05/17/2014

Products Solutions Services

Seminar HCMC University of Technology
Ho Chi Minh 05/17/2014
Slide 1 Do Trong Nguyen
05/17/2014
Seminar HCMC University of Technology
Index
Introduction about trainer
Pressure measurement Demonstration by real HART device system
Temperature measurement
Analysis measurement
Training room in Bach Khoa University
Slide 2 Do Trong Nguyen
05/17/2014
Seminar HCMC University of Technology
Pressure measurement
What is the measuring principle of pressure measurement you have
learned?
How this is applied into the process automation?
Slide 3 Do Trong Nguyen
05/17/2014
Seminar HCMC University of Technology
Pressure measurement - Principle
Principle video
Comparison between the ceramic and metal membrane
Slide 4 Do Trong Nguyen
05/17/2014
Product portfolio
Metal cell
Diaphragm seals
Ceramic cell
Contite
Overview
Seminar HCMC University of Technology
Slide 5 Do Trong Nguyen
05/17/2014
Identification
Identification
Segmentation of
pressure
instrumentation
Nomenclature
Seminar HCMC University of Technology
Slide 6 Do Trong Nguyen
05/17/2014
Segmentation of pressure instrumentation
Identification
Segmentation of
pressure
instrumentation
Nomenclature
Seminar HCMC University of Technology
Slide 7 Do Trong Nguyen
05/17/2014
Cerabar M Application
Seminar HCMC University of Technology
Pressure measurement on a diatomite filter
Food industry
Slide 8 Do Trong Nguyen
05/17/2014
Cerabar M Application
Seminar HCMC University of Technology
Vessel for transporting insulin
from the reactor to the
conditioning plant
Pharmaceutical Industry
Slide 9 Do Trong Nguyen
05/17/2014
Live demonstration with the Pressure device
HART connection
Seminar HCMC University of Technology
Slide 10 Do Trong Nguyen
05/17/2014
Actual situation for the End-User
project size:
> 10 device suppliers
> 100 device types
> 10.000 I/Os
Seminar HCMC University of Technology
Slide 11 Do Trong Nguyen
05/17/2014
71 members (Oct. 2008)
FDT Group - Members
Seminar HCMC University of Technology
Slide 12
Do Trong Nguyen
05/17/2014
FDT = Full Device operation capability
Seminar HCMC University of Technology
Slide 13 Do Trong Nguyen
05/17/2014
Seminar HCMC University of Technology
Temperature measurement
Measuring principle
What is the measuring principle you have learned?
How it is applied in process automation?
Slide 14 Do Trong Nguyen
05/17/2014
Seminar HCMC University of Technology
Temperature measurement
What is a temperature sensor
Slide 15 Do Trong Nguyen
05/17/2014
Temperature Technologies
Thermocouples and RTDs
Seminar HCMC University of Technology
Slide 16 Do Trong Nguyen
05/17/2014
Temperature is the most important parameter
in the process industry
Temperature : Pressure =7 : 1
Temperature : Flow=14 : 1
Temperature : Level=2.3 : 1
Temperature : Conductivity =20 : 1
Temperature is a safety relevant parameter
Temperature is a quality relevant parameter
Temperature the most measured parameter
Seminar HCMC University of Technology
05/17/2014
Sensing elements for temperature measurement
What are the 2 most popular principles to measure temperature?
Resistance Temperature Detector
(-200 600C depending on type)
Thermocouples
(-250 2200C depending on type)
Seminar HCMC University of Technology
Slide 18 Do Trong Nguyen
05/17/2014
The Endress+Hauser RTD is a Pt100
Ptmeans Platinum
100means 100 Ohm at 0C
What does Pt100mean?
Advantage of Platinum use:
Platinum has a better linearity over a wide temperature range
than Nickel or Copper
No oxidation problem at higher temperature in contrast to
Copper
Seminar HCMC University of Technology
Slide 19 Do Trong Nguyen
05/17/2014
RTD Thermometer PT100 Platinum elements
Thin film
-50 ... 450C (former times)
up to 500C with new insert
Ceramic wire wound
-200 ... 600C
Seminar HCMC University of Technology
Slide 20 Do Trong Nguyen
05/17/2014
RTD Pt100 Sensor elements
Type Ceramic Glass Thin film
Temperature -200600C -50450C -50500C
The trend is to expand
the temperature
range of the thin film
sensors. This reduces
material costs
(amount of platinum).
Seminar HCMC University of Technology
Slide 21 Do Trong Nguyen
05/17/2014
RTD - Accuracy
Class A
TEMPERATURE (C)
T
o
l
e
r
a
n
c
e

(

C
)
Class B A AA
Pt100 0.3+0.005|t| 0.15+0.002|t| 0.1+0.00167|t|
Maximum deviations of Pt100 sensors defined in standard
IEC 60751
Seminar HCMC University of Technology
Slide 22 Do Trong Nguyen
05/17/2014
TC Thermocouple - Basic physics
SEEBECK EFFECT
If the conductors' metal is not the same and if the two junctions are at different
temperatures, between them a voltage is generated, and hence an electric current
flows in the circuit.
100C 0C
T
jct.
T
ref.
a
b
Ni
NiCr
A Thermocouple is a temperature sensor, that generates a voltage depending on the
temperature.
This voltage only indicates the temperature difference between the cold junction Tjct
and the reference point Tref . This means that the temperature of Tref must be
known.
Seminar HCMC University of Technology
Slide 23 Do Trong Nguyen
05/17/2014
Noble metals for the highest temperature range
Seminar HCMC University of Technology
Slide 24 Do Trong Nguyen
05/17/2014
TC - Accuracy
Tolerance classes according to IEC 584
Class 1 Special
Class 2 Standard
-9C
-6C
-4C
-2C
C
2C
4C
6C
9C
-40C 375C 1000C
Class 1
Temperature (C)
T
o
l
e
r
a
n
c
e

(

C
)
0
1200C 333C
Seminar HCMC University of Technology
Slide 25 Do Trong Nguyen
05/17/2014
Strengths on both sides: RTD vs. TC
Measuring range
Response time
Repeatability
Vibration
resistance
Linearity
Long-term
stability
Accuracy
-200 to +600C
Fast
Very good
Good/ very good with
new E+H inserts
Good
Very good
High
-250 to +2200C
Very fast
Fair
Very good
Fair
Fair
Medium
RTD TC
Seminar HCMC University of Technology
Slide 26 Do Trong Nguyen
05/17/2014
Product Basket Oil & Gas
Insert types
Fit for purpose
Best sellers
Hygienic line
Heavy duty
High temperature
Selection and
configuration
Seminar HCMC University of Technology
Slide 27 Do Trong Nguyen
05/17/2014
Application
Seminar HCMC University of Technology
iTemp in mixer Level
Flow
Analysis
Pressure
Temperature
Data Monitoring
Solutions
Slide 28 Do Trong Nguyen
05/17/2014
Seminar HCMC University of Technology
Live demonstration with Temperature sensor
Do Trong Nguyen Slide 29
HART connection
05/17/2014
Analytical measurement
Analysis
Emily Serrano Slide 30
320000
electrodes/yr
31000
sensors/yr
150000
pcb/yr
50000
transmitters/yr
14500
assemblies/yr
15000
WWTP
3000
DW
plants
500
Pharma.
plants
200
P&P
plants
2000
breweries/
dairies
400
power
plants
800
chemical
plants
650
analyzers/yr
Analyzers
Chlorine
Conductivity
Oxygen
pH
Sampler
Turbidity
05/17/2014
pH scale
Analysis - pH
Principle
Products
Maintenance
Diagnostics
Installation
Applications
Slide 31 Emily Serrano
05/17/2014
Measuring principle glass electrode
Analysis - pH
pH is a potentiometric measurement method.
The measuring effect is based on a pH sensitive glass membrane
whose surface reacts to the acid content with a specific voltage.
This voltage is then measured relative to a reference element.
pH is calculated according the Nernst law equation.
Slide 32 Emily Serrano
Principle
Products
Maintenance
Diagnostics
Installation
Applications
05/17/2014
Measuring principle ISFET-sensor
Analysis - pH
Contrary to the glass electrode no charges are transported
through the insulator, the effect is purely electrostatic.
No ageing effect on IsFET chip => Longer lifetime
Slide 33 Emily Serrano
Principle
Products
Maintenance
Diagnostics
Installation
Applications
05/17/2014
Seminar HCMC University of Technology
Analysis pH measurement demonstration
Do Trong Nguyen Slide 34
Transmitter
05/17/2014
Seminar HCMC University of Technology
Training room in Bach Khoa University
Do Trong Nguyen Slide 35
05/17/2014
Products Solutions Services
Thank you very much for your attention
Do you have any questions?
Slide 36 Do Trong Nguyen