Metal Decking Construction Specification: Sociedad Minera Cerro Verde S.A.A

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SOCIEDAD MINERA CERRO VERDE S.A.A.
CERRO VERDE PRODUCTION UNIT EXPANSION
PROJECT NO. A6CV

METAL DECKING CONSTRUCTION
SPECIFICATION

DOCUMENT NO. 240K-C2-CS-15-024
REV. C

17 APRIL 2012

Z:\103_PROJ_ADMIN\109_ENG DOCS\109.8R_CS\15-Structural\240K-C2-CS-15-024_MetalDecking\240K-C2-CS-15-024-C.doc

Sociedad Minera Cerro Verde S.A.A. Document No. 240K-C2-CS-15-024
Cerro Verde Production Unit Expansion Revision C
Project No. A6CV

METAL DECKING CONSTRUCTION SPECIFICATION
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Project No. A6CV


TABLE OF CONTENTS

1. GENERAL...................................................................................................................................................... 5
1.1 Summary..........................................................................................................................................5
1.2 References .......................................................................................................................................5
1.3 Submittals.........................................................................................................................................6
2. PRODUCTS................................................................................................................................................... 6
2.1 Roof Deck/Built-up Roof...................................................................................................................6
2.2 Other Roof Deck...............................................................................................................................6
2.3 Form Deck........................................................................................................................................6
2.4 Deck Design.....................................................................................................................................7
2.5 Mechanical Deck Fasteners.............................................................................................................7
2.6 Accessories ......................................................................................................................................7
2.7 Fabrication........................................................................................................................................7
3. EXECUTION.................................................................................................................................................. 7
3.1 General.............................................................................................................................................7
3.2 Details...............................................................................................................................................7
3.3 Installation.........................................................................................................................................8
4. ATTACHMENTS............................................................................................................................................ 8

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Project No. A6CV

1. GENERAL
1.1 Summary
A. Scope of Specification
This specification prescribes the requirements for corrugated metal decking used for roofing,
concrete forming, and composite decks. This specification does not include deck used for
diaphragms.
B. Related Documents
The following documents describe items of related work:

240K-C2-CS-15-021 Fabrication of Structural and Miscellaneous Steel
240K-C2-CS-15-022 Erection of Structural and Miscellaneous Steel (to come)
240K-C2-ES-55-002 Paint Specification

1.2 References
A. Referenced publications within this specification shall be the latest revision, unless otherwise
specified; and applicable parts of the referenced publications shall become a part of this
specification as if fully included. If there is a discrepancy between the references and this
specification, the most stringent requirement shall govern.
B. Applicable Codes and Standards
Design, manufacture and testing shall conform to requirements stated in this Specification and
under Section 1.1.B Related Documents, as applicable. Equivalent codes and standards will be
considered.

ASTM American Society for Testing and Materials
A361/A361M Standard Specification for Steel Sheet, Zinc-Coated (Galvanized)
by the Hot-Dip Process, for Roofing and Siding
A611 Standard Specification Steel Sheet, Carbon, Cold-Rolled,
Structural Quality
A653/A653M Standard Specification for Steel Sheet, Zinc-Coated (Galvanized)
or Zinc-Iron Alloy-Coated (Galvanized) by Hot-Dip Process
A924/A924M Standard Specification for General Requirements for Steel Sheet,
Metallic Coated by Hot-Dip Process
AWS American Welding Society
D1.3 Structural Welding Code Sheet Steel
FM Factory Manual
FM 1-28 Loss Prevention Datasheet
FM 1-28R/1-
29R
Roof Systems
FM Approval Guide
Project No. A6CV

SDI Steel Deck Institute
PUBL 31 Design Manual for Composite Decks, Form Decks, and Roof
Decks

1.3 Submittals
For submittals, refer to PO (Purchase Order)/ Contract.
A. Submit shop drawings of all metal decking to Buyer for approval. Shop drawings shall indicate
size and location of floor framing supports, the locations, lengths, and markings of deck units,
accessories, closure pieces, and welding and screwing patterns. Erection sequence shall also
be indicated. Approval of the shop drawings by Buyer does not relieve Supplier of any of the
responsibilities and requirements provided by this specification or by the related design
drawings.
B. Submit details of physical properties and load capacities of proposed metal decking together
with the shop drawings.
2. PRODUCTS
2.1 Roof Deck/Built-up Roof
A. Roof deck to carry built-up roofing systems shall be manufactured from steel conforming to
ASTM A611, Grade C, having a minimum yield strength of 227.5 MPa (33,000 psi) and a
minimum thickness of 2422-gage. Panel configuration shall conform to SDI and Factory Mutual
requirements and shall be formed with integral ribs, not over 150 mm (6 inches) on center, and
overlapping side laps. The overlapping rib shall contain at least the area of metal of the
interior rib. Material thickness and thickness tolerance shall be in accordance with SDI criteria.
B. When the drawings call for steel decking to be painted, the deck and accessories shall be
cleaned and painted according to Paint Specification. Field welds shall be touched up according
to Paint Specification.
C. Acoustical roof deck shall have acoustical perforations in the vertical webs and sound absorbing
elements inserted in the void spaces between the webs. These elements shall be inert non-
organic mineral fiber material with high sound absorption capability.
2.2 Other Roof Deck
Other roof deck shall conform to the requirements of roof deck with built-up roofing systems, except
that steel shall conform to ASTM A361 and A653, Grade A, having a minimum yield strength of 227.5
MPa (33,000 psi) and a minimum thickness of 0.450.61 mm (26 24 gage). Decking shall receive a
commercial zinc coating (G90) in accordance with ASTM A653.
2.3 Form Deck
Form deck shall be manufactured from steel conforming to ASTM A653, Grade A, having a minimum
yield strength of 227.5 MPa (33,000 psi) and a minimum thickness of 0.760.91 mm (22 20 gage).
Decking shall receive a commercial zinc coating (G90) in accordance with ASTM A653.
A. Non-Composite form deck shall resist construction loads including the weight of fresh concrete.
Panel configuration shall be in accordance with SDI and as shown on the drawings.
B. Composite form deck shall resist construction loads including the weight of fresh concrete. After
the concrete hardens, the steel deck and the concrete shall be interlocked. The steel deck shall
provide the means for this interlocking. Panel configuration shall be in accordance with SDI and
as shown on the drawings.
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C. The deflection (simple span) of the decking under the weight of fresh concrete shall be limited to
L/240.
2.4 Deck Design
Deck design shall be based on a maximum fiber stress of 138 MPa (20,000 psi) and a maximum live-
load deflection of L/240. Section property values and design criteria shall conform to AISI
Specifications. Refer to design drawings for superimposed loads and design details.
2.5 Mechanical Deck Fasteners
A. Mechanical fasteners for attaching deck to structural steel members shall be Teks/4, Teks/5 and
Teks/1 self-drilling fasteners as manufactured by ITW Buildex; or X-EDN19, X-EDNK22 or
ENPH2 power actuated fasteners and 10-16 HWH screws as manufactured by Hilti Fastening
Systems. Side lap (stitch) fasteners shall be #10 screws. Erector shall furnish.
B. Mechanical deck fasteners shall be self drilling/self tapping fasteners as manufactured by ITW
Buildex, or 10-16 HWH screws as manufactured by Hilti, or approved equals. Erector shall
furnish.
2.6 Accessories
Accessories such as ridge and valley plates, sump pans, and closure pieces shall be of the same
material and finish as the deck units.
2.7 Fabrication
Cut deck units to the required lengths so that end laps (swedge type) will occur on supporting
members (but need not be staggered)with the laps staggered between adjacent panels. Typical
lengths shall be at least 3 spans. End laps of deck, except composite form deck, shall be overlapped a
minimum of 2 inches.
3. EXECUTION
3.1 General
A. Store metal decking and accessories above ground, protected from dirt and grease. Until final
installation, cover deck units that are not painted or galvanized. Coordinate all work with Roofing
Contractor to ensure that no delays occur in applying built-up roofing over unprotected decking.
B. Install decking in accordance with the approved shop drawings. Verify that major equipment has
been placed and aligned prior to installing roof decking.
3.2 Details
Details of the attachment of the deck to the structural supports are shown on the design drawings. In
the absence of these details, the following will serve as a minimum guideline:
A. Puddle welds shall have an effective area at least 16 mm (5/8 of an inch) in diameter. Weld
washers shall be used for any decking less than 0.76mm (22 gage) in thickness. Weld metal
shall penetrate all layers of deck material and have good fusion to supporting members. Teks/4
or X-EDN19/X-EDNK22 fasteners shall be used for fastening metal deck to steel of 6.5 mm (1/4
of an inch) or less. Teks/5 or ENPH2 fasteners shall be used for steel greater than 6.5 mm (1/4
of an inch) thickness. Teks/1 or 10-16 HWH screws shall be used for mid-span lap connections.
Decks without built-up roofing systems shall be attached with screws only, and screws shall be
fitted with neoprene washers.
B. At support members, the deck shall be attached at all side laps and at a minimum of 300mm (12
inches) on center. This spacing shall be reduced to 150 mm (6 inches) around the perimeter of
any roof subjected to high wind uplift pressures as noted on the drawings. A minimum of one (1)
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mid-span side lap fastener shall be provided. The maximum spacing of side lap fasteners shall
be 900 600 mm (3 2 feet). Form deck side laps shall be a minimum of one (1) corrugation.
C. Place decking true and straight, 6.5 mm (1/4 of an inch) maximum horizontal misalignment in
any 30.5 m (100 feet) of roof length, so that edges of insulation boards will not gradually move
off the deck flanges.
3.3 Installation
Provide and install closure pieces with the decking at all edges and all roof openings. Provide and
install all other accessories shown on the drawings or necessary to complete the installation of the
deck.
4. ATTACHMENTS
Not applicable.

End of Specification

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