INSTRUMENTATION PRACTICES IN INDUSTRIES

SYLLABUS
UNIT-I:
Pulp and Paper Industries - I:
Manufature !f Pulp:
Raw materials, pulping processes, craft pulping, soda pulping, sulfite pulping, semi chemical
pulping. Mechanical and Thermo-mechanical Pulping.
Manufature !f Paper:
Wet processing, Foirdrinier Machine, Coated papers, Specialty papers.
LECTURE PLAN
ecture !o. "# $ntroduction, Raw materials, Pulping Processes.
ecture !o.%# Craft pulping.
ecture !o. &# Soda pulping, Sulfite pulping.
ecture !o. '# Semi Chemical pulping
ecture !o. (# Mechanical and Thermo-mechanical Pulping
ecture !o. )# Wet processing, *eater and Refiner.
ecture !o. +# Foirdrinier Machine, Cylinder Machine.
ecture !o. ,# Coated papers, Specialty papers.
Tut!rial
". -.plain a/out manufacturing of paper with a neat /loc0 diagram.
%. -.plain soda and sulfite pulping process.
&. -.plain 1ollander /eater and 2ordon refiner.
ASSI"NMENT:
". -.plain any two pulp processes methods with a neat /loc0 diagrams.
%. -.plain Foirdrinier Machine, Cylinder Machine.
UNIT-II:
Pulp and Paper Industries - I:
#et End Instru$entati!n:
Pressure, 3acuum, Temperature, li4uid density, Specific gra5ity, e5el, Flow, Consistency
measurement. p1, 6.idation Reduction Potential measurement, Freeness measurement of the
Pulp.
Dr% End Instru$entati!n:
Moisture, *asis weight, caliper, Coat thic0ness, measurement of optical 5aria/les *rightness,
Whiteness and Color.
LECTURE PLAN
ecture !o. "# Measurement of Pressure, 3acuum.
ecture !o.%# Measurement of Temperature.
ecture !o. &# Measurement of li4uid density, Specific gra5ity.
ecture !o. '# Measurement of e5el, Flow.
ecture !o. (# Consistency, p1 measurement.
ecture !o. )# 6.idation Reduction Potential measurement.
ecture !o. +# Freeness measurement of the Pulp.
ecture !o. ,# Measurement of Moisture, *asis weight.
ecture !o. 7# Measurement of Coat thic0ness, *rightness, Whiteness and Color.
Tut!rial
" -.plain the different temperature measuring de5ices with diagrams.
% -.plain 6.idation Reduction Potential measurement with suita/le diagrams.
& -.plain Measurement of li4uid density, Specific gra5ity with neat /loc0 diagram.
ASSI"NMENT:
" -.plain Measurement of Pressure, 3acuum with diagrams.
% -.plain Measurement of Coat thic0ness, *rightness, Whiteness and Colour with
diagrams.
UNIT-III:
Petr!&e$ial Industr% ' I:
Unit Operati!ns:
8rying, Separation, 1eat transfer, 8istillation, Thermal Crac0ing, Catalytic Crac0ing,
Catalytic Reforming, 1ydro Crac0ing, 1ydro treating, Chemical 6.idation, Chemical
Reduction, Polymeri9ation, :l0ylation, $someri9ation. Production of -thylene, :cetylene and
Propylene from petroleum.
LECTURE PLAN
ecture !o. "# $ntroduction of petroleum process and products..
ecture !o. %# 1eat e.changers.
ecture !o. &# 8istillation process.
ecture !o. ',( ; )#Crac0ing process<Thermal, Catalytic and 1ydro=.
ecture !o. +# Catalytic Reforming.
ecture !o. ,# 1ydro treating, Chemical 6.idation and Reduction.
ecture !o. 7# Polymeri9ation, :l0ylation and $someri9ation.
ecture !o. "> ; ""# Production of -thylene, :cetylene and Propylene from petroleum.
Tut!rial
" -.plain the types of 1eat -.changers.
% -.plain Polymeri9ation, :l0ylation and $someri9ation.
& -.plain any two crac0ing processes.
ASSI"NMENT:
" -.plain 8istillation Process and products from distillation process.
% -.plain Production of -thylene, :cetylene and Propylene from petroleum.
UNIT-I(:
Petr!&e$ial Industr% ' II:
Measure$ent in Refineries Petr!&e$ial Industries:
8ifferential Pressure Transmitter, Thermocouples, $nfrared Pyrometers. Mass Flow Meters,
Potentiometric e5el Transmitter, 3acuum Measurement.

LECTURE PLAN
ecture !o. ", % ; &# 8ifferent 8ifferential Pressure Transmitter.
ecture !o., ', ( ; )# Temperature measurement Thermocouples, $nfrared Pyrometers.....etc
ecture !o. + ; ,# Mass Flow Meters
ecture !o. 7# Potentiometric e5el Transmitter.
ecture !o. ,# 8ifferent types of 3acuum Measurement de5ices.
Tut!rial
" -.plain a/out 6rifice meter with diagrams.
% -.plain a/out 6ptical Pyrometer with diagrams
& -.plain any two 5acuum measuring de5ices.
ASSI"NMENT:
" -.plain any two 8ifferential Pressure Transmitter with diagrams.
% -.plain any two temperature measuring de5ices with diagrams.
UNIT-(:
P!)er Plant Instru$entati!n:
$ntroduction, The power plant scheme, Pressure, Temperature, Flow and e5el measurement.
3i/ration and -.pansion measurements. :nalysis of impurities in cooling water. Flue ?as
:nalysis.
LECTURE PLAN
ecture !o. "# The power plant scheme.
ecture !o.%# Pressure measurement.
ecture !o. &# Temperature measurement.
ecture !o. '# Flow and e5el measurement.
ecture !o. (# 3i/ration and -.pansion measurements
ecture !o. ), + ; ,# :nalysis of impurities in cooling water. Flue ?as :nalysis.
Tut!rial
" -.plain power plant operation with neat /loc0 diagram.
% -.plain impurities in cooling water.
& -.plain cooling tower operation.
ASSI"NMENT:
" -.plain any two pressure measuring de5ices.
% -.plain flow measuring de5ices.
UNIT-(I:
*li+&t Instru$entati!n ' I:
Pri$ar% *li+&t Instru$ents ,Priniple !f Operati!n-:
Pitot static system for the measurement of aircraft speed, :neroid *arometer and :ltimeter,
?yroscope and its properties, methods of operating gyroscopic flight instruments, ?yro
1ori9on, 3acuum dri5en 1ori9on, -lectric ?yro 1ori9on.
.eadin+ Indiatin+ Instru$ents ,Priniple !f Operati!n-:
8irect reading Magnetic Compass, i4uid damping 8irect reading Compass and i4uid
e.pansion compensating 8irect reading Compass, Remote indicating Compass system.
LECTURE PLAN
ecture !o. "# Pitot static system.
ecture !o.%# :neroid *arometer and :ltimeter.
ecture !o. & ; '# ?yroscope and its properties, methods of operating gyroscopic flight
instruments.
ecture !o. ( ; )# ?yro 1ori9on, 3acuum dri5en 1ori9on and -lectric ?yro 1ori9on.
Tut!rial
" -.plain Pitot Static system for measuring Speed.
% -.plain a/out :ltimeter.
ASSI"NMENT:
" What are the methods of operating gyroscopic flight instruments.
% -.plain a/out 3acuum dri5en 1ori9on and -lectric ?yro 1ori9on.
UNIT-(II:
*li+&t Instru$entati!n ' II:
Measurin+ !f En+ine Speed/ En+ine Te$perature and Airraft Pressure ,Priniple !f
Operati!n-:
Mechanical Tachometers, -lectrical Tachometers, :ir Temperature sensors to measure R:T
and S:T, Radiation Pyrometer System, Methods of measuring Pressure, @- tu/e Manometer,
8irect reading Pressure gauges, remote $ndicating Pressure ?auges.
Measure$ent !f *uel 0uantit% and *uel *l!) ,Priniple !f Operati!n-
Float type Fuel 4uantity indicating system, Capacitance type fuel gauge system, Fuel Flow
Measurement, $ndependent and $ntegrated Flow Meter System.

LECTURE PLAN
ecture !o. "; %# Tachometers.
ecture !o.&# Radiation Pyrometer System.
ecture !o. '# :ir Temperature sensors.
ecture !o. ( ; )# Methods of measuring Pressure,
ecture !o. +# Fuel 4uantity indicating system.
ecture !o. ,# Capacitance type fuel gauge system.
ecture !o. 7# $ndependent and $ntegrated Flow Meter System.
Tut!rial
" -.plain a/out -lectrical Tachometer.
% -.plain :ir Temperature Sensors.
ASSI"NMENT:
" -.plain Flow measuring systems in :ircraft.
% -.plain Pressure measuring in aircraft.
UNIT-(III:
Industrial Safet%:
Safety $nterloc0s, Safety in *oiler -4uipment, Safety interloc0s for industrial chillers, Safety
systems in Steam Tur/ine, Safety in Reformer Furnaces and Crac0ing Furnaces.
LECTURE PLAN
ecture !o. "# $ntroduction of Safety $nterloc0s.
ecture !o.%# Safety in *oiler -4uipment.
ecture !o. &# Safety systems in Steam Tur/ine.
ecture !o. '# Safety in Reformer Furnaces and Crac0ing Furnaces.
Tut!rial
" -.plain different Safety $nterloc0s.
% -.plain Safety in Stem Tur/ine1
ASSI"NMENT:
" -.plain a/out Safety in *oiler.
% -.plain a/out Safety in Crac0ing Furnace.
Te2t B!!3s:
". :ustin ?.T Shree5es, Chemical Process $ndustries, Mc?raw-1ill $nternational
student edition, Singapore, "7,(.
%. Pallet -.1.2. A:ircrafts $nstruments and $ntegrated SystemsB, ongmn Scientific ;
Technical, Mc?raw-1ill, "77%.
&. San0aranarayana P.-, Pulp and Paper $ndustry Technology ; $nstrumentation,
CothariBs 8es0/oo0.
'. Principles of $ndustrial $nstrumentation, 8. Patrana/is, Mc?raw-1ill.
Referenes:
". 2ohn R a5igne, an $ntroduction to Paper $ndustry $nstrumentation, Miller Freeman
Pu/lications, Califirnia, "7,( Series.
%. Ro/ert 2. Mc?ill. Measurement and Control in Paper ma0ing, :dam 1ilger td.
*ristol, "7,>.
&. ?regroy C. MsMillan, 8oig# as M. Cosidine, ProcessD industrial instruments and
control 1and *oo0.
'. ipta0 *.?, $nstrumentation in process industries, Chilton /oo0 Company, "77'.
(. ipta0 *.?, Process measurement and analysis, Third -dition, Chilton /oo0
Company, "77).