast M
Mineplast M Strength and Weights
Nominal
Diameter
mm
Metallic
area
mm2
Weight
kg/m
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
188,2
207,5
227,7
248,9
271,0
294,0
318,0
343,0
368,8
395,7
423,4
452,1
481,7
512,3
543,8
576,3
609,7
644,1
679,3
715,6
752,7
790,8
829,9
869,9
910,8
952,7
995,5
1039,2
1083,9
1129,6
1176,1
1223,6
1272,1
1321,5
1371,8
1423,1
1475,3
1528,5
1582,6
1637,6
1693,6
1,66
1,83
2,00
2,19
2,38
2,59
2,80
3,02
3,25
3,48
3,73
3,98
4,24
4,51
4,79
5,07
5,37
5,67
5,98
6,30
6,62
6,92
7,30
7,65
8,02
8,38
8,76
9,15
9,54
9,94
10,35
10,77
11,19
11,63
12,07
12,52
12,98
13,45
13,93
14,41
14,90
1770
kN
272,6
300,5
329,8
360,5
392,5
425,9
460,6
496,7
534,2
573,1
613,3
654,8
697,8
742,0
787,7
834,7
883,1
932,8
983,9
1036,4
1090,2
1145,4
1202,0
1259,9
1319,2
1379,8
1441,8
1505,2
1569,9
1636,0
1703,5
1772,3
1842,5
1914,1
1987,0
2061,2
2136,9
2213,9
2292,2
2372,0
2453,0
1960
kN
301,8
332,8
365,2
399,2
434,6
471,6
510,1
550,1
591,6
634,6
679,1
725,1
772,7
821,7
872,3
924,3
977,9
1033,0
1089,6
1147,7
1207,3
1268,4
1331,0
1395,2
1460,8
1528,0
1596,6
1666,8
1738,5
1811,7
1886,4
1962,6
2040,3
2119,5
2200,3
2282,5
2366,3
2451,5
2538,3
2626,6
2716,4
15
Friction Winders
Mineplast VM
Casar Mineplast VM Strength and Weights
16
Nominal
Diameter
mm
Metallic
area
mm2
Weight
kg/m
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
206,4
227,6
249,8
273,0
297,3
322,6
348,9
376,2
404,6
434,1
464,5
496,0
528,5
562,1
596,6
632,2
668,9
706,6
745,3
785,0
825,8
867,6
910,4
954,3
999,2
1045,1
1092,1
1140,1
1189,1
1239,2
1290,3
1342,4
1395,6
1449,8
1505,0
1561,3
1618,5
1676,9
1736,2
1796,6
1858,0
1,84
2,03
2,22
2,43
2,65
2,87
3,11
3,35
3,60
3,86
4,13
4,41
4,70
5,00
5,31
5,63
5,95
6,29
6,63
6,99
7,35
7,72
8,10
8,49
8,89
9,30
9,72
10,15
10,58
11,03
11,48
11,95
12,42
12,90
13,39
13,90
14,41
14,92
15,45
15,99
16,54
1770
kN
297,6
328,1
360,1
393,6
428,6
465,0
503,0
542,4
583,3
625,8
669,7
715,0
761,9
810,3
860,1
911,5
964,3
1018,6
1074,4
1131,7
1190,5
1250,8
1312,5
1375,8
1440,5
1506,7
1574,4
1643,6
1714,3
1786,5
1860,2
1935,3
2012,0
2090,1
2169,7
2250,8
2333,4
2417,5
2503,0
2590,1
2678,6
1960
kN
329,6
363,4
398,8
435,9
474,6
515,0
557,0
600,7
646,0
692,9
741,5
791,8
843,7
897,3
952,5
1009,3
1067,8
1128,0
1189,8
1253,2
1318,3
1385,0
1453,4
1523,5
1595,1
1668,5
1743,5
1820,1
1898,4
1978,3
2059,8
2143,1
2227,9
2314,4
2402,6
2492,4
2583,9
2677,0
2771,7
2868,1
2966,2
Friction Winders
Powerplast M
Casar Powerplast M Strength and Weights
Nominal
Diameter
mm
Metallic
area
mm2
Weight
kg/m
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
227,4
250,7
275,1
300,7
327,4
355,3
384,3
414,4
445,7
478,1
511,6
546,3
582,1
619,1
657,2
696,4
736,7
778,2
820,9
864,6
909,6
955,6
1002,8
1051,1
1100,6
1151,2
1202,9
1255,8
1309,8
1364,9
1421,2
1478,6
1537,1
1596,8
1657,7
1719,6
1782,7
1847,0
1912,3
1978,8
2046,5
2,00
2,21
2,42
2,65
2,88
3,13
3,38
3,65
3,92
4,21
4,50
4,81
5,12
5,45
5,78
6,13
6,48
6,85
7,22
7,61
8,00
8,41
8,82
9,25
9,68
10,13
10,59
11,05
11,53
12,01
12,51
13,01
13,53
14,05
14,59
15,13
15,69
16,25
16,83
17,41
18,01
1770
kN
319,5
352,2
386,6
422,5
460,1
499,2
539,9
582,3
626,2
671,7
718,8
767,6
817,9
869,8
923,3
978,4
1035,1
1093,4
1153,3
1214,8
1277,9
1342,6
1408,9
1476.8
1546,3
1617,4
1690,1
1764,4
1840,2
1917,7
1996,8
2077,5
2159,7
2243,6
2329,1
2416,1
2504,8
2595,0
2686,9
2780,3
2875,4
1960
kN
353,8
390,0
428,1
467,9
509,4
552,8
597,9
644,8
693,4
743,8
796,0
850,0
905,7
963,2
1022,4
1083,5
1146,3
1210,8
1277,2
1345,3
1415,1
1486,8
1560,2
1635,4
1712,3
1791,0
1871,5
1953,8
2037,8
2123,6
2211,1
2300,5
2391,6
2484,4
2579,1
2675,5
2773,7
2873,6
2975,3
3078,8
3184,0
17
Friction Winders
Turboplast M
Casar Turboplast M Strength and Weights
18
Nominal
Diameter
mm
Metallic
area
mm2
Weight
kg/m
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
207,0
228,3
250,5
273,8
298,1
323,5
349,9
377,3
405,8
435,3
465,8
497,4
530,0
563,7
598,3
634,1
670,8
708,6
747,4
787,3
828,1
870,1
913,0
957,0
1002,1
1048,1
1095,2
1143,4
1192,5
1242,7
1294,0
1346,3
1399,6
1453,9
1509,3
1565,7
1623,2
1681,7
1741,2
1801,7
1863,3
1,80
1,99
2,18
2,38
2,59
2,81
3,04
3,28
3,53
3,79
4,05
4,33
4,61
4,90
5,21
5,52
5,84
6,16
6,50
6,85
7,20
7,57
7,94
8,33
8,72
9,12
9,53
9,95
10,38
10,81
11,26
11,71
12,18
12,65
13,13
13,62
14,12
14,63
15,15
15,68
16,21
1770
kN
310,0
341,7
375,1
409,9
446,4
484,3
523,9
564,9
607,6
651,7
697,4
744,7
793,5
843,9
895,8
949,3
1004,3
1060,9
1119,0
1178,7
1239,9
1302,7
1367,0
1432,9
1500,3
1569,2
1639,8
1711,8
1785,5
1860,6
1937,3
2015,6
2095,4
2176,8
2259,7
2344,2
2430,2
2517,8
2606,9
2697,6
2789,8
1960
kN
343,2
378,4
415,3
453,9
494,3
536,3
580,1
625,6
672,8
721,7
772,3
824,7
878,7
934,5
992,0
1051,2
1112,1
1174,8
1239,1
1305,2
1373,0
1442,5
1513,7
1586,7
1661,3
1737,7
1815,8
1895,6
1977,1
2060,4
2145,3
2232,0
2320,4
2410,5
2502,3
2595,8
2691,1
2788,0
2886,7
2987,1
3089,2
Friction Winders
Casar Douzeplast M Strength and Weights
Nominal
Diameter
mm
Metallic
area
mm2
Weight
kg/m
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
206,72
227,91
250,13
273,38
297,67
322,99
349,35
376,74
405,16
434,62
465,11
496,64
529,19
562,79
597,41
633,07
669,76
707,49
746,25
786,04
826,87
868,73
921,08
955,55
1000,51
1046,50
1093,53
1141,59
1190,69
1240,82
1291,98
1344,18
1397,41
1451,67
1506,97
1563,30
1620,66
1679,06
1738,49
1798,95
1860,45
1922,98
1986,55
2051,15
2116,78
184,0
202,8
222,6
243,3
264,9
287,5
310,9
335,3
360,6
386,8
414,0
442,0
471,0
500,9
531,7
563,4
596,1
629,7
664,2
699,6
735,9
773,2
810,6
850,4
890,5
931,4
973,2
1016,0
1059,7
1104,3
1149,9
1196,3
1243,7
1292,0
1341,2
1391,3
1442,4
1494,4
1547,3
1601,1
1655,8
1711,5
1768,0
1825,5
1883,9
1770
kN
303,7
334,8
367,5
401,6
437,3
474,5
513,2
553,5
595,2
638,5
683,3
729,6
777,4
826,8
877,7
930,0
983,9
1039,4
1096,3
1154,8
1214,8
1276,2
1371,0
1403,8
1469,8
1537,4
1606,5
1667,1
1749,2
1822,9
1898,0
1974,7
2052,9
2132,6
2213,9
2296,6
2380,9
2466,7
2554,0
2642,8
2733,2
2825,1
2918,4
3013,3
3109,8
1960
kN
336,3
370,8
406,9
444,7
484,3
525,4
568,3
612,9
659,1
707,0
756,6
807,9
860,9
915,5
971,9
1029,9
1089,6
1150,9
1214,0
1278,7
1345,1
1413,2
1500,9
1554,5
1627,6
1702,5
1779,0
1857,1
1937,0
2018,6
2101,8
2186,7
2273,3
2361,6
2451,5
2543,2
2636,5
2731,5
2828,2
2926,5
3026,6
3128,3
3231,7
3336,8
3443,6
Douzeplast M
19
Friction Winders
Balance Ropes
Plastic Coated Balance Ropes, 34x7 or 34x17
Nominal Diameter
(mm)
Nominal Diameter
(inches)
Approx. Weight
Minimum
Breaking Force
ID
OD
ID
OD
kg/m
lbs/ft
kN
lbs
30
37
1 3/16
1 7/16
3,65
2,45
467
105,000
32
38
1 1/4
1 1/2
4,84
3,25
512
115,000
33
40
1 5/16
1 9/16
5,13
3,45
534
120,000
35
41
1 3/8
1 5/8
5,71
3,84
649
146,000
37
43
1 7/16
1 11/16
6,10
4,10
734
165,000
40
46
1 9/16
1 13/16
7,10
4,77
823
185,000
41
48
1 5/8
1 7/8
7,89
5,30
912
205,000
43
49
1 11/16
1 15/16
8,14
5,47
979
220,000
44
51
1 3/4
8,75
5,88
1032
232,000
48
54
1 7/8
2 1/8
10,04
6,75
1192
268,000
51
57
2 1/4
11,43
7,68
1352
304,000
20
Bending Ratio
Rope Construction
Without Plastic
With Plastic
34x7
46:1
90:1
34x17
36:1
50:1
Rope Selection
for Shaft Sinking
NR Maxipact PPI
Rotation-resistant, high performance rope
All strands are compacted
High breaking force
Can be used with a swivel
Plastic Protected Impregnated (PPI)
Towerlift 15
Rotation-resistant
Compacted outer strands
Lang lay
High breaking force
Plastic Protected Impregnated (PPI) optional
Eurolift M
Specially designed core helps avoid crossovers between the strands of the
core, preventing internal rope destruction
Rotation resistant, flexible hoist rope
Compacted outer strands
Fully lubricated
High breaking force and very good resistance to drum crushing
Starlift Plus M
Specially designed core helps avoid crossovers between the strands of the
core, preventing internal rope destruction
Rotation resistant, flexible construction
Compacted outer strands and a compacted steel core
Fully lubricated
High breaking force

for Shaft Sinking
As shafts become deeper, rotation resistance is critical
Corrosion resistance solutions are necessary to cope with harsh
environments
Resistance to bending fatigue and crushing
21
Shaft Sinking
NR Maxipact PPI
NR Maxipact PPI Strength and Weights
Nominal
diameter
inch
Metallic
area
mm
Approx
Weight
kg/m
1960
2160
kN
kN
13
1/2
94
0,81
156
164
14
9/16
109
0,94
182
191
124
1,07
207
217
143
1,24
239
250
17
160
1,39
267
280
18
178
1,54
297
311
198
1,71
330
347
20
220
1,90
367
385
21
247
2,14
412
432
267
2,31
446
467
23
295
2,55
492
516
24
320
2,77
534
560
353
3,06
581
617
26
379
3,27
632
663
27
407
3,52
679
712
436
3,77
728
763
507
4,38
846
887
15
16
19
22
25
22
Minimum Breaking Force
Nominal
diameter
mm
28
5/8
3/4
7/8
1 1/8
30
32
1 1/4
575
4,97
959
1006
34
1 3/8
647
5,59
1079
1132
732
6,33
1221
1281
811
7,01
1352
1418
896
7,75
1495
1568
36
38
1 1/2
40
42
1 5/8
997
8,62
1664
1745
44
1 3/4
1090
9,43
1819
1907
1196
10,34
1996
2093
46
48
1 7/8
1301
11,26
2171
2277
50.8
1443
12,47
2407
2524
1528
13,21
2549
2673
52
This table is for reference only. Additional sizes available upon request.
Shaft Sinking
Towerlift 15
Towerlift 15 Strength and Weights
Minimum Breaking Force
Nominal
diameter
mm
Nominal
diameter
inch
Metallic
area
mm
Approx
Weight
kg/m
5/16
31,4
0,27
52,4
39,0
0,34
65,0
10
50,0
0,43
83,4
62,0
0,54
103
73,3
0,64
122
11
7/16
12
1960
kN
13
1/2
84,7
0,73
141
14
9/16
100,3
0,87
168
115,6
1,00
193
129,7
1,12
217
17
147,6
1,28
246
18
162,4
1,41
271
180,5
1,56
301
20
200,0
1,74
334
21
224,8
1,95
375
245,8
2,13
410
23
271,0
2,35
452
24
295,8
2,56
494
320,3
2,77
535
26
343,9
2,97
574
27
377,8
3,27
631
403,5
3,49
674
30
463,3
4,01
773
32
522,4
4,52
872
594,0
5,15
991
666,1
5,77
1111
738,4
6,40
1232
15
16
19
22
25
28
34
5/8
3/4
7/8
1 1/8
1 3/8
36
38
1 1/2
23
Shaft Sinking
Eurolift M
Casar Eurolift M Strength and Weights
24
Nominal
Diameter
mm
Metallic
area
mm2
Weight
kg/m
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
226,2
249,4
273,7
299,1
325,7
353,4
382,3
412,2
443,3
475,6
508,9
543,4
579,1
615,8
653,7
692,7
732,9
774,2
816,6
860,1
904,8
950,6
997,5
1045,6
1094,8
1145,1
1196,6
1249,2
1302,9
1357,7
1413,7
1470,8
1529,1
1588,5
1649,0
1710,6
1773,4
1837,3
1902,3
1968,5
2035,8
1,97
2,17
2,38
2,60
2,83
3,07
3,33
3,59
3,86
4,14
4,43
4,73
5,04
5,36
5,69
6,03
6,38
6,74
7,10
7,48
7,87
8,27
8,68
9,10
9,52
9,96
10,41
10,87
11,34
11,81
12,30
12,80
13,30
13,82
14,35
14,88
15,43
15,98
16,55
17,13
17,71
1770
kN
321,7
354,7
389,3
425,5
463,3
502,7
543,7
586,4
630,6
676,4
723,9
773,0
823,6
875,9
929,8
985,3
1042,4
1101,1
1161,5
1223,4
1286,9
1352,1
1418,8
1487,2
1557,2
1628,8
1702,0
1776,8
1853,2
1931,2
2010,8
2092,1
2174,9
2259,4
2345,4
2433,1
2522,4
2613,3
2705,8
2799,9
2895,6
1960
kN
356,3
392,8
431,1
471,2
513,0
556,7
602,1
649,3
698,3
749,1
801,6
855,9
912,0
969,9
1029,6
1091,1
1154,3
1219,3
1286,1
1354,7
1425,1
1497,2
1571,1
1646,9
1724,3
1803,6
1884,7
1967,5
2052,1
2138,5
2226,7
2316,6
2408,4
2501,9
2597,2
2694,3
2793,2
2893,8
2996,2
3100,4
3206,4
Shaft Sinking
Starlift Plus M
Casar Starlift Plus M Strength and Weights
Cross
Section
Weight
mm
20
Nominal diameter
Minimum breaking load

1960
2160
kg/m
kN
kN
216,46
1,90
362,1
399,0
21
238,44
2,10
396,0
436,4
22
258,74
2,28
441,3
486,3
268,88
2,37
446,5
492,1
23
284,10
2,50
471,7
519,8
24
309,47
2,72
524,1
577,6
25
334,84
2,95
567,8
625,7
350,06
3,08
583,3
642,8
26
366,97
3,23
614,7
677,5
27
394,03
3,47
654,0
720,7
28
422,77
3,72
712,8
785,5
444,76
3,91
738,1
813,5
29
458,29
4,03
760,2
837,8
30
490,42
4,32
813,6
896,6
31
524,24
4,61
868,7
957,4
558,06
4,91
925,7
1020,1
33
593,57
5,22
984,5
1084,9
34
629,09
5,54
1045,0
1151,7
36
705,19
6,21
1171,57
1291,1
786,36
6,92
1305,38
1438,6
870,91
7,66
1446,43
1594,0
928,41
8,17
1540,11
1697,3
42
960,54
8,45
1594,69
1757,4
44
1055,24
9,29
1750,15
1928,7
1075,54
9,46
1786,14
1968,4
1153,33
10,15
1912,87
2108,1
1236,19
10,88
205,45
2259,7
48
1254,79
11,04
2082,84
2295,4
50
1361,33
11,98
2260,05
2490,7
1405,30
12,37
2332,91
2571,0
mm
inch
7/8
1 1/8
32
38
1 1/4
1 1/2
40
1 5/8
1 3/4
46
1 7/8
25
Rope Selection
for Slope Hoisting
Provides a flat strand surface on sheave and drum
areas, exposing 4x more wearing surface than round
strand, reducing abrasion
Compact design resists crushing and distortion under
heavy loads
Produces 10 percent greater strength over a standard
6-strand rope
Reduces wear on sheaves and drums
Available with either fiber core or IWRC

for Slope Hoists
26
Wider surface areas to decrease abrasion on sheaves

and drums
High breaking strength to handle increasing demands
Resistance to bending fatigue and crushing
Slope Hoisting
Triangular (Flattened) Strand Strength and Weights
Nominal
Diameter
(mm)
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
Nominal
Diameter
(inches)
1 1/8
1 1/4
1 3/8
1 1/2
1 5/8
1 3/4
1 7/8
2 1/8
2 1/4
2 3/8
Metallic
Area
(mm2)*
Approx.
Weight
(kg/m)*
177
195
214
234
255
281
290
304
328
353
367
378
405
432
453
460
490
520
548
551
581
616
649
653
684
720
756
766
792
834
871
889
909
950
992
1018
1037
1081
1125
1162
1171
1222
1267
1315
1316
1365
1415
1466
1474
1518
1571
1625
1643
1680
1736
1792
1.66
1.83
2.01
2.19
2.39
2.59
2.80
3.02
3.25
3.49
3.73
3.98
4.24
4.51
4.79
5.08
5.37
5.68
5.99
6.31
6.63
6.97
7.31
7.66
8.03
8.39
8.77
9.16
9.55
9.95
10.36
10.78
11.21
11.64
12.09
12.54
13.00
13.47
13.95
14.43
14.92
15.42
15.93
16.45
Approx.
Weight
(lb/ft)*
1.80
2.28
2.81
3.40
4.05
4.75
5.51
6.33
7.20
8.13
9.11
10.15
Minimum breaking force

1770 (kN)
1960 (kN)
263
290
318
347
378
410
291
321
352
385
419
454
444
479
515
491
530
570
552
591
631
611
654
699
673
715
759
744
792
840
805
851
899
948
891
942
995
1050
999
1051
1104
1106
1163
1222
1158
1214
1271
1283
1345
1408
1330
1390
1451
1473
1539
1606
1513
1577
1642
1676
1746
1818
1708
1776
1845
1891
1966
2043
1915
1987
2059
2134
2121
2200
2281
2363
2209
2286
2364
2446
2531
2618
2443
2524
2606
2706
2795
2886
XIP
(tons of
2000 lb)
XXIP
(tons of
2000 lb)
50.6
55.7
63.7
70.1
78.1
85.9
94.1
103
111
122
130
143
152
167
171
188
194
213
219
235
245
270
273
297
*This chart references 6x30 Style G. Other triangular (flattened) strand constructions may vary.
Available in bright, galvanized and lang lay.
27
Useful Tools
Comparing true costs
At WireCo WorldGroup, we know it takes more than the right size
wire ropes to operate your mining equipment. It also takes the
right knowledge. In addition to providing the industrys best ropes,
our experts are there to help you every step of the way with the
support and training you need to get top performance and service
life from your investment, minimizing downtime and lowering the
overall cost of ownership.
Rope maintenance and operation
Identifying rope damage
Proper lubrication
Installation tips
28
Useful Tools
Lost production time

Maintenance time during rope life
Casar cuts are based on 55,000 cycles
Other ropes based on back end cuts every 15,000
cycles, front end at 50,000 cycles
Installation cost labor and plant

Purchase price of rope
29
Casar
Casar ropes have provided up to 550,000 cycles.
The mine saved over 25 M dollars and no
unplanned down time.
COULD THIS BE YOUR MINE?
We provide partnerships in rope performance.
These figures will vary between countries & rope

manufacturers.
Basic rope life Triangular strand 100,000 cycles. Casar
Turboplast up to 600,000 cycles.
The cost data will vary between mines depending on the
accounting structure used.
Useful Tools
DRUM WINDER INSTALLATION PARAMETERS
Name of installation and shaft
Name of mine
Type of installation
Type of shaft guides
Diameter of drum (m)
Type of drum coiling sleeves (e.g. LeBus/Parallel/Spiral/Flat )
Is drum cross over flat, no grooving
Pitch of grooving on drum
Sheave diameter (m)
Mass of skip and attachments as per winder certificate (kg)
Payload as per winder certificate (kg)
Skip factor (empty skip mass/payload)
Total rope length (m)
Max suspended rope length (m)
Max length of wind (m)
Max rope speed (m/s)
30
Acceleration/Deceleration speed (m/s)

Number of ropes per drum (enter 2 for BMR Blair)
Maximum number of rope layers on drum
Rope construction
Rope wire finish
Nominal diameter of rope (mm)
Mass of rope (kg/m)
MBL (i.e. catalog) rope breaking force (kN)
Sheave maximum nominal tread pressure (MPa)
Factor of safety required
Current average rope life (months)
Note that a cycle is as per SABS 0294, i.e. bank to bank for one conveyance. For a rock winder this means the number
of skips hoisted per shaft compartment to discard of the ropes. It is not the number of skips hoisted for the winder to
discard of the ropes. Cycles = ( total skips hoisted for the winder ) / 2.
All information contained in this sheet is confidential and for CASAR internal use only.
Useful Tools
FRICTION WINDER SELECTION PARAMETERS
Name of installation and shaft
Name of mine
Tower or ground mounted Koepe drum
Type of shaft guides
Diameter of Koepe drum (m)
Angle of wrap on Koepe drum
Deflection sheave if installed (m)
Distance of deflector sheaves to friction drum (m)
Angle of wrap & rope angle
Mass of empty skip and attachments (kg)
Payload of skip; If different list both (kg)
Head Rope Safety of Factor Required
Head rope nominal length (m)
Order length head rope (m)
Head rope suspended length (m)
Length of wind (m)
No of head ropes
Nominal diameter of head rope (mm)
Head rope mass (kg/m)
MBL head rope breaking force (kN)
Distance between head ropes (mm)
Head rope construction (proposed)
Suspended tail rope length with skip in loading station (m)
Max rope speed (m/s)
Acceleration/Deceleration speed (m/s)
Are hydraulic/manual linkage fitted
How is rope tension monitored manual or load cell
Total tail rope nominal length (m)
Type of tail rope termination
Center line winder drum to tail rope loop (m)
Number of tail ropes
Suspended tail rope length with skip in unloading position (m)
Tail rope construction (proposed)
Length tail rope loop with skip in loading station (m)
Nominal diameter of tail rope (mm)
MBL tail rope breaking strength (kN)
Mass of tail rope (kg/m)
Required FOS on tail rope
Tail rope loop D:d ratio (tail ropes)
Note that a cycle is as per SABS 0294, i.e. bank to bank for one conveyance. For a rock winder this means the number
of skips hoisted per shaft compartment to discard of the ropes. It is not the number of skips hoisted for the winder to
discard of the ropes.
All information contained in this sheet is confidential and for CASAR internal use only.
31
12200 N.W. Ambassador Drive

Kansas City, Missouri USA
64163-1244
Tel: +1-816-270-4700
Fax: +1-816-270-4707
email: mining@wirecoworldgroup.com
wirecoworldgroup.com
casar.de
Any warranty, expressed or implied as to quality, performance or fitness for use of WireCo WorldGroup products is always premised on the condition that the
published strengths apply only to new, unused products, that the mechanical equipment on which such products are used is properly designed and maintained
and properly inspected on a regular basis during the period of use.
Seller shall not be liable under any circumstances for consequential or incidental damages or secondary charges including but not limited to personal injury,
labor costs, a loss of profits resulting from the use of said products or from said products being incorporated in or becoming a component of any other product.
2012 Wireco WorldGroup Form No. 6002D

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8-strand construction with compacted outer strands

8-strand construction with compacted outer strands

Swaged 8-strand rope made with compacted outer strands

Rope Selection Considerations

Minimum breaking force

Minimum breaking force with tensile strength of wire

Minimum breaking force with tensile strength of wire

Minimum breaking force with tensile grade of wire

Available in ordinary (regular) lay or lang lay

8-strand construction with compacted outer strands

Typical Friction Winders

Minimum breaking force with tensile strength of wire

Minimum breaking force with tensile strength of wire

Minimum breaking force with tensile strength of wire

Minimum breaking force with tensile strength of wire

Minimum breaking force with tensile strength of wire

Minimum breaking force with tensile strength of wire

Minimum breaking force with tensile strength of wire

Rope Selection Considerations

Minimum Breaking Force

Minimum breaking force with tensile strength of wire

Minimum breaking load

Rope Selection Considerations

Wider surface areas to decrease abrasion on sheaves

Minimum breaking force

Lost production time

Installation cost labor and plant

These figures will vary between countries & rope

Acceleration/Deceleration speed (m/s)

12200 N.W. Ambassador Drive

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