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This document provides a preliminary welding procedure specification (pWPS) for welding projects at the Noi Bai International Airport Terminal 2 Construction. The pWPS covers three welding processes: GTAW, GTAW, and GTAW+SMAW. It specifies the joint details, applicable codes, base and filler metals, positions, preheat requirements, gases, electrical characteristics, techniques and other parameters for welding groove and fillet joints between 1.5mm to 21.94mm thick carbon steel, stainless steel, and their equivalent grades. The pWPS is intended to be supported by PQR testing and qualification to develop the final WPS.
This document provides a preliminary welding procedure specification (pWPS) for welding projects at the Noi Bai International Airport Terminal 2 Construction. The pWPS covers three welding processes: GTAW, GTAW, and GTAW+SMAW. It specifies the joint details, applicable codes, base and filler metals, positions, preheat requirements, gases, electrical characteristics, techniques and other parameters for welding groove and fillet joints between 1.5mm to 21.94mm thick carbon steel, stainless steel, and their equivalent grades. The pWPS is intended to be supported by PQR testing and qualification to develop the final WPS.
This document provides a preliminary welding procedure specification (pWPS) for welding projects at the Noi Bai International Airport Terminal 2 Construction. The pWPS covers three welding processes: GTAW, GTAW, and GTAW+SMAW. It specifies the joint details, applicable codes, base and filler metals, positions, preheat requirements, gases, electrical characteristics, techniques and other parameters for welding groove and fillet joints between 1.5mm to 21.94mm thick carbon steel, stainless steel, and their equivalent grades. The pWPS is intended to be supported by PQR testing and qualification to develop the final WPS.
Project Name Noi Bai International Airport Terminal 2 Construction
WPS No. JFE/L691/pWPS-001 Revision No. 0 Date 20 - Nov. - 2012 Supporting PQR No.(s) To be Qualified Revision No. Date Welding Process(es) GTAW Type(s)
Manual (Manual, Machine, Automatic, Semi-Auto) Applicable Code API Standard 1104 - 2007
JOINTS (QW - 402) DETAILS Joints Design: All type of Groove &Fillet Welds T 1-2 mm 1-3 mm 70 0 -80 0 T T 1-3 mm 1-3 mm
Backing (Yes) N/A (No) X Backing Meterial (Type): No X Refer to both backing andretainers Metal Nonfusing Metal Nonmetallic Other Sketches, Production Drawings, Weld Symbols or Written Description should show the general arrangement of the parts to be welded. Where applicable, the root spacing and the details of weld groove may be specified. BASE METALS (QW - 403) P-No. 1 Group No. 1; 2 To P-No. 1 Group No. 1; 2 OR Specification Type and Grade ASTM A53 Gr.B; A106 Gr.C OR EQUIVALENT To Specification Type and Grade ASTM A53 Gr.B; A106 Gr.C OR EQUIVALENT
OR Chem. Analysis & Mech. Prop / To Chem. Analysis & Mech. Prop / Thickness Range: Base Metal: Groove 1.5 mm to 7.82 mm Fillet UNLIMITED Diameter range
UNLIMITED Other N/A
FILLER METALS (QW - 404) Spec No. (SFA) SFA 5.18 AWS No. (Class) ER 70S-6 F - No. 6 A - No. 1 Size of Filler Metals: 2.4 mm Weld Metal Thickness Range: Groove 1.5 mm to 7.82 mm Fillet UNLIMITED Electrode Flux (Class) N/A Filler Metal Trade Name Kobe TGS-51T/ Chosun TGC-50S Hyundai ST-50.6/ Lincoln E70S6F0/ Metrode ER70S-6
Consumable Insert / Flux Trade Name / Other /
pWPS No.: JFE/L691/pWPS-001
Sheet 2 / 2 POSITIONS (QW - 405) POSTWELD HEAT TREATMENT (QW - 407) Position(s) of Groove All positions
Temp. Range None Welding Progression All positions Time Range N/A Position(s) of Fillet All positions Heating Rate N/A Other N/A Cooling Rate N/A
PREHEAT (QW - 406) GAS (QW - 408) Preheat Temp. Min. Ambient Percent Composition Interpass Temperature 250 0 C (Max.) Gas(es) (Mixture) Flow Rate Preheat Maintenance N/A Shielding Ar 99,9% 7 -15L/min Inter Cooling N/A Trailing N/A N/A N/A (Continuous or special heating where applicable should be recorded) Backing N/A N/A N/A
ELECTRICAL CHARACTERISTICS (QW- 409) Current AC or DC: DC Polarity: EN (DC-) Amps (Range): See table below Volts (Range): See table below (Amps and volts range should be recorded for each electrode size, position, and thickness, etc. This information may be listed in a tabular from to that shown be low)
Tungsten Electrode Size and Type: 2.4mm, EWTh-2
(Pure Tungsten, 2% Thoriated, etc.) Mode of Metal Transfer for GMAW: N/A (Spray Arc, Short Circuiting Arc, etc.) Electrode Wire Feed Speed Range: N/A
TECHNIQUE (QW - 410) String or Weave Bead: String and weave Orifice or Gas Cup Size: No. 4, 5, 6 and 10 Initial and Interpass Cleaning: Brushing, Chipping and Grinding Method of Backing Gouging: None Contact Tube to Work Distance: / Multiple or Single Pass (per side): Multiple Multiple or Single Electrodes: Single Travel Speed Range: See table below Peening: /
Weld Layer(s) Process Filler Metal Current Volts Range (V) Travel Speed (mm /min) Remark Class Dia.(mm) Polarity Amp (A) Root pass Hot pass Fill pass Cap pass GTAW ER70S-6 2.4 DCEN 60 - 150 12 - 18 50 - 130 /
PRELIMINARY WELDING PROCEDURE SPECIFICATION (pWPS) Sheet 1 / 2 Project Name Noi Bai International Airport Terminal 2 Construction WPS No. JFE/L691/pWPS-002 Revision No. Date 20 - Nov. - 2012 Supporting PQR No.(s) To be Qualified Revision No. Date Welding Process(es) GTAW Type(s)
Manual (Manual, Machine, Automatic, Semi-Auto) Applicable Code API Standard 1104 - 2007
JOINTS (QW - 402) DETAILS Joints Design: All type of Groove &Fillet Welds Backing (Yes) N/A (No) X T 1-2 mm 1-3 mm 70 0 -80 0 T T 1-3 mm 1-3 mm
Backing Meterial (Type): No X Refer to both backing andretainers Metal Nonfusing Metal Nonmetallic Other Sketches, Production Drawings, Weld Symbols or Written Description should show the general arrangement of the parts to be welded. Where applicable, the root spacing and the details of weld groove may be specified. BASE METALS (QW - 403) P-No. 8 Group No. 1 To P-No. 8 Group No. 1 OR Specification Type and Grade ASTM A312 TP304 OR EQUIVALENT To Specification Type and Grade ASTM A312 TP304 OR EQUIVALENT OR Chem. Analysis & Mech. Prop / To Chem. Analysis & Mech. Prop / Thickness Range: Base Metal: Groove 1.5 mm to 11.08 mm Fillet UNLIMITED Diameter range
UNLIMITED Other N/A
FILLER METALS (QW - 404) Spec No. (SFA) SFA 5.9 AWS No. (Class) ER 308L F - No. 6 A - No. 8 Size of Filler Metals: 2.4 mm Weld Metal Thickness Range: Groove 1.5 mm to 11.08 mm Fillet UNLIMITED Electrode Flux (Class) N/A Filler Metal Trade Name Kobe TGS-308L/ Chosun TGC-308L/ Hyundai ST-308L/ ESAB OK Tigrod 308L/ Kiswel T-308L/ Kuangtai KTS-308L/ Metrode 308S92
Consumable Insert / Flux Trade Name / Other /
pWPS No.: JFE/L691/pWPS-002
Sheet 2 / 2 POSITIONS (QW - 405) POSTWELD HEAT TREATMENT (QW - 407) Position(s) of Groove All positions
Temp. Range None Welding Progression All positions Time Range N/A Position(s) of Fillet All positions Heating Rate N/A Other N/A Cooling Rate N/A
PREHEAT (QW - 406) GAS (QW - 408) Preheat Temp. Min. Ambient Percent Composition Interpass Temperature 150 0 C (Max.) Gas(es) (Mixture) Flow Rate Preheat Maintenance N/A Shielding Ar 99,9% 7 -15L/min Inter Cooling N/A Trailing N/A N/A N/A (Continuous or special heating where applicable should be recorded) Backing Ar 99,9% 10 -20L/min
ELECTRICAL CHARACTERISTICS (QW- 409) Current AC or DC: DC Polarity: EN (DC-) Amps (Range): See table below Volts (Range): See table below (Amps and volts range should be recorded for each electrode size, position, and thickness, etc. This information may be listed in a tabular from to that shown be low)
Tungsten Electrode Size and Type: 2.4mm, EWTh-2
(Pure Tungsten, 2% Thoriated, etc.) Mode of Metal Transfer for GMAW: N/A (Spray Arc, Short Circuiting Arc, etc.) Electrode Wire Feed Speed Range: N/A
TECHNIQUE (QW - 410) String or Weave Bead: String and weave Orifice or Gas Cup Size: No. 4, 5, 6 and 10 Initial and Interpass Cleaning: Brushing, Chipping and Grinding Method of Backing Gouging: None Contact Tube to Work Distance: / Multiple or Single Pass (per side): Multiple Multiple or Single Electrodes: Single Travel Speed Range: See table below Peening: /
Weld Layer(s) Process Filler Metal Current Volts Range (V) Travel Speed (mm /min) Remark Class. Dia.(mm) Polarity Amp (A) Root pass Hot pass Fill pass Cap pass GTAW ER308L 2.4 DCEN 90 - 160 12 - 18 60 - 120 /
PRELIMINARY WELDING PROCEDURE SPECIFICATION (pWPS) Sheet 1 / 2 Project Name Noi Bai International Airport Terminal 2 Construction WPS No. JFE/L691/pWPS-003 Revision No. 0 Date 20 - Nov. - 2012 Supporting PQR No.(s) To be Qualified Revision No. Date Welding Process(es) GTAW+SMAW Type(s)
Manual (Manual, Machine, Automatic, Semi-Auto) Applicable Code API Standard 1104 - 2007
JOINTS (QW - 402) DETAILS Joints Design: All type of Groove &Fillet Welds T 1-2 mm 1-3 mm 70 0 -80 0 T T 1-3 mm 1-3 mm
Backing (Yes) N/A (No) X Backing Meterial (Type): No X Refer to both backing andretainers Metal Nonfusing Metal Nonmetallic Other Sketches, Production Drawings, Weld Symbols or Written Description should show the general arrangement of the parts to be welded. Where applicable, the root spacing and the details of weld groove may be specified. BASE METALS (QW - 403) P-No. 1 Group No. 1; 2 To P-No. 1 Group No. 1; 2 OR Specification Type and Grade ASTM A53 Gr.B; A106 Gr.C OR EQUIVALENT To Specification Type and Grade ASTM A53 Gr.B; A106 Gr.C OR EQUIVALENT
OR Chem. Analysis & Mech. Prop / To Chem. Analysis & Mech. Prop / Thickness Range: Base Metal: Groove 5 mm to 21.94 mm Fillet UNLIMITED Diameter range
F - No. 6 4 A - No. 1 1 Size of Filler Metals: 2.4 mm 3.2 mm
Weld Metal Thickness Range: Groove 1.5 mm to 8 mm 1.5 mm to 13.94 mm
Fillet UNLIMITED UNLIMITED
Electrode Flux (Class) N/A N/A
Filler Metal Trade Name Kobe TGS-51T/ Chosun TGC-50S Hyundai ST-50.6/ Lincoln E70S6F0/ Metrode ER70S-6
Kobe LB-52/ Chosun LC-300/ ESAB OK 53.05
Consumable Insert / /
Flux Trade Name / /
Other / /
pWPS No.: JFE/L691/pWPS-003
Sheet 2 / 2 POSITIONS (QW - 405) POSTWELD HEAT TREATMENT (QW - 407) Position(s) of Groove All positions
Temp. Range None Welding Progression All positions Time Range N/A Position(s) of Fillet All positions Heating Rate N/A Other N/A Cooling Rate N/A
PREHEAT (QW - 406) GAS (QW - 408) Preheat Temp. Min. Ambient Percent Composition Interpass Temperature 250 0 C (Max.) Gas(es) (Mixture) Flow Rate Preheat Maintenance N/A Shielding Ar 99,9% 7 -15L/min Inter Cooling N/A Trailing N/A N/A N/A (Continuous or special heating where applicable should be recorded) Backing N/A N/A N/A
ELECTRICAL CHARACTERISTICS (QW- 409) Current AC or DC: DC Polarity: EN (DC-) for GTAW/ EP(DC+) for SMAW Amps (Range): See table below Volts (Range): See table below (Amps and volts range should be recorded for each electrode size, position, and thickness, etc. This information may be listed in a tabular from to that shown be low)
Tungsten Electrode Size and Type: 2.4mm, EWTh-2
(Pure Tungsten, 2% Thoriated, etc.) Mode of Metal Transfer for GMAW: N/A (Spray Arc, Short Circuiting Arc, etc.) Electrode Wire Feed Speed Range: N/A
TECHNIQUE (QW - 410) String or Weave Bead: String and weave Orifice or Gas Cup Size: No. 4, 5, 6 and 10 Initial and Interpass Cleaning: Brushing, Chipping and Grinding Method of Backing Gouging: None Contact Tube to Work Distance: / Multiple or Single Pass (per side): Multiple Multiple or Single Electrodes: Single Travel Speed Range: See table below Peening: /
Weld Layer(s) Process Filler Metal Current Volts Range (V) Travel Speed (mm /min) Remark Class Dia.(mm) Polarity Amp (A) Root pass Hot pass GTAW ER70S-6 2.4 DCEN 60 - 150 12 - 18 50 - 130 / Fill pass Cap pass SMAW ER 7016 3.2 DCEP 85-130 20-28 60-100 /