Huong Dan Hysys - KS Dao Van Huan BKSG

Bi ging mn Tin #ng d&ng 24/8/2010
KS. )on V*n Hu,n - BM. L/c Ha d1u 1

BI GING TIN
#NG D&NG
KS. )on V+n Hu.n BM. L1c Ha d3u
S5 trnh: 05
We learn 10% of what we read; 20% of what we hear; 30% of what we see; 50% of what we see and hear;
70% of what we discuss; 80% of what we experience; 95% of what we teach others
Ki6n th8c
chuyn ngnh
Ti6ng Anh
Tin h1c
chuyn ngnh
K: n+ng m=m
Choose a suitable job
Thit k (Designer)
V$n hnh (Operator)
T' v(n (Consultant)
M&C )CH MN H>C
Hi3u 6$7c vai tr c9a m ph:ng, m;t s< ph1n m=m
m ph:ng 6i3n hnh trong cng ngh> L/c Ha d1u
Cch xy d?ng m;t bi ton m ph:ng
N@m r 6$7c cc b$Ac, cc ti>n ch trong ph1n
m=m Hysys 63 th?c hi>n m;t s< bi ton chuyn
ngnh c& th3
C9ng c< lBi kiCn th#c chuyn ngnh
Gip sinh vin c kD n*ng lm vi>c 6;c lGp cHng
nh$ theo nhm
TIU CHU@N )NH GI
- DB lCp E3y EF theo quy EInh (nghI khng qu
1/5 s< giK ln lAp)
- ThBc hiKn cc Task trong mLi session
- Thi cu5i h1c kN (v,n 6p + th?c hnh)
- Bi tPp thBc hnh
TI LIQU THAM KHO
Bi giSng mn Tin 8ng dTng (2010) )on V+n Hu.n
Advanced Process Modeling using HYSYS (2008)
Aspentech Training Manual Workbook
Process Modeling using HYSYS with Refinery Focus
(2004) Aspentech
Process Modeling using HYSYS (2004) Aspentech
Simulation Basis - Aspentech
Dynamic Modeling - AspenTech
NUI DUNG MN H>C
Ch9Dng 1: GiCi thiKu v= m phVng
Ch9Dng 2: Cc ph3n m=m m phVng phW bi6n
Ch9Dng 3: Aspen Hysys
3.1. B@t 61u qu trnh m ph:ng vAi Hysys
3.2. SM d&ng cc ti>n ch trong Hysys
3.3. NhGp cc thiCt bN
3.4. M ph:ng 6;ng trong Hysys
3.5. In v bo co kCt qu
Ch9Dng 4: H9Cng dXn thBc hnh
Chu trnh lm l)nh b*ng Propan
Phn x'-ng lm l)nh kh
S0 12c tr'ng d3u m4
Lm ng6t kh chua b*ng DEA
Yu c3u v nghYa cFa mn h1c
NhGp cc thiCt bN trong
Hysys
H/c xong mn thiCt bN
phn #ng, ThiCt bN
trong cng ngh> l/c
d1u
Tnh ton cc tnh
ch,t c9a dng, tr7
gip cho mn h/c Ha
L keo, cng ngh> chC
biCn kh
SM d&ng cc ti>n ch
trong Hysys
H/c xong mn Ha L
ThiCt kC, t c1n nghin
c#u
- Cch thiCt lGp m;t
qu trnh m ph:ng
(thu thGp ti li>u, l?a
ch/n cng ngh>,..)
H/c xong Cng ngh>
l/c d1u, ha d1u, chC
biCn kh
nghYa mn h1c N[i dung mn h1c Yu c3u
Session 1: GiAi thi>u v= m ph:ng
Qu trnh cng nghK bao g\mcc y6u t5 g?
M phVng l g?
M ph:ng l vi>c pht tri3n v sM d&ng m hnh ha
my tnh 63 nghin c#u h> 6;ng h/c th?c
Thi6t k6 m phVng l qu trnh thiCt kC vAi s? tr7 gip c9a
my tnh vAi cc ph1n m=m chuyn nghi>p.
GiAi thi>u v= m ph:ng
C hai loBi m ph:ng:
l M ph:ng tDnh (Steady Mode):
l ThiCt kC (Designing) m;t qu trnh cng ngh> mAi.
l ThM lBi, ki3m tra lBi (Retrofitting) cc qu trnh 6ang tPn tBi.
l Hi>u chInh (Troubleshooting) cc qu trnh 6ang vGn hnh.
l T
l Kho st cc yCu t< nh h$Sng 6Cn h> th<ng theo thKi gian
l Ph$8ng php xM l tnh hu<ng gi lGp trong qu trnh thiCt kC v
vGn hnh qu trnh m;t cch hi>u qu v an ton nh,t.
M&c 6ch c9a m ph:ng
l )3 m hnh ha, d? 6on s? th?c hi>n c9a qu trnh:
l Chia nh: qu trnh 63 nghin c#u ring lT
l )Qc tnh c9a qu trnh (nhi>t 6;, p su,t, l$u l$7ng, thnh ph1n,
kch th$Ac thiCt bN,) 6$7c d? 6on sM d&ng cng ngh> phn
tch:
M hnh ton
T$8ng quan th?c nghi>m
Cng c& (ph1n m=m) m ph:ng
qu trnh sM d&ng my tnh
l )3 d? 6on cc thng s< qu trnh (6Qc tnh dng, 6i=u ki>n
hoBt 6;ng, kch th$Ac thiCt bN) phi d?a trn: PT cn bUng vGt
ch,t v n*ng l$7ng, cn bUng nhi>t 6;ng h/c, cc PT tV l>.
Cc b$Ac thiCt lGp qu trnh m
ph:ng
Module?
PFD? (khc so vCi BFD nh9
th6 no?)
Thnh ph1n
Nhi>t 6;
p su,t
L$u l$7ng
Thnh ph1n
Nhi>t 6;
p su,t
L$u l$7ng

PFD for Cyclohexane
BFD for Cyclohexane
Cc b9Cc thi6t lPp m phVng
Thu thPp s5 liKu
LPp m hnh E3y EF
(PFD/BFD)
Rt g1n m hnh
Thi6t lPp m hnh
trn ph3n m=m
m phVng vCi cc
s5 liKu dB ki6n
Ch]y ch9Dng
trnh m phVng
)nh gi s5 liKu
K6t luPn v
Ch1n m hnh cu5i cng
OK
M giXa ph1n tnh ton
61u vo v yu c1u trong m ph:ng
Yu 6i3m c9a m ph:ng
l - ); chnh xc cao
l - Thay 6Ri b; s< li>u 61u vo
l - T (T, P, )
l - Nhanh chng, chnh xc, dZ ki3m tra
l - Thn thi>n
Learning outcome in Session 1
l M ph:ng l g?
l M ph:ng lm g?
l Yu thC c9a m ph:ng l g?
l C nhXng ki3u m ph:ng g?
l Th?c hi>n m ph:ng trong tnh ton thiCt kC
cng ngh> nh$ thC no?
Gii thi#u v' cc
ph)n m'm m
ph+ng ph. bi0n
Cc ph1n m3m m ph5ng ph6 bi8n
- Simulation Sciences SIMSCI (California): PRO//II, DYNSIM
- Hyprotech (Calgary, Canada): HYSIM, HYSYS, HTFS,
STX/ACX, BDK
- Aspen Technology (Cambridge, USA): Aspen-Plus (Most widely
used and versatile in range and application)
- Bryan research & engineering: PROSIM, TSWEET
- Prosim (Labege, France): Prosim Plus
- Chemstation (Houston): CHEMCAD
- PSE Ltd (London): gPROMS
- Winsim (DESIGN II for Windows).
- IDEAS Simulation.
- Simulator 42.
- RSI (France): RSI
Pro/II
Sn ph9m c:a Hng Simsci
l Hnh thnh n*m 1967
l S; d&ng chnh th#c vo n*m 1988.
l Phin bn mn nay l Pro/II 8.4 (tuy
nhin phin bn 8.2 ?$@c s; d&ng rAng ri h=n
c)
Pro/II
Ph2m vi 3ng d5ng
l CN Ho h/c
l CN Ho D1u
l CN Ch8 bi8n d1u kh
l CN Ho D$@c
l CN Polimer
Pro/II
Pro/II c duy nh7t m8t tr2ng thi m ph+ng:
M ph5ng tBnh nh$@c ?iEm
Tuy nhin, bn c2nh Pro/II cn c ph)n m'm DYNSIM
(c9ng c;a hng Simsci), <y l ph)n m'm r7t m2nh <=
m ph+ng <8ng
Pro/II
>ng d5ng c;a Pro/II
l M ph5ng qu trnh cng ngh>
l Nghin c#u cc y8u tF nh h$Gng:
l Thay <.i ngu@n nguyn li#u,
l Ai'u ki#n vCn hnh
l Tiu chuDn kE thuCt c;a sGn phDm
l M ph5ng thi8t k8 thi8t bH
l C= sG dJ li>u phong ph
l KiEm tra, tFi $u ho, ci ti8n cng ngh>, nng cao
l@i nhuKn c:a nh my
HYSYS
l Hyprotech Hysys (3.2)
Aspen Hysys (2006)
l Ph2m vi >ng d5ng:
Cng ngh> ch8 bi8n kh
Cng ngh> L/c d1u
Cng ngh> Ha d1u
Ha h/c
ASPEN HYSYS
?u <i=m c;a ph)n m'm Hysys:
l C khG nHng tnh ton <a d2ng
l Cho k8t qu c <8 chnh xc cao, cung c,p nhi'u thuCt ton sJ
d5ng, tr@ gip trong qu trnh tnh ton cng ngh>, kho st cc thng
sF trong qu trnh thi8t k8 nh my ch8 bi8n kh.
l Ngoi th$ vi>n c sLn, Hysys cho php ng4Ki sJ d5ng t2o cc th4
vi#n ring r,t thuKn ti>n cho vi>c s; d&ng.
l C kh n*ng tM <8ng tnh ton cc thng sN cn l2i n8u thi8t lKp ?:
thng tin -> ?iEm mNnh
l So v ?i3u hnh v cch truy xu7t k0t quG tNt
h!n, gip cho ng$Oi dng dQ ?/c v dQ phn tch h=n so vu chSnh cc thi8u st
c:a Pro/II, HYSYS c nhi'u m hnh thi0t bO h!n, khG nHng tnh
ton thi0t k0 cao h!n, km theo ? l cc m hnh thi0t bO <i'u
khi=n nh4 LIC.
ASPEN HYSYS
Hysys <4Qc thi0t k0 sJ d5ng cho hai tr2ng thi m
ph+ng:
l Steady Mode:
l Dynamic Mode:
?u <i=m so vi Pro/II c9ng nh4
vi cc ph)n m'm m ph+ng khc
ASPEN HYSYS
Hysys bao g@m cc 3ng d5ng sau:
l Hysys.Concept: Thi8t k8 v bo v> h> thFng phn tch mAt cch hi>u qu
nh,t.
l Hysys.Process: Gim th,p nh,t vFn ?1u t$ v chi ph vKn hnh, ch/n lUa cch
bo qun, cc ?Rc tnh v phn loNi thi8t bH, trang bH v s;a chJa cc thi8t bH ?E
ci ti8n qu trnh hoNt ?Ang v ?i3u khiEn nh my.
l Hysys.Plant: S; d&ng cng c& m ph5ng ?E ?$a ra cc ?i3u ki>n thuKn l@i,
?nh gi hoNt ?Ang c:a nh my hi>n hnh, trang bH cc thi8t bH ?E ?Nt ?$@c ?A
tin cKy v3 hoNt ?Ang, an ton, l@i nhuKn cao nh,t. Ci ti8n cc thi8t bH c sLn v
mG rAng quy m nh my hi>n hnh.
l Hysys.OTS: NhJng qui trnh h$<ng dVn hoNt ?Ang gip ng$Oi vKn hnh nWm
bWt v3 cng ngh>, m#c ?A an ton trong hoNt ?Ang c:a nh my, lm theo
nhJng qui tWc h$<ng dVn v3 an ton v vKn hnh ?E t*ng l@i nhuKn.
l Hysys.RTO+: TFi $u hi>u qu nh my, chuyEn ?6i m hnh sn xu,t, s; d&ng
cng ngh> c sLn v t*ng l@i nhuKn trong hoNt ?Ang bXng cch cho php nhJng
thay ?6i v3 cng ngh> v sn ph9m.
l Economix: NhJng dJ li>u thu ?$@c tY m ph5ng l cng c& c= bn ?E dUa
vo n m c nhJng thng tin xc thUc nhXm quy8t ?Hnh v3 v,n ?3 ?1u t$ v
xy dUng mAt cch c hi>u qu nh,t.
Z ?y ta chS s; d&ng Hysys.Plant
DYNSIM
l Sn ph9m c:a Hng Simsci
l Dynsim 4.2
l Ph1n m3m m ph5ng ?Ang ?$@c s; d&ng:
l K\ s$ thi8t k8
l K\ s$ vKn hnh
l PhNm vi #ng d&ng:
l Cng ngh> L/c d1u
l Cng ngh> Ch8 bi8n kh
l Cng ngh> Ha d1u
l MAt sF qu trnh ha h/c khc.
) )R Rc c bi bi> >t t hi hi> >u u qu qu khi khi t t nh nh to to n n ?$ ?$O Ong ng F Fng ng
?u <i=m c;a DYNSIM
l Dynsim c mAt c! sR dS li#u r7t ln:
l Cc c,u t;
l Cc m hnh nhi>t ?Ang h/c
l Cc thi8t bH
l Cho php thMc hi#n nhi'u 3ng d5ng:
l Nghin c#u thi8t k8 qu trnh
l Kho st qu trnh ?i3u khiEn
l Hu,n luy>n vKn hnh
l Phn tch h> thFng
l TFi $u ha thOi gian thUc
l Tnh n*ng v$@t trAi trong vi>c m ph+ng <8ng
l Tnh ton r,t nhanh v chnh xc trong m ph5ng ?Ang.
l Cc thi8t bH chnh trong s= ?^ cng ngh>, thi8t bH ?i3u khiEn, vKn hnh v kh n*ng ?p #ng c:a
chng r,t g1n vu vu qu v chnh xc
l Gi thnh ph)n m'mso v d&ng cc ti?n ch trong Hysys
3.2.1. Tnh ton Flash
3.2.2. Envelope
3.2.3. Property Table
3.3. H$8ng d@n thBc hnh
Lm ngt kh chua b#ng DEA
Ch'ng c(t d+u th
X, l n'.c chua
Tch Propylene/Propane
S1n xu(t Ethanol
S1n xu(t kh t2ng h4p
G: Gas Processing
R: Refining
P: Petrochemical
C: Chemical
Revise
(Yu c+u xem l5i Session 1 67 hi7u cc b'.c ti9n hnh qu trnh
m ph:ng)
)C xy dBng m6t m hnh m ph7ng hi?u qu, chng ta phi xc
=Enh =ng m&c tiu. B$8c =1u tin trong b,t c# m6t qu trnh m
ph7ng no cGng l l$Hng ha cc m&c tiu cng nhiIu cng tJt.
Cc k3t qu =Kt =$Hc th$Lng ph& thu6c vo cc yu c1u =Nt ra.
Nh$ v5y, tr$8c khi m ph7ng nn =Nt ra cc cu h7i sau:
l M&c =ch s> d&ng cng c& m ph7ng trong tr$Lng hHp ny =C
lm g?
l Qu trnh m ph7ng sO thBc hi?n nhPng vi?c g?
l SB ph#c tKp c c1n thi3t khng?
l C1n thi3t phi tm ra cc k3t qu no tQ qu trnh m ph7ng?
Session 3.1.
B)t +,u v.i
Aspen Hysys
B)t +,u v.i Hysys
l LBa ch/n c,u t>
l Ch/n gi ch,t l$u
l Thi9t l;p c(u t, gi1 (n9u c)
l Thi9t l;p ph1n <ng (n9u c)
Simulation Basis Manager (thit l1p ban +,u
cho qu trnh m ph2ng)
Simulation Enviroment (vo mi tr45ng m ph2ng)
l )Nt cc dng: thnh ph1n, l$u l$Hng, t, P. Tnh
ton cc tnh ch(t c=a dng (n9u c+n)
l )Nt cc thi3t bE
l ChKy v in k3t qu
Simulation Basis Manager
LBa ch/n c,u t>
Cho php chng ta xut danh sch h$p ph'n ()$c l*a
ch+n ra m-t (.a. Cc danh sch h$p ph'n c th1 ()$c ly
l4i vo cc m ph5ng khc b7ng vi9c s: d;ng ch=c n?ng
Import.
Export
Cho php chng ta nh@p m-t m-t danh sch h$p ph'n (
()$c (Anh ngh.a tr)Cc ( tD (.a. Cc cc danh sch h$p
ph'n l cc file c ph'n mF r-ng l .cml.
Import
T4o m-t bGn sao cHa danh sch h$p ph'n ()$c l*a ch+n. Copy
Lo4i b5 danh sch h$p ph'n ()$c l*a ch+n kh5i m
ph5ng
Delete
Cho php chng ta t4o m-t danh sch h$p ph'n.
Ch : Cc danh sch h$p ph'n c th1 ()$c tao thm
thng qua c:a sI hi9n thA tnh cht cHa gi cht l)u
Add
Cho php chng ta xem hoJc s:a (Ii thng tin trong c:a
sI hi1n thA tnh cht cHa danh sch h$p ph'n ()$c l*a
ch+n.
View
Miu t Nt
Thi3t l5p h?
nhi?t =6ng
Xu,t nh5p file l$u
h? nhi?t =6ng
H7 NHI7T 9;NG
H7 NHI7T 9;NG
l LBa ch/n m hnh nhi?t =6ng ph hHp =ng vai tr
quan tr/ng t8i =6 chnh xc k3t qu m ph7ng
l Cc thng sJ xc =Enh tQ h? nhi?t =6ng
v HRng sJ cn bRng pha K
v Enthanpie cSa pha l7ng v pha h9i
v Entropy cSa pha l7ng v pha h9i
v TT tr/ng cSa pha l7ng v pha h9i
q Cc m hnh nhi?t =6ng
DKng theo ph$9ng php hi?u chVnh ( Generalized Correlation Methods):
GS, CS,IGS,
D$ng ph4/ng trnh tr$ng thi ( Equation of State Methods): SRK,
PR, SRKS, BWRS,...
DKng theo hoKt =6 (Liquid Activity Methods): NRTL, UNIQUAC,
DKng =Nc bi?t (Special Packages): AMINE, ALCOHOL, SOUR,
q C9 sX lBa ch/n h? nhi?t =6ng:
)Nc tr$ng nhi?t =6ng cSa h? (h? sJ K)
Thnh ph1n hYn hHp
PhKm vi nhi?t =6 p su,t
Tnh sZn c cSa cc thng sJ cSa h?
L=a ch'n ph4/ng php
nhi>t +?ng h'c
Qu trnh ch3 bi3n kh
SRKM, PRM, SRKS, SRKKD (EOS SRK ()$c
biKn (Ii bFi Kabadi-Danner)
X: l kh t* nhin c lLn n)Cc lm vi9c F p sut cao
((- ha tan cHa hydrocacbon trong n)Cc sN t?ng ln)
PRWS, RKSWS, PRMHV2, RKSMHV2,
PSRK, SRPOLAR
Qu trnh Claus
ELECNRTL Hp th; kh axit b7ng amin (AMISOL) kiOm xoda
nng
PRWS, RKSWS, PRMHV2, RKSMHV2, PSRK
,SR-POLAR, PHSCT, SAFT
Hp th; kh axit b7ng metanol (RECTISOL) NMP
(PURISOL)
PRWS, RKSWS, PRMHV2, RKSMHV2,
PSRK, SR-POLAR, SAFT
Tch n)Cc b7ng Glycol
PR-BM, RKS-BM, PR, SRK Tch kh tD khng kh b7ng lm l4nh su
PR-BM, RKS-BM, PR, SRK. Tch cc hydrocacbon nhP
SRK, PR, (ng)Qi s: d;ng nn ()a vo cc thng
sR t)%ng tc (1 thu ()$c kKt quG chnh xc h%n)
VCi kh ch=a S5% N
2
, CO
2
v H
2
S v khng c phn
t: phn c*c no khc
SRK, PR hoJc BWRS VCi kh ch=a T5% N
2
, CO
2
v H
2
S v khng c phn
t: phn c*c no khc
Qu trnh ch3 bi3n d1u
GS, SRK, PR H9 thRng p sut cao (thp ch)ng ct phn (o4n
sGn phUm cHa phn x)Fng cracking, cRc ha,)
hm l)$ng ph'n nhP ni chung lCn
SRK,PR. Khi hm l)$ng ph'n nhP
lCn (nht l thnh ph'n C1)
BK10 hoJc GS v
cc d4ng biKn (Ii
cHa n
Trong nguyn li9u cHa cc
h9 thRng ny c khoGng
trn 3% th1 tch ph'n nhP
H9 thRng p sut
thp (thp ch)ng
ct p sut kh
quy1n v chn
khng)
Qu trnh ha d1u
PR-BM, RKS-BM SGn xut kh tIng h$p
PR, SRK SGn xut amonia
WILSON, NRTL, UNIQUAC SGn xut phenol
WILS-HOC, UNIQ-HOC Axit Cacboxylic
WILSON, NRTL, UNIQUAC Ch)ng tch r)$u (Vng ph
WILSON, NRTL, UNIQUAC Axit Terephthalic
PR, SRK, WILSON, NRTL Tch ethylbenzen,styren
WILSON, NRTL, UNIQUAC Cc sGn phUm khc MTBE, ETBE, TAME
GS,SRK,PK P>2 bars
IDEAL P<2 bars Tch BTX
SRKKD W p sut cao
SRK,PK W p sut thp
Qu trnh tch cc
hydrocacbon nhP
M6t hHp ph1n gi =Enh
c thC =$Hc s> d&ng
=C tKo m hnh cc
c,u t> khng c trong
th$ vi?n, cc hYn hHp
xc =Enh, cc hYn hHp
khng xc =Enh, hay
cc ch,t r[n.
C@u tA giB (Hypothetical)
Structure Builder: Xy d&ng c,u trc
Critical: Nh5p thng tin tJi thiCu
Estimate Unknown Props: Hysys sO tB =6ng tnh
ton t,t c cc tnh ch,t khc cGng nh$ =Enh ngh:a =1y
=S hHp ph1n gi =Enh.
Add Hypo: Nh5p hHp ph1n gi =Enh vo danh sch
cc hHp ph1n =$Hc lBa ch/n (C thC s> d&ng nt Sort
list =C g/i danh sch cc hHp ph1n
C@u tA giB (Hypothetical)
(Thng tin t?i thi7u ph1i bi9t 67 6@nh nghBa mEt
h4p ph+n gi1 6@nh l nhiFt 6E si G 6iHu kiFn
chuIn Pt hay l tJ trng c=a ch(t l'u l t'Gng
(ch(t l'u c dng ch1y l t'Gng) v kh?i l'4ng
phn t,.
VD: nhi?t =6 si cSa C7+
= 110
0
C
Thit l1p cc phBn Cng
Thi3t l5p
phn #ng
CC DDNG PHFN HNG
l Conversion : phn #ng tnh ton dBa vo =6 chuyCn
ha
l Equilibium: phn #ng tnh ton dBa trn hRng sJ
cn bRng K
l Heterogeneous Catalytic
l Kinetic: phn #ng tnh ton dBa trn hRng sJ tJc =6
phn #ng
l Simple Rate
Thit l1p phBn Cng
Cc h? sJ tT l$Hng
cSa phn #ng
9? chuyJn ha
9? chuyJn ha
Thit l1p +/n vK tnh
Tools/Preferences/Variable tab
Simulation Enviroment
Status Bar
Object Status
Window
Trace Window
Performance
Slider
Object
Pallette
Menu Bar
Toolbar
Stream
Flow (e): Energy flow kJ/h
Form: Power (work) or heat
Flow rates (F): Stream and
components (mass, mol, etc.)
Composition (x): Components and
their mass/mol fractions
Phase (f): Solid, liquid, gas, 2-
phase, 3-phase, etc.
Temperature (T)
Pressure (P)
Form (\): Particle size distribution,
shape, etc.
Energy streams Material streams
Stream
C 3 cch =C nh5p cc dng trong Hysys
TD m;c Flowsheet trn thanh menu, l*a ch+n Open
Object Palette hoJc n F4 (1 mF bGng nIi. Nhp
(p vo bi1u t)$ng dng
S: d;ng bGng nIi
MF Workbook di chuy1n (Kn m;c Material Streams.
Nh@p tn dng vo trong New.
S: d;ng Workbook
L*a ch+n Add Stream tD m;c Flowsheet trn
thanh menu, hoJc
Yn vo phm nng F11
S: d;ng Menu Bar
Cch th*c hi9n Ph)%ng php
Stream
Nh#p cc thnh ph&n c'a dng
C hai m;c khc nhau (1 nh@p thnh ph'n dng:
Kch vo nt Edit, c:a sI (1 nh@p thnh ph'n dng sN xut hi9n. Thnh ph'n
Kch (p vo Molar Flow (1 ph'n mole.
HoJc kch (p vo Mass Flow (1 nh@p ph'n khRi l)$ng.
HoJc
* Kch (p vo Std Ideal Liquid Volume Flow (1 nh@p ph'n th1
tch.
\iOu ki9n
Th*c hi9n M;c
Extra Cc phm nng trong Hysys
Extra Cc phm nng trong Hysys
Homework
0.0000 H2O
0.0252 C7+
0.0090 C6
0.0130 n-C5
0.0120 i-C5
0.0180 n-C4
0.0150 i-C4
0.0455 C3
0.0815 C2
0.7250 C1
0.0151 CO
2
0.0405 H
2
S
0.0002 N
2
Ph'nmole Cut:
0.0000 H2O
0.0000 C7+
0.0003 C6
0.0021 n-C5
0.0036 i-C5
0.0085 n-C4
0.0115 i-C4
0.0710 C3
0.1920 C2
0.6800 C1
0.0048 CO
2
0.0237 H
2
S
0.025 N
2
Ph'nmole Cut:
Dng 3 cch khc nhau =C nh5p cc dng v5t ch,t sau:
Gaswell 1 Gaswell 2
0.0909 H2O
0.0090 C7+
0.0060 C6
0.0037 n-C5
0.0038 i-C5
0.0075 n-C4
0.0041 i-C4
0.0145 C3
0.2545 C2
0.5664 C1
0.0205 CO
2
0.0141 H
2
S
0.0050 N
2
Ph'nmole Cut:
Gaswell 3
Session 3.2.
Cc tin ch
c$a HYSYS
Revise
0.0658 C7+
0.0329 C6
0.0548 n-C5
0.0648 i-C5
0.1145 n-C4
0.1895 i-C4
0.2765 C3
0.1288 C2
0.0724 C1
Phn mole C#u t%
Nh'p cc thnh ph)n c$a dng
Molar Flow: 100 kgmol/h
Name: Feed
B3n tham s3 c1n khai bo cho dng nguyn li4u l:
Composition
Flowrate
Hai trong s3 cc tham s3 sau:
Temperature
Pressure
Vapor/phase fraction
Tnh ton Flash
l Tnh ton thng s+ th. 3:
Nh6p thnh ph1n c7a dng
Nh6p hai trong s3 cc thng s3 l nhi4t
89, p su,t ho:c ph1n h;i
l Tnh ton nhi4t 89 hay p su,t 1i2m
s/4ng (dew point): t, P
Ph1n h;i (Vapour Fraction) = 1.0
Nh6p p su,t hay nhi4t 89 c7a dng
l )< tnh ton nhi4t 89 8i<m b/t hay p
su,t 1i2m b5t (bubble point)
Ph1n h;i l 0.0
Nh6p p su,t hay nhi4t 89 c7a dng
Ch mu ch c#a cc gi tr& trong Hysys
Mu xanh: do ng!)i nh,p,
Mu /en do ch!*ng trnh t0 tnh ton,
Mu /1: nhng gi tr& do Hysys /3 m6c /&nh v c th3
thay /8i b9i ng!)i dng
Tnh ton Flash
l P = 4000 kPa, nhi4t 89 8i<m b/t (bubble point) = ?
l P = 4000 kPa, nhi4t 89 8i<m s$;ng (dew point) = ?
l P = 4000 kPa, T = 100
0
C, ph1n h;i (vapour fraction)
= ?
Dng chu:t /3 resize l;i c<a s8 xem tnh ch=t c#a dng
Cc tin ch km theo
1.M( c%a s* hi-n th0 tnh ch#t dng.
2.Trn m2c Attachments, kch vo m2c Utilities.
3.Kch vo nt Create.
C%a s* hi-n th0 cc ti-n ch s4 xu#t hi-n.
T6 c%a s* hi-n th0
tnh ch#t dng
T6 m2c Tools trn thanh Menu, l8a ch9n
Utilities
Ho:c
#n Ctrl U.
C%a s* hi<n th0 cc ti-n ch s4 xu#t hi-n.
S% d2ng thanh
Menu
Thc hi#n Ph!&ng php
Tin ch Envelope
M6c 1ch: ki<m tra cc m3i quan h4 gi>a cc 8@i l$Ang c$Bng 89 v
8@i l$Ang khuDch 89 (P, V, T, H, S). Ti4n ch Envelope c th< 8$a ra
8$Ac 8E thF c7a cc m3i quan h4 sau:
p su,t nhi4t 89 (P-T)
p su,t th< tch (P-V)
p su,t Enthalpy (P-H)
p su,t Entropy (P-S)
Nhi4t 89 Th< tch (P-V)
Nhi4t 89 Enthalpy (T-H)
Nhi4t 89 Entropy (T-S)
Yu c)u: )< sH d&ng 8$Ac ti4n ch ny, yu c1u t3i thi<u l phi biDt
8$Ac thnh ph1n c7a dng, k< c khi dng chI c m9t thnh ph1n
Tin ch Envelope
Cch truy c'p vo tin ch:
Utilities (Ctrl+U): LKa ch/n Envelope. Kch
vo nt Add Utility. CHa sL hi<n thF ti4n ch
Envelope xu,t hi4n. Ch/n dng Feed trong
m&c Select Stream
M&c Design sM chI ra cc gi trF tNi h@n v
cc gi trF lNn nh,t cho envelope.
Nhi?t /: v p su=t t@i h;n Tc, Pc (critical temperature and
pressure) cho dng Feed l bao nhiu?
Nhi?t /: v p su=t l@n nh=t (Cricondentherm and Cricondenbar)
cho dng Feed l bao nhiu?
Gi7n 18 P-V cho h m9t c:u t;
Nhit 19 t<i h=n l nhi4t 89 m
t@i 8 khi t*ng p su,t ln dng
kh khng th< bF ha lOng
T@i 8i<m tNi h@n C(T
c
, P
c
), kh r,t
86m 8:c nh$ng ch$a phi l lOng
MPi ch,t c m9t 8i<m tNi h@n ring.
TR T
c
, P
c
ta c th< tnh 8$Ac nhi4t 89
rt g/n T
r
v p su,t rt g/n P
r
theo
cng th#c:
C
LV
R
C
LV
R
P
P
P
T
T
T
=
=
Vt
C: 8i<m tNi h@n
T: 8i<m 3 pha
Gi7n 18 P-V cho h m9t c:u t;
T = constant
L
i
q
u
i
d
Liquid & gas
Gas
G (Bubble point): 8i<m m
t@i 8 l$Ang kh cn nh$
r,t nhO v bSt 81u chuy<n
sang tr@ng thi lOng
F (Dew point): 8i<m m t@i
8 l$Ang lOng cn nh$ r,t
nhO v bSt 81u chuy<n
sang tr@ng thi kh
Gi7n 18 P-V cho h hai c:u t;
Khi ni4m vT 8i<m tNi h@n
dng cho h4 m9t c,u tH
khng p d&ng 8$Ac vNi
h4 nhiTu c,u tH. Trong h4
hai c,u tH, pha lOng v kh
c th< cng tEn t@i t@i p
su,t v nhi4t 89 trn 8i<m
tNi h@n.
VNi h4 nhiTu c,u tH, 8i<m
tNi h@n 8$Ac 8Fnh nghUa l
8i<m m t@i 8 t,t c cc
tnh ch,t c7a lOng v kh l
gi3ng nhau
Liquid
Gas
P
m
T
m
P
m
: cricondenbar
T
m
: cricondentherm
Tin ch Envelope
Chuy<nsang m2c
Performance8< hi<n
th0 envelope.
Kch vo m2c Table =< hi<n th0
d> li-u envelope d?ng b@ng.
(Cc gi tr0 d?ng sA c th< =&Bc
copy t6 Hysys sang Microsoft
Excel bCng vi-c s% d2ng l-nh
copy, Ctrl C, v sau = s% d2ng
l-nh dn, Ctrl V.
l Nhi4t 89 8i<m b/t (bubble point) W 4000 kPa?
l Nhi4t 89 8i<m s$;ng (dew point) W 4000 kPa?
l Nhi4t 89 c7a dng Feed vNi 50% l$Ang ch,t W pha
h;i (50% quality) W 5000 kPa?
l Nhi4t 89 kDt tinh n$Nc (hydrate) W 5000 kPa?
Tin ch Envelope
Ph!*ng php n:i suy???
So snh kDt qu bubble point v dew point vNi
kDt qu 8 tnh ton W ph1n tr$Nc
Tin ch Property Table
M6c 1ch: Ti4n ch c7a
bng tnh ch,t l cho php
chng ta ki<m tra cc di
tnh ch,t trn m9t khong
8iTu ki4n theo c d@ng bng
v d@ng 8E thF. Ti4n ch ny
sM tnh ton cc biDn ph&
thu9c nDu ng$Bi sH d&ng
cho biDt cc khong hay cc
gi trF c7a biDn 89c l6p.
Tin ch Property Table
1. Utilities (Ctrl+U): ch/n Property Table>Add
2. Kch vo nt Select Stream v lKa ch/n dng
Feed>OK
3. The first Independent Variable: Pressure
Thay 8Li ph$;ng th#c biDn 8Li p su,t l State,
t#c l cc gi trF 8 8$Ac cho tr$Nc.
Trong khung nh6p cc gi trF 2500, 5000, 7500, v
9000 kPa.
4. The second Independent Variable: Temperature
Thay 8Li bin d$Ni v bin trn l1n l$At l 0
0
C
(32
0
F) v 100
0
C (212
0
F). S3 l$Ang cc 8i<m t*ng
m:c 8Fnh l 10 8i<m.
4. Chuy<n sang m&c Dep. Prop>Add v ch/n l1n
l$At cc tnh ch,t sau: Mass Density, Thermal
Conductivity, Specific Gravity
5. Kch vo nt Caculate 8< t@o ra bng tnh ch,t.
6. Ki<m tra kDt qu c7a bng tnh ch,t theo c d@ng
8E thF v d@ng bng trong m&c Performance.
Phn tch k>t qu7 dng
l Kch 8p vo dng Feed, ko bng r9ng ra cho 8Dn khi nhn 8$Ac
t,t c cc pha
Cc thng tin chi tiDt c7a dng c th< th,y W m&c Conditions,
Properties
l MW Workbook bXng biSetup
Material stream>add>Stream
Rename thnh Other props
Variable: delete hDt cc biDn m:c 8Fnh, thm Cp/Cv, Nhi4t bay h;i
kh3i l$Ang (Mass Heat of Vapourization), Enthalpy phn tH gam
th< tch (Molar Enthalpy)
)ng cHa sL ny khi chng ta 8 hon thnh v quay trW l@i
Workbook.
Workbook by giB sM bao gEm c m&c Other Prop.
M&c ny chI ra cc gi trF c7a Cp/Cv, Nhi4t bay h;i kh3i l$Ang, v
Enthalpy phn tH gam th< tch.
Cp/Cv
l Nhi4t dung ring (Specific heat)
l l$Ang nhi4t c1n thiDt 8< 8un
nng m9t mol ch,t ln 1 89
Nhi4t dung ring 8Yng tch Cv
Nhi4t dung ring 8Yng p Cp
l Cp/Cv, k, specific heat ratio
k = Enthalpy H/Internal energy U
Enthalpy H = Cp * T
Internal energy U = Cv * T
Specific heat ratio (k) k = Cp/Cv
Specific heat and Gas constant R
R = Cp - Cv
Mass Heat of Vapourization
l Nhi4t bay h;i kh3i l$Ang (Mass Heat of
Vapourization) l l$Ang nhi4t c1n thiDt 8< chuy<n
ha 1g lOng thnh kh
l VD: Nhi4t bay h;i kh3i l$Ang c7a n$Nc l: 2260J/g
l BiDt 8$Ac 8@i l$Ang ny ta c th< tnh ton xem c1n
bao nhiu l$Ang nhi4t 8< ha h;i hon ton m9t
kh3i l$Ang n$Nc biDt tr$Nc
Molar Enthalpy H
m
l Molar Enthalpy l l/?ng nhit chuy2n ha trong
ph7n .ng trn m9t mol
n
C
H
m
=
C: specific heat
A Q dU =
) ( ) (
1 1 2 2
pV U pV U Q
p
+ + =
1 2
H H =
Nguyn l 1:
TR 8 suy ra:
U: n9i n*ng c7a h4
Q: nhi4t sinh ra khi
thKc hi4n m9t cng A
H: thD n*ng c7a h4
H: biDn thin
Enthalpy: diZn t sK biDn
thin thD n*ng nhi4t 89ng
c7a h4, th$Bng 8$Ac dng
8< tnh cng c ch c7a m9t
"h4 nhi4t 89ng kn" d$Ni m9t
p su,t khng 8Li.
U, H: hm tr@ng thi
Q, A: hm qu trnh
In d@ liu c$a dng
v c$a Workbook
Trong Hysys chng ta c kh n*ng in cc d> li4u c7a dng, cc qu trnh
ho@t 89ng, v cc Workbook.
l In cc d@ liu trong Workbook
1. MW Workbook
2. Kch chu9t phi trn thanh tiu 8T c7a Workbook.
3. LKa ch/n Print Datasheet. CHa sL 8< ta lKa ch/n cc kh3i d> li4u
c1n in sM xu,t hi4n.
4. TR danh sch chng ta c th< in, ho:c xem tr$Nc bn in c7a b,t k[
d> li4u no.
l In m9t d@ liu dng ring bit
)< in d> li4u cho m9t dng ring bi4t, chng ta phi nh,p chu9t phi
ln thanh tiu 8T c7a dng c1n in trong Workbook, cc b$Nc cn l@i
thKc hi4n nh$ 83i vNi vi4c in Workbook 8 trnh by W trn.
Task 3.2.1
Nhm: 1,2,3,4,5
)/c v dFch ti li4u 3.2.1. Utilities
Yu c)u: W mPi tnh ch,t c1n phi 8$a ra 8$Ac
8Fnh nghUa, m&c 8ch cc thng s3 m ch$;ng
trnh 8$a ra (Wh-question: what, how)
H@n n9p: 01/09/2010
Learning outcome in
session 3.2
l Thnh th@o cc thao tc thm dng, nh6p
thnh ph1n c7a dng
l Hi<u 8$Ac cch thm m9t Utilities, thKc hnh
m9t s3 cc ti4n ch 8< tnh ton tnh ch,t cho
dng: phase envelope, table property
l n l@i m9t s3 kiDn th#c c; sW Ha L
l Phn tch v lKa ch/n in kDt qu c7a dng v
workbook
Homework
vHy thKc hi4n tnh ton flash P-T cho dng GasWell2. ):t p su,t l 7500 kPa
v nhi4t 89 l 10
0
C. Ph1n h;i l bao nhiu?
vThKc hi4n m9t tnh ton 8i<m s$;ng cho dng GasWell2. ):t p su,t l 7500
kPa. Nhi4t 89 8i<m s$;ng l bao nhiu?
vThKc hi4n m9t tnh ton 8i<m b/t cho dng GasWell2. Nh6p p su,t l 7500
kPa. Nhi4t 89 8i<m b/t l bao nhiu?
vSH d&ng ti4n ch Envelope 8< xc 8Fnh Tc, Pc, Tr, Pr cho dng GasWell2. TR 8
tnh h4 s3 Z c7a dng (h4 s3 nn d:c tr$ng cho kh thKc). Hi<n thF d> li4u
envelope d$Ni d@ng bng trong Excel.
Tr, Pr (nhi?t /: v p su=t rt gBn, reduced)
Tr = T lm vi?c/Tc
Pr = P lm vi?c/Pc
Homework
vS% d2ng Envelope Phase =< tm cc =i<m sau:
Di<m tEi h?n cho GasWell1:
p su#t tEi h?n cho GasWell1:
Nhi-t =G =i<m b9t cho GasWell3 ( 6000 kPa:
Nhi-t =G =i<m s&)ng cho GasWell1 ( 4000 kPa:
Nhi-t =G cHa GasWell1 vEi 50% l&Bng ch#t ( pha h)i ( 8000 kPa:
Nhi-t =G kIt tinh n&Ec cho GasWell2 ( 7500 kPa
vS% d2ng Workbook =< tm cc gi tr0 sau:
Nhi-t =G =i<m b9t cho GasWell3 ( 6000 kPa
Nhi-t =G =i<m s&)ng cho GasWell1 ( 4000 kPa
Nhi-t =G cHa GasWell1 vEi 50% l&Bng ch#t ( pha h)i ( 8000 kPa
vS% d2ng ti-n ch Hydrate Formation =< tm nhi-t =G kIt tinh n&Ec cho GasWell1 v GasWell2
22.6107 7500 (1090) GasWell2
20.6811 5000 (725) GasWell2
23.0292 7500 (1090) GasWell1
21.1253 5000 (725) GasWell1
Nhi-t =G kIt tinh n&Ec p su#t, kPa (psia) Dng
Session 3.3
Aspen Hysys -
Unit Operation
Revise
l Cch thi3t l5p m6t qu trnh m ph7ng?
l Ti3n hnh m ph7ng trn Aspen Hysys
Basis Manager: component, FP, hypothetical,
RXN,..
Simulation Enviroment:
+ Thm dng v5t ch,t (tnh ton flash, s8 d&ng
utilities, in bo co stream v workbook)
Unit operation
PID Controller Set
Adjust
Recycle
Balance
Spreadsheet
Logical
Tank
FurnaceF
Air Cooler
Reactors (General, CSTR, PFR)
Movers (Pump, Compressor, Expander, Valve)
Mixer
Splitter (Tee)
Exchangers (Air Cooler, Heater/Cooler, Heat
Exchanger, S&T LNG)
Flash Drums (2-phase (VL), 3-phase (VLL))
Separators (Component Splitter, Distiller,
Absorber, CycloneCyclone, Gas filterfilter, Extractor)
Pipe segment
Physical
Unsteady state Steady state
S d#ng chu&t ph)i, ko v th) bi+u t!.ng t0 b)ng n2i
vo s/ 34 trn mn hnh.
S d#ng b)ng n2i
k5t h.p v7i s/ 34
trn mn hnh
T0 m#c FlowSheet trn thanh menu, l9a ch:n Open
Object Palette, ho;c =n F4. Kch 3p vo bi+u t!.ng
c>a thi5t b? m chng ta muAn nhBp.
S d#ng b)ng n2i
MC Workbook v chuy+n 35n m#c UnitOps, sau 3
kch vo nt Add UnitOp.
Ca s2 UnitOps sD xu=t hiFn.
S d#ng Workbook
T0 m#c Flowsheet trn thanh menu, l9a ch:n Add
Operation
Ho;c =n F12.
Ca s2 UnitOps sD xu=t hiFn.
S d#ng thanh
menu
Thc hi#n Ph!&ng php
Cch !a cc thi"t b& vo
trong PFD
Cch 2. UnitOps (F12)
Cch 1. Object Palette (F4)
Cch !a cc thi"t b& vo
trong PFD
K"t n)i dng v+i cc thi"t b&
l Open unit operation window
l Choose stream to connect from Inlet and Outlet drop down menus
l Some unit operations require energy streams as well
l If the name of a stream that does not exist is entered manually, HYSYS
will create that stream
3.3.1. Pumps
l M.c ch: 9: t*ng p su,t c<a dng l7ng vo. Ty
thu6c vo tham s= 9$>c khai bo ban 91u s@ tnh
ton nhiBt 96, p su,t ch$a bi3t, hoCc cng su,t
c<a b?m
l M&c tiu:
Thi3t l5p 9$>c b?m trong Hysys 9: m ph7ng cc
qu trnh b?m
K3t n=i cc dng vDi thi3t bE
Xc 9Enh cng su,t c<a b?m v nhiBt 96 dng ra
Pumps - Nguyn l tnh ton
l Cc tnh ton 9$>c dGa trn ph$?ng trnh chuHn cho cng su,t,
s8 d&ng 96 t*ng p, t=c 96 v c$Ing 96 dng chy:
Trong : P
out
= p su!t dng ra
P
in
= p su!t dng vo b%m
Density Liquid
Rate Flow P P
quired Power
in out
ideal

=
) (
Re
vCng su,t c1n thi3t thGc t3 c<a my b?m 9$>c xc 9Enh theo
hiBu su,t b?m:
% 100
Re
Re
(%) =
actual
ideal
quired Power
quired Power
Efficiency
vKhi hiBu su,t nh7 h?n 100%, n*ng l$>ng d$ s@ 9$>c dng 9: t*ng
nhiBt 96 c<a dng ra.
Pumps - Nguyn l tnh ton
vK3t h>p nhKng ph$?ng trnh trn, s@ 9$>c cng su,t c1n thi3t thGc t3
c<a my b?m:
(%)
% 100 ) (
Re
Efficiency Density Liquid
Rate Flow P P
quired Power
in out
ideal

=
vN3u nh$ dng nguyn liBu 9 9$>c xc 9Enh 91y 9<, chL c1n cung c,p
hai trong nhKng bi3n sau 9: Pump c th: tnh ton t,t c cc bi3n ch$a
bi3t:
p su,t dng ra hoCc sG gim p su,t
HiBu su,t
N*ng l$>ng b?m
Pumps - Design
Pumps can be specified in two ways:
N If inlet and outlet streams connected to a pump are fully specified, then
nothing needs to be specified in the pump unit operation
N If outlet pressure is not specified, then a pressure differential across the
pump, or a duty must be specified
Pumps Example
Dng Feed:
Pumps Example
Thi"t l0p pump v+i cc thng s) sau:
Pumps Example
K"t qu2
Ch rOng n3u nh$ bPn khng
ch/n On Pump Switch, trPng
thi c<a dng Feed s@ 9$>c
chuy:n thQng sang Outlet.
3.3.2. Compressor/Expander
l M.c ch:
My nn (Compressor) l thi3t bE dng 9: t*ng p su,t dng kh
vo. Ph& thu6c cc thng tin 9$>c cho tr$Dc, my nn s@ tnh
ton cc tnh ch,t khc c<a dng (nh$ p su,t hay nhiBt 96)
hoCc hiBu su,t nn.
Tu=c bin gin nR kh (Expander) l thi3t bE 9$>c s8 d&ng 9: lm
gim p c<a dng kh vo c p su,t cao 9: tPo ra dng ra vDi
p su,t th,p v v5n t=c nhanh. Qu trnh gin nR bao gSm qu
trnh chuy:n n6i n*ng c<a kh sang 96ng n*ng v cu=i cng l
sang cng c ch.
l M.c tiu: Sau khi h/c xong ng$Ii s8 d&ng c th::
Thao tc vDi Compressor/Expander trong Hysys 9: m ph7ng
qu trnh ch3 bi3n kh
Xc 9Enh cng su,t c<a Compressor/Expander v nhiBt 96 91u
ra c<a dng
Compressor/Expander
Nguyn l
GAi v7i my nn, hiFu su=t 3Hng entropy 3!.c tnh bIng tJ sA c>a nLng l!.ng 3Hng
entropy yu cMu cho qu trnh nn v7i nLng l!.ng yu cMu th9c t5
GAi v7i thi5t b? Expander, hiFu su=t 3!.c cho l tJ sA c>a nLng l!.ng th9c t5 3!.c tNo ra
trong qu trnh gin v7i nLng l!.ng tNo ra trong m&t qu trnh gin 3Hng entropy
Power Required
actual
= Heat Flow
outlet
Heat Flow
inlet
Power Produced
actual
= Heat Flow
outlet
Heat Flow
inlet
Compressor/Expander
Nguyn l
Hi4u su5t
Compressor/Expander
Cc h!+ng gi2i quy"t
Bi3t Flow rate v efficiency
HYSYS n6i suy tT bi:u 9S xc l5p:
operating speed
head
HYSYS tnh ton:
outlet pressure
outlet temperature
applied duty
Bi3t Flow rate v Inlet Pressure
Khai bo Efficiency and Duty
(HiBu su,t v N*ng su,t)
HYSYS s@ tnh ton:
Outlet pressure
Outlet temperature
Other efficiency
Bi3t Flow rate v Inlet pressure
Khai bo Operating speed
HYSYS s8 d&ng bi:u 9S
Xc l5p Efficiency
Xc l5p Head
HYSYS tnh ton:
outlet pressure,
outlet temperature,
applied duty
Bi3t Flow rate v Inlet Pressure
Khai bo Outlet Pressure
Khai bo Adiabatic or Polytropic efficiency
(HiBu su,t c<a ch3 96 )oPn nhiBt hoCc )a bi3n)
HYSYS s@ tnh ton 9$>c:
Required Energy
Outlet temperature
Other efficiency
Dng '( th* Khng dng '( th*
l M&c Connection t$?ng tG nh$ vDi my pump
l Parameters Page
Compressor/Expander
Design
N3u khng s8 d&ng cc 9S thE, cung
c,p b=n trong s= cc bi3n s= sau,
v gi trE th# 5 s@ 9$>c tnh ton,
theo cng su,t:
NhiBt 96 dng vo
p su,t dng vo
NhiBt 96 dng ra
p su,t dng ra
HiBu su,t
l Tab Rating
Tab Rating bao gSm 4 trang: )S thE
(Curves), GiDi hPn dng (Flow Limits),
Nozzles, v Inertia.
Curves Page
1. Ch&n h)p Enable Curves.
2. L*a ch&n hi,u su!t o.n nhi,t hay a
bi/n, s0 d2ng phm t+%ng 4ng. 6y l c%
s7 xc 8nh gi tr8 hi,u su!t dng vo.
3. B!m vo phm Add Curve : vo giao di,n
Curve.
4. Trn giao di,n hi:n th8 Curve, b.n c th:
nh<p cc i:m d= ki,n Flow, Head v
%Efficiency, c?ng nh+ gi tr8 Speed cho
m)t @ th8 %n.
5. VBi mCi @ th8 thm vo, thao tc l.i b+Bc
3 v 4. Lo.i hi,u su!t phEi thFng nh!t vBi
t!t cE @ th8 +a vo.
Compressor/Expander
Design
l Dng nguyn liBu
Compressor/Expander
Example
l Thi3t l5p My nn
Compressor/Expander
Example
1. Trn trang Parameter, xa gi trE
Adiabatic Efficiency mCc 9Enh. C hiBu
su,t 9oPn nhiBt v 9a bi3n nn 9:
tr=ng 9: trnh lUi khng 9Sng nh,t
hoCc cung c,p thTa 9Cc tnh cho my
nn.
2. Vo tab Rating, v mR trang Curves.
3. ChWc chWn rOng phm 9oPn nhiBt
(Adiabatic) trong nhm Efficiency 9
9$>c ch/n.
4. Ch/n h6p Enable Curves, v b,m
vo phm Add Curve.
5. Hon thnh thi3t l5p 9S thE nh$ trong
giao diBn sau.
l Cc 9iXu kiBn c<a dng ra c th: 9$>c xem R tab Performance
c<a bng hi:n thE tnh ch,t Compressor v 9$>c bi:u diYn nh$ R
bng d$Di 9y:
Compressor/Expander
Example
3.3.3. Heater and Cooler
l L thi3t bE trao 9Zi nhiBt m6t chiXu. Dng vo 9$>c lm lPnh hoCc
gia nhiBt 9: 9Pt 9$>c 9iXu kiBn yu c1u dng ra. Dng n*ng l$>ng
h,p th& (hoCc cung c,p) do chnh lBch Enthalpy giKa hai dng.
Cng c& m ph7ng ny hKu ch khi chL quan tm tDi dng n*ng
l$>ng yu c1u bao nhiu 9: lm lPnh hoCc gia nhiBt dng qu trnh,
m khng quan tm 93n 9iXu kiBn khc.
Biu t+$ng Cooler Bi:u t+Gng Heater
Heater and Cooler
Nguyn l
l Cooler v Heater s8 d&ng cng m6t ph$?ng trnh c? sR. SG
khc nhau theo quy $Dc vX d,u. Xc 9Enh r dng n*ng l$>ng
tuyBt 9=i c<a cc dng v Hysys s@ thm cc gi trE sau:
- VDi Cooler, Enthalpy v dng nhiBt n*ng bE trT tT dng vo:
Heat Flow
inlet
- Duty
cooler
= Heat Flow
outlet
- VDi Heater, dng nhiBt n*ng 9$>c c6ng vo:
Heat Flow
inlet
+ Duty
cooler
= Heat Flow
outlet
Heater and Cooler
Design
Like pumps, heaters and coolers can be specified in two ways
N If both the inlet and outlet streams are fully specified, then nothing needs
to be specified in the pump unit operation
N If the outlet stream is underspecified, then the heater or cooler can be
solved by specifying the pressure differential and/or the duty
Heater and Cooler
Example
M6t dng kh c1n lm lPnh tT
nhiBt 96 60F tDi 105F vDi
96 gim p su,t 15 psi.
Nitrogen, Carbon
Dioxide, C1, C2,
C3, i-C4, n-C4, i-
C5, n-C5, n-C6, n-
C7, n-C8
Peng
Robinson
Components Property
Package
0.0001 n-Octane
0.0001 n-Heptane
0.0001 n-Hexane
0.0006 n-Pentane
0.0010 i-Pentane
0.0020 n-Butane
0.0026 i-Butane
0.0148 Propane
0.0496 Ethane
0.9122 Methane
0.0020 CO2
0.0149 Nitrogen
Worksheet
[Composition]
100.0000 lbmole/hr Molar Flow
600.0000 psi Pressure
60.0000 F Temperature
Worksheet
[Conditions]
Heater and Cooler
Example
l K3t qu
3.3.4. Shortcut distillation
M.c ch: xc 9Enh nhanh s= 9[a l thuy3t t=i $u #ng vDi t] s= hSi
l$u c<a thp
0.0936 Toluene
0.0255 n-Octane
0.028 n-Hexane
0.031 n-Pentane
0.0072 tr2-Butene
0.0061 cis2-Butene
0.0032 n-Butane
0.1295 13-Butadiene
0.0235 1-Butene
0.0489 i-Butene
0.0051 i-Butane
0.0246 Propane
0.5734 Propene
0.0002 Ethane
0.0002 Ethylene
Mole Fraction C,u t/
(Component)
24000 Flowrate (kg/h)
24 Pressure (bar)
83.3 Temperature
(
o
C)
Feed Tn dng
(Name)
Dng nguyn liBu 9$>c thm vo vDi s= liBu sau
Shortcut distillation
Trn Connections page c<a design tab nh5p 91y 9< cc thng tin cho
dng 9$>c k3t n=i vDi thi3t bE:
Trn Parameters page c<a design tab nh5p 91y 9< cc thng s= hoPt
96ng c<a thp:
Sau khi nh5p 91y 9< s= liBu, Hysys s@ tnh ton, k3t qu tnh ton 9$>c
hiBn thE trn Performance tab.
S= liBu kho st th: hiBn d$Di dPng bng:
S= liBu kho st th: hiBn d$Di dPng 9S thE:
)S thE thu 9$>c khi x8 l s= liBu thu 9$>c tT Hysys.
Khao sat so dia ly thuyet toi uu
50
55
60
65
70
75
80
85
90
95
1 1.25 1.5 1.75 2 2.25 2.5 2.75
R
f
N(R
f
+1)
+ ChL s= hSi l$u l 1.75
+ S= 9[a l thuy3t t=i $u
l 28 9[a
+ )[a nPp liBu t=i $u: 9[a
s= 4
Others Modules
Mixers/Tees Recycle operations Splitters
Task 3.3
Nhm1, 2, 3, 4, 5
68c v d&ch ti li4u 3.3.2. HYSYS styrene Inductive
H9n n:p: 30/09/2010
68c thm ti li4u SSModel
Learning outcome in Session 3.3
l Thnh thPo cc thao tc vDi Hysys
l Cch thm m6t s= cc Unit 9: ph&c v& cho
cc bi ton (9$a cc thng s=, k3t n=i vDi
dng,..)
l Hi:u 9$>c m&c 9ch, cch th#c hoPt 96ng
c<a m6t s= cc thi3t bE. n lPi ki3n th#c c<a
mn thi3t bE phn #ng v mn Thi3t bE trong
cng nghB L/c d1u
Session 3.1.2
ASPEN HYSYS
Qu trnh m
phng #$ng
Xy d'ng m phng #$ng trn
Hysys
C hai cch 34 xy d7ng m ph8ng 39ng trn
Hysys:
Th7c hi:n chuy4n 3;i ch< 39 t=nh sang ch<
39 39ng v@i m9t vi sBa 3;i thi<t k< quy
trnh hoCt 39ng v chD r 3Fc 3i4m cGa dng
Xy d7ng tr7c ti<p trong ch< 39 39ng
(Dynamic mode).
Qu trnh chuy)n t, tr.ng thi t0nh
sang tr.ng thi #$ng
1. Thm cc #3n v4 thi6t b4.
2. 8i:u ch<nh kch th(=c c?a cc thi6t b4.
3. 8i:u ch<nh p suAt c?a thp.
4. Cc thi6t b4 ton hBc (logical operations).
5. Thm cc ch< #4nh p suAt-l(u l(Cng
(Pressure-Flow Specifications).
6. Th'c hiDn b(=c chuy)n #Ei vo mi tr(Fng
#$ng.
7. Troubleshooting (ViDc xG l s' cH).
Thm cc #3n v4 thi6t b4
NhHn bi<t cc dng vHt ch,t khng c quan h: p su,t l$u
l$Ing 3$Ic k<t nJi t@i hai 3An vK hoCt 39ng v l$u l$Ing cGa
cc dng ny phi 3$Ic chD 3Dnh r trong m hnh ho 39ng.
Cc 3An vK hoCt 39ng bao gMm thi<t bK SEPARATOR v
COLUMN. Khi thm m9t 3An vK hoCt 39ng, nh$ VALVES, HEAT
EXCHANGERS, hay PUMPS, th phi xc 3Knh quan h: p su,t
l$u l$Ing cho cc dng 3. C th4 chD 3Knh r l$u l$Ing trn
dng 3 thay v sB d&ng thi<t bK 34 xc 3Knh l$u l$Ing.
8i:u ch<nh kch th(=c c?a cc
thi6t b4
Kch th$@c cGa t,t c cc 3An vK hoCt 39ng trong qu
trnh m ph8ng sB d&ng trang thi<t bK th7c t< hay
3$Ic xc 3Knh theo kch th$@c kN thuHt. Kch th$@c
cGa 3=a trong thp c th4 hon thnh bPng cch sB
d&ng Tray Sizing utility trn Utilities page. Vessels
sQ 3$Ic thay 3;i kch th$@c 34 3iRu ti<t l$u l$Ing
th7c v p su,t cGa thi<t bK trong khi 3ang duy tr
hoCt 39ng c th4 3m bo thSi gian l$u.
thi6t b4
Nguyn tc $i%u ch(nh kch th+,c c/a cc thi1t b2 ni chung
(Equipment Sizing).
l Vessels (SEPARATORS, CONDENSERS, REBOILERS) phi
3$Ic thay 3;i kch th$@c 34 thSi gian l$u l8ng tU 5 - 15 pht.
S7 tnh ton kch th$@c v chi ph c th4 3$Ic th7c hi:n
bPng cch sB d&ng Vessel Sizing utility trn Sizing page cGa
Rating tab.
l Valves 3$Ic thay 3;i kch th$@c d7a vo 3Fc tnh l$u l$Ing.
Valve sQ thay 3;i kch th$@c v@i 39 mV cGa valve l 50% v
trV l7c nPm trong khong 15 - 30 kPa.
thi6t b4
5i%u ch(nh kch th+,c $7a c/a thp. (Column Tray Sizing).
Tray Sizing c th4 3$Ic hon thnh cho thp tch bPng cch
sB d&ng Tray Sizing utility trong Utilities page. M9t vi ti:n ch
sB d&ng sQ bK hCn ch< trong m hnh ho t=nh. Cc 3=a 3$Ic
3Knh kch th$@c tuW theo l$u l$Ing hi:n hnh v thSi gian l$u
mong muJn trn 3=a.
Cc thng sJ quan tr/ng bao gMm:
l Tray diameter (!"ng knh %a)
l Weir length (chi(u di vch ng,n)
l Weir height (chi(u cao vch ng,n)
l Tray spacing (kho/ng cch gi1a hai %a)
8i:u ch<nh p suAt c?a thp
l Trong m hnh ho t=nh, p su,t cGa thp l do ng$Si dng 3Knh ngh=a. Trong
m hnh ho 39ng, n 3$Ic tnh ton bPng cch sB d&ng s7 tnh ton thuX
39ng l7c. N<u nh$ p su,t V trCng thi t=nh l r,t khc nhau tU tnh ton trV l7c,
th sQ c s7 xo tr9n l@n l$u l$Ing trong thp khi Integrator chCy. S7 $@c
l$Ing hIp l p su,t cGa thp c th4 3$Ic tnh ton bPng cch sB d&ng the
Tray Sizing utility. Ti:n ch ny cung c,p m9t gi trK Max DP/Tray trn Results
tab. p su,t cGa thp c th4 3$Ic tnh ton bPng cch sB d&ng gi trK ny (Max
DP/Tray), v s7 chD 3Knh r p su,t mong muJn V b,t kW nAi 3u trn thp.
l Chng ta c th4 thay 3;i gi trK Max DP/Tray 34 m 3Ct 3$Ic p su,t mong
muJn qua thp. Vi:c ny dY dng th7c hi:n bPng cch sBa 3;i chiRu cao vch
ng*n (Weir height) trn Ratings tab trong Tray Sizing utility.
l Gim chiRu cao vch ng*n th,p hAn p su,t t=nh (static head contributions) v
th,p hAn gi trK Max DP/Tray. Trong ch< 39 39ng, Nozzle Pressure Flow K-
factors (3$Ic tm th,y trn Dynamics tab cGa khung thu9c tnh cGa Main TS)
c th4 3$Ic 3iRu chDnh tJi $u trV l7c qua thp.
Cc thi6t b4 ton hBc (logical
operations)
Cc thi<t bK ton h/c tU m hnh ho t=nh sau 3$Ic b8
qua trong m hnh ho 39ng. ADJUST c th4 3Ft lCi
bPng PID Controllers. RECYCLE l khng c1n thi<t
trong m hnh ho 39ng.
Thm cc ch< #4nh p suAt-l(u
l(Cng (Pressure-Flow
Specifications)
ChD 3Knh r p su,t l$u l$Ing cho m[i dng
cGa sA 3M cng ngh:. B9 3iRu khi4n 3ng vai
tr to l@n 3m bo tnh ;n 3Knh cho qu trnh
tnh ton pressure-flow.
Th'c hiDn b(=c chuy)n #Ei vo
mi tr(Fng #$ng
Click vo nt Dynamic Mode 34 chuy4n tU m
hnh ho t=nh sang m hnh ho 39ng
Troubleshooting (ViDc xG l s' cH)
l Too many specifications/ Not enough
specifications
l Singular Problem (Cc v,n 3R 3ng ch )
l The Pressure Flow Solver failed to converge
Cc ch quan trBng khi xy
d'ng tr.ng thi #$ng
1. Phi 3Fc bi:t ch v@i vi:c cJ 3Knh trV l7c trong thi<t bK. M9t vi
chD 3Knh r cJ 3Knh trV l7c trong thi<t bK c th4 mang lCi k<t qu
khng hi:n th7c, nh$ xu,t hi:n l$u l$Ing theo chiRu t*ng p
su,t. Nh@ ki4m tra vi:c cJ 3Knh trV l7c trong thi<t bK 3un si lCi v
thi<t bK lm ngu9i cGa thp.
2. Dng nguyn li:u vo v sn ph\m ra kh8i t1ng 3=a sQ c p su,t
giJng nh$ p su,t V 3=a 3. N<u nh$ c s7 khc nhau l@n vR p
su,t gi]a dng nguyn li:u hay dng sn ph\m v@i t1ng 3=a v
k<t qu l c l$Ing l@n dng vHt ch,t di chuy4n vo hay ra kh8i
thp.
ChCy Integrator sau khi cc 3An vK thi<t bK 3 3$Ic thm vo trong
ch< 39 39ng. Khng giJng nh$ mi tr$Sng t=nh, th dng ra
ngoi cGa 3An vK thi<t bK trong ch< 39 39ng khng 3$Ic tnh ton
cho 3<n khi Integrator chCy. Integrator sQ chCy 3G lu 34 3Ct
3$Ic gi trK ph hIp m@i cho dng ra ngoi cGa cc thi<t bK.
Session 3.5
ASPEN HYSYS
In v bo co
kt qu$
Printing
Object Inspection
(kch chu3t phi)
vo Title Bar 4
truy c7p tu8 ch/n
in trang tnh
Ta c th4 in nh;ng trang tnh =$>c ch@ =Bnh cho dng, thiDt bB, cc c,u tE, tiFn ch Utilities,
cng c& phn tch DataBook, Fluid Packages, (d; liFu dGng bng) Tabular data,
Reactions, Reaction Sets, thu3c tnh ng$Hi dng (User Properties), thng tin vI =Jc tnh
cKa d1u v PFD. BGn c th4 truy c7p printing qua File menu, Object Inspection, hay
Reports.
Tu' ch*n In
Khi bGn ch/n Print tL File menu, HYSYS in cc trang tnh ch@ =Bnh cho cc
=Mi t$>ng =$>c ch/n.
!Mi t">ng c trang tnh sN ">c in.
!4 xem tr"Oc sP xu,t
hiFn cKa trang tnh
tr"Oc khi in
In trang tnh nh"
m3t file v#n bn.
Cc trang tnh
cho cc Mi t">ng.
Reports
Ta c th4 in nhiIu trang tnh cho dng v thiDt bB trn m3t Report =?n, c th4 truy
c7p vo Report vOi phm nng CTRL R hay nhiIu Reports trong Tools trn
Menu Bar.
Report hiFn hnh
TGo m3t Report mOi v mQ
Report Builder
!"a Report Dn
my in
Xem tr"Oc Report
!"a Report Dn
m3t file
MQ Report Builder v soGn
tho Report
Xy d-ng Report
Xy dPng Report l n?i =4 ch/n cc trang tnh c trong Report,
cRng nh$ tu8 ch@nh hnh th#c cKa Report (Page Setup).
Cc trang tnh thm vo ">c
trnh by Q y
SM trang trong
Report
Thm trang tnh cKa
dng v thiDt bB vo
trong Report
BS cc trang tnh tL
Report
Databook
l Ta c th4 truy c7p vo DataBook bTng cch sE d&ng tU h>p phm CTRL D.
DataBook cung c,p truy c7p =Dn Process Data Tables, Strip Charts, Data
Recorder v Case Studies.

Truy c7p Dn Variable
Navigator 4 thm cc biDn
Cc biDn ">c sE d&ng cho
t,t c cc cng c& phn tch
DataBook Jt Q y
Strip Charts Page
Strip Charts =$>c thiDt =Jt c& th4 thng qua Strip Charts page.
MQ StripChart ">c
ch/n
Khung thiDt Jt
StripChart
Tn cKa StripChart
(l"u l">ng v cc
biDn chnh c th4
">c thay Ui
Kch hoGt vo cc biDn
">c hiFn thB trn
StripChart
The Strip Chart View
X-Axis lun l thHi gian
MVi biDn c m3t tr&c tX lF Y, v gi trB
nhS nh,t v lOn nh,t cho mVi biDn c
th4 Jt 3c l7p
Kch chu3t phi
vo Y thB v lPa
ch/n Graph
Control 4 truy c7p
vo khung Bnh
dGng
C th4 Jt Time Span cho Y thB trn
trang Overall Chart Properties cKa
khung Setup
Khung hnh d/ng c0a Strip Chart
Khung Configuration ch#a =Png 3 tabs, mVi tab sN ch@ r cc b3 ph7n
xu,t hiFn cKa =Y thB. General tab =$>c th4 hiFn d$Oi =y.
!4 c th4 trng th,y tr&c
Y thB
Tab ny gYm tu8 ch/n Bnh dGng
cho curves v axes cho stripchart.
Tu8 ch/n diFn mGo Y thB
MQ khung Logger
Setup
MQ DataBook
Process Data Tables
Process Data Tables cho php xem xt cc biDn cng nghF chnh. Ta c
th4 mQ khung hnh =4 theo di lin t&c gi trB cKa biDn.
Nh7p tn cKa
Process Data
Table
Khi lPa ch/n nt View,
Process Data Table sN
">c trnh by.
Data Recorder
Data Recorder cho php bGn l$u tr; mn hnh =Y h/a cKa quy trnh bTng
cch nhm cc biDn cng nghF chnh vo trong nh;ng tnh huMng
(Scenarios) khc nhau.
LPa ch/n nt View 4
trnh by Scenario hoJc
Table hay Graph
Case Studies
Cng c& Case Study cho php bGn quan st cch tr lHi cKa biDn cng
nghF trong m hnh ho tZnh =4 thay =Ui trong quy trnh. Ta c th4 ch@
r phGm vi th,p v cao, cRng nh$ b$Oc nhy (step sizes); HYSYS thay
=Ui biDn =3c l7p tLng l1n m3t, v mVi l1n thay =Ui, biDn ph& thu3c =$>c
tnh ton v m3t State mOi =$>c xc =Bnh.
Truy c7p vo khung
Setup cKa Case Studies
Th4 hiFn Case Studies
Q dGng bng hay Y thB Thay Ui Bnh dGng d; liFu
dGng bng v Y thB
Case Studies
Ch/n
View 4
mQ Setup
view
KDt qu
trnh by
theo bng
hay Y thB
SM state ">c tP 3ng c7p
nh7t khi thm bound v step
size
Bi ging mn Tin #ng d&ng
ASPEN HYSYS
Chu trnh lm
lnh b#ng
Propan
11/8/2010 2
M& )*u
Cc h3 th5ng lm l6nh th$7ng th,y trong cng
nghi3p ch: bi:n kh t; nhin v trong cc qu trnh
lin quan <:n l/c d1u, ho d1u v cc cng nghi3p
ho h/c. Qu trnh lm l6nh <$=c s> d&ng <? lm
l6nh kh <? <6t <$=c <Ac tr$ng vB <i?m s$8ng cCa
mDt hy<rocacbon v t6o ra sn phEm lFng th$8ng
phEm.
Trong bi tGp ny chng ta sH xy d;ng, ch6y,
phn tch v thao tc mDt m phFng cCa chu trnh
lm l6nh khp kn bJng propan. Chng ta sH
chuy?n m phFng < hon thi3n sang mDt
template, lm cho n c th? k:t n5i vKi cc m
phFng khc.
11/8/2010 3
M&c <ch
Ngay khi chng ta k:t thc bi tGp ny, th
chng ta sH c th?:
l NhGp v k:t n5i cc qu trnh ho6t <Dng <? xy
d;ng mDt s8 <L.
l S> d&ng giao di3n <L ho6 <? thao tc trn cc s8
<L trong Hysys.
l Hi?u mDt cch t$7ng tGn s; truyBn thng tin trong
Hysys.
l Chuy?n <Mi cc m phFng sang cc template.
11/8/2010 4
Yu c*u
Tr$Kc khi bNt <1u bi tGp ny, chng ta c1n
phi bi:t lm th: no <?:
l )Onh nghQa mDt gi ch,t l$u.
l )Onh nghQa mDt dng.
l Thng th6o giao di3n cCa Workbook.
11/8/2010 5
S' ), c.a qu trnh
11/8/2010 6
02nh ngh4a c' s& c.a m
ph7ng
C3 Components
PengRobinson Property Package
Lach#n M%c
11/8/2010 7
02nh ngh4a cc dng c*n thi8t
Nhp m$t dng v&i cc gi tr) sau:
C3 100% Thnh
ph+n
50
0
C (120
0
F) Nhi,t .$
0.0 Ph+n h'i
1 Tn
Gi tr) M/c
Nhp m$t dng th1 hai v&i cc tnh ch3t sau:
-20
0
C (-
4
0
F)
Nhi,t .$
1.0 Ph+n h'i
3 Tn
Gi tr) M/c
p su;t c.a dng 1 l bao nhiu: ???
11/8/2010 8
Nh<p cc thi8t b2 cho m=t s' ),
Chu trnh lm l6nh bJng propan bao gLm 4
thi:t bO chnh:
l Van
l Thi:t bO lm l6nh
l My nn
l Thi:t bO ng$ng t&
Cc cch nhp thi$t b' trong Hysys ???
11/8/2010 9
Nha sM UnitOps sH
xu,t hi3n.
2. Trong m&c Categories ch/n
Piping Equipment, sau < ch/n
Valve trong m&c Available Unit
Operations.
3. Kch vo nt Add, c>a sM hi?n thO
cc tnh ch,t cCa van sH xu,t
hi3n.
4. Trong m&c Connections nhGp
dng vo v dng ra nh$ chS ra U
d$Ki:
Inlet: 1
Outlet: 2
11/8/2010 10
Nha
sM UnitOps sH xu,t hi3n.
3. L;a ch/n Heat Transfer
Equipment tV m&c Categories.
4. L;a ch/n Heater trong m&c
Available Unit Operations nh$
chS ra U d$Ki.
5. Kch vo nt Add, hoAc kch a sM hi?n thO
cc <Ac tnh cCa thi:t bO gia nhi3t
sH xu,t hi3n.
6. TV m&c Connection, nhGp cc
thng tin nh$ chS ra U d$Ki.
7. Chuy?n sang m&c Parameters.
8. NhGp gi trO Delta P l 7.0 kPa (1
psi) v gi trO cng su,t cCa thi:t
bO lm l6nh ny l 1.00e+06 kJ/h
Name: E-100
Inlet: 2
Energy: Chili-Q
Outlet: 3
11/8/2010 11
l L$u l$=ng mole cCa propan l bao nhiu?
l )D gim p qua van J-T l bao nhiu?
l Nhi3t <D cCa dng ra khFi van (dng 2) l
bao nhiu?
Nha
sM hi3n thO <Ac tnh cCa my
nn sH xu,t hi3n.
3. Trong m&c Connections,
nhGp cc thng tin cho dng
nh$ sau:
4. NhGp cc thng tin cho m&c
Parameters nh$ sau:
Name: Compressor
Inlet: 3
Energy: Comp HP
Outlet: 4
Adiabatic Efficiency (hi3u su,t <o6n nhi3t): 75
11/8/2010 13
Nhng t?
S@ d?ng ko thA trn bAng nBi
1. Kch vo bi?u t$=ng Cooler trn bng nMi.
2. Di chuy?n con trF sang mn hnh <L ho6. Con trF sH bi:n thnh mDt
con trF <Ac bi3t, vKi mDt hDp v mDt d,u + gNn vo n. HDp chS vO tr
v kch th$Kc cCa bi?u t$=ng cCa thi:t bO lm mt.
3. Kch l6i <? th thi:t bO lm mt ln trn mn hnh <L ho6.
11/8/2010 14
Nhng t?
K:t n5i thi:t bO vKi mDt
dng trn mn hnh
<L ho6:
1. Nh3n v gi5 phm Ctrl, di
chuy7n con tr9 ln trn thi;t b).
2. <=t con tr9 ln trn dng m
chng ta mu?n k;t n?i
3. Nh3n v gi5 chu$t tri.
4. Di chuy7n con tr9 .;n bi7u
t2@ng cAa thi;t b) sau . thB
chu$t v phm Ctrl.
SC d/ng
phm Ctrl
1. Nh3n vo nt Attach Mode
trn thanh cng c/.
2. <=t con tr9 ln trn thi;t b).
<i7m .7 k;t n?i dng nguyn
li,u sD c mu xanh t?i.
3. Di chuy7n con tr9 ln trn dng
m chng ta mu?n k;t n?i.
4. Nh3n v gi5 chu$t tri.
5. Di chuy7n con tr9 .;n bi7u
t2@ng cAa thi;t b) v thB chu$t.
SC d/ng
ch1c
nEng
Attach
Mode
Thc hi'n Ph!*ng
php
4. TV mn hnh <L ho6, k:t n5i
dng 4 vKi dng vo thi:t bO
ng$ng t& v k:t n5i dng ra khFi
thi:t bO ng$ng t& vKi dng 1.
5. Kch u m ph7ng vo m=t template
MDt s5 l=i ch cCa vi3c s> d&ng template l:
l Cung c,p mDt kW thuGt cho php hai hoAc nhiBu d; n c th? lin
k:t vKi nhau.
l Dng mDt gi tnh ch,t khc cho d; n chnh m n mu5n nhGp
vo.
l Cung c,p mDt ph$8ng php thch h=p <? cNt cc d; n m
phFng lKn thnh cc thnh ph1n nhF h8n, dY qun ly h8n.
l )$=c t6o ngay lGp t#c v c th? <$=c ci <At trong nhiBu d; n.
11/8/2010 16
L>u m ph7ng vo m=t template
Tr$Kc khi chng ta chuy?n d; n ny sang mDt template, n c1n <$=c lm cho
c nh[ng <Ac <i?m chung <? c th? <$=c s> d&ng cho cc phn x$Ung kh c
l$u l$=ng dng khc nhau. Trong m phFng ny, cng su,t cCa thi:t bO lm
l6nh chS ra l$u l$=ng dng propan yu c1u.
1. Xo gi trO cng su,t cCa thi:t bO lm
l6nh
2. TV m&c Simulation trn thanh
menu, l;a ch/n Main Properties.
C>a sM hi3n thO d; n m phFng sH
xu,t hi3n nh$ chS ra U d$Ki.
3. Kch vo nt Convert to Template
4. Kch vo Yes <? chuy?n d; n m
phFng sang mDt template.
5. Tr l7i No cho cu hFi Do you want
to save the simulation case.
6. Chuy?n sang m&c File trn thanh
menu v l$u template bJng tn
C3loop.tpl.
11/8/2010 17
Phn tch k8t quA
Trong Hysys chng ta c th? in k:t qu qua:
l Thanh menu
l Ch#c n*ng ki?m tra cc <5i t$=ng
l Ch#c n*ng qun l cc bo co
11/8/2010 18
In s@ d?ng thanh menu
Ch/n mDt trong s5 cc tu\ ch/n sau trong m&c File trn thanh
menu:
l Print. Danh sch cc d[ li3u c hi3u l;c cCa cc thi:t bO <ang
<$=c kch ho6t. Chng ta c th? di chuy?n hDp sng <:n mDt
d[ li3u v c th? in hay xem tr$Kc bn in.
l Print Window Snapshot. In mDt nh cCa c>a sM Hysys <ang
ho6t <Dng.
(N$u ch)n l+nh Print khi mn hnh ,- ho/ ,ang ,01c kch ho/t th
s3 in mn hnh ,- ho/, khng c d5 li+u no c hi+u l6c trn
mn hnh ,- ho/)
11/8/2010 19
In s@ d?ng chDc nFng kiGm tra )Hi
t>Ing
S> d&ng ch#c n*ng ki?m tra <5i t$=ng v tV
thanh tiu <B cCa cc <5i t$=ng l;a ch/n
Print Datasheet. MDt danh sch cc kh5i d[
li3u c hi3u l;c <$=c hi?n thO cho <5i t$=ng
ny.
11/8/2010 20
In s@ d?ng chDc nFng quAn l bo
co
1. MU m&c Tools trn thanh menu. Ch/n Reports.
2. Kch vo nt Create <? nhGp mDt bo co mKi.
3. Kch vo nt Insert Datasheets <? nhGp cc d[ li3u cho bo co
cCa chng ta. Chng ta c th? nhGp cc d[ li3u cCa mDt hay nhiBu
thi:t bO cho mDt bo co.
11/8/2010 21
Task 1 - Thi8t k8 v )nh gi
1. Trong phn x$Ung, chng ta c th? <o hoAc tnh chnh xc cng su,t
lm l6nh. Tuy nhin chng ta bi:t rJng my nn <$=c coi nh$ c cng
su,t 250 hp v n <ang ho6t <Dng U 90% cng su,t t5i <a v hi3u su,t
l 72%.
Cng su;t c.a thi8t b2 lm lnh l bao nhiu?
2. Thi:t bO <o dng kh l6nh ra khFi thi:t bO lm l6nh cho ta l$u l$=ng v
chng ta c th? xc <Onh cng su,t lm l6nh. Ng$7i ta quy:t <Onh t*ng
cng su,t lm l6nh ln 1.5 MMBtu/hr. VKi my nn <ang ch6y U cng
su,t nh$ vGy (250 s#c ng;a), nhiJt )= ra kh7i thi8t b2 lm lnh
)G c thG )t )>Ic cng su;t lm lnh tHi )a l bao nhiu?
(chnh l ch: <D lm l6nh t5i <a cCa qu trnh) trong khi v]n ch6y my
nn U ch: <D ho6t <Dng vVa phi.
11/8/2010 22
Task 2 - Thnh ph*n ch;t lm
lnh
Propan s> d&ng cho phn x$Ung lm l6nh th;c ch,t l mDt h^n h=p gLm 95%
propan v 5% ethane.
)iBu g sH xy ra n:u thnh ph1n mKi ny <$=c n6p vo thay cho ph1n c_
(100%C3)?
So snh vKi mDt s5 chS tiu sau:
230.983 218.521 Q nn, hp
1620000 1587000 Q ng$ng t/, kJ /h
111 107.9 L$u l$@ng,
kgmol/h
Tr$Fngh@p: 5%C2, 95%C3 Tr$Fngh@p: 100%C3
ASPEN HYSYS
Phn x!ng
lm l$nh kh
11/8/2010 2
M! '(u
Trong m ph3ng ny, m4t bn d5ch 7 7$8c 79n gin
ho c:a m4t phn x$;ng lm l<nh kh s= 7$8c m
hnh ho. M+c 'ch l '- tm LTS (nhi0t '1 phn
tch cu3i) nhi0t '1 m ! ' '$t '5c 'i-m
s"ng c6a hy'rocacbon. Kh th$9ng ph@m c
nhiBt 74 7iCm s$9ng c:a cc hy7rocacbon khng
nn v$8t qu -150C ; 6000kPa. Kh 71u vo 7$8c
lm l<nh qua hai giai 7o<n - 71u tin 7$8c trao 7Di
nhiBt vEi kh th$9ng ph@m (sn ph@m) trong m4t
thiFt b5 trao 7Di nhiBt kh kh (Kh Kh), v sau
7 trong thiFt b5 lm l<nh bGng Propan, m ; 7y
7$8c miu t bGng m4t thiFt b5 lm l<nh. M4t thiFt
b5 cn bGng s= 7$8c sH d&ng 7C $Ec l$8ng 7iCm
s$9ng c:a hydrocacbon c:a dng sn ph@m ;
6000kPa.
11/8/2010 3
M&c 7ch
Ngay khi chng ta hon thnh ph1n ny, chng
ta c thC:
l Ci 7It v h4i t& cc thiFt b5 trao 7Di nhiBt
l HiCu cc thi7t b8 'i:u khi-n (cn bGng v
hiBu chJnh)
l SH d&ng cng c& Case Study 7C thLc hiBn
cc nghin c#u trn m ph3ng c:a chng ta.
11/8/2010 4
Yu c(u
Tr$Ec khi bMt 71u ph1n ny chng ta c1n phi
biFt lm thF no 7C:
l T<o m4t gi ch,t l$u
l NhNp cc dng
l NhNp cc thiFt b5
11/8/2010 5
S" '; c6a qu trnh
11/8/2010 6
<8nh ngh>a c" s! c6a m phAng
SH d&ng ph$9ng trnh 74ng h/c Peng
Robinson EOS vEi cc thnh ph1n nh$ sau:
N2, H2S, CO2, C1, C2, C3, i-C4, n-C4, i-C5,
n-C5, C6, C7+, v H2O.
11/8/2010 7
NhBp m1t dng nguyn li0u
1440 kgmole/h
(3175
lbmole/hr)
Lu
l!ng
6200 kPa (900
psia)
p su$t
15
0
C (60
0
F) Nhi(t *+
To Refrig Tn
Nh-p M.c
0 H
2
O
0.0001 C7+
0.0006 C6
0.0027 n-C5
0.0028 i-C5
0.0101 n-C4
0.0068 i-C4
0.0413 C3
0.1709 C2
0.7575 C1
0.0003 CO
2
0.0003 H
2
S
0.0066 N
2
Thnh ph0n ph0n mole
11/8/2010 8
NhBp m1t thi7t b8 phn tch (bnh
tch)
Trong m.c Connections, thm m+t bnh tch v nh-p cc thng tin sau:
Inlet Sep Liq Liquid Outlet
Inlet Sep Vap Vapour Outlet
To Refrig Feed
Inlet Gas Sep Tn
Nh-p M.c
11/8/2010 9
NhBp m1t thi7t b8 trao 'Ci nhi0t
ThiFt b5 trao 7Di nhiBt thLc hiBn tnh ton theo hai h$Eng cn bGng n*ng
l$8ng v cn bGng vNt ch,t. ThiFt b5 trao 7Di nhiBt c thC gii cho cc
nhiBt 74, p su,t, cc dng nhiBt (bao gOm sL m,t nhiBt v sL th,t
thot nhiBt), cc l$u l$8ng dng vNt ch,t, v UA.
1. Kch *p vo nt
Heat Exchanger
trn bng nDi
2. Trong m&c
Connections, nhNp
cc thng tin sau
11/8/2010 10
3. ChuyCn sang m&c Parameters. Hon thnh m&c ny nh$ chJ ra
trong hnh d$Ei. Cc 74 gim p ; trong v bn ngoi Png s= l1n l$8t
l 5 psi v 1 psi.
NhBp m1t thi7t b8 trao 'Ci
nhi0t
11/8/2010 11
Cc ki-u thi7t b8 trao 'Ci nhi0t
Cc kiCu thiFt b5 trao 7Di nhiBt 7$8c 75nh nghQa nh$ sau:
l Weighted. Cc 7$Sng cong nhiBt 7$8c cMt thnh cc khong, m ; 7
n*ng l$8ng trao 7Di l ring lU. M4t LMTD v UA (kFt qu hay tch c:a
hB sP trao 7Di nhiBt ton ph1n v tDng diBn tch trao 7Di nhiBt) 7$8c
tnh cho mVi khong trong 7$Sng con nhiBt v 7$8c c4ng l<i 7C tnh
trao 7Di nhiBt ton b4 UA. Ph$9ng php Weighted chJ c gi tr5 cho
cc thiFt b5 trao 7Di nhiBt kiCu ng$8c dng (Counter-Current).
l EndPoint. M4t LMTD v UA ring 7$8c tnh tX cc 7iYu kiBn 71u vo
v 71u ra. VEi cc v,n 7Y 79n gin ; 7 khng c sL chuyCn pha v
Cp g1n l hGng sP, th lLa ch/n ny c thC 7ng.
11/8/2010 12
Cc 'Dc trng cho thi7t b8 trao 'Ci
nhi0t
Hai 7Ic tr$ng c1n cho thiFt b5 trao 7Di nhiBt ny l:
l Cn bGng nhiBt k = 0. )y l m4t 7Ic tr$ng sai s3 cng suFt (Duty
Error) v n c1n thiFt 7C chMc chMn rGng cc ph$9ng trnh nhiBt cn
bGng. )y l m4t 7Ic tr$ng mIc 75nh, n lun lun 7$8c nhNp b;i
Hysys nn chng ta khng c1n phi nhNp n.
l )4 lBch tPi thiCu = 50C. )y l chnh lBch nhiBt 74 nh3 nh,t giZa dng
nng v dng l<nh.
(Chng ta c th c nhi$u &'c tr+ng &+,c +.c &on. Thi0t b2 trao &4i nhi6t
s7 ch9 s< d=ng cc &'c tr+ng kch ho?t cho s@ hAi t=.)
11/8/2010 13
4. ChuyCn sang m&c Specs
5. Kch ho<t l<i 7Ic tr$ng UA:
chuyCn sang m&c Specs, ch/n
vo kch ho<t.
6. )C nhNp m4t 7Ic tr$ng, kch vo
nt Add, cHa sD ExchSpec xu,t
hiBn.
7. Cung c,p cc thng tin sau:
NhBp m1t thi7t b8 trao 'Ci
nhi0t
5
0
C (41
0
F) Spec Value
Overall Pass
Min Aprroach Type
Temp Approach Name
Nhp M$c
11/8/2010 14
L$u l$8ng dng kh vo thiFt b5 lm l<nh l bao
nhiu?
11/8/2010 15
Hon thnh m phAng
Nh-p m+t thi1t b2 lm mt v cung c$p cc thng tin sau:
35 kPa (5 psia) Pressure Drop
Parameters
Chiller Q Energy Stream
Gas to LTS Product Stream
Gas to Chiller Feed Stream
Chiller Name
Connections
Nh-p M.c
11/8/2010 16
Hon thnh m phAng
Nh-p m+t thi1t b2 tch (bnh tch) v cung c$p cc thng tin sau trong m.c Connections:
LTS Liq Liquid Outlet
LTS Vap Vapour Outlet
Gas to LTS Feed Stream
LTS Name
Nh-p M.c
11/8/2010 17
NhBp thi7t b8 cn bGng
ThiFt b5 cn bGng 7C 7<t 7$8c m&c 7ch chung l t<o 7iYu kiBn d[
dng 7C tnh ton cn bGng nhiBt v cn bGng vNt ch,t. C cc
cn bGng khc nhau c gi tr5 trong Hysys.
l Mole. M4t cn bGng ton ph1n 7$8c thLc hiBn ; 7 chJ c l$u
l$8ng mole c:a mVi thnh ph1n l 7$8c duy tr. Cc dng ra s=
c l$u l$8ng mole v thnh ph1n giPng nh$ dng vo, nh$ng s=
khng ch#a cc gi tr5 ph1n h9i, nhiBt 74, hoIc p su,t.
l Mass. M4t cn bGng ton ph1n 7$8c thLc hiBn ; 7 chJ c l$u
l$8ng theo khPi l$8ng l 7$8c duy tr. Dng ra s= khng c
thnh ph1n, ph1n h9i, nhiBt 74, hoIc p su,t.
l Heat. M4t cn bGng ton ph1n 7$8c thLc hiBn ; 7 chJ c dng
nhiBt l 7$8c duy tr.
l Mole and Heat. M4t cn bGng ton ph1n 7$8c thLc hiBn ; 7
dng nhiBt v l$u l$8ng mole 7$8c duy tr.
11/8/2010 18
Hy xem cc thng sP c:a kh th$9ng ph@m. Cc thng sP dng
7$8c tnh ton 7C khng chng ta khng thC p dng 7C tnh
ton m4t nhiBt 74 7iCm s$9ng ; 6000 kPa. ViBc nhNp m4t cn
bGng mole cho php chng ta t<o m4t dng th# hai vEi l$u
l$8ng mole v thnh ph1n giPng nh$ kh th$9ng ph@m nh$ng
khng c ph1n h9i, nhiBt 74, hoIc p su,t.
11/8/2010 19
1.Kch *p vo bi4u t!ng Balance trn b6ng n8i
2.Nh-p cc thng tin sau trong m.c Connections
Mole Balance type (trong m.c
Parameters)
HC Dewpoint Outlet Stream
Sales Gas Inlet Stream
Nhp M$c
3. 92nh r p su$t 6000 kPa (870 psia) cho dng HC Dewpoint.
4. 92nh ph0n h"i *4 tnh ton nhi(t *+ *i4m s"ng.
11/8/2010 20
l NhiBt 74 7iCm s$9ng l bao nhiu?
l )iCm s$9ng yu c1u l -15
0
C, 7iCm s$9ng
hiBn t<i cao h9n hay th,p h9n?
l Gi sH rGng p su,t cP 75nh, thng sP no
khc nh h$;ng 7Fn 7iCm s$9ng?
l Chng ta c thC thay 7Di 7iCm s$9ng trong
m ph3ng nh$ thF no?
11/8/2010 21
NhBp thi7t b8 'i:u chHnh
M+c 'ch
l ThiFt b5 7iYu chJnh l m4t qu trnh ho<t 74ng
theo logic; m4t qu trnh ton h/c 7ng h9n
l m4t qu trnh vNt l. N s= thay 7Di gi tr5
c:a m4t biFn dng (biFn 74c lNp) 7C 7<t
7$8c m4t gi tr5 hay m4t 7Ic tr$ng yu c1u
(biFn ph& thu4c) trong dng hay thiFt b5 khc.
11/8/2010 22
1. Kch 7p vo biCu t$8ng Adjust trn bng nDi
2. Kch vo nt Select Var trong nhm Adjusted Variable. CHa sD
Variable Navigator xu,t hiBn.
3. TX danh sch cc 7Pi t$8ng, lLa ch/n Gas to LTS. TX danh sch cc
biFn, lLa ch/n nhiBt 74.
4. Kch vo nt OK 7C ch,p nhNn biFn v quay l<i cHa sD Adjust
property.
5. Kch vo nt Select Var trong nhm Targer Variable
6. LLa ch/n nhiBt 74 c:a dng HC dewpoint l biFn 7ch.
7. NhNp gi tr5 -150C (50F) trong h4p Specified Target Value
8. M&c Connections sau khi hon thnh c d<ng nh$ sau:
Adjust name: ADJ-1
Specified Target Value: -15.00 C
9. ChuyCn sang m&c Parameters, v b3 cc gi tr5 mIc 75nh c:a cc
thng sP.
10. Kch vo nt Start 7C bMt 71u tnh ton.
11/8/2010 23
11. )C hiCn th5 qu trnh 7iYu chJnh, di chuyCn 7Fn m&c Monitor
11/8/2010 24
NhiBt 74 dng ra kh3i thiFt b5 lm l<nh l bao
nhiu 7C 7<t 7$8c 7iCm s$9ng mong muPn?
11/8/2010 25
bGng Propan vIi phn x!ng
kh
Ngay khi chng ta hon thnh v d& vY phn
x$;ng lm l<nh kh, chng ta c thC lin kFt
n vEi template c:a chu trnh lm l<nh bGng
Propan.
Cng su,t c:a thiFt b5 lm l<nh trong phn
x$;ng kh s= 7$8c lin kFt vEi cng su,t c:a
thiFt b5 lm l<nh trong template c:a chu trnh
lm l<nh bGng Propan.
11/8/2010 26
1. M; dL n m ph3ng phn
x$;ng lm l<nh kh m
chng ta 7 l$u vo v kch
7p vo biCu t$8ng Sub-
FlowSheet trn bng nDi.
2. Kch vo nt Read an
existing template
3. M; file template 7 ghi vo
trong bi tNp tr$Ec,
C3loop.tpl
4. Trong nhm Inlet
Connections to Sub-
FlowSheet, lin kFt dng
ngoi, Chiller Q vEi dng
trong, Chill-Q
Ngay khi kFt nPi hon thnh, c
hai dng (trong v ngoi) s=
c tn giPng nhau (tn c:a
dng ngoi).
Lin k7t chu trnh lm l$nh
bGng Propan vIi phn x!ng
kh
11/8/2010 27
L$u l$8ng dng propan trong chu trnh lm
l<nh bGng propan l bao nhiu?
11/8/2010 28
Task 1: Bi7n 'Ci thi7t b8 trao 'Ci
nhi0t
l UA cho thiFt b5 trao 7Di nhiBt chJ c hiBu lLc ; gi tr5
2e5 kJ/0C.h. Hy lm cc thay 7Di c1n thiFt 7Pi vEi
thiFt kF c:a thiFt b5 trao 7Di nhiBt ny 7C 7<t 7$8c
UA mong muPn 7.
l )iYu ny lm nh h$;ng thF no 7Fn LMTD v 74
lBch tPi thiCu c:a nhiBt 74?

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