096500-3051

093400-3230 (DN12SD12A) 0.2

2 X 6 X 840
1100 0 OFF
50 000 0 OFF 0.1
kg/cm mm
2000
700
200
100
000
200
400
500
0
0
100
0
0
OFF
OFF
OFF
OFF
OFF
10.3 0.24
10.3 0.24
0
3.6
0.4
Np
1.85 1.5 OFF
INJECTION PUMP TEST SPECIFICATIONS
1. TEST CONDITIONS
1) Nozzle
2) Nozzle Opening Pressure
3) Test Oil
4) Feed Pressure
5) High Pressure Pipe
6) Fuel Temperature
4. BREAK-IN DRIVE
Pump Speed
(rpm)
ECD CONTROLLER SETTING
Display
Selector
Injection
Quantity
Command
Duty Ratio
Command
Condition Remarks
No fuel leaks, no abnormal noise,
and no abnormal temperature rising.
Drive more than
5 minutes.
3. INSPECTION OF FUEL TEMPERATURE SENSOR
Sensor Resistance
(k )
Fuel
Temperature
Sensor Output
Voltage
(V)
2. INSPECTION OF Ne SENSOR
Pump Speed
(rpm)
ECD CONTROLLER SETTING
Display
Selector
Injection
Quantity
Command
Duty Ratio
Command
Pump Select
Switch
Remarks
Pump Speed
(rpm)
ECD CONTROLLER SETTING
Display
Selector
Injection
Quantity
Command
Duty Ratio
Command
Remarks
5. ADJUSTMENT OF TIMER
Timer Stroke
(mm)
Pump Speed
(rpm)
ECD CONTROLLER SETTING
Display
Selector
Injection
Quantity
Command
Duty Ratio
Command
Remarks
150 2
SAE J967 (ISO4113) 40 - 43 C (104 - 109.4 F)
SPL
Timer Adjust
50 5.3 2.5
8.75 0.15
167 - 267
More than 2.0
2
kg/cm
2

More than
More than
More than
Pump Select
Switch
Pump Select
Switch
Pump Select
Switch
Timer Adjust
Timer Adjust
Timer Adjust
100
300
Internal Pressure
Overflow Quantity
Kgf/cm
2
cc/min
Kgf/cm
2
Internal Pressure
FOR CPS (Kian Seng Fuel Injection Pump Service)
(Always stop pump when changing the first digit of injection quantity command.)
5.4 0.1
3.3 0.1
Injection Pump
Engine Type
Manufacturer
Vehicle Model
Governor Type
Timer
Rotation Rated Voltage
Pump Select Switch No. (ECD Controller)
Dimension KF (mm)
Dimension K (mm)
096500-3050 (VE4/10E2400RND305) TOYOTA
MODEL F/LITEACE
Electronic control
Electronic control
14 V
A-B-C-D
90 30'
3C-E
1
Clockwise viewed from drive side
Injection Order
Injection Interval
48D
000 0
2002.05.15
100
100
350
350
700
700
1100
1100
2200
0
0
0
0
0
0
0
0
0
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

1.2
0.34

0.5

0.5

096500-3051
350
7. ADJUSTMENT OF CAM ANGLE
Target Angle
(CA)
Pump Speed
(rpm)
Remarks Standard
8. ADJUSTMENT OF FUEL DELIVERY
Pump
Speed
(rpm)
ECD CONTROLLER SETTING
Duty
Ratio
Command
Outlet Fuel
Temperature
(C)
Guard Value
(upper - lower)
0.4 OFF 0 2200
Max.
Spread In
Delivery
(mm
3
/st)
6. PRESETTING FOR CAM ANGLE ADJUSTMENT
NOTE : Select "REC ON" position every time when recording the final correction value.
When the correction value is raised by 1 level, the injection quantity is increased approx. 0.04 - 0.06 cc/200st.
: Never forget removing pressure sensor from piping.
When the correction value is raised by 1 level, the injection
quantity is increased approx. 0.2 - 0.3 mm
3
/stcyl.
Pump
Speed
(rpm)
ECD CONTROLLER SETTING
Display
Selector
Duty
Ratio
Command
Remarks
Injection Quantity
Command
First
digit
Second
digit
Third
digit
Recorded
injection
command
Adjust 2nd. and 3rd.
digits to get "Target
Angle"
ECD CONTROLLER SETTING
Display
Selector
Duty Ratio
Command
Injection Quantity
Command
First
digit
Second
digit
Third
digit
Cam
Angle
350 100
100

Display
Selector
0 0 0

Adjust
Adjust
Adjust
Adjust
Adjust
Adjust
Adjust
Adjust
Adjust
Adjust
000
100
200
300
400
500
600
700
800
900
Pump
Select
Switch
Cam
Angle
Pump
Select
Switch
Pump
Select
Switch
OFF
OFF 0
0
350
350
350
SPV OFF
SPL
SPV OFF
SPL
4
4
4
4
9
9
3
3
100
100
100
100
OFF
OFF
OFF
REC ON
Dealer Original
(cc/200stcyl.)
Target
Quantity
[ND - CPS]
(cc/200stcyl.)
( )
4F6 - 4AA
5DA - 572
451 - 411
4B5 - 471
427 - 3E5
4D7 - 48B
3E7 - 39F
4B3 - 467
334 - 2D0
3EC - 38A
42.0 4.0
42.0 4.0
42.0 4.0
42.0 4.0
42.0 4.0
42.0 4.0
42.0 4.0
42.0 4.0
45.0 5.0
45.0 5.0
Re-measurement
NOTE : Select "REC ON" position every time when fixing the final correction value at each point.
Adjust 2nd. and 3rd.digits
to get"Target Quantity",
then turn to "REC ON"
position
Record the final
correction value
" "
Injection
Quantity
Command
Dealer Original
(cc/200stcyl.)
Target Quantity
[ND - CPS]
(cc/200stcyl.)
12.77 0.50

4.92 0.20
4.92 0.20
4.92 0.20
6.06 0.24
13.42 0.40
1.36 0.14
4.92 0.20
2.80 0.16
8.26 0.20
2.96 0.16
9.48 0.20
2.98 0.22
8.14 0.22

5.13 0.10
5.13 0.10
5.13 0.10
6.07 0.24
13.10 0.40
1.59 0.14
4.88 0.20
3.08 0.16
8.54 0.20
3.11 0.16
9.80 0.20
2.90 0.22
7.96 0.22
FOR CPS (Kian Seng Fuel Injection Pump Service)
096500-3051
10. CHECK POINT
Pump
Speed
(rpm)
ECD CONTROLLER SETTING
Display
Selector
Injection
Quantity
Command
Duty Ratio
Command
Pump Select
Switch
1500
2400
9. RECONFIRMATION OF FUEL DELIVERY
2500
OFF
OFF
OFF
Display
Selector
Outlet Fuel
Temperature
(C)
45.0 6.0
46.0 6.0
46.5 6.0
11. NOTE
0
0
0
0
0
0
0
0
0
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

1.2
0.34

0.5

0.5

Dealer Original
(cc/200stcyl.)
Pump
Speed
(rpm)
ECD CONTROLLER SETTING
Duty
Ratio
Command
Outlet Fuel
Temperature
(C)
Guard Value
(upper - lower)
0.4 OFF 0
Max.
Spread In
Delivery
(mm
3
/st)
000
100
200
300
400
500
600
700
800
900
Pump
Select
Switch
Target Quantity
[ND - CPS]
(cc/200stcyl.)
4F6 - 4AA
5DA - 572
451 - 411
4B5 - 471
427 - 3E5
4D7 - 48B
3E7 - 39F
4B3 - 467
334 - 2D0
3EC - 38A
42.0 4.0
42.0 4.0
42.0 4.0
42.0 4.0
42.0 4.0
42.0 4.0
42.0 4.0
42.0 4.0
45.0 5.0
45.0 5.0
Injection
Quantity
Command
100
100
350
350
700
700
1100
1100
2200
2200
Confirm
Confirm
Confirm
Confirm
Confirm
Confirm
Confirm
Confirm
Confirm
Confirm
Confirm
Confirm
Confirm
A00
B00
C00
0
0
0
Dealer Original
(cc/200stcyl.)
Target Quantity
[ND - CPS]
(cc/200stcyl.)
Timing mark re-marking position : Based on cylinder A 1.28 , cam lift distance (plunger) shoud be mm
6.06 0.24
13.42 0.40
1.36 0.14
4.92 0.20
2.80 0.16
8.26 0.20
2.96 0.16
9.48 0.20
2.98 0.22
8.14 0.22
9.32 0.28
7.36 0.30
1.40
Less than
9.00 0.28
7.16 0.30
1.40
Less than
6.07 0.24
13.10 0.40
1.59 0.14
4.88 0.20
3.08 0.16
8.54 0.20
3.11 0.16
9.80 0.20
2.90 0.22
7.96 0.22
FOR CPS (Kian Seng Fuel Injection Pump Service)