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ABCD

ERECTION TECHNICAL DOCUMENT

Sur
2 x KA26- 2 MS

Power Turbo Systems

Oman

Sur

2 x KA26- 2 MS

PARTICULAR TECHNICAL SPECIFICATIONS - DRAWINGS & BILLS OF QUANTITY


I&C EQUIPMENT

SUMMARY FOR COMPLETE PLANT


DESIGNATION

Number
I & C Equipment

I & C Cabling

I & C Cabling : 220000 m

GT - Control Cables

Rev.

Total Weight
Tonnes

36.9

46.0

GT - Contr Cables :105220 m

TOTAL WEIGHT (Tonnes)

232993172.xls Project

82.9

I&C Equipment

BoQ

Project: Sur

Plant type: KA26- 2 MS

Issued by: V. Voegele

Issue date:

Equipment summary list for 2 units

Scope

SP

Item description

Specification

Qty

Layout
List

I/O and Dimensions are given for Qty = 1


Dimensions
length

width

height

weight

mm

mm

mm

kg

Transport Transport
dimensions weights
mm

kg

TG

Gas Turbine Control System


Electronic Cabinet (ControGas)

GT or DCS Module

5400

600

2200

1900

7600

TS

Steam Turbine Control System


Electronic Cabinet (ControSteam)

ER or DCS Module

6400

600

2200

1900

3800

PT
PT
PT
PT
PT
PT
PT
PT
PT

Electronic Room Equipment


Electronic Cabinet (CPU plus I/O)
Electronic Cabinet (Remote I/O)
Electronic Cabinet (Servers)
Electronic Cabinet (Network Patch Panel)
Marshalling Panel (if provided)
PC/Workstation with 1 or 2 screens (OS, ES, HDSR)
Furniture (various tables and chairs)
Printers (with printer stand)
Various accessories (cables, keyboards, inserts etc.)

ER or Module reference drawing


ER or Module reference drawing
ER or Module reference drawing
ER or Module reference drawing
ER or Module reference drawing
ER or Module reference drawing
ER or Module reference drawing
ER or Module reference drawing
ER or Module reference drawing

20
13
0
2
13
4
2
4
10

800
800
800
800
800
500
2100
500

600
600
600
600
600
500
1150
600

2200
2200
2200
580
580
500
640
400

250
250
250
250
180
40
120
20

5000
3250
0
500
2340
160
240
80
0

PT
PT
PT
PT
PT
PT
PT
PT
PT

Control Room Equipment


Operator Desk
Furniture (various tables and chairs)
PC/Workstation with 1 or 2 screens (OS, ES, HDSR)
Printers (with printer stand)
Large Screen Display
Electronic Cabinet (Network Patch Panel)
Conventional Mimic Panel
Master Clock with slave clock and antenna
Various accessories (cables, keyboards, inserts etc.)

CCR reference drawing


CCR reference drawing
CCR reference drawing
CCR reference drawing
CCR reference drawing
CCR reference drawing
4x LCD-displays per block
CCR reference drawing
CCR reference drawing

3
3
10
8
2
0
1
1
10

6300
2100
500
500
1000
600
2400
300

1150
1150
500
600
1215
600
600
300

640
640
500
400
750
580
2200
300

360
120
40
20
65
100
320
20
50

1080
360
400
160
130
0
320
20
500

PT

Electrical Modules
DCS Module

for HMI in 400 MW-phase

12192

3000

3100

11000

11000

232993172.xls I&C Equipment

Delivery
Shipping
installed in
Single Packing Storage
electrical
From
To
Item
Code
Code
module

Ch

Site

6/8/2014

Site assembly
Instruction

Inspection &
Test Plan

Installation quotation

Comments

Material price

Man hours

Total price

EUR

EUR

Instrumentation and Control (I&C) Cabling

BoQ

Project: Sur

Plant Type: KA26- 2 MS

Cable summary list for 2 units


Issued by: V. Voegele
Cable specification:
Insulation:
Sheath:
Flame retardent standard:
Smoke density requirement:
Armoring:

RD-H(C)H
LSZH
LSZH
IEC60332-3
Yes
No

Type of Cable

Cable quotation

Size

Total nr of cables

6/8/2014

= to be filled in by the bidder

Cable data

SP

Issue date:

Total cable
length
m

Installation
T = in Trays only
T+C = in trays and conduits

34,000
38,000
32,000
23,000
18,000
16,000

partly T / partly T+C


partly T / partly T+C
partly T / partly T+C
partly T / partly T+C
partly T / partly T+C
partly T / partly T+C

Unit price
EUR

Total price
EUR

Installation quotation

Installation per Termination, 2


m
EUR

ends
EUR

Total price
EUR

I&C Cables
GT Control System
TG

The quantities of the GT Control System Control Cables are included with the GT package.

PT
PT
PT
PT
PT
PT

DCS / ST I&C Cables


RDY(St)Y
RDY(St)Y
RDY(St)Y
RDY(St)Y
RDY(St)Y
RDY(St)Y
Junction Boxes

PT

Junction Boxes

GT - Control Cables

PT
PT
PT
PT
PT
PT

Various Cables and Accessories


TC Extension Cable
Valve Positioner Cable
PROFIBUS PA
PROFIBUS DP
FIBER OPTIC CABLE
Network Cable

1 x 2 x 0.5
2 x 2 x 0.5
4 x 2 x 0.5
8 x 2 x 0.5
12 x 2 x 0.5
24 x 2 x 0.5
Junction Boxes

600 x 600 x 250 (mm)

Nr. of Boxes
Junction Boxes Installation:
Pedestral (if required) shall
be supplied by the contractor

48

GT - Contr Cables :105220 m

1 x 2 x 0.5 mm2
1 x 2 x 2.5 mm2

40
20

Fibre Optic
Cat5e

20
140

Criss-Cross Connections DCS / ST


Criss-Cross Connections (green wire)

415
474
395
277
217
198

2,000
4,000
0
50,000
5000
2000

Nr of Connections
1x0.5

inside I/O cabinet


inside marshalling panel

15,800

Cable length
222000 m

232993172.xls I&C Cables

partly T / partly T+C


partly T / partly T+C
partly T / partly T+C
partly T / partly T+C
partly T / partly T+C
partly T / partly T+C

EUR

EUR

Sur: 4 x GT26 MS Dual Indoor

abcd
SITE
Package

KKS

Item Description

Size and Type of cable

Number of GT's for this project


SP

KKS

4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
4112
1131
1131

various
various
various
various
various
various
various
various
various
various
various
various
various
various
various
various
various
various
various
various
various
various
various
various
various
various
various
various
various
various
various
MKA
MKA

3282
3282
3282
3283

CYQ
CYQ
CYQ
CYQ

Control-Cables GT

Cable size
Code
type
Gas Turbine Control system & Control Cables for Thermal Block
AF100 Cable PVC UL-Twinax
2xAWG22
AF100 BUS
Profibus PA
Profibus
Control Cable
2x2x0.5 mm2
RD-H(C)H
shielded
Control Cable ( BLUE )
2x2x0.5 mm2
RD-H(C)H
shielded
Control Cable
4x2x0.5 mm2
RD-H(C)H
shielded
Control Cable ( BLUE )
4x2x0.5 mm2
RD-H(C)H
shielded
Control Cable
8x2x 0.5 mm2
RD-H(C)H
shielded
Control Cable
12x2x.0.5 mm2
RD-H(C)H
shielded
Control Cable ( BLUE )
12x2x.0.5 mm2
RD-H(C)H
shielded
Control Cable
24x2x.0.5 mm2
RD-H(C)H
shielded
Control Cable
48x2x.0.5 mm2
RD-H(C)H
shielded
Control Cable ( BLUE )
48x2x.0.5 mm2
RD-H(C)H
shielded
Control Cable
3G1.5 mm2
JZ-500 HMH
Grey
Control Cable
7G2.5 mm2
JZ-500 HMH
Grey
Control Cable
12G2.5mm2
JZ-500 HMH
Grey
Control Cable
25G1,5mm2
JZ-500 HMH
Grey
Control Cable
2x1,5mm2 MULTI-C145 MULTI-C
Control Cable
4x1,5mm2 MULTI-C146 MULTI-C
Pre Fabricated Control Cable
2x0,5mm2
Blue
K210
Pre Fabricated Control Cable
6x0,75
Yellow or Black shielded
Thermoline
NC 4x0,5
Type N
pink
Thermoline
3x2x0,4
Type N
pink
Pref. Cable Thermoline
Pref. Cable Thermoline
Type N
Pref. Cable Thermoline
4x0,3-0,5
Type N
Pref. Cable Thermoline
GT - Contr Cables :105220
Type N m
Pref. Cable
6x0,22
Pref. Cable Armoured
2x0,5
Pref. Cable Coax Blue
Coax
Coax
Blue
Pref. Cable Thermoline
16x0,3
Type N
Pre Fabricated Control Cable
2x0,5mm2
White
Pre Fabricated Control Cable
3G1.5 mm2
Black
Control Cable
2x2x0,5
RD-HX(ST)HW shielded
Control Cable Heaters
4x2,5
90-H
Gas Detection
Control Cable
16x0.5mm2
Radox 125
Control Cable
3x1.0mm2
Radox 125
Control Cable
3x1.0mm2
shielded
Control Cable
10x0,5mm2
Radox 125

File: 232993172.xls

Standard-BoQ
Accuracy

Qty. for one unit

Tolerance
on length
Length
610
660
4500
300
2125
60
50
875
40
850
500
250
725
25
30
135
250
250
100
150
600
30
250
1040
1180
30
60
80
20
30
170
50
20

m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m

20
100
50
200

m
m
m
m

No. of Pulls
387
12
34
50
20
9
3
2
6
1
5
4
9
11
1
1
4
7
7
2
3
23
1
10
47
74
2
4
8
2
2
18
4
4
14
1
8
1
4

Total for Project


Total Qty.
length
pulls
63900 m
1528
2440 m
2640 m
18000 m
1200 m
8500 m
240 m
200 m
3500 m
160 m
3400 m
2000 m
1000 m
2900 m
100 m
120 m
540 m
1000 m
1000 m
400 m
600 m
2400 m
120 m
1000 m
4160 m
4720 m
120 m
240 m
320 m
80 m
120 m
680 m
200 m
80 m

48
136
200
80
36
12
8
24
4
20
16
36
44
4
4
16
28
28
8
12
92
4
40
188
296
8
16
32
8
8
72
16
16

1480 m

56

80 m
400 m
200 m
800 m

4
32
4
16

Page 4 of 14

Sur: 4 x GT26 MS Dual Indoor

abcd
SITE
Package

KKS

Item Description

Size and Type of cable

Number of GT's for this project


SP

KKS

5461
5461
5461
5461
5461
5461
5461
5461
5461

CYE
CYE
CYE
CYE
CYE
CYE
CYE
CYE
CYE

1221
1221
1221
1221
1221
1221
1221

CXQ/SAM
CXQ/SAM
CXQ/SAM
CXQ/SAM
CXQ/SAM
CXQ/SAM
CXQ/SAM

1211
1211
1211
1211
1211
1211
1211
1211
1211

MBL30
MBL30
MBL30
MBL30
MBL30
MBL30
MBL30
MBL30
MBL30

4112
4112

MBH30-40
MBH30-40

4112
4112
4112
4112
4112

EKY
EKY
EKY
EKY
EKY

Fire Detection & Protection Cables


Radox Cable EMC
Radox Cable EMC
Cable Fireline 750
Cable Fireline 750
Cable Fireline 750
Cable Fireline 750
Cable Fireline 750
Cable Fireline 750
Cable Fireline 750
Enclosure Lighting & Ventilation Cables
Cable LIHCH
Cable LSZH-JZ
Cable LSZH-JZ
Cable LSZH-JZ
Cable LSZH-JZ
Cable LSZH-JZ
Cable LSZH-JZ
Steam Turbine Instrumentation
Air Intake System
Earthing Cable
Earthing Cable
Data Cable FD CP (TP) plus UL
Cable XLPE/CAM/LSZH/SWA/LSZH
Cable Olflex 215 C
Cable Olflex 215 C
Cable Olflex 215 C
Cable Olflex 215 C
Cable Olflex 215 C
OTC Heat Tracing LP-HP
Heating Cable LP
Heating Cable HP
Fuel Gas Analysing system EKY
Control Cable to Common Panel
Control Cable to N2 Bottle
CAN Bus Cable
Power Cable to Common Panel
Power Cable to Trace Heating

Accuracy

Qty. for one unit

Tolerance
on length

4
Cable size

Standard-BoQ

Code

2x0.75mm2
4x0.75mm2
2x1.0mm2
2x1.5mm2
3x1,5mm2
7x1mm2
7x1,5mm2
19x1mm2
19x1,5mm2

GKW LW/S
GKW LW/S
Fireline 750
Fireline 750
Fireline 750
Fireline 750
Fireline 750
Fireline 750
Fireline 750

3x2x0.5mm2
3x2,5mm2
4x6mm2
5x2.5mm2
4x50/25mm2
25x1.5mm2
4x16mm2

LIHCH
LSZH-JZ
LSZH-JZ
LSZH-JZ
LSZH-JZ
LSZH-JZ
LSZH-JZ

1x95mm2
1x120mm2
4x2x1mm2
2x2x0,5mm2
3G2,5mm2
4G2,5mm2
4G4mm2
5G1,5mm2
7G1,5mm2

Yellow-Green
Yellow-Green

EMK Mineral
EMK Mineral

EMK
EMK

type

Olflex 215
Olflex 215
Olflex 215
Insulated
Insulated

Length
690
380
1200
600
200
300
200
400
400

m
m

500
750
300
750
80
150
120

m
m
m
m
m
m
m

m
m
m
m
m
m

10
25
30
150
1500
250
320
40
40

m
m
m
m
m
m
m
m
m

110
55

m
m

60
60
60
120
40

m
m
m
m
m

No. of Pulls
227
17
7
49
23
6
7
1
4
3
45
12
10
10
20
2
2
4
166
0
30
30

3
2
1
16
3
3
3
6
1

Total for this Project (m / pulls)

Control-Cables GT

File: 232993172.xls

Total for Project


Total Qty.
length
pulls
17480 m
468
2760 m
1520 m
4800 m
2400 m
800 m
1200 m
800 m
1600 m
1600 m

68
28
196
92
24
28
4
16
12

10600 m

240

2000 m
3000 m
1200 m
3000 m
320 m
600 m
480 m

0m

48
40
40
80
8
8
16

9460 m
40 m
100 m
120 m
600 m
6000 m
1000 m
1280 m
160 m
160 m

240
120
120
0
0
0
0
0
0
0

660 m

12

440 m
220 m

8
4

1360 m

64

240 m
240 m
240 m
480 m
160 m

12
12
12
24
4

105220 m

2640

Page 5 of 14

BoQ

Sur
2xKA26- 2 MS
Oman

Key Parameters for I&C Cabling

"fill in" Fields =


Figures for ALL units

Number of I/O
Average cable length (m)
Remote I/O
Number of Cables
Number of JBs
Number of Cable Ends
Marshalling Connections

GT
N/A
N/A
N/A
N/A
N/A
N/A

ST
1400
80
no
350
8
700
2800
[m]

[m]

(%)

N/A
N/A
N/A
N/A
N/A
N/A

5,880
6,720
5,600
3,920
3,080
2,800

27,300
31,200
26,000
18,200
14,300
13,000

Cable BOQ [m]


1 x 2 x 0.5
2 x 2 x 0.5
4 x 2 x 0.5
8 x 2 x 0.5
12 x 2 x 0.5
24 x 2 x 0.5

Total Cable lenght

N/A

Cable BOQ [qty]

Benchmark
Kaeng Koi 2
2xKA26-2 MS

Figures for ALL units

DCS
6500
80
yes
1625
40
700
2800

28,000 130,000

Total
7900
80
1975
48
1400
5600

7,071
80
1
1,940
45
3,880
integrated

21%
24%
20%
14%
11%
10%

[m]
34,000
38,000
32,000
23,000
18,000
16,000

[m]
50,330
22,545
36,129
16,665
0
29,626

100%

161,000

155,295

[qty]

[qty]

(%)

N/A
N/A
N/A
N/A
N/A
N/A

74
84
70
49
39
35

341
390
325
228
179
163

21%
24%
20%
14%
11%
10%

[qty]
415
474
395
277
217
198

[qty]
818
244
415
210
0
253

Total Cable quantity

N/A

350

1,625

100%

1,975

1,940

SCOPE
GT
WSC
HRSG
ST
ELECTRICAL
BOP PACKAGES
BOP LOOSE INSTR.

Marsh.
N/A
N/A
N/A
N/A
N/A
N/A
N/A

Trunk
Cable
no
yes
yes
yes
yes
yes
yes

JB
Panel
no
yes
yes
yes
no
no
yes

Instr.
Cable
no
yes
yes
yes
no
no
yes

Sum
0
3
3
3
1
1
3

0
3
1
3
1
1
3

Fieldbus
Profibus PA devices
Profibus DP devices

N/A
N/A

N/A
N/A

320

0
320

0
0

Profibus PA cable [m]


Profibus DP cable [m]

N/A
N/A

N/A
N/A

50000

0
50,000

0
0

1 x 2 x 0.5
2 x 2 x 0.5
4 x 2 x 0.5
8 x 2 x 0.5
12 x 2 x 0.5
24 x 2 x 0.5

Special requirements:

Prepared:

V. Voegele
14-Dec-10

Approved:

erection
F. Disch

<= Please select reference project

Soto 4
1xKA26 SS

Gissi
2xKA26 SS

Malaga
1xKA26-1 SS

0
yes

Number of I/O
Average cable length per I/O (m)
Remote I/O
Number of Cables
Number of JBs
Number of Cable Ends
Number of Marshalling

2220
114
no
683
20
1306
7

Cable BOQ [m]


1 x 2 x 0.5
2 x 2 x 0.5
4 x 2 x 0.5
8 x 2 x 0.5
12 x 2 x 0.5
24 x 2 x 0.5

0
27500
17000
17300
0
12800

10400
23800
11600
10100
8900

22000
19000
13000
10000
0
9200

Total Cable lenght

74600

64800

73200

Cable BOQ [qty]


1 x 2 x 0.5
2 x 2 x 0.5
4 x 2 x 0.5
8 x 2 x 0.5
12 x 2 x 0.5
24 x 2 x 0.5

0
408
110
81
0
54

Total Cable quantity

653

SCOPE
GT
WSC
HRSG
ST
ELECTRICAL
BOP PACKAGES
BOP LOOSE INSTR.

0
3
1
3
1
1
3

Special requirements:
Fieldbus
Profibus PA devices
Profibus DP devices

0
0

45
20

Profibus PA cable [m]


Profibus DP cable [m]

0
0

26300
25500

Data Source
Data Provider

as built
C. Girard

preliminary

preliminary
TempEV

Grain
3xKA26 SS

Staythorpe
4xKA26 SS

Aghada
1xKA26-1 SS

Kaeng Koi 2
2xKA26-2 MS

Aluar 2
1xKA13-2 MS

Phu My 2
1xOCCPT MS
(2xGT)

2850
104
0
683
25
1366
integrated

7071
80
1
1940
45
3880
integrated

2125
84

2537
42

398

995

796

1990

9562
16115
10315
10149
0
25031

50330
22545
36129
16665
0
29626

7815
6740
0
12295
0
6485

420
12264
7183
12877
0
9446

71172

155295

33335

42190

179
162
80
116
0
146

818
244
415
210
0
253

113
86
0
166
0
33

28
399
123
328
0
117

683

1940

398

995

0
3
1
3
1
1
3

0
3
1
3
1
1
3

3
3
1
3
1
1
3

Bin. Ana. Separated

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

erection
F. Disch

erection
F. Disch

design
F. Disch

erection
F. Disch

Castejon 2
1xKA26-1 SS
1835
98
648
1296

925
24841
15002
11801
0
11228
63797

30
383
103
79
0
53
648

0
3
1
3
1
1
3

0
0
0
0

erection
F. Disch

abcd TGET/TGEE

Rev Index

06/08/2014

Revision Index
Revision
0
1
2
3

Rev.: 2

Date
05.10.20009
10/22/2009
11/24/2009
3/9/2010

Changes
First issue
Bug fixes and formula adjustments in the References tab
precision of number of units for each page
Addition of network cables on sheet I&C Equipment

File: 232993172.xls

Sheet: Rev Index