FS = 2 Impact factorof Safety SWL = 35 ton shackle safe working Load N = 1 No.s No. of Lugs a = 90 deg. in Plane Force Angle b = 0 deg. Out of Plane Force Angle W factored = W X FS = 1700 X 2 = 3,400 kg = 33.34 kN factored Load T s = W / N = 1700 / 1 = 1,700 kg Max Tension on Padeye = 16.671 kN P = T s X FS = 16.671 X 2 = 33.34 kN < SWL OK F z = P Sin (a) = 33.343 kN Vertical Force on Padeye F y = P Sin (b) = 0.000 kN Out of Plan Force on Padeye F x = P Cos (a) = 0.000 kN Horizontal Force on Padeye 2- Dimensioning: a- Skid Lug Sizing: Profle: W10X49 k = 70 mm Distance from lug hole to edge of beam r L = 70 mm Lug radius t L = 35 mm Lug thickness, tL t cp = 12 mm Collar plate thickness, tcp d = 62 mm Diameter of hole, d h L = 193 mm Distance from lug hole to base, hL w L = 253 mm Lug base width, wL D cp = 100 mm Collar ring diameter, Dcp H = ( 253 )/2 - 70 = 56.50 a- Shakle Sizing: B = 57 mm Pin Dia, Dp A = 83 mm Shackle Clearance C = 197 mm Shackle Depth Clearance c- Clearance between shackle & Lug :
59 mm A = 83 mm tLt < A OK r L = 70 mm C = 197 mm rL < C OK OK so Lug is Acceptable d- Lug Hole Diameter Check: - Max of : B X 1.05 = 57 X 1.05 = 59.85 mm or B+3 = 57 + 3.00 = 60.00 mm Max = 60.00 mm - Also d< (B+6) Shall be Satisfied 57 + 6.00 = 63.00 mm 60.00 < 62 < 63.00 So d is: Acceptable 3- Lifting Lug Material & Properties:
ASTM A36 Fy = 248.21 MPa Yield Strength f by all = 0.66 Fy = 163.82 MPa Allowable bending Stress in Plane f bz all = 0.75 Fy = 186.16 MPa Allowable bending Stress out of Plane f t all = 0.60 Fy = 148.93 MPa Allowable tensile Stress f br all = 0.90 Fy = 223.39 MPa Allowable Bearing Stress f s all = 0.40 Fy = 99.28 MPa Allowable Shear Stress For Skid VESSEL 33.343 X Sin (90) = 33.343 X Sin (0) = 33.343 X Cos (90) = tLT = tL+ 2 X tcp = 35 + 2 X12 = Hence Dimensions are Material Used : H 4- Stress Check at Base of Lug: a- Bending Stresses: M y = in Plane Moment = -6,425,120.95 N.mm f by = in Plane Stress = -17.21 MPa f by < f by all 17.21 < 163.82 in Plane is: OK M z = (F y X h L ) Out of Plane Moment = 0.00 N.mm f bz = Out of Plane Stress = 0.00 MPa f bz < f bz all 0.00 < 186.16 out of Plane is: OK b- Tensile Stresses: f t = = 0.00 MPa f t < f t all 0.00 < 148.93 tensile is: OK c- Combined Stresses: U = = 0.11 < 1.00 OK d- Shear Stresses: f sz = in Plane Stress = 3.77 MPa f sz < f s all 3.77 < 99.28 In Shear is: OK f sy = Out of Plane Stress = 0.00 MPa f sy < f s all 0.00 < 99.28 Out Shear is: OK e- Von-Mises Stresses: f z = f t + f by = 0 + 17.21 = 17.21 MPa f y = f t + f bz = 0 + 0 = 0.00 MPa f xy = f sz 2 + f sy 2 Average Shear Stresses
= = 3.77 MPa f comb = = = f comb all = 0.66 Fy = 163.82 MPa f comb < f comb all 15.37 < 163.82 So: OK
( 0 X 192.7 ) = (F x X H)-(F z X h L ) ( 0 X 56.5 ) - ( 33342.61 X 192.7 ) = 6 M y / (t L X w L 2 ) 6 X -6425120.95 / ( 35 X 253 ^2 ) = f z 2 + f y 2 - (f z + f y +3f xy 2 ) 6 M y / (w L X t L 2 ) 6 X 0 / ( 253 X 35 ^2 ) = F x / (t L X w L
) 0/ ( 35 X 253 ) = (17.21 / 163.82) + (0 / 186.16) + (0 / 148.93) So Combined Stressess are: F z / (t L X w L
a- Tensile Stresses: P = 33,342.61 N A t = = [ 2 X ( 35 X (70 - 62/2) ) ] + 2 X [ 2 X ( 12 X ( (100/2) - 62/2 ) ) ] = 3642.00 mm 2 f t = P/A t = 9.16 MPa f t < f t all 9.16 < 148.93 Padeye T is: OK b- Bearing Stresses: A br = = 57 X (35 + 2 X 12 ) t cp = 3363.00 mm 2 f br = P/A br = 9.91 MPa t L f br < f br all 9.91 < 223.39 Padeye Br is: OK t cp B , Shackle Bolt Dia c- Shear Stresses: A s = A t & f s = f t f s < f s all 9.16 < 99.28 Padeye S is: OK
33342.61 / 3363 = Lug Thickness Collar Plate Thickness [ 2 X ( t L X (r L - d/2) ) ] + 2 X [ 2 X (t cp X ( (D cp / 2) - d/2) ) ] 33342.61 / 3642 = B X (t L + 2t cp ) Collar Plate Thickness A t A t