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Roll # AB523655
ASSIGNMENT 2
OPERATIONS
MANAGEMENT
OPERATION MANAGEMENT
VS
QUALITY MANAGEMENT
ZAHID NAZIR
Roll No. AB523655
MBA Executive
2nd Semester , Spring 2009
OPERATION MANAGEMENT
Every business is managed through three major functions: finance, marketing,
and operations management. Figure 1-1 illustrates this by showing that the vice
presidents of each of these functions reports directly to the president or CEO
of the company. Other business functions—such as accounting, purchasing,
human resources, and engineering—support these three major functions.
Finance is the function responsible for managing cash flow, current assets, and
capital investments. Marketing is responsible for sales, generating customer
demand, and understanding customer wants and needs. Most of us have some
idea of what finance and marketing are about, but what does operations
management do?
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Then in the 1970s and 1980s things changed. American companies experienced
large declines in productivity growth, and international competition began to
be a challenge in many markets. In some markets such as the auto industry,
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American corporations were being pushed out. It appeared that U.S. firms had
become lax with the lack of competition in the 1950s and 1960s. They had
forgotten about improving their methods and processes, partly due to the lack
of competitive challenge. In the meantime, foreign firms were rebuilding their
facilities and designing new production methods. By the time foreign firms had
recovered, many U.S. firms found themselves unable to compete. To regain
their competitiveness companies turned to operations management, a
function they had overlooked and almost forgotten about.
The new focus on operations and competitiveness has been responsible for the
recovery of many corporations, and U.S. businesses experienced a resurgence
in the 1980s and 1990s. Operations became the function at the core of
organizational competitiveness. Although U.S. firms have rebounded, they are
fully aware of continued global competition. Companies have learned that to
achieve long-run success they must place much importance on their
operations.
Systematic Approach
to Org. Processes
Cross-Functional
Applications
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leather and rubber into sneakers, denim into jeans, or plastic into toys. At an
airline it is the efficient movement of passengers and their luggage from one
location to another. At a hospital it is organizing resources such as doctors,
medical procedures, and medications to transform sick people into healthy
ones.
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Proper management of the operations function has led to success for many
companies. For example, in 1994 Dell Inc. was a second-tier computer maker
that managed its operations similar to others in the industry. Then Dell
implemented a new business model that completely changed the role of its
operations function. Dell developed new and innovative ways of managing the
operations function that have become one of today’s best practices. These
changes enabled Dell to provide rapid product delivery of customized products
to customers at a lower cost, and thus become an industry leader.
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Even in pure service companies some segments of the operation may have low
customer contact while others have high customer contact. The former can be
thought of as “back room” or “behind the scenes” segments. Think of a fast-
food operation such as Wendy’s, for which customer service and customer
contact are important parts of the business. However, the kitchen segment of
Wendy’s operation has no direct customer contact and can be managed like a
manufacturing operation. Similarly, a hospital is a high-contact service
operation, but the patient is not present in certain segments, such as the lab
where specimen analysis is done.
In addition to pure manufacturing and pure service, there are companies that
have some characteristics of each type of organization. For these companies it
is difficult to tell whether they are actually manufacturing or service
organizations. Think of a post office, an automated warehouse, or a mail-order
catalog business. These companies have low customer contact and are capital
intensive, yet they provide a service. We call these companies quasi-
manufacturing organizations.
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TYPES OF OPERATIONS
Types of
Operations
Manufacturing
Service System
System
Continuous Intermittent
Production Production
Mass
Processing Batch Job
Production
Production Production Production
(Flow)
Mass Customization
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Continuous Production
• Anticipation of demand
• May not have uniform production
• Standardized Raw material
• Big volume of limited product line
• Standard facility- high standardization.
• Fixed sequence of operation
• Material handling is easier
• High skilled operator not required
• More Human problem is foreseen
• Huge investment.
• High raw material inventory.
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Parameter
• Strategic Decisions
• Tactical Decisions
Long-term decisions that set the direction for the entire organization are called
strategic decisions. They are broad in scope and set the tone for other, more
specific decisions. They address questions such as: What are the unique
features of our product? What market do we plan to compete in? What do we
believe will be the demand for our product?
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Short-term decisions that focus on specific departments and tasks are called
tactical decisions. Tactical decisions focus on more specific day-to-day issues,
such as the quantities and timing of specific resources. Strategic decisions are
made first and determine the direction of tactical decisions, which are made
more frequently and routinely. Therefore, we have to start with strategic
decisions and then move on to tactical decisions. This relationship is shown in
Figure. Tactical decisions must be aligned with strategic decisions, because
they are the key to the company’s effectiveness in the long run. Tactical
decisions provide feedback to strategic decisions, which can be modified
accordingly.
PLANNING
Planning is a management function that involves the establishment of goals
and objectives towards which employees direct a course of action. There are
many different type of planning activities.
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DIRECTING
ORGANIZING
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STAFFING
MOTIVATING
CONTROLLING
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operations managers must anticipate the future and plan it for today.
Three activities that are focused on planning for the future are total
quality management, forecasting and improving technology and
international integration of OM systems.
Forecasting
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Production Planning
Materials Management
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Inventory Management
Scheduling
Product and service design includes all the activities that are required to
create and structure a product or service. Although the design stage
largely involves design engineers and marketing personnel, operation
managers are often included as well, to ensure that the end result is
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Quality Assurance
The quality assurance activity involves the rules and methodological and
technological aspects of manufacturing and service quality. It includes a
comprehensive analysis of the entire operations management system
from input to output on any attribute that can be used to define quality.
Quality assurance seeks to implement TQM as an OM strategy. Examples
of quality assurance include reducing product defects, maintaining a
customer service department and monitoring the quality of incoming
raw materials.
The job design activity involves the structuring of work tasks assigned to
an employee. Job design is the study of the tasks that make up a job. The
work measurement activity involves the timing of tasks that comprise a
job.
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Marketing Finance
Operations
Accounting IT
Management
Technical
Specialist Personnel
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Public Interest
Customers
groups
THE
Government ORGANIZATION Competitors
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QUALITY MANAGEMENT
Quality management is a method for ensuring that all the activities necessary to
design, develop and implement a product or service are effective and efficient
with respect to the system and its performance.
Quality Improvement
The following diagram is the Shewhart cycle (PDCA) for quality improvement,
made popular by Deming.
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The consolidation phase enables the organization to take stock of what has
been taking place and to ensure made to processes that require
documentation (both to allow processes to be repeatable and to facilitate
recognition of the achievement of some form of quality standard).
QUALITY ASSURANCE
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QUALITY INSPECTIONS
The single act most costly associated with quality control is inspection (e.g.
technicians testing concrete slabs in lab, food inspectors are also inspecting
food grading tea, etc). In addition to maintaining quality inspectors provide
information by which the performance of sorters, machines, departments, and
plans can be evaluated.
COST OF QUALITY
Prevention costs
• Quality planning
• Formal Technical Reviews
• Test equipment
• Training
Appraisal costs
• In-process and inter-process inspection
• Equipment calibration and maintenance
• Testing
Failure costs
• Internal failure costs
Rework
Repair
Failure mode analysis
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Part 3: Starting in early 1900 – 1920 . The second phase called former quality
control period. With the industrial revolutions (steam engine-James watt-coal
and iron) came the concept of mass production which was based on principle
of specialization of labor .supervisor will be responsible for overall quality.
(Companies with machine power in place of Human power alone came into
existence.
Part 4: Period from 1920- 1940. This is the inspection quality control period.
Product and processes become more complicated and production volume
increased. No. of workers reporting to a foreman increased. Inspectors were
therefore designated to check the quality of the product item with those of
standards. Non-conforming items were either reworked if feasible or were
discarded.
During the period the foundations of statistical aspects of quality control were
being developed. Bell labs proposed the concept of using statistical charts to
control the variables of a product dodge and rowing proposed acceptance
sampling.
1930 saw the application of acceptance sampling plan in industring .In 1929
Walter show hart got sponsorship of ASTM, ASME, ASA for creating a joint
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US Food Drugs and cosmetic Act 1938 came into existence-a quality measure.
Phase 5: the next phase in the evaluation process occurred between 1940-1960
and is termed as statistical quality control phase.
American society for quality control was formed in 1946. Use of quality control
procedures however no where close to the level that it should have been even
in America. Japan although totally destroyed during World War II embraced the
new philosophical whole-heartedly.
QUALITY ASSURANCE
• Analysis
• Auditing
• Reporting
Quality Standards
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been regularly reviewed every few years by the International Organization for
Standardization. The version in 1994 and was called the ISO 9000:1994 series;
comprising of the ISO 9001:1994, 9002:1994 and 9003:1994 versions. The last
revision was in the year 2000 and the series was called ISO 9000:2000 series.
However the ISO 9002 and 9003 standards were integrated and one single
certifiable standard was created under ISO 9001:2000. Since December 2003,
ISO 9002 and 9003 standards are not valid, and the organizations previously
holding these standards need to do a transition from the old to the new
standards. The ISO 9004:2000 document gives guidelines for performance
improvement over and above the basic standard (i.e. ISO 9001:2000).
The Quality Management System standards created by ISO are meant to certify
the processes and the system of an organization and not the product or service
itself. ISO 9000 standards do not certify the quality of the product or service.
1) Quality of design
2) How well it confirms to the design
3) Ease of use
4) Service after delivery
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Quality of design
Quality of conformance
Refers to the degree to which goods and services conform (i.e. to achieve) the
intent of designers. This is affected by factors such as the capability of
equipments, skills, training, taking prompt corrective action etc. (That is the
reason we want designers to work in close coordination with manufacturing
and inspection department during pilot job and procedures for manufacture
developed accordingly.
Ease of Use
The determinants of quality does not stop once the product or service has
been sold. Ease of use and user instructions are important. They increase the
chances but do not guarantee, that the product will be used for its intended
purposes and in such a way that it will continue to function properly and safely.
(i.e. user misused case) Much of the same can be applied to services also.
Customers, patients, clients must be clearly informed. Much of the instructions
takes the form of printed instructions, labels and what to do if something goes
wrong.
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• Technical performance
• Access to services
• Effectiveness of care
• Efficiency of service delivery
• Interpersonal relations
• Continuity of services
• Safety
• Physical infrastructure and comfort
• Choice
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Principle 2 Leadership
People at all levels are the essence of an organization and their full
involvement enables their abilities to be used for the organization's benefit.
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BENCHMARKING
Benchmarking (also "best practice benchmarking" or "process
benchmarking") is a process used in management and particularly strategic
management, in which organizations evaluate various aspects of their
processes in relation to best practice, usually within their own sector. This then
allows organizations to develop plans on how to adopt such best practice,
usually with the aim of increasing some aspect of performance. Benchmarking
may be a one-off event, but is often treated as a continuous process in which
organizations continually seek to challenge their practices.
Advantages of benchmarking
Competitive benchmarking
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4. Better current practices Search for the change Many decisions practices of
break
Procedure
2. Identify other industries that have similar processes - For instance if one
were interested in improving handoffs in addiction treatment s/he would try to
identify other fields that also have handoff challenges. These could include air
traffic control, cell phone switching between towers, transfer of patients from
surgery to recovery rooms.
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3. Identify organizations that are leaders in these areas - Look for the very best
in any industry and in any country. Consult customers, suppliers, financial
analysts, trade associations, and magazines to determine which companies are
worthy of study.
6. Implement new and improved business practices - Take the leading edge
practices and develop implementation plans which include identification of
specific opportunities, funding the project and selling the ideas to the
organization for the purpose of gaining demonstrated value from the process.
Cost of benchmarking
• Visit costs - This includes hotel rooms, travel costs, meals, a token gift,
and lost labor time.
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KAIZEN
Kaizen, a Japanese term that basically translates to 'continuous improvement'
or 'change to become good', is a management concept originated by the
Japanese in order to continuously effect incremental changes for the better,
involving everybody within the organization from workers to managers. Kaizen
is aimed at producing more and more value with less and less wastes (higher
efficiency), attaining better working environment, and developing stable
processes by standardization.
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Management programs that promote Kaizen include but are not limited to the
following: 1) employee suggestion systems; 2) recognition systems for
employees who exert effort for continuous improvement; 3) group-oriented
suggestion or improvement systems like Quality Circles (small groups that
perform quality improvement activities); 4) JIT; 5) 5- S; 6) Total Productive
Maintenance; and 7) Total Quality Management.
1) Not a single day should pass without any kind of improvement anywhere in
the company.
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SIX-SIGMA
6-Sigma refers to a quality improvement and business strategy concept started
by Motorola in the United States in 1987. In statistical terms, 6-Sigma is the
abbreviated form of 6 standard deviations from the mean, which
mathematically translates to about 2 defects per billion. Thus, strictly speaking,
your process is said to have achieved 6- sigma if it is producing no more than 2
defects per billion parts produced.
Regardless of how one wishes to use the term 6-sigma, though, it is apparent
that its purpose when its concept was first incepted is to make processes as
consistent as possible in order to reduce the defect rates of their outputs.
Consistency of meeting customer specifications as well as the probability of
meeting them consistently in the future is the essence of 6-sigma. To see how
the number of sigmas relates to the process Cpk and the process ppm level,
please refer to the Cpk/ppm Table.
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6-Sigma encourages leanness, simplicity, and doing things right the first time,
so that wastes and corresponding costs are avoided. Statistics-based problem
solving, results orientation, and quantifiable top and bottom-line returns are
also ingredients of 6-Sigma. Lastly, 6-Sigma is driven by the voice of the
customer.
Definition
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Principles of TQM
5S
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2. Seiton: Neatly arrange what is left-a place for everything and everything in its
place.
Three Japanese terms often used together in the Toyota Production System
(and called the Three Ms) that collectively describe wasteful practices to be
eliminated.
• Muda: Any activity that consumes resources without creating value for
the customer.
CONTROL CHART
Every process has variation. Some variation may be the result of causes which
are not normally present in the process. This could be special cause variation.
Some variation is simply the result of numerous, ever-present differences in the
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One goal of using a Control Chart is to achieve and maintain process stability.
Process stability is defined as a state in which a process has displayed a certain
degree of consistency in the past and is expected to continue to do so in the
future .This consistency is characterized by a stream of data falling within
control limits based on plus or minus 3 standard deviations (3 sigma) of the
centerline.
ISO 14000
The ISO 14000 environmental management standards exist to help
organizations minimize how their operations negatively affect the environment
(cause adverse changes to air, water, or land), comply with applicable laws,
regulations, and other environmentally oriented requirements, and continually
improve on the above.
ISO 14000 is similar to ISO 9000 quality management in that both pertain to the
process (the comprehensive outcome of how a product is produced) rather
than to the product itself. As with ISO 9000, certification is performed by third-
party organizations rather than being awarded by ISO directly. The ISO 19011
audit standard applies when auditing for both 9000 and 14000 compliance at
once.
Standards
The material included in this family of specifications is very broad. The major
parts of ISO 14000 are:
• ISO 14001 is the standard against which organizations are assessed. ISO
14001 is generic and flexible enough to apply to any organization
producing any product or service anywhere in the world.
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ISO 9000
ISO 9000 is a family of standards for quality management systems. ISO 9000 is
maintained by ISO, the International Organization for Standardization and is
administered by accreditation and certification bodies. For a manufacturer,
some of the requirements in ISO 9001 (which is one of the standards in the ISO
9000 family) would include:
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Advantages
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PRACTICAL STUDY
OF ORGANISATION
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GALXOSMITHKLINE
S OVERVIEW
COMPANY’S
At GlaxoSmithKline,, we conduct our business with integrity and honesty, and
aspire to excellence in all we do. We know our people are vital to the success
of the business, and encourage everyone to achieve their maximum potential.
We offer a competitive benefits
benefits package and recognize the need for a healthy
balance between work and family life.
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BUSINESS UNITS
The organizational
zational structure of GlaxoSmithKline (GSK) is designed to make our
company a model for excellence in the pharmaceutical industry - a new
company that represents best practice in every way.
GSK is a company with the size and scale to invest in the tools we need to
succeed, and to drive that success going forward. To achieve that goal, GSK is
organized as a flexible company, capable of responding quickly to a rapidly
changing marketplace. Organized globally to coordinate activities and gain the
benefits of size
ize and scale, the company is built on smaller, customer-focused
customer
units, dedicated to delivering medicines that relieve the suffering of patients
around the world.
The new and innovative model for R&D, the focused structure of our
pharmaceutical business throughout
throughout the world and the organization of our
global services such as IT and Procurement are some of the highlights in the
approach which will lead our success.
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the-counter
counter medicines and nutritional healthcare products to millions of
people.
Brand names such as Panadol, Aquafresh toothpaste, Lucozade, Nico Nicorette and
Niquitin smoking cessation products are household names around the world. In
one year GSK Consumer Healthcare produces - among many others - nine
billion tablets to relieve stomach upsets, six billion tablets of pain relief tablets
and 600 million n tubes of toothpaste.
The functions
unctions aim to achieve compliance with legal, financial and regulatory
frameworks within and outside the corporation; protecting, supporting and
motivating GSK people and the communities in which they work. They utilize a
responsive business infrastructure
infrastructur - combining account management and
shared services approaches - to work with GSK's diverse businesses. The
Corporate functions count among their audiences; employees, communities,
media, governments, analysts, institutions and shareholders worldwide.
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GSK
SK INFORMATION TECHN
TECHNOLOGY
Global capabilities:
Six IT departments provide core services that are required by each of the
business units and by GSK at large. These IT departments are:
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GSK PHARMACEUTICALS
You would be forgiven for thinking that a company the size of GlaxoSmithKline
- with over 100,000 employees around the world - is only ever concerned with
the bottom line. But the truth is that every member of our organization is
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Creating a new medicine is a complex business, costing over $324 million and
typically
ypically taking between 12 and 15 years. Regulatory hurdles are increasingly
stringent, yet escalating costs, medical need and the pressure of competition
demand that the whole process is condensed into as short a time as possible.
GSK uses the scale of a huge company to reach its goal of applying science to
improve patient health. Equally important is its flexibility, allowing teams of
scientists the freedom to take an entrepreneurial approach, and enabling them
to move quickly, on the basis of informed decisions.
de
GSK IN TIME
GSK employees are each expected to strive for improvement in these key
competencies and align themselves with the supportive behaviors.
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People with Passion - People are enabled and motivated to do their best
work.
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We asked some of our current employees, and here's what they said:
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GSK leads the industry in value, volume and prescription market shares. We are
proud of our consistency and stability in sales, profits and growth. Some of our
key brands include Augmentin, Panadol, Seretide, Betnovate, Zantac and
Calpol in medicine and renowned consumer healthcare brands include Horlicks,
Aquafresh, Macleans and ENO.
In addition, we are also deeply involved with our communities and undertake
various Corporate Social Responsibility initiatives including working with the
National Commission for Human Development (NCHD) for whom we were one
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MISSION STATEMENT
Excited by the constant search for
innovation, we at GSK undertake our
quest with the enthusiasm of
entrepreneurs. We value performance
achieved with integrity. We will attain
success as a world class global leader with
each and every one of our people
contributing with passion and an
unmatched sense of urgency.
Our mission is to improve the quality of
human life by enabling people to do more,
feel better and live longer.
Quality is at the heart of everything we do-
from the discovery of a molecule to the
development of a medicine.
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For GSK to remain an indisputable industry leader, the company has set a list of
stringent criteria that ensures all customer needs are achieved.
• Standards:
• Global quality policies
• Global quality guidelines
• Global quality management processes
Training
Material
Auditing
Continuous improvement
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