THERE IS TREMENDOUS PROGRESS ALL AROUND.

THERE IS TREMENDOUS PROGRESS ALL AROUND.

SOME EXAMPLES
SOME EXAMPLES
-
-
1) COMMUNICATION
1) COMMUNICATION
2) COMPUTERS
2) COMPUTERS
.
.
3) ELECTRONICS AND ENGINEERING
3) ELECTRONICS AND ENGINEERING
THE MODELS, STANDARDS AND FASCILITIES
THE MODELS, STANDARDS AND FASCILITIES
ARE IMPROVING PERHAPS EVERY 3 MONTHS.
ARE IMPROVING PERHAPS EVERY 3 MONTHS.
IN CONTRAST
IN CONTRAST
WHEN WE TAKE A LOOK AT
WHEN WE TAKE A LOOK AT
THE CONVENTIONAL
THE CONVENTIONAL
3 ROLLER CANE CRUSHING MILL,
3 ROLLER CANE CRUSHING MILL,
WE FIND THAT THIS DESIGN
WE FIND THAT THIS DESIGN
IS IN USE FOR LAST 250 YEARS
IS IN USE FOR LAST 250 YEARS
WITHOUT MUCH IMPROVEMENT !!!
WITHOUT MUCH IMPROVEMENT !!!
THREE ROLLER MILL - DISSATISFACTIONS
MILL SETTING CAN NOT BE SATISFACTORILY CONTROLLED.
TRASH PLATE BEHAVIOUR AND SETTING IS NOT SATISFACTORY.
POWER LOSS OCCURS IN
- TRASH PLATE
- TOP ROLLER SIDE THRUST
- PINION REACTION
- FEED AND DISCHARGE ROLLER
HIGHER HYDRAULIC LOADS ARE NECESSARY FOR ACHIEVING
BETTER EFFICIENCY.
HIGHER RE-ABSORPTION CAN NOT BE SATISFACTORILY
CONTROLLED.
REQUIREMENT OF AN IDEAL MILL.
1. POWER CONSUMPTION IN ITEMS LIKE TRASH PLATE
AND CLOSED PRESSURE CHUTE TO BE ELIMINATED.
2. EFFECTIVE AND EFFICIENT MILL FEEDING AND
PREJ UICE EXTRACTION BEFORE FEEDING THE MILL
DESIRED TO ACHIEVE HIGH FIBRE LOADING AND TO
HANDLE HIGH P.I. CANE WITH HIGH IMBIBITION
LIQUID.
3. LOWER REABSORPTION TO BE ACHIEVED WITH
BETTER EXTRACTION AND FREE DRAINAGE OF J UICE,
PRIOR TO DELIVERY OF BAGASSE TO DISCHARGE
NIP.
THEREFORE
THEREFORE
THERE WAS
THERE WAS
A NEED
A NEED
FOR A CHANGE
FOR A CHANGE
TWO ROLLER MILL
TWO ROLLER MILL
-
-
AN IDEAL CHOICE
AN IDEAL CHOICE
NO TRASH PLATE
NO TRASH PLATE
FREE
FREE
J UICE DRAINAGE BY GRAVITY.
J UICE DRAINAGE BY GRAVITY.
BUT
BUT
AN EFFICIENT MILL FEEDING SYSTEM IS
AN EFFICIENT MILL FEEDING SYSTEM IS
NECESSARY TO IMPROVE CRUSH RATE.
NECESSARY TO IMPROVE CRUSH RATE.
ALSO THE MILL MUST DELIVER LOW BAGASSE
ALSO THE MILL MUST DELIVER LOW BAGASSE
MOISTURE.
MOISTURE.
BEFORE WE PROCEED FURTHER
BEFORE WE PROCEED FURTHER
LET US REVIEW THE EARLIER
LET US REVIEW THE EARLIER
DEVELOPMENTS BY ULKA
DEVELOPMENTS BY ULKA
ULKA INDUSTRIES HAD EARLIER
ULKA INDUSTRIES HAD EARLIER
DEVELOPED AN IDEAL PRESSURE
DEVELOPED AN IDEAL PRESSURE
FEEDER SYSTEM WITHOUT ANY
FEEDER SYSTEM WITHOUT ANY
CLOSED PRESSURE CHUTE
CLOSED PRESSURE CHUTE
-
-
THE ULKA TRF SYSTEM
THE ULKA TRF SYSTEM
THE ULKA TRF SYSTEM ( PATENTED)
VITAL CHARACTERISTICS
1. SAVING OF POWER.
2. IMPROVEMENT IN EFFICIENCY.
3. INCREASE OF CRUSH RATE.
4. EASE OF OPERATION.
5. UPGRADABILITY.
THE OPERATIONAL SUCCESS
AND OVERWHELMING CLIENT RESPONSE
OF THE ULKA TRF SYSTEM
STRENGTHENED OUR RESOLVE
TO CONTINUE OUR R&D ACTIVITIES
FOR A SUPERIOR VERSION
OF THE TWO ROLLER MILL
TOWARDS THE ULKA
TOWARDS THE ULKA
TWO ROLLER MILL
TWO ROLLER MILL
AN EXPERIMENT
AN EXPERIMENT
AN ELABORATE EXPERIMENT WAS CARRIED
AN ELABORATE EXPERIMENT WAS CARRIED
OUT AT SANGAMNER FACTORY.
OUT AT SANGAMNER FACTORY.
MILL DISCHARGE ROLLER AND TRASH
MILL DISCHARGE ROLLER AND TRASH
PLATE WERE REMOVED AND THREE
PLATE WERE REMOVED AND THREE
ROLLER ULKA TRF SYSTEM WAS INSTALLED
ROLLER ULKA TRF SYSTEM WAS INSTALLED
Lotus type
TRF I
TRF III
TRF II
Lotus type
Top
with
Bottom
Deep Messchaerts
Groove
SCRAPER
MILL DISCHARGE ROLLER REMOVED 2 ROLLER MILL TRIAL
EXPERIMENT AT
SANGAMNER S.S.K.
OBSERVATIONS AT SANGAMNER S.S.K.
EXPERIMENT -
REDUCTION IN BAGASSE MOISTURE
BY ABOUT 1.5 %.
IMPROVEMENT IN EXTRACTION BY
ABOUT 2%.
REDUCTION IN POWER CONSUMPTION
BY ABOUT 25%.
ULKA C.M.R. MILL
- PHILOSOPHY.
1. TO AVAIL KNOWN ADVANTAGES OF TWO
ROLLER MILL.
2. INCORPORATION OF FACTORS TO FURTHER
IMPROVE UPON AND ADD THE KNOWN
ADVANTAGES OF MULTIROLLER MILLS.
3. EASE OF INSTALLATION AND MAINTENANCE.
4. CONFIGURATION TO FACILITATE EASY AND
CONVINIENT REPLACEMENT OF EXISTING
MILLS BY USING EXISTING DRIVES.
Legend - Juice Drainage
H
Y
D
.
C
Y
L
I
N
D
E
R
.
BOTTOM
Ulka CMR Mill
ULKA INDUSTRIES LTD;
PUNE - 411 004.
5-Rollers, 4 compressions
ENERGY EFFICIENT
High Performance
LOW MOISTURE
AUTO-SET
OPTIMUM PRESSURE ON
BAGASSE BLANKET
S
W
I
N
G

A
R
M
TRF 1
TOP
TRF 2
TRF 3
1
2
3
4
A WORLD CLASS MILL.
SALIENT FEATURES OF ULKA C.M.R. MILL
SALIENT FEATURES OF ULKA C.M.R. MILL
THE ULKA COMPACT MULTI
THE ULKA COMPACT MULTI

ROLLER MILL
ROLLER MILL
1)
1)
Top roller configured in swinging arm and offers true free
Top roller configured in swinging arm and offers true free
.
.
floating.
floating.
2)
2)
Pressure on top roller through leverage arrangement.
Pressure on top roller through leverage arrangement.
3)
3)
Maintenance
Maintenance
-
-
free hydraulic cylinder.
free hydraulic cylinder.
4)
4)
Deeper Messchaert Grooves
Deeper Messchaert Grooves
at the bottom roller
at the bottom roller
for free
for free
juice drainage.
juice drainage.
5)
5)
Well designed lotus type top roller.
Well designed lotus type top roller.
6)
6)
No conventional trash plate.
No conventional trash plate.
7)
7)
Mill feeding by Multi Roller Ulka TRF System, where
Mill feeding by Multi Roller Ulka TRF System, where
TRF Roller No. 1
TRF Roller No. 1
-
-
lotus type.
lotus type.
8)
8)
No closed pressure chute.
No closed pressure chute.
9
9
)
)
The
The
five rollers offer four compressions. Successive
five rollers offer four compressions. Successive
.
.
compressions take place at changing orientations which
compressions take place at changing orientations which
.
.
enhances juice extraction.
enhances juice extraction.
10)
10)
Unique facility of pre juice extraction. The specially
Unique facility of pre juice extraction. The specially
designed scrapers of TRF Rollers drain out separately
designed scrapers of TRF Rollers drain out separately
pre extracted juice.
pre extracted juice.
(Facilities at (7) and (9) above are not available in an
(Facilities at (7) and (9) above are not available in an
y
y
other feeding system.)
other feeding system.)
11) Higher fiber loading.
11) Higher fiber loading.
12) Lower mill speed even at higher crush rates.
12) Lower mill speed even at higher crush rates.
13)
13)
Drive can be given either to top or bottom roller.
Drive can be given either to top or bottom roller.
14) Shaft mounted planetary drives can be provided for
14) Shaft mounted planetary drives can be provided for
further reduction in power consumption and
further reduction in power consumption and
elimination of need for foundation for drives.
elimination of need for foundation for drives.
15) Bottom Roller drive makes the mills truly auto set.
15) Bottom Roller drive makes the mills truly auto set.
16)
16)
Most easy and quick for dismantling and assembly.
Most easy and quick for dismantling and assembly.
ULKA C.M.R. MILL - UNIQUE ADVANTAGES
NOT AVAILABLE IN ANY OTHER TWO ROLLER MILL
1. VERTICAL PLACEMENT OF THE MILL ROLLERS
ALLOWS NATURAL JUICE DRAINAGE BY GRAVITATION.
2. LOTUS TOP ROLLER AND DEEP MESSCHAERT
GROOVES OF THE BOTTOM ROLLER HELP FREE JUICE
OUTLET OF THE ENTRAPPED JUICE IN THE ROOT.
3. POSITIVE MILL FEEDING BY PRESSURE CHUTELESS
TRF MULTI-ROLLER FEEDER CUM PRE-JUICE
EXCTRACTOR ALLOWS FREE AND FLUENT PRE JUICE
EXTRACTION AT VERY LOW OR NEGLIGIBLE POWER.
THE POINTS NO. 2 & 3 HELP IN DRASTICALLY
REDUCING THE REABSORPTION FACTOR.
4. HIGH SPECIFIC FIBRE LOADING UPTO 40 Kg/Sq.M/M.
5. REAL FREE FLOATING TOP ROLLER CONFIGURED
IN HYDRAULICALLY LOADED SWINGING ARM.
6. LOWER MILL SPEEDS EVEN AT HIGHER CRUSH
RATES.
7. IDEAL AND MOST CONVENIENT AS REPLACEMENT
OF EXISTING MILLS.
8. WITH EXISTING MILL DRIVES, ULKA C.M.R. MILLS OF
HIGHER SIZE CAN BE INSTALLED TO OBTAIN
HIGHER CRUSH RATES AT LOWER MILL SPEEDS.
B
SEMI-LIQUID
ZONE
Bagasse
Pressure



B
A
G
A
S
S
E

C
O
N
T
A
C
T

P
O
S
I
T
I
O
N

W
I
T
H

R
O
L
L
E
R



B
A
G
A
S
S
E

C
O
N
T
A
C
T

P
O
S
I
T
I
O
N

W
I
T
H

R
O
L
L
E
R
SPEED OVER
TRASHPLATE
BAGASSE TRAVELLING SPEED IN FEED & TOP ROLLER
(BAGASSE VELOCITY INCREASES
DURING PASSAGE FROM NEAUTRAL TO AXIAL PLANE)
BAGASSE PRESSURE BETWEEN TWO ROLLERS
(PRESSURE IN BAGASSE REDUCES
DURING PASSAGE FROM NEUTRAL TO AXIAL PLANE)
VELOCITY PROFILE
Reabsorption is proportional to
SEMI - LIQUID ZONE
PRESSURE PROFILE
PRESSURE OVER
TRASHPLATE
B 1 B
0
0
A
A
x
i
a
l





P
l
a
n
e
INLET
OUTLET
A
Neutral
Plane
B 1
Neutral
Plane
Axial Plane
N
E
U
T
R
A
L

P
L
A
N
E
A
X
I
A
L

P
L
A
N
E
N
E
U
T
R
A
L

P
L
A
N
E
A
X
I
A
L

P
L
A
N
E
J UICE
DEEP MESSCHAERT GROOVING
FOR BOTTOM ROLLER
LOTUS TOP ROLLER
PRE-J UICE EXTRACTION
AND
FREE J UICE DRAINAGE OBSERVED
DUE TO LOTUS TOP ROLLER AND
DEEP MESSCHAERT OF
BOTTOM ROLLER.
REDUCES SEMI-LIQUID ZONE AND
J UICE PRESSURE (CUSHION) IN
COMPRESSION ZONE RESULTS IN
REDUCTION OF REABSORPTION
FACTOR
DISCH.
CONVENTOI NAL THREE
ROLLER MI LL
TOP ROLLER LOAD
SHARED BY ---- 1) FEED ROLLER
2) TRASH PLATE
3) DISCHARGE ROLLER
1. FOR SAME FIBRE LOADING
TOP ROLLER LOAD WILL BE LOWER
2. FOR SAME TOP ROLLER LOAD - HIGHER
FIBRE LOADING CAN BE ACHIEVED
NO LOAD DIVISION IN
TOP ROLLER LOAD APPLIED
BOTTOM
TWO ROLLER MI LL
7
0
%
7
0
%
1
0
0
%
TOP
1
0
0
%
7
0
%
TRASH
PLATE
1
0
0
%
TOP
FEED
ACTUAL INSTALLATIONS
ACTUAL INSTALLATIONS
1)
1)
I
I
st st
installation at Diamond Sugars, Karad,
installation at Diamond Sugars, Karad,
as I
as I
st st
mill, size 18
mill, size 18

x 24
x 24

for 500 TCD

for 500 TCD
capacity with 40 HP installed power.
capacity with 40 HP installed power.
2)
2)
II
II
nd nd
installation of size 30
installation of size 30

x 60
x 60

at
at
Sanjivani S.S.K.,Kopargaon as a
Sanjivani S.S.K.,Kopargaon as a
replacement with existing drive, as
replacement with existing drive, as
penultimate mill.
penultimate mill.
Mill is working satisfactorily for the last
Mill is working satisfactorily for the last
8 seasons.
8 seasons.
3)
3)
New last mill after existing 39
New last mill after existing 39

x 78
x 78

,
,
4
4
-
-
mill tandem installed at
mill tandem installed at
C
C
hikodi in
hikodi in
Karnataka in season 2005
Karnataka in season 2005
-
-
06
06
4)
4)
Last existing conventional mill of
Last existing conventional mill of
30
30

x 60
x 60

, of 5
, of 5
-
-
mill tandem to be replaced
mill tandem to be replaced
by
by
33
33

x 66
x 66

Ulka CMR
Ulka CMR
mill
mill
-
-
proposed at
proposed at
Sanjivani S. S. K. in Maharashtra.
Sanjivani S. S. K. in Maharashtra.
5) Zero mill of 33
5) Zero mill of 33

X 66
X 66

installed in season
installed in season
2006
2006
-
-
07 at Sanjivani S.S.K. Maharashtra.
07 at Sanjivani S.S.K. Maharashtra.
6) New last mill 33x 66, installed at A
Tandem installed at Sakthinagar, Sakthi
Sugars in season 2006-07.
7) New last mill 33x 66, installed at B
Tandem installed at Sakthinagar, Sakthi
Sugars in season 2006-07.
8) New last mill 33x 66, installed at B
Tandem installed at Chamundeswari sugar
in season 2006-07.
9) New zero mill 42x 84, installed at Renuka
Sugar, Munoli Plant in season 2007- 08.
10) New last mill 40x 80, installed at Nandi
S.S.K., season 2007- 08..
11) New zero mill 33x 66, installed at Sakthi
Sugars in season 2008 - 09.
12) New Last Mill at M/s Wahid Sandhar Sugar
Ltd., Punjab, size 40X 80, with shaft
mounted planetary drive
13)New Last Mill at M/s Renuka Sugar, Munoli,
size 42X 84, under execution
14) A tandem of 4 No.s 42X 84Mills for
M/s Renuka Sugars under execution
15) New Last and First Mill at M/s Shahabad Sugar.
Haryana, size 39X 78.
16) A tandem of 4 Nos 40X 80Mills for
M/s Sunil Hi Tech Ltd., under execution
17) New Last Mill at M/s Dhampur Sugar, Rajpura
U.P, size 40X 80, under execution.
18) A tandem of 4 Nos 28X 56Mills for
M/s Mukteshwar Sugar, Maharashtra, under
execution.
19) Last and First Mill of 33X 66, as replacement,
at M/s Ganesh KUSM Ltd., Gujarath.
HAVING SATISFIED WITH THE
HAVING SATISFIED WITH THE
PERFORMANCE OF ULKA CMR MILLS
PERFORMANCE OF ULKA CMR MILLS
ALREADY INSTALLED AT THEIR FACTORY,
ALREADY INSTALLED AT THEIR FACTORY,
M/S SAKTHI SUGARS HAVE ISSUED AN
M/S SAKTHI SUGARS HAVE ISSUED AN
MEMORANDUM OF UNDERSTANDING
MEMORANDUM OF UNDERSTANDING
CONFIRMING THEIR INTENTION OF
CONFIRMING THEIR INTENTION OF
INSTALLING ONE MILL EACH SEASON !
INSTALLING ONE MILL EACH SEASON !
IN OUR CONTINUING EFFORTS
IN OUR CONTINUING EFFORTS
TOWARDS FURTHER IMPROVEMENTS
TOWARDS FURTHER IMPROVEMENTS
IN POWER SAVING
IN POWER SAVING
AND REDUCTION IN BAGASSE MOISTURE
AND REDUCTION IN BAGASSE MOISTURE
WE HAVE INTRODUCED THE CMIR MILLS
WE HAVE INTRODUCED THE CMIR MILLS
WITH SHAFT MOUTED VFD DRIVES.
WITH SHAFT MOUTED VFD DRIVES.
THE MILL AT WAHID SUGARS IS THAT TYPE.
THE MILL AT WAHID SUGARS IS THAT TYPE.
PUNE
INDUSTRIES LTD.

ULKA CMR MILL DRIVE ARRANGEMENT
0.00
C
.
L
.
O
F

H
E
A
D

S
T
O
C
K
C
.
L
.
O
F

H
E
A
D

S
T
O
C
K
C
.
L
.
O
F

M
I
L
L
C.L. OF TOP ROLLER
PLANETORY GEAB BOX
WITH MOTOR
DRG. NO : UI/CMR/WS/GA/02
C.L. OF BOTTOM ROLLER
AS A NEXT STEP TOWARDS FURTHER
AS A NEXT STEP TOWARDS FURTHER
IMPROVEMENT IN EFFICIENCY AND MORE
IMPROVEMENT IN EFFICIENCY AND MORE
REDUCTION IN POWER CONSUMPTION
REDUCTION IN POWER CONSUMPTION
WE INTEND TO INTRODUCE
WE INTEND TO INTRODUCE
AN IMPROVED VERSION OF
AN IMPROVED VERSION OF
ULKA CMR MILLS, BY SUCH MILLS
ULKA CMR MILLS, BY SUCH MILLS
WITH ANTI
WITH ANTI

FRICTION BEARINGS.
FRICTION BEARINGS.
WE NOW PRESENT THE ENCOURAGING
WE NOW PRESENT THE ENCOURAGING
RESULTS ACHIEVED
RESULTS ACHIEVED
BY THE ULKA C.M.R. MILLS
BY THE ULKA C.M.R. MILLS
AT SAKTHI SUGARS.
AT SAKTHI SUGARS.
Sakthi Sugars Limited
A TANDAM - ULKA CMR - ZERO MILL - PERFORMANCE SHEET
MILL COMMISSIONED ON.11.02.2008
5
1
.
Free =
Fibre
%
1st Mill
J ui
ce
Date
Total
Pol
PI% Pol % 1st mill dischargejuice Primary J uice
PME
%
extracted
%
Can
e
1
12.02.08 23.30 7.30 0.31 86.32 12.50
12.8
7
16.9
8
14.22 83.75 17.11
14.
43
84.3
4
5.9
1
52.6 78.64
78.
16
2
13.02.08 23.00 7.30 0.32 87.50 12.10
13.1
7
17.2
3
14.27 82.82 17.43
14.
32
82.1
6
6.2
5
52.3 79.5
77.
39
3
19.02.08 24.40 7.70 0.32 86.22 12.30
13.0
3
16.8
6
14.09 83.57 16.16
14.
48
84.3
8
6.0
3
52.7 79.43
77.
6
4
20.02.08 24.00 7.50 0.31 86.32 12.90
13.1
7
18.2
8
15.41 84.30 18.48
15.
49
83.8
2
6.4
7
53 79.84
76.
6
5
24.02.08 24.50 7.80 0.32 87.80 12.60
13.4
4
17.8
6
15.05 84.21 18.15
15.
23
83.9
6
6.5 53.3 79.21
75.
69
6
27.02.08 23.00 7.30 0.32 87.52 13.30
13.0
3
18.8
9
15.89 84.12 19.19
15.
99
83.3
2
7.1
4
53.3 79.25
75.
77
7
03.03.08 23.50 7.50 0.32 88.00 12.40
13.4
3
18.2
4
15.10 82.79 18.06
14.
99
83.0
9
6;9
2
53.3 78.31
74.
84
Bagasse Cane Pol P2IP1
N
o
We also present
We also present
to you the results actually
to you the results actually
achieved at various
achieved at various
installations
installations
of the Ulka CMR Mills.
of the Ulka CMR Mills.
Ulka CMR Mills as a Last Mill - Installations & Results
Sr.
No
.
Name of Factory Mill Size Crushi
ng
capacit
y TCH
Location of Ulka
mill and size
Year of
installati
on
Average
Results of
Ulka Mills
Moisture
%
bagasse
1
Shree Doodhganga-
Krishna S.S.K. Niyamit,
Nanadi, Chikodi 591
247, Dist Belgaum,
Karnataka State.
Originally 36" x 78" 6000 Last mill 39" x 78" 2005 48%
2
Godavari Sugar Mills
Ltd.,
Sameerwadi 587316,
Tal Mudhol, Dist
Bagalkot, Karnataka State.
Originally 33" x 66" 7000 Last mill 40" x 80" 2007 47%
3
Sakthi Sugar Ltd.
Sakthinagar 638 315, Tal
Bhavani, Erode
A' Tandem originally 30" x
60"
4000 Last mill 33" x 66" 2006 48.50%
4
Sakthi Sugar Ltd.
Sakthinagar 638 315, Tal
Bhavani, Erode
B' Tandem originally 30" x
60"
4000 Last mill 33" x 66" 2006 48.50%
5
Chamundeswari Sugars
Ltd, K.M.
Doodi - 571 422
Maddur Taluk, Mandya
Dist, Karnataka
Originally 30" x 60" 4500 Last mill 33" x 66" 2006 49%
6
The Nandi S,S,K,Ltd
Krishnanagar, Hosur 587
117, Bijapur
Originally 33" x 66" 5000 Last mill 40" x 80" 2007 47%
Ulka CMR Mills as a Zero Mill - Installations & Results
Sr
No
.
Name of Factory Mill Size Crushin
g
capacity
TCH
Location of Ulka mill
and size
Year of
installati
on
Average
Results of
Ulka Mills
Primary
Extraction
1
Shree Renuka
Sugars Ltd., R.S.
No. 367/1, Manoli
591 117, Tq.
Saundatti, Dist.
Belgaum,
42" x 84" 4500 Zero mill 42" x 84" 2007
i) PE : 77 to
78%
ii) Moisture of
1st Mill 52 to
53%
2
The Sanjivani
(Takli) S.S.K.Ltd,
Shinganapur 423
603, Tal.
Kopargaon,
Ahmednagar
28" x 56" 3500 Zero mill 33" x 66" 2006 P.E.75%
3
Sakthi Sugar Ltd.
Sakthinagar 638
315, Tal Bhavani,
Erode
Originally 30" x 60 "
( 'A' Tandem )
4000 Zero mill 33" x 66" 2008
i) PE : 77 to
78%
ii) Moisture of
1st Mill 52 to
53%
Ulka CMR Mills Other Positions - Installations & Results
Sr
.
N
o.
Name of Factory Mill Size Crushi
ng
capacit
y TCH
Location of Ulka mill
and size
Year of
installati
on
Average
Results
of Ulka
Mills
1
The Sanjivani (Takli)
S.S.K.Ltd Shinganapur 423
603, Tal. Kopargaon,
Ahmednagar
Originally 28" x 56" Tandem 3500 Penultmale mill 30" x 60" 2000 48.50%
(TRF)
TOOTHED ROLLER FEEDER
LOTUS TYPE
PRESSURE CHUTELESS CMR MILL.
TRF2
C.I.GROOVED ROLLER
C.I.BOTTOM ROLLER 130% DIA
DEEP MESSCHAERT IN
EVERY GROOVE
TRF1
(LOTUS TYPE)
DIAMOND SUGAR - KARAD
ULKA CMR MILL : TYPICAL
1.6
1.29
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8
kW / tch
conventional mill
.
2-roller mill
POWER CONSUMPTION
CONCLUSION
CONCLUSION
Considering that economy and efficiency has to be
Considering that economy and efficiency has to be
allotted super priority, Ulka
allotted super priority, Ulka
C.M.R. Mill Performance
C.M.R. Mill Performance
concludes that for any revamp or new installation, the
concludes that for any revamp or new installation, the
ULKA CMR mills will play very important and challenging
ULKA CMR mills will play very important and challenging
role in the cane sugar world, irrespective whether the
role in the cane sugar world, irrespective whether the
factory is opting for co
factory is opting for co
-
-
generation or not, since
generation or not, since
-
-
i) Ulka C.M.R. Mill operates at lower speed.
i) Ulka C.M.R. Mill operates at lower speed.
ii)
ii)
Offers low moisture % bagasse
Offers low moisture % bagasse

48 %
48 %
iii)
iii)
Consumes less power.
Consumes less power.
We have, you will appreciate, continued our
We have, you will appreciate, continued our
efforts to further improve the Power saving of the
efforts to further improve the Power saving of the
CMR Mills.
CMR Mills.
We are already offering our Mills with shaft
We are already offering our Mills with shaft
mounted drives, eliminating the conventional gear
mounted drives, eliminating the conventional gear
boxes and open gearing which not only reduces
boxes and open gearing which not only reduces
power consumption further but also saves in
power consumption further but also saves in
maintenance costs and civil works.
maintenance costs and civil works.
Mills with antifriction bearings are also available
Mills with antifriction bearings are also available
which reduces power consumption even further.
which reduces power consumption even further.
A new CMR Mill Tandem will offer the
A new CMR Mill Tandem will offer the
Power Consumption as well as extraction
Power Consumption as well as extraction
efficiency equivalent to the conventional
efficiency equivalent to the conventional
Diffuser Systems.
Diffuser Systems.
We also envisage CMR Mills to deliver
We also envisage CMR Mills to deliver
bagasse moisture at less than 47%.
bagasse moisture at less than 47%.
With this innovative and bold approach,
With this innovative and bold approach,
the cane sugar industry can now look
the cane sugar industry can now look
forward to a
forward to a
prosperous and profitable future !
prosperous and profitable future !
We confidently assure that Ulka C.M.R. Mills will
We confidently assure that Ulka C.M.R. Mills will
offer higher extraction, lower moisture and lower
offer higher extraction, lower moisture and lower
power consumption
power consumption

whether a new mill

whether a new mill
installation or a mill replacement.
installation or a mill replacement.
The tandem consisting of all Ulka C.M.R. Mills
The tandem consisting of all Ulka C.M.R. Mills
would obviously offer cumulative benefits.
would obviously offer cumulative benefits.
The Ulka C.M.R. Mills, therefore,
The Ulka C.M.R. Mills, therefore,
offer the cane sugar factories
offer the cane sugar factories

The Best of Both The Worlds

The Best of Both The Worlds

ULKA INDUSTRIES
ULKA INDUSTRIES
HAPPILY INVITE YOU
HAPPILY INVITE YOU
TO HAVE A CAKE
TO HAVE A CAKE
AND EAT IT TOO !!
AND EAT IT TOO !!
WISHING YOU
MANY HAPPY CRUSHINGS
THANK YOU !!
INDUSTRIES LTD.

PUNE