July 2005

7-1 WorkCentre Pro 275 Family (CC232-WCP275F)

Wiring Data
7 Wiring Data
Plug Jack Locations
PJ Locations.................................................................................................................... 7-3
Wiring Diagrams
Wiring Diagrams.............................................................................................................. 7-27
July 2005
7-2 WorkCentre Pro 275 Family (CC232-WCP275F)
Wiring Data
July 2005
7-3 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data

PJ Locations
PJ Location Tables
To locate a PJ, go to the appropriate table.
PJ1 to PJ49, Table 1.
PJ50 to PJ99, Table 2.
PJ100 to PJ149, Table 3.
PJ150 to PJ199, Table 4.
PJ200 to PJ249, Table 5.
PJ250 to PJ299, Table 6.
PJ300 to PJ349, Table 7.
PJ350 to PJ399, Table 8.
PJ400 to PJ449, Table 9.
PJ450 to PJ499, Table 10.
PJ500 to PJ599, Table 11.
Location Figures for PWB Connectors and In-line Connectors
NOTE: Part list references are given with each figure.
1. BM PWB, Figure 15
2. DADH PWB, Figure 8
3. Carriage PWB, Figure 25.
4. CCD PWB, Figure 31.
5. Duplex motor driver PWB, Figure 28.
6. Embedded Fax PWB, Figure 26.
7. Exposure lamp inverter, Figure 13
8. Firewire PWB, Figure 27.
9. Foreign Interface PWB, Figure 17
10. Fuser module, Figure 34
11. HCF Control PWB, Figure 3
12. HCSS PWB, Figure 16
13. HVPS, Figure 30.
14. IOT PWB, Figure 1
15. Image processing PWB, Figure 10
16. In-line connectors PJ 40 and PJ 44, Figure 20
17. In-line connector PJ 49, Figure 19
18. In-line connector PJ 63, Figure 18
19. In-line connector PJ 75, Figure 23.
20. In-line connector PJ 93, Figure 21
21. In-line connector PJ 152, Figure 22.
22. Inverter motor driver PWB, Figure 29.
23. LCSS PWB 1K, Figure 32
24. LCSS PWB 2K, Figure 7
25. LVPS, Figure 6
26. Main Drive PWB, Figure 4
27. Network controller, Figure 14
28. Power and control module, Figure 5
29. Power Distribution PWB, Figure 9
30. Riser PWB, Figure 11
31. ROS, Figure 33
32. Scanner PWB, Figure 12
33. Tray 1 and 2 control PWB, Figure 2
34. UI PWB (part of the user interface assembly), Figure 24.
35. Xerographic module, Figure 35
Table 1 PJ1 to PJ49
PJ number PJ location figure PJ location
Wiring
diagram
1 Figure 1 IOT PWB WD 4
1 Figure 32 1K LCSS PWB WD 32
2 Figure 1 IOT PWB WD 4
2 Figure 32 1K LCSS PWB WD 32
3 Figure 1 IOT PWB WD 4
3 Figure 32 1K LCSS PWB WD 32
4 Figure 1 IOT PWB WD 5
4 Figure 32 1K LCSS PWB WD 32
5 Figure 1 IOT PWB WD 5
5 Figure 32 1K LCSS PWB WD 32
6 Figure 1 IOT PWB WD 6
6 Figure 32 1K LCSS PWB WD 32
7 Figure 1 IOT PWB WD 6
7 Figure 32 1K LCSS PWB WD 33
8 Figure 1 IOT PWB WD 4
8 Figure 32 1K LCSS PWB WD 33
9 Figure 1 IOT PWB WD 6
9 Figure 32 1K LCSS PWB WD 33
10 Figure 1 IOT PWB WD 6
11 Figure 1 IOT PWB WD 3
12 Figure 32 1K LCSS PWB WD 33
13 Figure 32 1K LCSS PWB WD 33
14 Figure 1 IOT PWB WD 7
14 Figure 32 1K LCSS PWB WD 34
15 Figure 32 1K LCSS PWB WD 34
16 Figure 5 / Figure 6 Power and control assembly / LVPS WD 1
16 Figure 32 1K LCSS PWB WD 34
July 2005
7-4 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
17 Figure 5 / Figure 6 Power and control assembly / LVPS WD 1
17 Figure 32 1K LCSS PWB WD 34
18 Figure 5 / Figure 6 Power and control assembly / LVPS WD 1
19 Figure 5 / Figure 6 Power and control assembly / LVPS WD 1
21 Figure 5 Power and control assembly bulkhead WD 1
22 Figure 5 Power and control assembly bulkhead WD 1
23 Figure 5 Power and control assembly bulkhead WD 1
24 Figure 5 Power and control assembly WD 2
25 Figure 5 / Figure 6 Power and control assembly / LVPS WD 2
26 Figure 1 IOT PWB WD 3
27 Figure 1 IOT PWB WD 3
30 - IOT exit sensor WD 5
31 - Wait sensor WD 5
32 - Duplex sensor WD 5
33 Figure 1 IOT PWB WD 7
34 - Registration sensor WD 5
35 Figure 1 IOT PWB WD 7
36 - Bypass feed solenoid WD 6
37 - Registration clutch WD 5
38 - Inverter nip solenoid WD 5
39 - Inverter path solenoid WD 5
40 Figure 20 In-line connector on duplex transport WD 5
41 - Erase lamp WD 5
42 - Photoreceptor fan WD 1
43 - Vacuum transport fan WD 5
44 Figure 20 In-line connector on registration trans-
port
WD 5
45 Figure 29 Inverter motor driver PWB WD 5
46 - Ambient temperature / humidity sensor WD 6
47 - Developer temperature sensor WD 6
48 - Waste bottle full sensor WD 6
49 Figure 19 In-line connector WD 5
Table 2 PJ50 to PJ99
PJ number PJ location figure PJ location Wiring diagram
50 Figure 28 Duplex motor WD 5
55 Figure 29 Inverter motor driver PWB WD 5
55 Figure 30 HVPS WD 7
Table 1 PJ1 to PJ49
PJ number PJ location figure PJ location
Wiring
diagram
56 - Left hand door interlock WD 6
57 - Waste toner door switch WD 6
58 - Bypass width sensor WD 6
59 - Bypass empty sensor WD 6
63 Figure 18 In-line connector WD 12
64 Figure 1 IOT PWB WD 7
67 - Bulkhead connector (yellow) tray 2 WD 13
68 - Bulkhead connector (black) tray 1 WD 12
69 - Tray 1 paper feed assembly WD 12
70 - Tray 1 paper feed assembly WD 12
71 - Tray 1 feed head assembly WD 12
72 - Tray 2 paper feed assembly WD 13
73 - Tray 2 paper feed assembly WD 13
74 - Tray 2 feed head assembly WD 13
75 Figure 23 In-line connector on toner dispense
module
WD 6
76 - Paper path fan thermistor (65 - 75
ppm)
WD 7
91 Figure 28 Duplex motor driver PWB WD 5
93 Figure 21 In-line connector on developer module WD 6
95 - Toner dispense motor WD 6
96 - Toner cartridge drive motor WD 6
97 - Low toner sensor WD 6
Table 3 PJ100 to PJ149
PJ number PJ location figure PJ location Wiring diagram
100 Figure 34 Fuser drawer connector WD 2, WD 7
101 Figure 11 Riser PWB WD 8
101 Figure 10 Image processing PWB WD 8
102 Figure 10 Image processing PWB WD 8
103 Figure 10 Image processing PWB WD 8
104 Figure 10 Image processing PWB WD 8
105 Figure 10 Image processing PWB WD 4
106 Figure 10 Image processing PWB WD 10
107 Figure 10 Image processing PWB WD 8
108 Figure 10 Image processing PWB WD 8
109 Figure 10 Image processing PWB WD 8
110 Figure 10 Image processing PWB WD 8
116 Figure 10 Image processing PWB WD 8
Table 2 PJ50 to PJ99
PJ number PJ location figure PJ location Wiring diagram
July 2005
7-5 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
116 Figure 17 Foreign interface PWB WD 8
117 Figure 17 Foreign interface PWB WD 8
117 Figure 10 Image processing PWB WD 8
118 Figure 10 Image processing PWB -
119 Figure 10 Image processing PWB -
120 Figure 33 ROS WD 1
121 Figure 33 ROS WD 4
122 Figure 33 ROS (32 - 55 ppm) WD 8
122 Figure 33 ROS (65 - 75 ppm) WD 9
125 Figure 31 CCD PWB WD 8
125 Figure 12 Scanner PWB WD 9
127 Figure 12 Scanner PWB WD 9
130 Figure 24 User interface Assembly WD 10
131 Figure 9 Power distribution PWB WD 2
132 Figure 9 Power distribution PWB WD 10
133 Figure 9 Power distribution PWB WD 10
134 Figure 9 Power distribution PWB WD 10
135 Figure 9 Power distribution PWB WD 10
137 Figure 9 Power distribution PWB WD 10
138 Figure 9 Power distribution PWB WD 10
141 Figure 34 Fuser CRUM connector WD 4
142 Figure 35 Xerographic module CRUM connector WD 4
144 Figure 4 Main drive PWB WD 4
146 Figure 4 Main drive PWB WD 4
147 Figure 4 Main drive PWB WD 4
148 Figure 4 Main drive PWB WD 4
149 Figure 4 Main drive PWB WD 4
Table 4 PJ150 to PJ199
PJ number PJ location figure PJ location Wiring diagram
151 Figure 4 Main drive PWB WD 4
151 Figure 5 Power and control module WD 3
151 Figure 5 1K LCSS communication harness WD 3
151 Figure 5 2K LCSS communication harness WD 3
151 Figure 5 HCSS communication harness WD 3
152 Figure 22 In-line connector WD 8, WD 10
153 - Ozone fan WD 4
154 Figure 4 Main drive PWB WD 4
155 Figure 11 Riser PWB WD 10
Table 3 PJ100 to PJ149
PJ number PJ location figure PJ location Wiring diagram
156 Figure 11 Riser PWB WD 8
156 Figure 27 Firewire PWB WD 8
157 Figure 11 Riser PWB WD 8
157 Figure 26 Embedded Fax PWB WD 8
181 Figure 8 DADH PWB WD 11
183 Figure 8 DADH PWB WD 11
184 Figure 8 DADH PWB WD 11
186 Figure 8 DADH PWB WD 11
187 Figure 8 DADH PWB WD 11
188 Figure 8 DADH PWB WD 10
189 Figure 8 DADH PWB WD 11
190 Figure 8 DADH PWB WD 11
191 - In-line connector WD 11
192 - DADH registration sensor WD 11
193 - DADH width sensor WD 11
194 - DADH length sensor 2 WD 11
195 - DADH length sensor 1 WD 11
196 - DADH exit sensor WD 11
197 - DADH take away sensor WD 11
198 - DADH CVT sensor WD 11
199 - Document present sensor WD 11
Table 5 PJ200 to JP249
PJ number PJ location figure PJ location Wiring diagram
200 - DADH feed sensor WD 11
201 - DADH feed solenoid WD 11
202 - DADH feed clutch WD 11
203 - DADH CVT motor WD 11
204 - DADH feed motor WD 11
205 - In-line connector WD 11
216 Figure 10 Image processing PWB jumper -
217 Figure 10 Image processing PWB -
218 Figure 10 Image processing PWB memory slot -
219 Figure 10 Image processing PWB -
220 Figure 10 Image processing PWB memory slot -
221 Figure 10 Image processing PWB memory slot -
222 Figure 10 Image processing PWB jumper -
225 Figure 10 Image processing PWB WD 9
226 Figure 10 Image processing PWB WD 9
Table 4 PJ150 to PJ199
PJ number PJ location figure PJ location Wiring diagram
July 2005
7-6 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
227 Figure 10 Image processing PWB -
228 Figure 10 Image processing PWB WD 8
245 Figure 17 Foreign interface PWB WD 8
Table 6 PJ250 to PJ299
PJ number PJ location figure PJ location Wiring diagram
290 Figure 13 Exposure lamp inverter WD 15
291 - Full width array WD 16
292 Figure 13 Exposure lamp inverter WD 15
Table 7 PJ300 to PJ349
PJ number PJ location figure PJ location Wiring diagram
300 Figure 7 2K LCSS PWB WD 17
301 Figure 7 2K LCSS PWB WD 17
302 Figure 7 2K LCSS PWB WD 17
303 Figure 7 2K LCSS PWB WD 17
304 Figure 7 2K LCSS PWB WD 17
305 Figure 7 2K LCSS PWB WD 17
306 Figure 7 2K LCSS PWB WD 18
307 Figure 7 2K LCSS PWB WD 18
308 Figure 7 2K LCSS PWB WD 18
309 Figure 7 2K LCSS PWB WD 19
310 Figure 7 2K LCSS PWB WD 19
311 Figure 7 2K LCSS PWB WD 19
312 Figure 7 2K LCSS PWB WD 19
313 Figure 7 2K LCSS PWB WD 20
314 Figure 7 2K LCSS PWB WD 20
315 Figure 7 2K LCSS PWB WD 20
316 Figure 7 2K LCSS PWB WD 20
317 Figure 7 2K LCSS PWB WD 20
318 Figure 7 2K LCSS PWB WD 20
Table 8 PJ350 to PJ399
PJ number PJ location figure PJ location Wiring diagram
350 - Offline staple PWB WD 19
Table 5 PJ200 to JP249
PJ number PJ location figure PJ location Wiring diagram
380 Figure 2 Tray 1 and 2 control PWB WD 1
381 Figure 2 Tray 1 and 2 control PWB WD 12
382 Figure 2 Tray 1 and 2 control PWB WD 6
383 Figure 2 Tray 1 and 2 control PWB WD 12
384 Figure 2 Tray 1 and 2 control PWB WD 12
385 Figure 2 Tray 1 and 2 control PWB WD 13
390 Figure 3 HCF control PWB WD 14
391 Figure 3 HCF control PWB WD 14
392 Figure 3 HCF control PWB WD 14
393 Figure 3 HCF control PWB WD 14
394 Figure 3 HCF control PWB WD 12
395 Figure 3 HCF control PWB WD 14
396 Figure 3 HCF control PWB WD 14
397 Figure 3 HCF control PWB WD 14
398 Figure 3 HCF control PWB WD 14
399 Figure 3 HCF control PWB WD 14
Table 9 PJ400 to PJ449
PJ number PJ location figure PJ location Wiring diagram
401 Figure 25 Carriage PWB WD 24
402 Figure 25 Carriage PWB WD 26
403 Figure 25 Carriage PWB WD 26
404 Figure 25 Carriage PWB WD 26
405 Figure 25 Carriage PWB WD 26
406 Figure 25 Carriage PWB WD 26
407 Figure 25 Carriage PWB WD 26
408 Figure 25 Carriage PWB WD 27
409 Figure 25 Carriage PWB WD 27
410 Figure 25 Carriage PWB WD 25
411 Figure 25 Carriage PWB WD 23
412 Figure 25 Carriage PWB WD 25
413 Figure 25 Carriage PWB WD 27
414 Figure 25 Carriage PWB WD 27
415 Figure 16 HCSS PWB WD 22
416 Figure 16 HCSS PWB WD 22
417 Figure 16 HCSS PWB (not used) -
418 Figure 16 HCSS PWB WD 22
419 Figure 16 HCSS PWB WD 22
420 Figure 16 HCSS PWB WD 23
Table 8 PJ350 to PJ399
PJ number PJ location figure PJ location Wiring diagram
July 2005
7-7 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
421 Figure 16 HCSS PWB WD 23
422 Figure 16 HCSS PWB WD 23
423 Figure 16 HCSS PWB WD 23
424 Figure 16 HCSS PWB WD 23
425 Figure 16 HCSS PWB WD 24
426 Figure 16 HCSS PWB WD 24
427 Figure 16 HCSS PWB WD 24
428 Figure 16 HCSS PWB WD 24
429 Figure 16 HCSS PWB WD 24
431 Figure 16 HCSS PWB WD 25
432 Figure 16 HCSS PWB WD 25
433 Figure 16 HCSS PWB WD 25
434 Figure 16 HCSS PWB WD 25
435 Figure 16 HCSS PWB (not used) -
438 - In-line connector WD 22
440 - In-line connector WD 22
Table 10 PJ450 to PJ499
PJ number PJ location figure PJ location Wiring diagram
450 Figure 31 CCD PWB WD 10
450 Figure 12 Scanner PWB WD 10
451 Figure 31 CCD PWB WD 31
451 Figure 12 Scanner PWB WD 16
452 Figure 12 Scanner PWB WD 15
453 Figure 12 Scanner PWB WD 15
454 Figure 12 Scanner PWB WD 15
455 Figure 12 Scanner PWB WD 10
456 Figure 12 Scanner PWB WD 15
457 Figure 12 Scanner PWB WD 15
458 Figure 12 Scanner PWB WD 30
459 - Input module angle sensor WD 15
460 - Scan carriage home sensor WD 15
460 - Bin 1 offset motor WD 22
461 - Bin 1 offset motor WD 22
461 - Document size sensor 1 WD 15
462 - Document size sensor 2 WD 15
462 - Bin 2 offset motor WD 22
463 - Bin 2 offset sensor WD 22
463 Figure 13 Exposure lamp inverter WD 30
Table 9 PJ400 to PJ449
PJ number PJ location figure PJ location Wiring diagram
464 Figure 13 Exposure lamp inverter WD 30
465 - In-line connector WD 15
469 - Off line staple switch WD 24
470 - Carriage upper limit switch WD 22
471 - Compiler carriage elevator motor WD 22
472 - Carriage lower limit switch WD 22
474 - Bin 1 elevator motor WD 23
475 - Bin 1 lower limit switch WD 23
476 - Bin 1 empty sensor WD 22
480 - Bin 2 empty sensor WD 22
481 - Diverter solenoid WD 23
482 - Hole punch motor WD 23
483 - Entry sensor WD 23
484 - Hole punch home sensor WD 23
485 - Top exit sensor WD 23
486 - Bin 0 90% full sensor WD 23
487 - Top bin interlock sensor WD 23
488 - Top cover interlock sensor WD 23
489 - Chad bin level sensor WD 23
493 - In-line connector WD 23
493 - In-line connector (off line stapler) WD 24
494 - In-line connector WD 23
494 - In-line connector (off line stapler) WD 24
495 - OCT module PWB WD 21
496 - Punch sensor WD 23
Table 11 PJ500 to PJ599
Connection PJ location figure PJ location Wiring diagram
510 - BM eject sensor WD 29
530 - In-line connector WD 7
531 - Paper path cooling fan 1 WD 7
532 - Paper path cooling fan 2 WD 7
551 Figure 15 BM PWB WD 28
552 Figure 15 BM PWB WD 28
553 Figure 15 BM PWB WD 28
554 Figure 15 BM PWB WD 28
555 Figure 15 BM PWB WD 29
556 Figure 15 BM PWB WD 29
557 Figure 15 BM PWB WD 29
Table 10 PJ450 to PJ499
PJ number PJ location figure PJ location Wiring diagram
July 2005
7-8 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
558 Figure 15 BM PWB (not used) -
559 Figure 15 BM PWB WD 29
560 Figure 15 BM PWB WD 29
561 Figure 15 BM PWB (not used) -
562 Figure 15 BM PWB (not used) -
563 Figure 15 BM PWB (not used) -
565 - BM flapper motor WD 29
566 - BM backstop guide home sensor WD 29
567 - BM tamper 1 home sensor WD 29
568 - BM paper present sensor WD 29
570 - BM Bin 2 90% full sensor WD 29
571 - BM stapler head carrier closed sensor WD 28
572 - BM crease blade home sensor WD 28
573 - BM crease roll gate home sensor WD 28
574 - BM crease blade motor encoder sensor WD 28
575 - BM crease roll motor encoder sensor WD 28
576 - BM Bin 2 converter belts drive motor WD 29
577 - BM in-line connector WD 29
578 - BM in-line connector WD 28
579 - BM in-line connector WD 28
580 - BM in-line connector WD 28
581 - BM stack hold solenoid WD 29
582 - BM stack hold solenoid WD 29
583 - BM Bin 2 WD 29
584 - BM entry sensor WD 28
585 - BM SH1 staples low switch (staple head
1)
WD 28
586 - BM SH1 staples low switch (staple head
2)
WD 28
587 - BM flapper home sensor WD 28
590 - BM in-line fuse PWB WD 29
591 - BM in-line fuse PWB WD 29
596 - BM in-line connector WD 29
597 - BM in-line connector WD 29
Table 11 PJ500 to PJ599
Connection PJ location figure PJ location Wiring diagram
July 2005
7-9 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
IOT PWB
Location; PL 1.10 Item 2.
NOTE: PJ33 is only used on 65-75 ppm machines. PJ64 is only used on 45-75 ppm machines.
Refer to GP 9 for the IOT PWB sparing strategy.
Figure 1 IOT PWB
Tray 1 and 2 Control PWB
Location; PL 7.10 Item 2.
Figure 2 Tray 1 and 2 control PWB
See note
See note
July 2005
7-10 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
HCF Control PWB
Location; PL 7.20 Item 2.
Figure 3 HCF control PWB
Main Drive Module
Location; (32-55 ppm) PL 4.15 Item 1, (65-75 ppm) PL 4.10 Item 1.
Figure 4 Main drive module
July 2005
7-11 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
Power and Control Assembly
Location; PL 1.10 Item 1.
Figure 5 Power and control Assembly
LVPS and Base Module
Location; PL 1.10 Item 3.
Figure 6 LVPS and base module
July 2005
7-12 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
2K LCSS PWB
Location; PL 11.26 Item 1.
Figure 7 2K LCSS PWB
DADH PWB
Location; PL 5.10 Item 5.
Figure 8 DADH PWB
July 2005
7-13 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
Power Distribution PWB
Location; PL 3.10 Item 5.
Figure 9 Power distribution PWB
Image Processing PWB
Location; (32-55 ppm) PL 3.20 Item 3, (65-75 ppm) PL 3.10 Item 3.
Figure 10 Image processing PWB
July 2005
7-14 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
Riser PWB
Location; (32-55 ppm) PL 3.15 Item 3, (65-75 ppm) PL 3.11 Item 6.
Figure 11 Riser PWB
Scanner PWB
Location; (32-55 ppm) PL 14.25 Item 4, (65-75 ppm) PL 14.16 Item 8.
Figure 12 Scanner PWB
July 2005
7-15 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
Exposure Lamp Inverter
Location; (32-55 ppm) PL 14.25 Item 12, (65-75 ppm) PL 14.15 Item 3.
Figure 13 Exposure lamp inverter
Network Controller PWB
Location; PL 16.10 Item 1.
Figure 14 Network controller PWB
July 2005
7-16 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
BM PWB
Location; PL 11.86 Item 10.
Figure 15 BM PWB
HCSS PWB
Location; PL 11.56 Item 5.
Figure 16 HCSS PWB
July 2005
7-17 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
Foreign Interface PWB
Location; PL 3.11 Item 3.
Figure 17 Foreign interface PWB
In-line Connector PJ63
Location; PL 7.10.
Figure 18 PJ63
PJ63
Tray 1 and 2 control PWB
July 2005
7-18 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
In-line Connector PJ49
Location; PL 10.10.
Figure 19 PJ49
In-line Connectors PJ40 and PJ44
Location; PL 8.20.
Figure 20 PJ40 and PJ44
PJ49
Inverter assembly
PJ40
PJ44
Duplex transport
July 2005
7-19 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
In-line Connector PJ93
Location; PL 9.15.
Figure 21 PJ93
In-line Connector PJ152
Location; PL 3.10.
Figure 22 PJ152
PJ93
Developer bias connection
Developer module
PJ152
Image processing PWB module
July 2005
7-20 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
In-line Connector PJ75
Location; PL 9.15.
Figure 23 PJ75
UI PWB
Location; PL 2.10 Item 1 (part of user interface assembly).
Figure 24 UI PWB
PJ75
Toner dispense module
July 2005
7-21 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
Carriage PWB
Location; PL 11.46 Item 5 and PL 11.72 Item 5.
Figure 25 Carriage PWB
Embedded Fax PWB
Location; PL 20.10 Item 4.
Figure 26 Embedded Fax PWB
July 2005
7-22 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
Firewire PWB
Location; PL 3.11 Item 7.
Figure 27 Firewire PWB
Duplex Motor Driver PWB
Location; PL 8.20 Item 9.
Figure 28 Duplex motor driver PWB
July 2005
7-23 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
Inverter Motor Driver PWB
Location; (32-55 ppm) PL 10.13 Item 22, (65-75 ppm) PL 10.11 Item 22.
Figure 29 Inverter motor driver PWB
HVPS
Location; PL 1.10 Item 5.
Figure 30 HVPS
July 2005
7-24 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
CCD PWB
Location; PL 14.25 Item 19
Figure 31 CCD PWB
1K LCSS PWB
Location; PL 11.124 Item 1
Figure 32 1K LCSS PWB
July 2005
7-25 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
ROS
Location: PL 6.10 Item 4.
Figure 33 ROS
Fuser Module
Location: (32-55 ppm) PL 10.8 Item 1, (65-75 ppm) PL 10.10 Item 1
Figure 34 Fuser module
PJ2 (harness) PJ121
PJ120
PJ122
PJ18
(harness)
PJ109 (32-55 ppm)
PJ228 (65-75 ppm)
Fuser CRUM PJ141
Fuser drawer connector PJ100
July 2005
7-26 WorkCentre Pro 275 Family (CC232-WCP275F) PJ Locations
Wiring Data
Xerographic Module
Location: (32-38 ppm) PL 9.22 Item 2, (45-75 ppm) PL 9.20 Item 2
Figure 35 Xerographic module
Xerographic CRUM
PJ142
July 2005
7-27 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagrams
Purpose
Wiring diagrams are an aid to trace wiring faults. Wiring Diagrams are used to complement the
circuit diagram in the relevant RAP.
Introduction
The main PWB connections are in the following wiring diagrams:
Input power, LVPS and power distribution, Wiring Diagram 1, Wiring Diagram 2.
LVPS and IOT PWB, Wiring Diagram 3.
IOT PWB, Image processing PWB and drives module, Wiring Diagram 4.
IOT PWB and paper path module, Wiring Diagram 5.
IOT PWB, HVPS, paper path module and developer module, Wiring Diagram 6.
IOT PWB, HVPS, Wiring Diagram 7.
Image processing PWB (32-55 ppm), Wiring Diagram 8.
Image processing PWB (65-75 ppm), Wiring Diagram 9.
DADH PWB, Wiring Diagram 10.
DADH PWB, Wiring Diagram 11.
Tray 1 & tray 2 control PWB, Wiring Diagram 12.
Tray 1 & tray 2 control PWB, Wiring Diagram 13.
HCF PWB, Wiring Diagram 14.
Scanner PWB (32-55 ppm), Wiring Diagram 30.
Scanner PWB (32-55 ppm), Wiring Diagram 31.
Scanner PWB (65-75 ppm), Wiring Diagram 15.
Scanner PWB (65-75 ppm), Wiring Diagram 16.
2K LCSS PWB, Wiring Diagram 17.
2K LCSS PWB, Wiring Diagram 18.
2K LCSS PWB, Wiring Diagram 19.
2K LCSS PWB, Wiring Diagram 20.
OCT, Wiring Diagram 21.
HCSS PWB, Wiring Diagram 22.
HCSS PWB, Wiring Diagram 23.
HCSS PWB, Wiring Diagram 24.
HCSS PWB, Wiring Diagram 25.
Carriage PWB, Wiring Diagram 26.
Carriage PWB, Wiring Diagram 27.
BM PWB, Wiring Diagram 28.
BM PWB, Wiring Diagram 29.
1K LCSS PWB, Wiring Diagram 32.
1K LCSS PWB, Wiring Diagram 33.
1K LCSS PWB, Wiring Diagram 34.
Network controller, Wiring Diagram 35.
The diagrams have the following features:
The connections on the PWBs are in PJ numerical sequence where possible.
The complete component to PWB wiring is shown. All interconnecting connectors are
shown, in part or in whole. Connectors shown in part have reference to other wiring dia-
grams as necessary.
Where necessary, components have references to show additional connections to them.
Straight through tracks on the PWBs are shown.
How to use Wiring Diagrams
NOTE: All Adjustments, Repairs and Part List references are shown in the relevant RAP.
Wiring Diagrams are used in conjunction with the circuit diagrams and their supporting RAPs.
The following steps should be used:
1. From the circuit diagram in the RAP, note the name of the PWB.
2. Note the component and its harness connection on the PWB.
3. Go to the relevant Wiring Diagram.
4. Locate the connector on the PWB.
5. Assess the dependency of other components in the same harness connected to the
PWB.
6. Isolate and repair the wiring fault.
July 2005
7-28 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 1
Figure 1 Wiring Diagram 1
July 2005
7-29 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 2
Figure 2 Wiring Diagram 2
July 2005
7-30 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 3
Figure 3 Wiring Diagram 3
July 2005
7-31 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 4
Figure 4 Wiring Diagram 4
July 2005
7-32 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 5
Figure 5 Wiring Diagram 5
July 2005
7-33 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 6
Figure 6 Wiring Diagram 6
July 2005
7-34 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 7
Figure 7 Wiring Diagram 7
July 2005
7-35 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 8
Figure 8 Wiring Diagram 8
July 2005
7-36 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 9
Figure 9 Wiring Diagram 9
July 2005
7-37 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 10
Figure 10 Wiring Diagram 10
July 2005
7-38 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 11
Figure 11 Wiring Diagram 11
July 2005
7-39 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 12
Figure 12 Wiring Diagram 12
July 2005
7-40 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 13
Figure 13 Wiring Diagram 13
July 2005
7-41 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 14
Figure 14 Wiring Diagram 14
July 2005
7-42 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 15
Figure 15 Wiring Diagram 15
July 2005
7-43 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 16
Figure 16 Wiring Diagram 16
July 2005
7-44 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 17
Figure 17 Wiring Diagram 17
July 2005
7-45 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 18
Figure 18 Wiring Diagram 18
July 2005
7-46 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 19
Figure 19 Wiring Diagram 19
July 2005
7-47 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 20
Figure 20 Wiring Diagram 20
July 2005
7-48 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 21
Figure 21 Wiring diagram 21
July 2005
7-49 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 22
Figure 22 Wiring Diagram 22
July 2005
7-50 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 23
Figure 23 Wiring Diagram 23
July 2005
7-51 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 24
Figure 24 Wiring Diagram 24
July 2005
7-52 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 25
Figure 25 Wiring Diagram 25
July 2005
7-53 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 26
Figure 26 Wiring Diagram 26
July 2005
7-54 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 27
Figure 27 Wiring Diagram 27
July 2005
7-55 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 28
Figure 28 Wiring Diagram 28
July 2005
7-56 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 29
Figure 29 Wiring Diagram 29
July 2005
7-57 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 30
Figure 30 Wiring Diagram 30
July 2005
7-58 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 31
Figure 31 Wiring Diagram 31
July 2005
7-59 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 32
Figure 32 Wiring Diagram 32
July 2005
7-60 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 33
Figure 33 Wiring Diagram 33
July 2005
7-61 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 34
Figure 34 Wiring Diagram 34
July 2005
7-62 WorkCentre Pro 275 Family (CC232-WCP275F) Wiring Diagrams
Wiring Data
Wiring Diagram 35
Figure 35 Wiring Diagram 35