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Polyester Fibers
SYNOPSIS
The effect of pH, temperature, dye concentration, and additives on the absorption of the
dyes FD & C (Food, Drugs and Cosmetics) Blue 1 and Blue 2 upon poly(ethy1ene tere-
phthalate) (PET) and poly (butylene terephthalate) (PBT) subjected to different draw
ratios (and, thus, resulting in different percentage crystallinities determined with DSC and
wide-angle X-ray diffraction patterns) was investigated and a correlation between these
parameters and the dye uptake was suggested. The absorption kinetics of the dyes on the
polyesters were studied and a mechanism based upon the development of hydrogen bonds
between the dyes and the end groups ( - COOH, -OH) of the polyesters and the swelling
of the network was proposed. Finally, an indirect measurement of the T8 values of the
polyesters was suggested based upon the different dyeing diffusion rates. 0 1994 John Wiley
& Sons, Inc.
eventually undesirable effects of dye migration from DSC and wide-angle X-ray diffraction patterns, de-
foods to polyamide-packing materials has been ob- pends greatly on the draw ratio and on the temper-
served and several publications have dealt with it. ature and time of the hot-drawing stage. Analo-
This migration was attributed to interactions be- gously, high draw ratios, high temperatures ( Tg
tween the amine/amide groups and the sulfonic < T < T,) ,and prolonged annealing times improved
gro~ps.~,~,’ substantially the perfection of the crystals of poly-
The dyeing properties of polyester fibers are amides and also induced an increase in their Tgls.7312-15
strongly influenced by many of the processing con- In addition to our previous work on dye absorp-
ditions to which the fiber may be subjected during tion on polyamide food packaging material^,^ we
manufacture. Of the various means for the conver- have undertaken this study in order to examine the
sion of polymers to fibers, only one (melt-spinning) mechanism and the conditions under which a dye
is of present-day importance for polyester fiber migration from food to polyester packaging can oc-
manufacture. cur. This attempt was made in order to correlate
The undrawn or partially oriented yarns produced the draw ratios and the % crystallinity and some
by melt spinning and cooling the polymer are easy structural features, e.g., Tg,and the amount of end
to dye. Drawn materials, on the other hand, are dyed groups -COOH, -OH of polyesters with the dye
much more slowly. During the process of drawing, absorption. The effect of pH value, temperature, dye
stresses are developed in the structure that tend to concentration, and presence of additives on dye ab-
align some of the molecular chain segments [pre- sorption was also studied. An indirect measurement
viously being in the amorphous state, Fig. 1 ( a )] in of Tgvalues, based upon the differences in the dif-
the direction of stress and cause stress-induced ori- fusion dyeing rates, was suggested and compared to
entation [Fig. 1( b ) 1. The resulting structure is the results obtained with differential scanning cal-
termed uniplanar axial orientation,’ i.e., the chain orimetry (DSC) and dynamic mechanical thermal
axes of the crystals are oriented toward the machine analyzer (DMTA). The results of polyester dyeing
direction, whereas the plane of the amorphous rings (due to migration from foods) were compared to
tends to be oriented parallel with the fiber surface; those of polyamides and similarities / differences in
ca. 10-20% of the structure is in the crystalline phase the two cases were pinpointed.
[Fig. l ( c ) ] .
Thus, determination of the relationship between
draw ratio and the dyeing parameters for disperse MATERIALS
dyes on polyester fibers indicates that both the
equilibrium absorption A , and the diffusion coef- Polyesters-Substrates
ficient decrease with increasing draw ratio. This is
Polyester fibers were prepared by melt extrusion at
due to the increased crystallization of the fiber ma-
spinning speed 3000 rpm. Polyesters as spun fibers
trix together with a slightly increased orientation,
which results in a decrease in the accessibility to
were subsequently hot drawn (at T = Tg 20”C, +
i.e., at 86°C for PET and 42°C for PBT) at various
penetrating moiecules.l0*”
draw ratios X = 0-3.
Consequently, the increase in the percentage
The substrates consisted of standard 5 g samples
crystallinity ( % K ) of the polyesters, measured with
of the polyester fibers that were exposed to solutions
of the dyes. The polyesters were purchased from
Ciba-Geigy. The draw ratio was attained using an
apparatus elsewhere describedl6placed in a chamber
of controlled temperature. The amorphous polyes-
ters were heated to about 20°C above Tg ( a t 86 and
42°C for PET and PBT, respectively) where the
polymer molecules acquire sufficient thermal energy
and molecular mobility, allowing the fiber to be
drawn by a factor 3-4 in the machine dire~tion.’~
(a) (b) (C)
Dyes
Figure 1 Fringed micelle model of PET and PBT17:
( a ) radomly oriented chains in the amorphous quenched Dyes were purchased from a commercial company
state; (b) radomly oriented semicrystalline structure; ( c ) in the powder form as their sodium salts (Warner
uniaxially oriented semicrystalline structure. Jenkinson, St. Louis, MO). Stock solutions were
INTERACTION OF DYES USED FOR FOODS 1755
[2sulfonic groups] (I) The concentration of the dye solutions was 40 ppm
and the exposure time for all of them was 72 h.
( b ) C.I. Food Blue 2 420901':
Determination of the Dye Migration Rate
Solutions of dye (Brilliant Blue, No. 1) of 20 ppm
concentration were adjusted to pH 2 using a 2.OM
benzoic acid solution. Substrates of PET and PBT
were exposed to the dye solutions a t 10, 20, 30, 40,
[3sulfonic groups] (11) 50, 60, 70, and 80°C (for PBT) and at 20, 40, 50,
60,70,80,90, and 100°C (for PET) a t various time
intervals for the time range 24,48, 72, 96, 130, and
Apparatus 154 h. The action of the dye absorption was stopped
Differential scanning calorimetry (DSC ) and dy- by immersing the substrates into liquid nitrogen re-
namic mechanical thermal analysis (DMTA) mea- cipients.
surements were carried out with a Perkin-Elmer
DSC-2 ( 10°C/min = heating rate) and PL-DMTA Determination of the Dye Migration Mechanism
(Mark 11) (2.5"C/min and 1Hz were heating rates
and frequency, respectively) described in detail in Seven solutions of 20 ppm Blue No. 1were prepared
A Philips 1020PW dif-
previous publi~ations.'~-'~ from the stock solution. The pH of each solution
fractometer was used to record the wide-angle dif- was adjusted to 2.0 with one of the following acids":
fraction patterns and the traces were analyzed as
previously ( a ) CH3COOH pKn = 4.74
COOH pKn=4.2
pH Variation
OH
The pH of the solutions (40 ppm) was subjected to
1unit increments within a range from 1to 8, slightly
I
( c ) HOOC-C-CH2COOH pKn = 3.13
lower than the pH of most foodstuffs.2 The pH ad-
justments were made using 2.OM benzoic acid or
I
COOH
sodium hydroxide solutions. Substrates were ex-
posed to the dye solutions for a period of 72 h under (d) ClCHzCOOH pKn = 2.86
controlled temperature (65 and 100°C for P E T and (e) ClzCHCOOH pK, = 1.26
PBT, respectively). (f ) C1,CCOOH pKn = 0.64
(g) H2S04 first pK, = -5.2
Concentration Variation
Exposure time and temperature of the polyester
The range of concentrations used was 10-60 ppm. ( P E T and P B T ) substrates were 72 h and lOO"C,
Six concentrations ( 10, 20, 30, 40, 50, and 60 ppm) respectively.
of dye solution were used in total as the most com-
monly used in beverage drink^.^ The solutions were
Effect of Additives on Dye Migration Rate
adjusted to pH 2 with 2.OM benzoic acid. Exposure
time and temperature of these substrates to the Solutions of 20 ppm dye were prepared from stock
above-mentioned six solutions were 72 h and 65 and solutions and the pH of each solution was adjusted
100°C for PET and PBT, respectively. to pH 2.0 with 2.OM benzoic acid. Sodium chloride
1756 ARVANITOYANNIS ET AL.
pH Effect
The pH of dye ( I ) and (11) solutions was varied
within relatively wide range (1-8). Although it was
previously reported that the pH has a pronounced
effect upon the migration of the dye to packaging
p~lyamides,~,~’ in the case of polyesters, the pH effect
is not so intense in absolute values (compared to
polyamides) , although it seems to be in relative val- 0 1 2 3 4 5 6 7
ues (Figs. 2-3 ) . The low dye migration to polyester PH -
packaging was attributed to their rigid structures Figure 3 Effect of the pH on the absorption of Blue 2
and their lack of reactive dyesites, whereas the high on PET and PBT, previously subjected to various draw
number of -NH2 end groups was held responsible ratios, at 100°C after 7 2 h (exposure time).
for the hydrogen bonding between the dyes and the
polyamide sites.7 Hydrophobic fibres, such as poly-
ester, cannot be dyed with dyes of high aqueous sol- in contact with aqueous solutions.” However, a low
ubility, as the case with acid dyes is, because the level of dye absorption is observed for both PET
ionization (and thus strongly polar behavior) in wa- and PBT, especially at high pH’s (Figs. 2 and 3 ) .
ter of the dyes produces adverse interactions with This could be attributed to the following reasons:
the fiber. Apart from size hindrance, which is en-
countered with most ionic dyes and makes penetra- i. Development of hydrogen bonding between the
carboxyl and hydroxyl end groups of the poly-
.”T
tion of these dyes difficult, electrical repulsion of
anionic dyes takes place due to the high negative ester fiber and the imino-, alkylimino-, and
surface potentials exhibited by hydrophobic fibers carboxy-groups of the dye molecules. Table I
gives the average carboxylZ1and hydroxy122end
groups of the polyesters involved in this study.
ii. The benzoic acid present in the dye solution
may have a “carrier” action by increasing
swelling of the fiber and loosening of the fiber
structureg at low pH values (Table 11).
A PET The absorption of the dye upon the polyester fiber
PET
0 PBT is favored at low pH values, especially when these
A PET 4
o m are attained with high benzoic acid contents. Figure
Q PBT 4 4 shows that, if the same pH is attained by both
strong and weak acids, it is the latter which promote
a greater dye absorption upon the polyester fibers.
Possible action of chlorinated hydrocarbon sol-
vents used recently in the dyeing of “difficult” ma-
terials (such as polyesters) 23 has also been studied
by adding dichlorobenzene to the dye solution. The
nn use of an organic solvent in the dyeing process for
0 1 2 3 4 5 6 7 8 polyester fibers may be considered to be a variant
PH - of the carrier dyeing process. Figure 5 shows that
Figure 2 Effect of the pH on the absorption of Blue 1 the higher the dichlorobenzene content, the higher
on PET and PBT previously subjected to various draw the percentage of the absorbed dye upon the poly-
ratios at 100°C after 7 2 h (exposure time). ester fiber.
INTERACTION OF DYES USED FOR FOODS 1757
% Crystallinity
Carboxyl End Groups Hydroxyl End Groups
Draw Ratio Equiv -COOH/M, Equiv -OH/A& DSC X-rays
Correlation Between the Dye Uptake and the whereas the Tgof amorphous PET was found to be
Polyester Structure approximately 65-69°C.4,24,25The level of the ab-
sorbed dye upon the PBT fiber was found to be,
The observed significant differences a t the level of
generally speaking, higher than PET a t various
the dye uptake between the PET and the PBT could
temperatures due to the higher accessibility (greater
be attributed to their structural features and, in
flexibility) higher number of -COOH and -OH
particular, to flexibility / stiffness of the polymeric
end groups7and easier penetration of the PBT net-
chain that can facilitate the access to the dye mol-
work (Figs. 6 and 7 ) . However, in both cases ( P E T
ecules. PBT has four methylene groups (compared
and PBT) , the equilibrium was achieved after con-
to two of the P E T ) and it is therefore more flexible
siderably longer time than that for polyamides, i.e.,
than PET. The Tgof amorphous PBT is = 22"C,
many hours/days compared to several minutes /
hours, thus making clear the greater difficulty that
0.0
0 1 2 3 4 5 6 7 8
PK, - 10 20 30 40 50 60 70 80 90 100
Figure 4 Effect of pK, (weak/strong acids on the ab-
sorption of dyes (Blue 1and Blue 2 ) on PET (draw ratio
-
temperature ("C)
= 0 ) and PBT at pH 1, a t 100°C after 72 h (exposure Figure 5 Effect of dichlorobenzene content on the dye
time). (Blue 2 ) absorption on PBT vs. temperature at pH 1.
ARVANITOYANNIS ET AL.
Eil I
A 0
0.0
0 12 24 36 48 60 72
time (hours) - 84 96 108 120 132
0.0
0 12 24 36 48 60 72 84 96 108120132
Figure 6 Effect of temperature on the absorption of time (hours) -
Blue 2 on PBT (draw ratio = 0) vs. time. Figure 8 Effect of draw ratio (from 0 to 4 ) on the ab-
sorption of Blue 2 on PBT ( a t pH 1and 100°C)vs. time-
isothermal absorption studies.
the dye encounters on its migration to the polyester
substrate (Figs. 6 and 7).
The percentage crystallinity of the substrate was bution of free crystallites in However,
also studied because it was shown in previous pub- paracrystallite formation in uniaxially oriented PET
lications that the diffusion of the dye increases in has also been reported including rotation with in-
the amorphous regions, whereas it is rather difficult creasing ratio.35The influence of the draw ratio on
to penetrate in the highly crystalline materi- the dye absorption of the polyester substrate is ev-
a1s.7,10,26,27 In an effort to induce considerable differ-
ident from the Figures 8 and 9, which show that the
ences in the percentage crystallinity that would en- higher the draw ratios and/or the longer the an-
able us to speculate about its effects on the level of nealing time the lower the amount of the absorbed
absorbed dye, the polyester samples were subjected dye for PET. A comparison between PBT and PET
to various drawing ratios at temperatures higher shows that drawing is more effective in the case of
than their Tgfor 72 h. Table I gives the values of PBT, because of its higher -CHZ - content, thus
the developed percentage crystallinity ( % K ) with
the draw ratio, temperature, and time. Several pre-
vious articles have described the orientation distri-
---
0100 A 70 0 30
sc A 95 65
090050
0 20
080840
I
0.0
0 12 24 36 48 60 72 84 96 108120132
resulting in shorter times in higher percentage crys- in~estigated.~'.~~ PET crystallizes slowly and there-
tallinities ( % K ) (Table I ) . Allomorphs that undergo fore is best used for applications where crystallinity
a unique reversible transformation a t low levels of and strength can be enhanced through mechanical
applied stress have been reported for PBT.35 One orientation. On heating amorphous PET above Tg
phase ( a )is always present in an unstressed oriented (= 7 0 ° C ) , larger crystals and spherulites are
state and transforms to a different phase ( p ) when formed, resulting usually in brittle sample^.^ There-
the material is stressed, reverting back to the original fore, the significantly higher dye absorption of PBT
a-phase when the stress is released.36This behavior (to P E T ) , shown in Figures 12 and 13, could be
is attributed to a conformational change of the tet- attributed to its higher crystallization rates, initiated
ramethylene chain from a relaxed guuche-truns- by drawing, resulting in the obstruction of the dye
gauche to a stretched all-trans form and involves a molecules, whereas the same phenomenon is of less
small change in enthalpy and volume. Both phases importance for the PET because of its lower crys-
have been characterized as having a triclinic unit- tallization rates.
cell ~ t r u c t u r e . The
~ ~ -crystal
~~ structure of P E T has
also a triclinic unit cell that has been determined
by wide-angle X-ray d i f f r a ~ t i o n(Figs.
~ ~ 10 and 11). Determination of Tg
The crystallization kinetics of PBT involve higher
rates than that of PET; they do not require nucleat- The Tg's may be defined from dyeing experiments
ing agents3' as in PET (talc, graphite, MgO, calcium as midpoints of the transitions from the nearly un-
benzoate, etc.") ,but they have been only partially dyed state, in which diffusion of the dye molecule
.
r\/
P
3
0
through the substrate is extremely slow, to the nearly method. The observed increase in Tgwith the in-
equilibrium dyed state a t which the dye diffusion crease in percentage crystallinity ( % K ) , at various
rates are substantially higher.42However, it should draw ratios, is attributed to the restrictive influence
be mentioned that the actual Tgvalues determined of the developed crystallites on the surrounding
in this way are dependent both on the nature of the noncrystalline (amorphous) material (Table 111)
dye molecule and on the structural properties of the and is in agreement with the results of previous in-
polyesters. Table I11 summarizes the Tgvalues ob- vestigations on the polyamides, 42 isotactic polysty-
tained with this method, with DSC and with DMTA rene, poly (ethylene oxide), and poly-e-caprolac-
measurements. Table I11 shows that the Tgvalues tone.43However, exactly the opposite trend was ob-
obtained from the DSC (midpoint of the change in served (higher draw ratios induced lower T,'s) for
heat capacity), DMTA (defined as the loss modulus a number of polymers such as isotactic polypropyl-
peak), and the dyeing diffusion rates (midpoint of ene and poly-4-methyl-1-pentene among others,44-46
transition) are in satisfactory agreement (differ- which makes apparent the need for further inves-
ences 2-4") , i.e., deviation 10-15%, which lies within tigation on the effect of annealing and/or draw ratio
the margin of experimental errors predicted for every upon the Tgof polymers.
INTERACTION OF DYES USED FOR FOODS 1761
1 ratio
Table I1 Acids Used for the pH Adjustment
and their p K a
Acid PKa
=I-
t
{: 5.0 CH,COOH 4.74
In-
n m
m e
-In COOH 4.2
NT1
w = I
&
F
W I
%>
zg a2
2.5
f OH
c
0
I
HOOCHzC-C-CH2COOH 3.13
I
0.0 COOH
-10 0 10 20 30 40 50 60 70 80 100
temperature (TI - 91)
ClCH,COOH 2.86
-
temperature VC) - mol Dye/l
Table I11 Glass Transition (T,)Values Determined with DSC, DMTA, and Dyeing Diffusion Rates
DMTA
Dyeing Diffusion
Draw Ratio DSC E" a E' tan 6" Rates
PET 0 57.5 f 2.1 60.2 f 3.2 56.4 f 1.8 63.2 f 2.3 60.5
1 63.0 f 2.5 62.7 t 2.1 60.1 f 2.3 66.8 f 2.4 64.0
2 64.3 f 1.8 65.1 f 2.4 61.9 t 2.4 70.3 f 3.0 66.0
3 68.1 f 2.3 70.3 * 2.5 64.5 t 2.6 74.8 t 1.4 69.0
4 70.2 f 3.1 72.4 f 1.9 67.9 f 2.5 78.9 f 2.1 71.0
PBT 0 18.6 f 1.3 20.4 f 1.8 17.1 f 2.1 22.8 f 1.7 19.0
1 21.4 f 2.0 24.7 f 2.1 19.0 k 1.4 27.9 f 2.0 23.0
2 30.2 f 1.7 28.2 f 1.5 24.6 f 1.6 33.5 f 3.2 30.0
3 38.7 f 1.6 39.3 f 1.4 32.7 t 2.0 42.4 f 2.3 40.0
4 47.9 f 1.8 48.7 f 2.0 41.2 f 1.8 52.3 f 1.8 50.0
-10, and O"C, there was no measurable dye absorp- dyeing rates.7*27,47-49
However, their applicability to
tion on the polymer substrate. The effect of tem- the determination of dyeing rates both for
perature on the dye absorption was also studied at polyamides7 and polyesters with Blue 1 and Blue 2
different draw ratios for PET and PBT (Figs. 12 was found to be very limited. Therefore, the deter-
and 1 3 ) . Figure 12 shows that at temperatures mination of half-dyeing time has been suggested as
< 3OoC, Blue 2 uptake on PET is insignificant for a convenient method for providing numerical values.
all the draw ratios applied, whereas on PBT, even Half-dyeing time ( t l I z )is the time required for the
at low temperatures (> 0°C) ,a slight dye absorption fiber to absorb half as much dye as it will absorb in
is observed mainly for draw ratios 0-2 (Fig. 13). the equilibrium state. The dyeing rate is described
Finally, the effect of temperature on the dyeing in terms of sigmoid time absorption isotherms. The
rate of PET and PBT for the dye Blue 2 was studied method for describing t I l 2and the percentage of ab-
and the results are given in Table V. Table V shows sorbed dye ( A ) was to measure first the equilibrium
that for a given draw ratio half-dyeing time increases exhaustion (Figs. 8 and 9 ) and then to determine
with increasing temperature, since the A, values from the curve the time at which the A / 2 absorption
are increasing, as has already been mentioned.
Table IV Half-dyeing Times ( t l l z )for PET and ("(2) t112 ("(2) tllP
PBT by Blue 1 at 100°C
-10 5 20 15.0
PET PBT 0 9 30 17.0
10 37.5 40 18.0
Draw Ratio ti/z (h) Draw Ratio tip (h) 19 33.0 60 20.0
22 24.0 65 22.0
0 11 0 14 30 21.0 70 21.0
1 14.5 1 18.5 60 22.5 80 21.0
2 21 2 20 80 19 90 22.0
3 18 3 18.5 100 13.5 95 16.5
4 22 4 23 100 10.5
INTERACTION OF DYES USED FOR FOODS 1763
c
P
I
10.0
1
0 GlucoseINaCI
0 Glucose/NaCI
A GlucoselNaCl
Glucose/NaCI
I 1{PBT
PET
PET
PBT
Blue 1
I
( b ) pH 1-3;
( c ) high number of -COOH and -OH end
t
n
5 7.50
L9
n
“
I
u --
nl n groups; and
( d ) storage temperatures considerably higher
than their Tg‘s ( b 22°C and 9 68°C for amor-
phous PBT and PET, respectively).
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