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: 175/PO-SPL/DM/X/12 MODEL CF 4G

: PT. Duta Marine TYPE : Force Draft Fan Righ hand


EQUIPMENT : Steam Turbine Location : KN Kakap Natuna
: KKK TURBINE QUANTITY : 1 unit
Introduction:
The Pump has been Inspected on november 03 to 16,2012 at PT Duta Marine /Kakap Natuna, for inventory parts required
for completely assemble, After inspecting was done (visual, dimensional, ), generally all Part was found to be corroded
Some Parts was found to be missing .
The detail incoming inspection as below :
No. Qty
A. Turbine Rotor
Rotor Shaft Finding :
- Was found to be medium Corroded and shaft
- Corrosion was found on shaft sleeve
- Key Coupling was found to be missed
Recommend :
- Cleaning and record actual mechanical run out
- Balancing may required due to missing coating and/or recoating 1 area
- Manufacture for new Impeller key
Action taken
-Dimensionally and visually inspect
fill off and filled off
Impeller Rotor Finding :
- Was found to be filled off ceramic coating
- Corrosion was found on shaft sleeve and impeller
- Impeller Key was found to be missed
Recommend :
- Cleaning to remove corroded and apply new painting
- All Threads need to be repair
Action taken
-Dimensionally and visually inspect
SUMMARY OF INSPECTION REPORT
J OB NO
CUSTOMER
OEM
As Received Turbine Rotor
Description Inspection/Recommendation Work Scope
1
2 1 set
FMP-10/10 // Rev 0 // 08-05-2008 Page 1 of 9
No. Qty
CASING CONE Finding :
- was found to be corroded condition
Recommend :
- Cleaning to remove corroded and apply new painting 1 unit
- All Threads need to be repair
Action taken
-Dimensionally and visually inspect
COUPLING Finding :
- was found to be Corroded surface
Recommend :
- Cleaning to Remove corrosion 1 area
- Remove High metals
for an excellent performance balance with rotor
Action taken
- Cleaning and Reused it
IMPELLER
- Impeller during cleaning process
Recommend :
- Mechanical cleaning by blasting 1 area
- And re-coating
Action taken
- Cleaning by sand papers
Cardan Finding :
- was found to be Corroded surface
- Missing Casing Bolts 44 ea and center bolts 6 Ea
Recommend :
- Perform Repair for Cleaning and chase Threads
Action taken
- Cleaning mating surfaces and chase threads
Inner Casing During cleaning Finding :
- mating Surfaces dirt and existing silicon embodied
- Corrosion was found on volutes areas
- Missing three Bolts and no gasket
Recommend :
- Cleaning
- Coating and painting
Action taken
- Cleaning
No. Qty
4
SUMMARY OF INSPECTION REPORT
Description Inspection/Recommendation Work Scope
3
5
6 1 set
7 1 set
SUMMARY OF INSPECTION REPORT
Description Inspection/Recommendation Work Scope
FMP-10/10 // Rev 0 // 08-05-2008 Page 2 of 9
CASE RING Finding :
- was found to be corroded condition
Recommend :
- Cleaning to remove corroded and apply new painting 2 PLCS
- surfaces was found to be scored
Action taken
- Cleaning
- Dimensionally and visually inspect
New Bearing Housing Finding :
- Mating Part functionally check for compatible
Recommend :
- Dimensionally inspect for for mating fitting with 2 PLCS
- Remove High metals
Action taken
- Dimensionally and visually inspect
IMPELLER LOCK NUT Finding :
- All SURFACES l was found to be Eroded
Recomm :
- Cleaning and remove high metals 1 PLC
Action taken
- Cleaning
NEW BEARING COVER Finding :
- Mating Part functionally check for compatible
Recomm :
- Dimensionally inspect for for mating fitting with
- Remove High metals
Action taken
- Dimensionally and visually inspect
NO QTY
1 AISI 1045 44
2 AISI 1045 44
3 AISI 1045 44
4 AISI 1045 8
5 AISI 1045 8
7 ID. 80 MM X 2 MM TEBAL SUS 410 2
8 M 20 X 2 X 15 PANJ ANG SUS 410 2
9 OD.128 ; ID. 80.5 X 20 MM BRONZE 1
10 OD.100 ; ID. 80.7 X 20 MM BRONZE 1
11 OD. 100; ID 80 SPRING RUBBER 2
12 20 X 14 X 120MM PANJ ANG AISI 1045 1
3
4
5
6 2 PLC
NAMA BARANG
STUD BOLT
SELF LOCKING NUT
WASHER
HEXAGON BOLT
NUT AND WASHER
LOCK WASHER
IMPELLER LOCK NUT
DISTANCE RING
SHAFT RING
LIP SEAL
KEY
M20
MATERIAL
KEBUTUHAN SPARE PART BALLAS PUMP NO. 1
UKURAN
M24X3X 83 MM PANJ ANG
M24X3
M24
M20
FMP-10/10 // Rev 0 // 08-05-2008 Page 3 of 9

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