Dcs600 DC Drives

II F i
DCS Thyristor Power Converters

for DC Drive Systems
25 to 5150 A
System Description
DCS 600 MultiDrive
II F ii
List of contents
II F SYSTEM DESCRIPTION
1 DCS 600 MultiDrive - the power converter II F 1-1
2 DCS 600 MultiDrive components overview II F 2-1
2.1 Environmental conditions .............................................. II F 2-3
2.2 DCS 600 power converter modules .............................. II F 2-4
2.3 DCS 600 overload withstand capability ........................ II F 2-7
2.4 Field Supply .................................................................. II F 2-9
2.5 Options for power converter modules ......................... II F 2-11
In-/output signals ....................................................... II F 2-12
Serial interfaces
Operation by the panel .............................................. II F 2-13
Panel (control and display panel) .............................. II F 2-14
Operation by the PC .................................................. II F 2-15
Drive control ............................................................... II F 2-15
2.6 Options ........................................................................ II F 2-17
Line reactors for armature (DCS600) and
field (DCF600) supply ................................................ II F 2-17
Aspects of fusing for armature circuits and field
supplies of DC drives .............................................. ...II F 2-20
Fuses and fuse holders for armature and field supplyII F 2-22
Transformer for field supply ....................................... II F 2-22
Line reactor ................................................................ II F 2-23
Electronic system / fan supply ................................... II F 2-23
Auxiliary transformer .................................................. II F 2-23
Earth fault monitor ..................................................... II F 2-23
EMC filters ................................................................. II F 2-24
3 Overview of Software (Vers. 15.xxx) ......... II F 3-1
3.1 Basic structure of DCS 600 MultiDrive.......................... II F 3-1
3.2 Control modes ............................................................... II F 3-1
3.3 Start, Stop and Fault reactions ..................................... II F 3-2
3.5 Torque control ............................................................... II F 3-4
3.4 Speed control ................................................................ II F 3-4
3.5 Torque control ............................................................... II F 3-4
3.6 HMI (Human Machine Interface) ................................... II F 3-4
3.7 Torque generation ......................................................... II F 3-5
3.7 Software diagrams ........................................................ II F 3-6
4 Connection examples................................. II F 4-1
How the DCS 600 MultiDrive Documentation Sys-
tem works
This is to give you an overview how the system of
information for DCS 600 MultiDrive converters is
built up. The shaded part indicates the volume within
the total system you are just now working with. In
addition you see all other available documents for the
same system.
System Description
DCA 600 Enclosed
3ADW000121
Volume II F1
Oper. Instructions
DCS(F) 600
3ADW000080
Volume IV F
SW Description
DCS(F) 600
3ADW000076
Volume V F
Technical Data
3ADW000165
Volume III
System Description
DCS(F) 600
3ADW000072
Volume II F
Installation Man.
DCA 600 ...
3ADW000091
Volume VI F1
Service Manual
DCS 500/600
3ADW000093
Volume VI A
12-Pulse Manual
DCS 600
3ADW000115
Volume II F2
3ADW000072R0401_DCS600_System description_e_d
II F 1-1
1 DCS 600 MultiDrive - the power converter
state-of-the-art technology
flexible design
user-friendly
Unit range
The range comprises of 4 sizes, C1, C2, A5 and C4.
We can deliver both modules and standard cabinets.
Basic hardware components
Thyristor bridge(s) (from size A5 with installed
branch fuses)
Temperature monitor for the thyristor bridge(s)
Fan
Integrated power supply for the electronics
Microprocessor board
AMC (Application Motor Control) board with DSP
(Digital Signal Processor) for drive control and
DDCS link
Additional components integrated in the module
Field supply converter
uncontrolled full wave diode bridge, 6A or
half-controlled diode/thyristor bridge, 16A
Control panel
Moreover, the accessories listed below can be used
to individually customize the drive package in ac-
cordance with the application intended
External field supply units
12-Pulse parallel configuration
12-Pulse serial/sequential configuration
Additional I/O boards (isolated)
Interface modules for various communication pro-
tocols
EMC filter
PC programs
C1 - Module Cabinet
ABBs long years of experience with variable-speed DC
drives, plus use of the latest state-of-the-art technolo-
gies, have been combined to create this product. The
DCS 600 MultiDrive contains a complete program
with ratings between 25 A and 5150 A as a power
converter module (in 12-pulse parallel configuration
appr. 10,000 A). It is suitable for all commonly used
three-phase systems.
All our products are CE approved.
The DC drives factory of ABB Automation Products,
Drives Division in Lampertheim has implemented and
maintains a quality management system according to
DIN EN ISO 9001 and an environmental manage-
ment system according to DIN EN ISO 14001.
DCS 600 MultiDrives are approved according to UL
(Underwriters Laboratory).
They also comply with the relevant EMC standards for
Australia and New Zealand and are C-Tick marked.
DCS 600 MultiDrive converter units are suitable for
standard and system drive applications.
Appropriate PC programs ensure that the drives are
engineered for user-friendly operator control.
II F 1-2
Design and commissioning tools
DriveWindow
PC program for commissioning and maintenance un-
der Windows
for:
Parameter setting
Fault detection
Trending
Data logger
Fault logger
Local operation (Drives Panel)
CDP 312 removable control and display panel with
plain text display for:
Parameter setting
Fault detection
Parameter uploading and downloading
Local operation
Monitoring functions
Self-test
Non-volatile fault memory
Motor protection
In the event of:
Speed feedback error
Overtemperature
Overload
Overspeed
Zero speed
Armature overcurrent
Armature ripple
Armature overvoltage
Minimum field current
Field overcurrent
Power converter protection
Overtemperature
Software errors (watchdog function)
Incorrect supply protection
Mains overvoltage and undervoltage
Auxiliary undervoltage
Incorrect mains phase sequence (only inform.)
Basic functions
All units are provided with the same digital control
boards and software. The DCS 600 MultiDrive flexi-
bility allows the user to configure functions of the drive
easily, suitable for different applications. Functions of
the DCS 600 MultiDrive are normally activated by
parameters.
The basic software includes the following options:
Processing the speed reference with a speed ramp
generator (S-ramp capability, accel/decel ramp)
Processing the speed feedback
Speed controller
Torque reference processing
Current controller
Field weakening
Automatic/manual field reversal
Autotuning of current controller
Speed monitor
Drive control logic
Remote/local operation
Emergency stop
Electronic circuits are not sensitive to line phase
sequence
Electrical and mechanical brake control
Motor overload supervision
Dual field
Programmable analogue outputs
Field supply
Master follower via fibre optics
Controlling and operating
via I/O's
analogue and digital inputs and outputs
via bus systems
e.g.: Profibus, Modbus Plus, AF100 etc.
via HMI (Human Machine Interface)
Outputs:
Alarms
Faults
Status information
Parameter setting
Local control of the drive
II F 2-1
2 DCS 600 MultiDrive Components Overview
The DCS 600 MultiDrive power converter range is a
system of components and complete standard cabinets to
control DC motors. It consists of individual components,
based on the DCS 600 power converter modules. This
chapter provides a brief description of the DCS 600
MultiDrive components available for matching the drive
with the conditions on site.
This overview has been designed to help you to familiarize yourself
with the system; its main components are shown in the diagram above.
The systems heart is the DCS 600 converter module.
Fig. 2/1: DCS 600 MultiDrive Components overview for armature converters
DCS 600 Armature converter
DCF 601 / 602
X
1
X
2
X
1
7
A
M
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*

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II F 2-2
The DCF 600 field supply converter range is a system of
components and complete standard cabinets to control
the field supply of DC motors. It consists of individual
components, based on the DCS 600 power converter
modules. The difference to the armature converter is only
the modified power interface board SDCS-PIN-1x (if
used) and the reduced range of current and voltage types
(see table 2.2/2). The function for field supply will be
selected by software parameters.
Note: Armature and field converters use the same firmware.
This overview has been designed to help you to familiarize yourself
with the system; its main components are shown in the diagram above.
The systems heart is the DCF 600 field supply converter module.
Fig. 2/2: DCS 600 MultiDrive Components overview for field supply converters
DCF 600 Field supply converter
A
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C
-
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C
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II F 2-3
2.1 Environmental Conditions
System connection
Voltage, 3-phase: 230 to 1000 V according to IEC 38
Voltage deviation: 10% continuous; 15% short-time *
Rated frequency: 50 Hz or 60 Hz
Static frequency deviation: 50 Hz 2 %; 60 Hz 2 %
Dynamic: frequency range: 50 Hz: 5 Hz; 60 Hz: 5 Hz
df/dt: 17 % / s
* = 0.5 to 30 cycles.
Please note: Special consideration must be taken for voltage deviation
in regenerative mode.
Degree of protection
Converter Module and accessories
(line chokes, fuse holder,
field supply unit, etc.): IP 00
Enclosed converters: IP 20/21/31/41
Paint finish
Converter module: NCS 170 4 Y015R
Enclosed converter: light grey RAL 7035
Fig. 2.1/1: Effect of the site elevation above sea level
on the converters load capacity.
Current reduction to (%)
Fig. 2.1/2: Effect of the ambient temperature on the
converter module load capacity.
Current reduction to (%)
Environmental limit values
Permissible ambient temp. with
rated I
DC
: 0 to +40C
Relative humidity (at 5...+40C): 5 to 95%, no condensation
Relative humidity (at 0...+5C): 5 to 50%, no condensation
Ambient temp. converter module: +40C to 55C; s. Fig. 2.1/2
Change of the ambient temp.: < 0.5C / minute
Storage temperature: -40 to +55C
Transport temperature: -40 to +70C
Pollution degree: Grade 2
Site elevation:
<1000 m above M.S.L.: 100%, without current reduction
>1000 m above M.S.L.: with current reduct., see Fig. 2.1/1
Vibration converter module: 0.5 g, 5 Hz to 55 Hz
Sound pressure as module in the ABB standard
level (1 m distance): cabinet
Size L
P
L
P
C1 59 dBA 57 dBA
C2 71 dBA 64 dBA
A5 75 dBA 73 dBA
C4 83 dBA 76 dBA
Regulatory Compliance
The converter module and enclosed converter components are designed for use in
industrial environments. In EEA countries, the components fulfil the requirements of the
EU directives, see table below.
North American Standards
In North America the system components
fulfil the requirements of the table below.
70
80
90
100
110
30 35 40 45 50 55C
Note:
Only for Converter Modules
50
60
70
80
90
100
1000 2000 3000 4000 5000m
European Union Directive Manufacturer's Assurance
Harmonized Standards
Converter module Enclosed converter
Machinery Directive
89/392/EEC
93/68/EEC
Declaration of
Incorporation
EN 60204-1
[IEC 204-1]
EN 60204-1
[IEC 204-1]
Low Voltage Directive
73/23/EEC
93/68/EEC
Declaration of Conformity
EN 60146-1-1
[IEC 146-1-1]
EN 50178 [IEC --]
see additional
IEC 664
EN 60204-1
[IEC 204-1]
EN 60439-1
[IEC 439-1]
EMC Directive
89/336/EEC
93/68/EEC
Declaration of Conformity
Provided that all installation
instructions concerning
cable selection, cabling and
EMC filters or dedicated
transformer are followed.
EN 61800-3
[IEC 1800-3]
EN 61800-3
[IEC 1800-3]
were limits are under consideration
EN 50081-2 / EN 50082-2 has been supplied
in accordance with
3ADW 000 032
in accordance with
3ADW 000 032/
3ADW 000 091
The Technical Construction File to which this
declaration relates has been assessed by
Report and Certificate from ABB EMC
Certification AB being the competent Body
according to EMC Directive.
r e w o P r o f y t e f a S
t n e m p i u q E n o i s r e v n o c
V 0 0 6
e l u d o m r o f d r a d n a t S
C 8 0 5 L U r o f e l b a l i a v a ;
s e l u d o m r e t r e v n o c
d l e i f l a n r e t n i g n i d u l c n i (
, 1 C s e z i s ) s t i n u r e t i c x e
; 2 C
r o f n o i t a r a p e r p r e d n u
4 C d n a 5 A s e z i s
l o r t n o c l a i r t s u d n I
l a i r t s u d n i : t n e m p i u q E
s t c u d o r p V 0 0 6
5 9 4 1 . o N . 2 . 2 2 C A S C ;
, 1 C s e z i s r o f e l b a l i a v a
; 4 C , 2 C
r o f n o i t a r a p e r p r e d n u
5 A e z i s
II F 2-4
2.2 DCS 600 Power Converter Modules
The power converter modules are modular in construc-
tion. They are based on the housing, which contains the
power section with the RC snubber circuit. There are 4
different sizes, depending on current and voltage. All
units are forced cooled.
The power section is controlled by the units electronic
system, which is identical for the entire product range.
Parts of the units electronic system can be installed in
the unit, depending on the particular application in-
volved, e.g. a field supply for the motor, or an interface
board to connect the converter to an overriding control
system. A control/display panel is available for the
operator. It can be mounted to the power converter
module or installed in the cabinet's door by means of a
mounting kit.
Accessories such as external fuses, line reactors and the
like are available, for putting together a complete drive
system.
Reference variables
The voltage characteristics are shown
in Table 2.2/1. The DC voltage char-
acteristics have been calculated using
the following assumptions:
U
VN
= rated mains voltage, 3-phase
Voltage tolerance 10 %
Internal voltage drop approx. 1%
If a deviation or a voltage drop has
to be taken into consideration in
compliance with IEC and VDE
standards, the output voltage or
the output current must be re-
duced by the actual factor accord-
ing to table 2.2/1.
in case of a 2-Q converter, which is used in regenerative mode, 4-Q voltage
values have to be used.
Table 2.2/1: DCS 600 max. DC voltages achievable with a given mains voltage.
Mains DC voltage Ideal DC Recommended
voltage (max. Motor voltage) voltage DCS 600
U
v
U
d
without load Voltage class
2-Q 4-Q U
di0
y=
230 265 240 310 4
380 440 395 510 4
400 465 415 540 4
415 480 430 560 4
440 510 455 590 5
460 530 480 620 5
480 555 500 640 5
500 580 520 670 5
525 610 545 700 6
575 670 600 770 6
600 700 625 810 6
660 765 685 890 7
690 800 720 930 7
790 915 820 1060 8
1000 1160 1040 1350 9
1190 1380 1235 1590 1
II F 2-5
Converter type y y=4 (400 V) y=5 (500 V) y=6 (600 V) y=7 (690 V)

x=1 2-Q I
DC
[A] I
AC
[A] P [kW] P [kW] P [kW] P [kW]
x=2 4-Q 4Q 2Q 4Q 2Q 4Q 2Q 4Q 2Q 4Q 2Q 4Q 2Q
DCS60x-0025-y1 25 25 20 20 10 12 13 15
DCS60x-0050-y1 50 50 41 41 21 23 26 29
DCS60x-0050-61 50 50 41 41 31 35
DCS60x-0075-y1 75 75 61 61 31 35 39 44
DCS60x-0100-y1 100 100 82 82 42 47 52 58
DCS60x-0110-61 110 100 90 82 69 70
DCS60x-0140-y1 140 125 114 102 58 58 73 73
DCS60x-0200-y1 200 180 163 147 83 84 104 104
DCS60x-0250-y1 250 225 204 184 104 105 130 131
DCS60x-0270-61 270 245 220 200 169 172
DCS60x-0350-y1 350 315 286 257 145 146 182 183
DCS60x-0450-y1 450 405 367 330 187 188 234 235 281 284
DCS60x-0520-y1 520 470 424 384 216 219 270 273
DCS60x-0680-y1 680 610 555 500 282 284 354 354
DCS60x-0820-y1 820 740 670 605 340 344 426 429
DCS60x-1000-y1 1000 900 820 738 415 418 520 522
DCS60x-0903-y1 900 900 734 734 563 630 648 720
DCS60x-1203-y1 1200 1200 979 979 498 558 624 696
DCS60x-1503-y1 1500 1500 1224 1224 623 698 780 870 938 1050 1080 1200
DCS60x-2003-y1 2000 2000 1632 1632 830 930 1040 1160 1400 1600
DCF60x-0025-y1 25 25 20 20 10 12 13 15
DCF60x-0050-y1 50 50 41 41 21 23 26 29
DCF60x-0075-y1 75 75 61 61 31 35 39 44
DCF60x-0100-y1 100 100 82 82 42 47 52 58
DCF60x-0200-y1 200 180 163 147 83 84 104 104
DCF60x-0350-y1 350 315 286 257 145 146 182 183
DCF60x-0450-y1 450 405 367 330 187 188 234 235
DCF60x-0520-y1 520 470 424 384 216 219 270 273
Table 2.2/2: Table of DCS 600 / DCF 600 units - construction types C1, C2, A5
Converter type y y=4 (400 V) y=5 (500 V) y=6 (600 V) y=7 (690 V) y=8 (790 V) y=9 (1000V) y=1 (1190V)
I
DC
[A] I
AC
[A] P [kW] P [kW] P [kW] P [kW] P [kW] P [kW] P [kW]
2-Q converters
DCS601-2050-y1 2050 1673 1435 1640 1876 2378
DCS601-2500-y1 2500 2040 1163 1450 1750 2000
DCS601-2650-y1 2650 2162 3074 3658
DCS601-3200-y1 3200 2611 2928 3712 4417
DCS601-3300-y1 3300 2693 1535 1914 2310 2640
DCS601-4000-y1 4000 3264 1860 2320 2800 3200 3660 4640 5520
DCS601-4750-y1 4750 3876 3325 3800 4346
DCS601-5150-y1 5150 4202 2395 2987
4-Q converters
DCS602-2050-y1 2050 1673 1281 1476 1681 2132
DCS602-2500-y1 2500 2040 1038 1300 1563 1800
DCS602-2650-y1 2650 2162 2756 3280
DCS602-3200-y1 3200 2611 2624 3328 3960
DCS602-3300-y1 3300 2693 1370 1716 2063 2376
DCS602-4000-y1 4000 3264 1660 2080 2500 2880 3280 4160 4950
DCS602-4750-y1 4750 3876 2969 3420 3895
DCS602-5150-y1 5150 4202 2137 2678
These converters are equipped with additional components. More information on request
Table 2.2/3: Table of DCS 600 units - construction type C4
Higher currents up to 15,000 A are achieved by paralleling converters. More information on request.
II F 2-6
Construction type C2
Converter type Dimensions Weight Clearances Construct. Power loss Fan Semiconductor
H x W x D top/bottom/side type at 500V connection Fuses
[mm] [kg] [mm] P
V
[kW]
DCS60x-0025-y1 420x273x195 7.1 150x100x5 C1 < 0.2 230 V/1 ph external
DCS60x-0050-61 420x273x195 7.6 150x100x5 C1 - 230 V/1 ph external
DCS60x-0680-y1 652x273x384 42 250x150x10 C2b < 1.6 230 V/1 ph external
DCS60x-0903-y1 1050x510x410 110 300x100x20 A5 - 230 V/1-ph internal
DCS60x-1203-y1 1050x510x410 110 300x100x20 A5 < 5.2 230 V/1-ph internal
DCS60x-2050-y1 2330x820x624 350 C4 - 400/690 V/3-ph internal
DCS60x-2500-y1 2330x820x624 350 C4 < 12 400/690 V/3-ph internal
The dimensions for modules with busbar connection on the right side are 2330x800x624 mm (Busbar connection on the right side is optional)
Example for the type designation: connection left DCS60x-2050-y1L; connection right DCS60x-2050-y1R
The depth of 1000 V / 1190 V units is 654 mm
x=1 2-Q; x=2 4-Q; y=4...9/1 400...1000 V/1190 V supply voltage
Supply voltages up to 400 V in delta connection; 415 V or higher in star connection
Also available as field supply converter DCF60x- (for 500 V units see table 2.2/2). Data are the same as the armature current converter DCS60x
Table 2.2/4: Table of DCS 600 units
Construction type A5
to be installed
in cabinet
Left busbar connection
II F 2-7
2.3 DCS 600 Overload Capability
To match a drive system as efficiently as possible with the driven machines
load profile, the armature power converters DCS 600 can be dimensioned by me-
ans of the load cycle. Load cycles for driven machines have been defined in the
IEC 146 or IEEE specifications.
Unit type I
DC I
I
DC II
I
DC III
I
DC IV
contin- 100 % 150 % 100 % 150 % 100 % 200 %
uous 15 min 60 s 15 min 120 s 15 min 10 s
400 V / 500 V [A] [A] [A] [A]
DCS60x-0025-41/51 25 24 36 23 35 24 48
DCS60x-0050-41/51 50 44 66 42 63 40 80
DCS60x-0075-41/51 75 60 90 56 84 56 112
DCS60x-0100-41/51 100 71 107 69 104 68 136
DCS601-0140-41/51 125 94 141 91 137 90 180
DCS602-0140-41/51 140 106 159 101 152 101 202
DCS601-0200-41/51 180 133 200 111 198 110 220
DCS602-0200-41/51 200 149 224 124 219 124 248
DCS601-0250-41/51 225 158 237 132 233 130 260
DCS602-0250-41/51 250 177 266 147 260 147 294
DCS601-0350-41/51 315 240 360 233 350 210 420
DCS602-0350-41/51 350 267 401 258 387 233 466
DCS601-0450-41/51 405 317 476 306 459 283 566
DCS602-0450-41/51 450 352 528 340 510 315 630
DCS601-0520-41/51 470 359 539 347 521 321 642
DCS602-0520-41/51 520 398 597 385 578 356 712
DCS601-0680-41/51 610 490 735 482 732 454 908
DCS602-0680-41/51 680 544 816 538 807 492 984
DCS601-0820-41/51 740 596 894 578 867 538 1076
DCS602-0820-41/51 820 664 996 648 972 598 1196
DCS601-1000-41/51 900 700 1050 670 1005 620 1240
DCS602-1000-41/51 1000 766 1149 736 1104 675 1350
DCS60x-1203-41/51 1200 888 1332 872 1308 764 1528
DCS60x-1503-41/51 1500 1200 1800 1156 1734 1104 2208
DCS60x-2003-41/51 2000 1479 2219 1421 2132 1361 2722
DCS60x-2500-41/51 2500 1830 2745 1740 2610 1725 3450
DCS60x-3300-41/51 3300 2416 3624 2300 3450 2277 4554
DCS60x-4000-41/51 4000 2977 4466 2855 4283 2795 5590
DCS60x-5150-41/51 5150 3800 5700 3669 5504 3733 7466
600 V / 690 V
DCS60x-0050-61 50 44 66 43 65 40 80
DCS601-0110-61 100 79 119 76 114 75 150
DCS602-0110-61 110 87 130 83 125 82 165
DCS601-0270-61 245 193 290 187 281 169 338
DCS602-0270-61 270 213 320 207 311 187 374
DCS601-0450-61 405 316 474 306 459 282 564
DCS602-0450-61 450 352 528 340 510 313 626
DCS60x-0903-61/71 900 684 1026 670 1005 594 1188
DCS60x-1503-61/71 1500 1200 1800 1104 1656 1104 2208
DCS601-2003-61/71 2000 1479 2219 1421 2132 1361 2722
DCS60x-2050-61/71 2050 1502 2253 1426 2139 1484 2968
DCS60x-2500-61/71 2500 1830 2745 1740 2610 1725 3450
DCS60x-3300-61/71 3300 2416 3624 2300 3450 2277 4554
DCS60x-4000-61/71 4000 3036 4554 2900 4350 2950 5900
DCV60x-4750-61/71 4750 3734 5601 3608 5412 3700 7400
790 V
DCS60x-2050-81 2050 1502 2253 1426 2139 1484 2968
DCS60x-3200-81 3200 2655 3983 2540 3810 2485 4970
DCS60x-4000-81 4000 3036 4554 2889 4334 2933 5866
DCS60x-4750-81 4750 3734 5601 3608 5412 3673 7346
1000 V
DCS60x-2050-91 2050 1577 2366 1500 2250 1471 2942
DCS60x-2650-91 2650 2000 3000 1900 2850 1922 3844
DCS60x-3200-91 3200 2551 3827 2428 3642 2458 4916
DCS60x-4000-91 4000 2975 4463 2878 4317 2918 5836
1190 V
Data on request
x=1 2-Q; x=2 4-Q
The currents for the DC I to DC IV types of load (see table 2.3/2) for the power converter modules
are listed in the table below.
Table 2.3/1: Power converter module currents during corresponding load cycles.
The characteristics are based on an ambient temperature of max. 40C and an elevation of max. 1000 m.
II F 2-8
Load Load for Typical applications Load cycle
cycle converter
DC I I
DC I
continuous (I
dN
) pumps, fans
DC II I
DC II
for 15 min and extruders, conveyor belts
1,5 * I
DC II
for 60 s
DC III * I
DC III
for 15 min and extruders, conveyor belts
1,5 * I
DC III
for 120 s
DC IV * I
DC IV
for 15 min and
2 * I
DC IV
for 10 s

100%
150%100%
150% 100%
200% 100%
15 min
15 min
15 min
If the driven machines load cycle does
not correspond to one of the examples
listed, you can determine the necessary
power converter using the DCSize soft-
ware program.
This program can be run under Microsoft
Windows,
and enables you to dimension the motor and the power
converter, taking types of load (load cycle), ambient
temperature, site elevation, etc. into account. The
design result will be presented in tables, charts, and can
be printed out as well.
To simplify the start-up as much as possible, every
power converter can be adjusted to the current required
by means of parameters.
Fig. 2.3/1: Entry screen of DCSize.
Microsoft is a registered trademark. Windows is a designation of the Microsoft Corporation.
Types of load
* Load cycle is not identical with menu item Duty cycle in DCSize !
Table 2.3/2: Definition of the load cycles
II F 2-9
2.4 Field Supply
General data
SDCS-FEX-1
Diode bridge.
6 A rated current.
Internal non adjustable minimum field current
monitor.
Construction and components have been designed
for an insulation voltage of 600 V AC.
Output voltage U
A
:
9 . 0 *
% 100
% 100
*

+
=
TOL
U U
V A
TOL = tolerance of line voltage in %
U
V
= Line voltage
Recommendation:
Field voltage ~ 0.9 * U
V
SDCS-FEX-2
Half controlled thyristor/diode bridge (1-Q)
Microprocessor control, with the electronic system
being supplied by the armature converter.
Fast-response excitation is possible with an appro-
priate voltage reserve; de-excitation takes place by
field time constant.
Output voltage U
A
:
9 . 0 *
% 100
% 100
*

+
=
TOL
U U
V A
U
V
= Line voltage
Recommendation:
Field voltage 0.6 to 0.8 * U
V
All field power converters (except for the SDCS-FEX-
1) are controlled by the armature converter via a serial
link with a speed of 62.5 kBaud. The link serves to
parameterize, control and diagnose the field power
converter and thus provides an exact control. Moreo-
ver, it enables you to control one internal (SDCS-FEX-
2) and one external (DCF 503A/4A, DCF 601/2) or
two external field supply units (2 x DCF 503A/4A,
DCF 601/2). The respective software function re-
quired is available in every DC power converter.
Field converter types
Currents from 6 to 520 A.
Minimum field current monitor.
Integrated or external field power converter or in a
completely separate cabinet.
2-phase or 3-phase model.
Fully digital control (except SDCS-FEX-1).
We recommend integrating an autotransformer in the
field power converter's supply to adjust the AC input
voltage to the field voltage, to reduce the voltage and
current ripple of the field.
II F 2-10
DCF 503A
Half controlled thyristor/diode bridge (1-Q).
Microprocessor control with the control electronics
being supplied separately (115...230 V/1-ph).
Output voltage U
A
:
9 . 0 *
% 100
% 100
*

+
=
TOL
U U
V A
U
V
= Line voltage
Recommendation:
V
DCF 504A
like DCF 503A, but
fully controlled antiparallel thyristor bridges (4-Q).
With this unit fast response excitation / de-excita-
tion and field reversal is possible. For fast response
excitation an appropriate voltage reserve is neces-
sary.
In steady-state condition, the fully controlled bridge
runs in half controlled mode to keep the voltage
ripple as low as possible. With a fast changing field
current, the bridge runs in fully controlled mode.
DCF 600
This field power converter is used mainly for armature
converters with rated currents of 2050 to 5150 A. It is
a modified armature circuit converter.
Output voltage U
A
respectively U
dmax 2-Q
:
see table 2.2/1.
Recommendation:
V
The three-phase field supply converters DCF 600
needs a separate active overvoltage protection unit
DCF 506 for protecting the power part against too
high voltages.
The overvoltage protection unit DCF 506 is suitable
for 2-Q converters DCF 601 and for 4-Q converters
DCF 602.
auxiliary supply (115...230V) if necessary via matching trans-

former; external fuse; Dimensions HxWxD: 370x125x342 [mm]
DCF506-140-51,
shown without cover
DCF601/602
Assignment Field supply converter to Overvol-
tage protection unit
Field supply converter Overvoltage Protection
for motor fields
DCF60x-0025-y1
... DCF506-0140-51
DCF60x-0100-y1
DCF60x-0200-y1
DCF60x-0350-y1
... DCF506-0520-51
DCF60x-0520-y1
y = 400...500 V
DCF503A/4A
Unit type Output Supply Installation Remarks
current I
DC
voltage site
[A] [V]
SDCS-FEX-1-0006 0.02...6 110V -15%...500V/1-ph +10% internal external fuse, 6 A I
Frated
SDCS-FEX-2-0016 0.3...16 110V -15%...500V/1-ph +10% internal ext. fuse, reactor; for C1: 0.3 ... 8 A , not to be used for C4 modules!
DCF 503A-0050 0.3...50 110V -15%...500V/1-ph +10% external
DCF 504A-0050 0.3...50 110V -15%...500V/1-ph +10% external
DCF 60x-xxxx-41/51 see table 200V...500V/3-ph external
2.2/2
Current reduction see also 2.1 Environmental conditions Fig.: 2.1/1 and 2.1/2
Table 2.4/1: Data field converter units
are based on the hardware of the DCS 600 and additional
hardware components (DCF 506); auxiliary supply (115/230 V)
II F 2-11
In-/output signals
addition to this an extension of I/Os by SDCS-IOE 1
is possible.
Fig. 2.5/1: I/Os via SDCS-CON-2
Analogue I/Os: standard
Digital I/Os: not isolated
Encoder input: not isolated
Fig. 2.5/2: I/Os via SDCS-CON-2 and SDCS-IOB-2
Analogue I/Os: standard
digital I/Os: all isolated by means of
optocoupler/relay; the signal
status is indicated by LED
Fig. 2.5/3: I/Os via SDCS-CON-2 and SDCS-IOB-3
Analogue I/Os: more input capacity
digital I/Os: not isolated
encoder input: isolated
current source for: PT100/PTC element
Fig. 2.5/4: I/Os via SDCS-IOB-2 and SDCS-IOB-3
Analogue I/Os: more input capacity
digital I/Os: all isolated by means of
optocoupler/relay; the signal
status is indicated by LED
current source for: PT100/PTC element
The converter can be connected in 4 different ways to
a control unit via analogue/digital links. Only one of
the four choices can be used at the same time. In
X3: X4: X5: X6: X7:
X2: X1:
X17:
SDCS-CON-2
1 2
X3: X4: X5:
X2: X1:
X17:
SDCS-CON-2
X3: X1:
SDCS-IOB-2
1
4
X1: X2:
SDCS-IOB-3
X6: X7:
X2:
X17:
X1:
3
2
SDCS-CON-2
X2:
SDCS-IOB-3
X2:
X17:
SDCS-CON-2
X1:
SDCS-IOB-2
X1:
X1: X3:
3 4
2.5 Options for DCS 600 MultiDrive converter modules
II F 2-12
Description of I/O signals SDCS-CON-2
Mechanical system integrated in control board
Terminals
Screw type terminals for finely stranded wires up to 2.5 mm
2
Functionality
1 tacho input
Resolution: 12 bit + sign; differential input; common mode range 20 V
3 ranges from 8...30...90...270 VDC with n
max
4 analogue inputs
Range -10...0...+10 V, 4...20 mA, 0...20 mA
All as differential inputs; R
E
= 200 k; time constant of smoothing
capacitor 2 ms
Input 1: Resolution: 12 bit + sign; common mode range 20 V
Inputs 2, 3, 4: Resolution: 11 bit + sign; common mode range 40 V
2 outputs
+10 V, -10 V, I
A
5 mA; sustained short-circuit-proof
voltage supply for reference potentiometer
1 analogue output
bipolar current actual - from power section; decoupled
IdN = 3 V; I
A
5 mA, short-circuit-proof
2 analogue outputs
Range -10...0...+10 V; I
A
5 mA
Output signal and scaling can be selected by means of software
Resolution: 11 bit + sign
1 pulse generator input
Voltage supply for 5 V/12 V/24 V pulse generators (sustained short-
circuit-proof)
Output current with 5 V: I
A
0.25 A
12 V: I
A
0.2 A
24 V: I
A
0.2 A
Input range: 12 V/24 V: asymmetrical and differential
5 V: differential
Pulse generator as 13 mA current source: differential
Line termination (impedance 120), if selected
max. input frequency 300 kHz
Description of I/O signals SDCS-IOB-2x & SDCS-IOB-3
Mechanical system always external, outside the module
Terminals
Screw type terminals for finely stranded wires up to 2.5 mm
2
Functionality of SDCS-IOB-3
1 tacho input
Resolution: 12 bit + sign; differential input; common mode range 20 V
Range 8 V- with n
max
; if higher tacho voltages are in use tacho adaptation
board PS 5311 is needed.
4 analogue inputs
All as differential inputs; time constant of smoothing capacitor 2 ms
Input 1: Range -10 V...0...+10 V; -20 mA...0...+20 mA; 4... 20 mA
unipolar; R
E
= 200 k/ 500/ 500; Resolution: 12 bit + sign; common
mode range 20 V
Inputs 2+3: Range see input 1, in addition -1 V...0...+1 V
R
E
= 200 k/ 500/ 500/ 20k; Resolution: 11 bit + sign; common
mode range with -1 V...0...+1 V range 10 V, otherwise 40 V
Input 4: Range see input 1
R
E
= 200 k/ 500/ 500; Resolution: 11 bit + sign; common mode
range 40 V
Fault current detection (Earth fault) in combination with analogue
input 4 (sum of phase currents 0)
2 outputs
+10 V, -10 V; I
A
5 mA; sustained short-circuit-proof
voltage supply for reference potentiometer
1 analogue output
Bipolar current actual - from power section; decoupled
IdN = 3 V (at gain = 1); I
A
5 mA; U
Amax
= 10 V; gain can be adjusted by
means of a potentiometer between 0.5 and 5; short-circuit-proof
2 analogue outputs
Range -10...0...+10 V; I
A
5 mA; short-circuit-proof
Output signal and scaling can be selected by means of software
Resolution: 11 bit + sign
Current source for PT 100 or PTC element
I
A
= 5 mA / 1.5 mA
1 pulse generator input
Voltage supply, output current, input range: see SDCS-CON-2
Inputs electrically isolated from 0 V (housing) by means of optocoupler
and voltage source.
Functionality of SDCS-IOB-2x
3 different designs available:
m SDCS-IOB-21 inputs for 24...48 V DC; R
E
= 4.7 k
m SDCS-IOB-22 inputs for 115 V AC; R
E
= 22 k
m SDCS-IOB-23 inputs for 230 V AC; R
E
= 47 k
Terminals
Screw type terminals up to 4 mm
2
8 digital inputs
The functions can be selected by means of software.
The signal status is indicated by LED.
All isolated by means of optocouplers.
Input voltage: IOB-21:0...8 V "0 signal", 18...60 V "1 sig."
IOB-22:0...20 V "0 signal", 60...130 V "1 sig."
IOB-23:0...40 V "0 signal", 90...250 V "1 sig."
Filter time constant: 10 ms (channels 1...6); 2 ms (channels 7+8)
Auxiliary voltage for digital inputs: +48 V DC; 50 mA; sustained short-
circuit-proof; referenced to the unit housing potential.
8 digital outputs
The signal status is indicated by LED.
6 of them potential isolated by relay (N.O. contact: AC: 250 V/ 3 A /
DC: 24 V/ 3 A or 115/230 V/ 0.3 A), protected by VDR component.
2 of them potential isolated by optocoupler, protected by zener diode
(open collector) 24 V DC external, I
A
50 mA.
8 digital inputs
Input voltage: 0...8 V "0 signal", 16...60 V "1 signal"
Time constant of smoothing capacitor: 10 ms
R
E
= 15 k
The signal refers to the unit housing potential.
Auxiliary voltage for digital inputs: +48 V DC, 50 mA, sustained short-
circuit-proof
7+1 digital outputs
The function can be selected by means of software.
7 outputs: relay driver with free-wheeling diode, total current limitation
160 mA; short-circuit-proof.
1 relay output - on power board SDCS-POW-1 (N.O. contact:
AC: 250 V/ 3 A / DC: 24 V/ 3 A or 115/230 V/ 0.3 A) protected
by VDR component.
II F 2-13
There are various serial interface options available for
operation, commissioning, diagnosis and controlling.
For the control and display panel CDP 312 are serial
connections X33:/X34: on the SDCS-CON-2 availa-
ble. Three additional serial interfaces are available on
the SDCS-AMC-DC 2 board.
These interfaces use plastic or HCS optical fibres.
Channel 3 is used for drive/PC interfacing. Channel 0
for fieldbus module interfacing or communication to
the overriding control system. Channel 2 is used for
Master-Follower link or for I/O extension. All three
serial interfaces are independent from each other.
Fig. 2.5/5: Options for serial communication
Different SDCS-AMC 2 boards are available to adapt
optical cables, cable length and serial interfaces. The
different SDCS-AMC 2 boards are equipped with 10
or 5 Mbaud optical transmitter and receiver devices.
A few basic rules must be considered:
Never connect 5 Mbaud and 10 Mbaud devices.
5 Mbaud can handle only plastic fibre optic.
10 Mbaud can handle plastic or HCS cable.
The branching unit NDBU 95 extends the maxi-
mum distance.
The maximum distance and suitable configuration
can be found in the manual Configuration Instruc-
tions NDBU 85/95; Doc no.: 3ADW000100.
Fig. 2.5/6: LED Monitoring Display
LED Monitoring Display
If the MultiDrive door Mounting kit is used it is
possible to insert up to three LED monitoring displays
for indicating status as run, ready and fault and a
selectable parameter indicator (0...150%) per drive.
The display is connected to the SDCS-CON-2 board
(X33:/X34:) or to the panel socket NDPI through a
universal Modbus link.
R
D
Y
R
U
N
F
L
T
0 50 100 150
1
Remark:
Fieldbus modules Nxxx
(CH0) require the
SDCS-AMC-DC Classic 2
board - all others (FCI,
AC80...) require the
SDCS-AMC-DC 2 board.
Fig. 2.5/7: Connection of the LED Monitoring Display
Serial interfaces
Operation by panel
Panel location
There are different possibilities for mounting the panel:
On the converter module.
With MultiDrive door mounting kit.
X16:
PC
3 m
CDP 312
D
2
0
0
C
H

3
T
x
D
R
x
D
C
H

2
T
x
D
R
x
D
C
H

0
T
x
D
R
x
D
D
4
0
0
S
D
C
S
-
A
M
C
-
D
C

2
S
D
C
S
-
A
M
C
-
D
C

C
l
a
s
s
i
c

2
AC800M
FCI
AC80
Nxxx
Nxxx-01
xxxxxxxx
ADAPTER
BUS
TERMINATION
ON
OFF
RXD
TXD
PE SHF DG D(N) D(P)
X1
X2
PE SHF DG D(N) D(P) SH
XMIT
REC
ERROR
+24V 0V SH
X33:
X34:
SDCS-CON-2
electrical
connection
o
p
t
i
c
a
l

f
i
b
r
e
Power supply
Control Operation
- Master-Follower link
- I/O Extension
to the PLC
Interface
X33:/
X34:
SDCS-CON-2
R
D
Y
R
U
N
F
L
T
0 50 100 150
1
NLMD
SDCS-CON-2
N
D
P
I
NLMD
R
D
Y
R
U
N
F
L
T
0 50 100 150
1
CDP 312
X33:/
X34:
II F 2-14
Panel (control and display panel)
The CDP 312 control and display panel communicates
with the power converter via a serial connection in
accordance with the RS 485 standard at a transmission
rate of 9.6 kBaud. It is an option for the converter unit.
After completion of commissioning, the panel is not
necessarily required for diagnostic. The basic unit has a
7-segment display indicating errors.
Fig. 2.5/8: Function keys and various displays on the removable
control and display panel.
Actual
Selects the display of feedback values plus the
signal group and the error memory group.
Parameters
For selecting and adjusting
all parameters and signals.
Function
Selects the functions operating mode; can be used
to perform special functions such as uploading and
downloading of parameter sets.
Drive
for extensions
Twin arrow keys
are used to change the group. In the parameter and
reference presetting modes, you can alter the param-
eter value or the reference setting ten times faster by
means of the twin arrow keys than by means of the
single arrow key.
Arrow keys
are used to select parameters within a group. You al-
ter the parameter value or the reference setting in
the parameter and reference presetting modes. In
the feedback signal display mode, you select the line
you want.
Enter
is used in the following modes:
Parameter setting: enter new parameter value
Actual value
signal display: enter the current signal selec-
tion mode
Signal selection: accept selection and return to
the feedback value signal dis-
play mode
Local/Remote
is used to select local (control
panel) or remote control.
Reset
Fault acknowledge key.
Reference
is used to activate the reference presetting mode.
Start
starts the drive in local mode.
Stop
shuts the drive down if you are in local mode.
On
in local mode switches the main contactor on.
Off
in local mode switches the main contactor off.
Features
16 membrane pushbuttons in three function groups
LCD display has four lines with 20 characters each
Language: English
Options for the CDP 312:
Cable to separate the panel from the converter.
Kit for mounting the panel in the cabinet door.
Status row
Functions to be
selected
Display contrast
setting
0 L 0,0 rpm 00
UPLOAD <==
DOWNLOAD ==>
CONTRAST
Group
and name
Subgroup
and name
0 L 0,0 rpm 00
17 RAMP GENERATOR
08 ACCEL 1
20.0 s
Value
0 L 0,0 rpm 00
SPEEED ACT 0,0 rpm
CONV CUR 0 A
U ARM ACT 0 V
ID number
of the
drive
selected
Control
location
L = local
= remote
Main contactor
status
0 = open
1 = closed
Speed
reference
rpm
Run status
1 = Run
0 = Stop
Status row
Actual signal
name and value
Cursor shows
the row selected
0 L 0,0 rpm 00
1 LAST FAULT
Emergency stop
3212:59:35:56
1 = last fault
2 = last-but-one fault
99 = last fault
Total time after
switch-on
HHHH:MM:SS.ss
Name of Fault
or alarm
II F 2-15
Drive control
Components required:
Plastic optical fibre for distances up to 15 m.
Field bus module Nxxx-xx
FCI (CI810)
AC80 (PM825)
AC800 M
Functionality:
Depends on the used module, interface e.g. to:
PROFIBUS with NPBA-12
MODBUS+ with NMBP-01
AF100 with FCI (CI810)
AC80 (PM825) or
AC800 M
further modules on request
You will find more detailed information on data ex-
change in the specific PLC or fieldbus module docu-
mentation.
Operation by PC
Components required:
Plastic optical fibre for distances up to 20 m.
Network up to 200 drives (same as for ACS 600).
HCS optical fibre cable up to 200 m.
See separate manual Configuration Instructions
NDBU 85/95; Doc no.: 3ADW000100.
Functionality:
DriveWindow software package for commission-
ing, diagnosis, maintenance and trouble shooting;
structure of connections see Technical Data; Doc
no.: 3ADW000165.
System requirements/recommendation:
PC (IBM-compatible) with 486 processor or higher
(min. 50 MHz).
8 MB RAM.
DOS version 5.0 or later.
Windows 3.1, 3.11, Windows95/98; Windows
NT4.0.
VGA monitor.
CD-ROM drive.
PCMCIA or ISA card slot.
In addition to the options provided by the CDP 312
control and display panel, there are further functions
available, and these are described on the following page.
For further information see the specific publications
II F 2-16
Operation by PC (continued)
DriveWindow
DriveWindow is the most comprehensive commis-
sioning and maintenance tool available for ABB prod-
ucts. DriveWindow is a PC tool designed for online
commissioning and maintenance of ABB products. It
provides several different displays to effectively and
easily utilize the tool. DriveWindow is able to connect
to various target devices through several different types
of communication links.
System Configuration Display
The System Configuration Display provides an over-
view of the system as well as the type and status of
each product connected to the communication link(s).
Included in the System Configuration Display are
previously saved files located on the hard drive of the
computer. This display is built automatically by the
DriveWindow by scanning the communication links to
find the configuration of the system.
Drives Panel Display
The Drives Panel Display is used for controlling the
operation of a selected drive within the system. You
can control different drives by changing the target
drive selection. The following commands are avail-
able with the Drives Panel:
- Start and Stop.
- Set speed reference.
- Change reference direction.
- Reset active fault.
- Change to Local/Remote control mode.
Signals and Parameters Display
The Signals and Parameters Display is used for
handling signals and parameters of the target drive.
The signal and parameter list is uploaded from the
drive and can be viewed, saved to a file or compared
to another parameter set. Previously set values can
be downloaded to the active drive. You can also set
the parameter values in either offline or online mode.
Monitor Display
The Monitoring Display is used for monitoring graphi-
cally the actual values of the target. The following
functions are also supported:
- Zoom-in and Zoom-out
- Scaling the graphs
- Setting the sampling interval
- Setting the time window
- Triggering on specific conditions
- Signals from multiple drives can be displayed in
the same view
Data Logger Display
The Data Logger Display provides facilities for view-
ing the contents of the data loggers in the drive. You
can display the data in either graphical or numerical
form as well as setting up the data logger triggering
conditions.
Event Logger Display
The contents of the Event Logger can be viewed and
cleared by using this display.
Fault Logger Display
The contents of the Fault Logger can be viewed and
cleared by using this display.
Application Display
Application programs can be downloaded and de-
bugged with this display.
Please note:
For more information obout DriveWindow use the
help function of the program.
Fig. 2.5/9: Display of DriveWindow
II F 2-17
2.6 Options
Line reactors
For armature (DCS 600) and field (DCF
600) supply
When power converters are operated with thyristors,
the line voltage is short-circuited during commutation
from one thyristor to the next. This operation causes
voltage dips in the mains. For the connection of a power
converter system to the mains, following configura-
tions can be made:
Configuration A
When using the power converter, a
minimum of 1% impedance is required
to ensure proper performance of the
snubber circuit. A line reactor can be
used to meet this minimum impedance
requirement. The value must therefore
not drop below 1% u
k
(relative imped-
ance voltage). It should not exceed 10%
u
k
, due to considerable voltage drops.
Configuration B
If special requirements have to be met at
the connecting point, different criteria
must be applied for selecting a line
reactor. These requirements are most
often defined as a voltage dip in percent
of the nominal supply voltage.
The combined impedance of Z
Line
and
Z
LR
consists of the total series imped-
ance of the installation. The ratio be-
tween the line impedance and the line
reactor impedance determines the volt-
age dip at the connecting point. In such cases line
reactors with an impedance of about 4% are used.
Voltagedip
Z
Z Z
Line
Line LR
=
+
*100%
Example:
Maximum allowable voltage dip is 20% at the power
converter's connecting point. Above equation used and
changed to:
Z Z
LR Line
= 4 * (1)
Since the line impedance is seldom known (it can be
determined by means of a measurement), and the
short-circuit power at the same point is more frequently
available, the line reactor can be calculated by means of
this value.
Connecting
point
Line
L
Line
L
LR
Connecting
point
Line
u
k LR
ca. 1%
Assumption: The system's short-circuit power at the
power converters connecting point is 180 times the
power converters rated power.
The systems relative impedance voltage u
k
can be
determined:
u
k Line
= =
1
180
100% 055% * .
In accordance with equation (1), the following
applies for the line reactor:
u U
k LR K Line
= = 4 2 2% * .
Since the line reactor has to be sized specific to the
power converter, the relative variable U
k
must be
converted into an absolute value. For this purpose,
use following equation:
u
I f L
U
k
dN N LR
N
=
* * * * *
2
3
3 2p
I
dN
: rated direct current of the converter
f
N
: rated frequency of the system
U
N
: rated line voltage
L
LR
: line reactor inductance
Configuration C
In the case of high power converter
outputs or high currents, a power con-
verter transformer must be used fre-
quently to match the voltage. If an
autotransformer is used for this pur-
pose, a commutating reactor must addi-
tionally be used if special conditions
must be complied with as per configu-
ration B. The reason for this is that the
u
k
of commonly used autotransformers
is generally too small. If you do not have
special conditions of this kind, you must nevertheless
check whether the u
k
of the autotransformer concerned
is sufficient to satisfy configuration A.
Connecting
point
Line
L
LR
An examination of volume and costs results in the
following configuration:
Configuration D
If an isolating transformer is used, it is
often possible to comply with certain
connecting conditions per configura-
tion B without using an additional line
reactor. The condition described in con-
figuration A will then likewise be satis-
fied, since the u
k
is >1 %.
Connecting
point
Line
II F 2-18
With reference to the power converter:
- The line reactors listed in the table (2.6/1)
- have been allocated to the converter's nominal
current
- are independent of converter's voltage classifica-
tion; at some converter types the same line choke
is used up to 690 V line voltage
- are based on a duty cycle
- can be used for DCS 600 as well as for DCF 600
converters
- The duty cycle taken into account varies from line
choke to line choke and is between 80% and 100%.
If the converter is sized on a duty cycle or is used for
a drive running with high load all time like extruders
do next steps to check the overall selection:
- Calculate the I
DCrms
based on the duty cycle and the
motor current
- Multiply the I
rms
of the line choke by 1.2
- In case I
rms
is higher than I
DCrms
the combination is
okay
- In case I
rms
is lower than I
DCrms
take the line choke
used for the next bigger converter with the same
voltage classification
- If the line choke should be used for a DCF 600
converter make sure the nominal field current doesn't
exceed the thermal current of the choke. In case the
field current is higher than I
rms
of the line choke take
the one used for the next bigger converter with the
same voltage classification
- For units >2000 A or >690 V, we recommend using
one isolating transformer per power converter as
seem in configuration D.
II F 2-19
Fig. 1
Fig. 2 Fig. 3
DCS Type Line choke Fig. Line choke Design
400V-690V type for type for Fig.
50/60 Hz configur. A configur. B
DCS60x-0025-41/51 ND01 1 ND401 4
DCS60x-0050-41/51 ND02 1 ND402 4
DCS60x-0050-61 ND03 1 on request -
DCS60x-0075-41/51 ND04 1 ND403 5
DCS60x-0100-41/51 ND06 1 ND404 5
DCS60x-0140-41/51 ND06 1 ND405 5
DCS60x-0200-41/51 ND07 2 ND406 5
DCS60x-0250-41/51 ND07 2 ND407 5
DCS60x-0350-41/51 ND09 2 ND408 5
DCS60x-0450-41/51 ND10 2 ND409 5
DCS60x-0520-41/51 ND10 2 ND410 5
DCS60x-0680-41/51 ND12 2 ND411 5
DCS601-0820-41/51 ND12 2 ND412 5
DCS602-0820-41/51 ND13 3 ND412 5
DCS60x-1000-41/51 ND13 3 ND413 5
DCS60x-0903-61/71 ND13 3 ND413 5
DCS60x-1203-41/51 ND14 3 on request -
DCS60x-1503-41/51/61/71 ND15 3 on request -
DCS60x-2003-41/51 ND16 3 on request -
DCS601-2003-61/71 ND16 * 3 on request -
* with forced cooling
Line reactors L1
Table 2.6/1: Line reactors (for more information see publication Technical Data)
Fig. 5
II F 2-20
General
Unit configuration
Protection elements such as fuses or overcurrent trips
are used whenever overcurrents cannot entirely be ruled
out. In some configurations, this will entail the follow-
ing questions: firstly, at what point should which
protective element be incorporated? And secondly, in
the event of what faults will the element in question
provide protection against damage?
Possible sources of faults are:
Fig. 2.6/1 Arrangement of the switch off elements in the
armature circuit converter
Faults within the unit electronics
Usually the coverter will limit the current. The
maximum current corresponds to the set current
limit. If this limitation or one of its components
fails, then the current will often rise sharply.
Output current I >> I
RATED
; Fault: 1
If one or more false firing pulses are generated, e.g.
due to component failures or other factors, then the
current will likewise rise sharply.
RATED
; Fault: 2
If in 4-Q units thyristors of both bridges become
conductive, circulating current is the consequence.
The cause may be component defects or other
factors. The current on the three-phase side will rise
sharply.
I
AC
>> I
RATED
; Fault: 3
Defective system conditions leading to commutation
failure
In the case of regeneration, the ratio of motor voltage
to line voltage rises above 1.05, which is followed by
a situation called shoot-through. The current rises
substantially.
RATED
; Fault: 4
Possible causes:
- Network problems (line undervoltage).
- Overspeed (load accelerates motor) or control er-
ror.
- Field supply generates a field current larger than
IF
RATED
or control error in the field weakening
range.
Faults caused by components
Semiconductor faults can be, that a thyristor no
longer fires (5a), or in that it is permanently conduc-
tive (5b). Depending on the system condition (4-Q
operation, regeneration, etc.), these two cases will
then show similar symptoms like cases 3 and 4.
Faults: 5a, 5b
Insulation faults may occur within the cabling of the
mains supply, the power converter and the motor.
These can be subdivided into faults finally resulting
in a short-circuit and those leading to an earth fault.
- In the event of a short-circuit, the following
generally applies: I >> I
RATED
- In the event of an earth fault, depending on where
the fault has occurred, the current may range
between I = I
RATED
and I >> I
RATED
.
Fault: 6
Fusing of the armature-circuit supply
The table below shows the fault cases in which semicon-
ductor fuses (super fast) can protect the drive system
consisting of motor and converter. Those cases marked
(X) would protect the motor only, and not the convert-
er.
Semiconductor fuses
Fault on the AC side on the DC side
1 X (X)
2 X (X)
3 X
4 X
5a 3 X
5b 4 X
6 X X
Before deciding whether fuses are going to be used on
the DC side, you must first check in which working
points the drive is used and how often (proportion of
time compared to the overall duration of operation).
Following general rule applies:
- Analogue systems are more sensitive and more vul-
nerable to malfunctions than digital systems.
- Digital systems are able to detect critical situations
much easier and have features to prevent the equip-
ment from being shut down.
Aspects of fusing for armature circuits and field supplies of DC drives
M
.
.
.
.
.
3
2
2
For field supply
see Fig. 2.6/2
AC supply: public mains / plant's mains
Cabinet
II F 2-21
Conclusion for the armature supply
Due to cost saving standard fuses are used instead of the
more expensive semiconductor fuses at some applica-
tions. Under normal and stable operating conditions,
this is understandable and comprehensible, as long as
cartain fault scenarios can be ruled out.
In the event of a fault , however, the saving may cause
very high consequential costs. Exploding power semi-
conductors may not only destroy the power converter,
but also cause fires.
Adequate protection against short-circuit and earth
fault, as laid down in the EN50178 standard, is possi-
ble only with appropriate semiconductor fuses.
Complies with Basic Principles on:
1 Explosion hazard yes
2 Earth fault yes
3 Hard networks yes
4 Spark quenching gap yes
5 Short-circuit yes
6 2-Q regenerative yes
M M
DCS converter
2-Q non-regen.
Semiconductor
fuses
Semiconductor
fuses
Semiconductor
fuses
4-Q resp.
2-Q regenerative
DCS converter
ABB's recommendations
Fusing of the field supply
Basically similar conditions apply to both field supply
and armature circuit supply. Depending on the power
converter used (diode bridge, half-controlled bridge,
fully controlled 4-Q bridge), some of the fault sources
may not always be applicable. Due to special system
conditions, such as supply via an autotransformer or an
isolating transformer, new protection conditions have
to be added.
In opposite to the armature circuit supply, fuses are
never used on the DC side for the field supply, since a
fuse trip might under certain circumstances lead to
greater damage than the cause tripping the fuse in the
first place (small, but long lasting overcurrent; fuse
ageing; contact problems; etc.).
Fault 4 can also occur in the case of field supply units,
but will not cause such a rapid and substantial current
rise as encountered with the armature circuit supply.
This is due to the significantly higher inductance of the
field winding.
If conditions similar to those for armature circuit
supply are to apply, like for example protection of the
field supply unit and the field winding, then semicon-
ductor fuses (super fast F3.1) must be used.
The following configurations are relatively frequent
used:
Fig 2.6/2 Configurations for field supplies
F3.3
2
2
2
F3.2
F3.1
R K
F3.1
F3.1
F
R Possible field supply units:
- SDCS-FEX-1: uncontrolled diode bridge; Fault: 5a, 6
- SDCS-FEX-2: half-controlled bridge, 1-Q; Fault: 1, 5a, 6
- DCF 503A: half-controlled bridge, 1-Q; Fault: 1, 5a, 6
- DCF 504A: fully controlled bridge, 4-Q; Fault: 1, 3, 4, 6
The faults listed here are described under Aspects of fusing for armature circuits
and field supplies.
Note: in the case of 1, 4, and 6, the current is limited to relatively small overcurrents
due to the ohmic content of the field winding, so that the fuses may not trip.
K See section Line reactors
F The F3.2 and F3.3 fuse types serve as line protectors and cannot protect the field
supply unit. Only pure HRC fuses or miniature circuit breakers may be used.
Semiconductor fuses would be destroyed by the inrush current.
II F 2-22
Field converter type for field current Transformer
500 V; 50/60 Hz I
F
type 50/60 Hz
U
prim
500 V
SDCS-FEX-1 6 A T 3.01
DCF503A/4A-0050 30 A T 3.04
DCF503A/4A-0050 50 A T 3.05
U
prim
600 V
U
prim
690 V
DCF503A/4A-0050 30 A T 3.14
DCF503A/4A-0050 50 A T 3.15
Table 2.6/4: Autotransformer data (details see Technical Data)
Transformer T3 for field supply to match voltage levels
Fig. 2.6/3: T3 autotransfor-
mer
Type of converter Manufacturer / Type Fuse holder
DCS60x-0025-41/51 Bussman 170M 1564 OFAX 00 S3L
DCS60x-0050-61 Bussman 170M 1566 OFAX 00 S3L
DCS60x-0100-51 Bussman 170M 3815 OFAX 1 S3
DCS60x-0140-41/51 Bussman 170M 3815 OFAX 1 S3
DCS60x-0450-41/51/61 Bussman 170M 6811 OFAS B 3
DCS60x-0520-41/51 Bussman 170M 6811 OFAS B 3
DCS60x-1000-41/51 Bussman 170M 6166 3x 170H 3006
Table 2.6/2: Fuses and fuse holders (details see Technical Data)
Fuses F1 and fuse holders for armature and 3-phase field supply
(DCS 600 - DCF 600)
The converter units are subdivided into two
groups:
Unit sizes C1 and C2/C2b with rated
currents up to 1000 A require external
fuses.
In unit sizes A5 and C4 with rated cur-
rents up to 5150 A, the semiconductor
fuses are installed internally (no addition-
al external semiconductor fuses are need-
ed).
The semiconductor fuses for C1 and C2/
C2b unit sizes are blade fuses except
170M6166. The relevant data is listed in
table 2.6/2.
The fuses type of construction requires spe-
cial fuse holders.
The field supply units insulation voltage is
higher than the rated operating voltage (see
chapter Field supply). This provides the op-
tion in systems with more than 500 V to
supply the armature of the converter directly
from the mains. An autotransformer is used
to match the field supply to its rated voltage.
Moreover, you can use the autotransformer
to adjust the field voltage (SDCS-FEX-1
diode bridge) or to reduce the voltage ripple.
Different types (primary voltages of 400...500
V and of 525...690 V) with different rated
currents are available.
Depending on the protection strategy dif-
ferent types of fuses are to be used. The fuses
are sized according to the nominal current of
the field supply. If the field supply is con-
nected to two phases of the network, two
fuses should be used. In case the unit is
connected to one phase and neutral only the
fuse in the phase can be used. Table 2.6/3
lists the fuses currents with respect to Fig.
2.6/2.
The fuses can be sized according to the
maximum field current of the motor. In this
case take the fuse, which fits to the field
current levels of the motor.
Fuses F3.x and fuse holders for 2-phase field supply
Field conv. Field current F3.2 F 3.3
SDCS-FEX-1 I
F
6 A OFAA 00 H10 10 A
SDCS-FEX-2
SDCS-FEX-2 I
F
12 A OFAA 00 H16 16 A
SDCS-FEX-2 I
F
16 A OFAA 00 H25 25 A
DCF 503A
DCF 504A
DCF 503A I
F
30 A OFAA 00 H50 50 A
DCF 504A
DCF 503A I
F
50 A OFAA 00 H63 63 A
DCF 504A
Type of protection elements LV HRC type circuit breaker
for 690 V; fuse for 500 V or
hold. OFAX 00 690 V
Table 2.6/3: Fuses and fuse holders for 2-phase field supply
II F 2-23
Electronic system / fan supply
The converter unit requires various auxiliary voltages.
E.g. the units electronics require 115 V/1-ph or 230 V/
1-ph. The unit fans require 230 V/1-ph or 400 V/690
V/3-ph, according to their size. The T2 auxiliary trans-
former is available to supply the units electronic system
and the single-phase fans.
Earth fault monitor
An earth fault monitor is provided by the standard
software. If needed, the analogue input AI4 has to be
activated. A current signal of the three phase currents
should be supplied to AI4 by a current transformer. If
the addition of the three current signal is different from
zero, a fault is generated (details see Technical Data).
Line reactor
When using the SDCS-FEX-2 field power converter,
you should additionally use a line reactor because of
EMC considerations. A line reactor is not necessary for
the SDCS-FEX-1 (diode bridge). In DCF 503A/504A
field power converters a line reactor is already installed.
Converter Reactor
500 V; 50/60 Hz
SDCS-FEX-2 ND 30
Table 2.6/5: Line reactor (details see Technical Data)
Auxiliary transformer T2
Input voltage: 380...690 V/1-ph; 50/60 Hz
Output voltage: 115/230 V/1-ph
Fig. 2.6/4: T2 auxiliary transformer
II F 2-24
Fig. 2.6/5: Classification
Not applicable
First environment (residential area with light industry) with restricted obtainability
Not applied, since general obtainability sales channel excluded
satisfied
satisfied
The paragraphs below describe selection of the electri-
cal components in conformity with the EMC Guide-
line.
The aim of the EMC Guideline is, as the name implies,
to achieve electromagnetic compatibility with other
products and systems. The guideline ensures that the
emissions from the product concerned are so low that
they do not impair another product's interference
immunity.
In the context of the EMC Guideline, two aspects have
to be considered:
the product's interference immunity
the product's actual emissions
The EMC Guideline expects EMC to be taken into
account when a product is being developed. However,
EMC cannot be designed in, it can only be quantita-
tively measured.
Note on EMC conformity
The conformity procedure is the responsibility of both
the power converter's supplier and the manufacturer of
the machine or system concerned, in proportion to
their share in expanding the electrical equipment in-
volved.
EMC filters
M M
Mains filter
Converter
Line reactor
Mounting
plate
Supply transformer for a residential
area (rating normally 1,2 MVA)
Earthed public 400-V
network with neutral
conductor
Medium-voltage network
Earthed
neutral
T
o

o
t
h
e
r

l
o
a
d
s
,

e
.
g
.

d
r
i
v
e

s
y
s
t
e
m
s
An isolating transformer
with an earthed screen
and earthed iron core
renders mains filter and
line reactor superfluous.
Operation at public
low-voltage network
together with other
loads of all kinds.
Residential area
T
o

o
t
h
e
r

l
o
a
d
s

w
h
i
c
h

h
a
v
e

t
o

b
e

p
r
o
t
e
c
t
e
d

f
r
o
m

t
h
e

s
y
s
t
e
m

d
i
s
t
u
r
b
a
n
c
e
s

c
a
u
s
e
d

b
y

p
o
w
e
r

c
o
n
v
e
r
t
e
r
s

(
H
F

i
n
t
e
r
f
e
r
e
n
c
e

a
n
d

c
o
m
m
u
t
a
t
i
o
n

n
o
t
c
h
e
s
)
Converter
M M M M M M
a
l
t
e
r
n
a
t
i
v
e
a
l
t
e
r
n
a
t
i
v
e
Line reactor +
Y-capacitor
Mounting
plate
Supply transformer for a residential
area (rating normally 1.2 MVA)
Earthed
neutral
conductor
T
o

o
t
h
e
r

l
o
a
d
s
,

e
.
g
.

d
r
i
v
e

s
y
s
t
e
m
s
Mains filter
Line reactor
Converter Converter
Mains filter
Line reactor
Converter Converter
An isolating transformer
with an earthed screen
and earthed iron core
renders mains filter and
line reactor superfluous.
Operation at public
low-voltage network
together with other
loads of all kinds.
T
o

o
t
h
e
r

l
o
a
d
s
,

e
.
g
.

d
r
i
v
e

s
y
s
t
e
m
s
T
o

o
t
h
e
r

l
o
a
d
s

w
h
i
c
h

h
a
v
e

t
o

b
e

p
r
o
t
e
c
t
e
d

f
r
o
m

t
h
e

s
y
s
t
e
m

d
i
s
t
u
r
b
a
n
c
e
s

c
a
u
s
e
d

b
y

p
o
w
e
r

c
o
n
v
e
r
t
e
r
s

(
H
F

i
n
t
e
r
f
e
r
e
n
c
e

a
n
d

c
o
m
m
u
t
a
t
i
o
n

n
o
t
c
h
e
s
)
conductor
Operation at public
low-voltage network
together with other
loads of all kinds.
Light industry
Residential area
II F 2-25
EN 61800-3
EN 50081-1
EN 50081-2
EN 50082-2
EN 61000-6-2
EN 50082-1
satisfied
satisfied
Second environment (industry) with restricted obtainability
on customer's request satisfied
Not applicable
Standards
Classification
The following overview
utilises the terminology
and indicates the action
required in accordance
with Product Standard
EN 61800-3
For the DCS 600 series,
the limit values for emit-
For compliance with the protection objectives of the
German EMC Act (EMVG) in systems and machines,
the following EMC standards must be satisfied:
Product Standard EN 61800-3
EMC standard for drive systems (PowerDriveSys-
tem), interference immunity and emissions in resi-
dential areas, enterprise zones with light industry
and in industrial facilities.
This standard must be complied with in the EU for
satisfying the EMC requirements for systems and
machines!
In cases where the product standard is not applied, the generic standards EN
50081 and EN 50082 are sometimes adduced.
For emitted interference, the following apply:
EN 50081-1 Specialised basic standard for emissions in light industry can be
satisfied with special features (mains filters, screened power
cables) in the lower rating range.
EN 50081-2 Specialised basic standard for emissions in industry
For emitted interference, the following apply:
EN 50082-1 Specialised basic standard for interference immunity in residen-
tial areas
EN 50082-2 Specialised basic standard for interference immunity in industry.
The EN 61000-6-2 standard replaces EN 50082-2. If this standard
is satisfied, then the EN 50082-1 standard is automatically satis-
fied as well.
The field supply is not depicted in
this overview diagram. For the
field current cables, the same
rules apply as for the armature-
circuit cables.
ted interference are complied with,
provided the action indicated is car-
ried out. This action is based on the
term Restricted Obtainability used
in the standard (meaning a sales chan-
nel in which the products concerned
can be placed in the stream of com-
merce only by suppliers, customers
or users which individually or jointly
possess technical EMC expertise).
For power converters without addi-
tional components, the following
warning applies:
This is a product with restricted
obtainability under IEC 61800-3.
This product may cause radio inter-
ference in residential areas; in this
case, it may be necessary for the
operator to take appropriate action
(see adjacent diagrams).
M M M M
Supply transformer for a
residential area (rating
normally 1.2 MVA)
Earthed 400-V network
with neutral conductor;
3~ 400 A
Operation at low-voltage network together with
other loads of all kinds, apart from some kinds
of sensitive communication equipment.
T
o

o
t
h
e
r

l
o
a
d
s
,

e
.
g
.

d
r
i
v
e

s
y
s
t
e
m
s
Line reactor +
Y-capacitor Line reactor
Converter Converter
Mains filter
Earthed
neutral
Industrial zone
a
l
t
e
r
n
a
t
i
v
e
a
l
t
e
r
n
a
t
i
v
e
M M M M
Converter
transformer
C
a
s
e
-
r
e
f
e
r
e
n
c
e
d

E
M
C

a
n
a
l
y
s
i
s
a
l
t
e
r
n
a
t
i
v
e
Converter
transformer
with earthed

iron core
(and earthed
screen where
appropriate)
a
l
t
e
r
n
a
t
i
v
e
I > 400 A
and/or
U > 500 V
Operation with separate power converter transformer. If there
are other loads at the same secondary winding, these must be
able to cope with the commutation gaps caused by the power
converter. In some cases, commutating reactors will be
required.
T
o

o
t
h
e
r

l
o
a
d
s
,

e
.
g
.

d
r
i
v
e

s
y
s
t
e
m
s
Converter Converter
Line reactor
Industrial zone
PE + PE - + PE - + PE - + PE -
Legend
Unscreened cable with restriction
Screened cable
Field-current
conductor
Armature-
circuit
conductor
PE protective
earth conductor
Cable rack acts as
screening against
HF emissions
II F 2-26
Three - phase filters
EMC filters are necessary to fulfill EN 50081 if a
converter shall run at a public low voltage networks, in
Europe for example with 400 V between the phases.
Such networks have a directly earthed conductor. ABB
offers suitable three-phase filters for 400 V and
25 A....600 A and 500 V filters for 440 V networks
outside Europe.
Networks with 500 V to 1000 V are not public. They
are local networks inside factories, and they do not
supply sensitive electronics. Therefore converters do
not need EMC filters if they run with 500 V and more.
Converter type Rated DC current Filter type
xxx = Voltage
[A]
DCS60x-0025-x1 25 NF3-xxx-25
DCS60x-0050-x1 50 NF3-xxx-50
DCS60x-0075-x1 75 NF3-xxx-64
DCS60x-0100-x1 100 NF3-xxx-80
DCS60x-0140-x1 140 NF3-xxx-110
DCS60x-0200-x1 200 NF3-xxx-320
DCS60x-0250-x1 250 NF3-xxx-320
DCS60x-0350-x1 350 NF3-xxx-320
DCS60x-0450-x1 450 NF3-xxx-600
DCS60x-0520-x1 520 NF3-xxx-600
DCS60x-0680-x1 610 NF3-500-600
DCS601-0820-x1 740 NF3-500-600
DCS602-0820-x1 820 NF3-690-1000
DCS60x-1000-x1 900 NF3-690-1000
DCS60x-0900-x1 900 NF3-xxx-1000
DCS60x-1200-x1 1200 NF3-xxx-1000
DCS60x-1500-x1 1500 NF3-xxx-1600
DCS60x-2000-x1 2000 NF3-xxx-1600
DCS60x-2500-x1 2500 NF3-xxx-2500
Filters 25... 2500 A are available for 440 V and 500 V.
Filters 600...2500 A are available for 690 V as well.
The filters can be optimized for the real motor currents:
I
Filter
= 0.8 I
MOT max
; the factor 0.8 takes the current ripple
into account.
Table 2.6/6: Three-phase filters
Converter type of DC current Filter type

field supply unit U
max
= 250 V
[A]
SDCS-FEX-1 6 NF1-250-8
SDCS-FEX-2 8 NF1-250-8
SDCS-FEX-2 16 NF1-250-20
DCF 503A-0050 50 NF1-250-55
DCF 504A-0050 50 NF1-250-55
further filters for 12 NF1-250-12
30 NF1-250-30
The filters can be optimized for the real field currents:
I
Filter
= I
Field
Table 2.6/7: Single-phase filters
Filter in a grounded line (earthed TN or TT

network)
The filters are suitable for grounded networks only, for
example in public European 400 V networks. Accord-
ing to EN 61800-3 filters are not needed in insulated
industrial networks with own supply transformers.
Furthermore they could cause safety risks in floating
networks (IT networks).
Single-phase filters for field supply
Many field supply units are single-phase converters for
up to 50 A excitation current. They can be supplied by
two of the three input phases of the armature converter.
In that case a field supply unit does not need its own
filter.
If one phase voltage to neutral is taken (230 V in a
400 V network) then a separate filter is necessary. ABB
offers such filters for 250 V and 6...30 A.
II F 2-27
Commutation and line reactors
(see also Section Line reactors in this chapter)
Due to the maximum power of public 400 V trans-
formers (P
MAX
= 1.2 MVA I
MAX
= 1732 A) and due
to their relative voltage drop of 6% or 4% the maxi-
mum AC current which is available for a converter is
346 A or 520 A (I
DC
422 A or 633 A).
Isolating transformers
An isolating transformer makes line chokes unneces-
sary because of its leakage inductance, and a grounded
screen between its windings saves an EMC filter. The
screen and the iron core must be well connected with
the mounting plate of the converter.
Converter transformers
A converter transformer transfers a high power directly
from a medium voltage network to a single large
converter or to a local low voltage network for several
converters. Furthermore it acts as isolating transformer.
If such a converter transformer has no screen the EMC
demands are nevertheless fulfilled in most cases, be-
cause the RF interference can hardly get via the medi-
um-voltage network and the transformer of the public
network to the loads which must be protected against
disturbances.
PE
PE
Installation hints
All metal cabinets available on the market can be
used.
The mounting plate must be made from steel with
zinc coating and without any painting. It must be
connected with the PE busbar by several bolts/
cables.
The converter, the line reactors, fuses, contactors
and the EMC filter are to be placed on the mounting
plate so that the connections are as short as possible,
especially those from the converter via the line choke
to the filter.
The cables for digital signals which are longer than
3m and all cables for analogue signals must be
screened. Each screen must be connected at both
ends by metal clamps or comparable means directly
on clean metal surfaces. In the converter cubicle this
kind of connection must be made directly on the
sheet metal close to the terminals.
The necessity of a screen for power cables depends
on the length of the cable and on the environmental
demands. If a screen is necessary then it must be
pressed by a well conducting metal clamp directly
against the mounting plate or the PE busbar of the
converter cabinet.
Screened cables to the armature and to the excitation
winding cause the lowest noise level. The armature
current cable must contain a wire for a PE connec-
tion if the copper cross section of the screen cannot
fulfil the safety demands.
If a screen is not necessary the armature
current cable must be a four-wire cable.
Two wires are needed as PE to discharge
the parasitic RF currents from the motor
to the EMC filter in the cabinet.
II F 2-28
Connection example in accordance with EMC
Fig. 2.6/6: Connection example in accordance with EMC
Important hint:
The example shows the principle structure of
a DC drive and its connections. It is a not
binding recommendation, and it cannot take
all conditions of a plant into account.
Therefore each drive must be considered
individually and with respect due to its special
application. Additionally the general installa-
tion and safety rules must be taken into
account.
M
A1 A2
F1
F2
A1 A2
F1
F2
L1
L2
L3
PE
U1
V1
W1
C1
D1
U1
V1
F-
F+
PE
PE
PE
PE
A
F
A F Tacho
A F Tacho
T
A F
A F
I
/
O
Mounting plate
DC motor
T
a
c
h
o
Screens
Contact to the motor
housing at the whole
screen perimeter
Filter
Mounting plate with PE
busbar and terminals
PE bar
DC motor
T
a
c
h
o
S
c
r
e
e
n
Mounting plate with PE
busbar and terminals
PE bar
lower edge
of the PCB
carrier
Encoder inputs and
analogue I/O at the PCB
Field
supply
unit
Armature and field
cables with
screens for
"first environment"
Armature and field
cables without
screens suitable for
"second
environment"
Hint: The armature current cable must contain a third wire for a PE connection
if the copper cross section of the screen cannot fulfil the PE safety demands.
II F 3-1
3 Overview of software (Version 15.xxx)
3.1 Basic structure of
DCS 600 MultiDrive
The control hardware of DCS 600 MultiDrive consists
of 2 parts:
converter control board SDCS-CON-2
drive control board SDCS-AMC-DC 2
(AMC = Application Motor Control)
Accordingly, the software is split into 2 parts:
All control functions superimposed to the torque
reference are done inside the AMC board. In addi-
tion, all HMI (Human Machine Interface) and
communication functions are part of the AMC
board's software. Also the Start/Stop functions
('Drive Logic') are realized by the AMC board's
software. All parameters and signals of the drive are
accessed via an on the AMC board residing data
structure called 'AMC-table'.
All converter related functions and the handling of
standard I/O are done by the SDCS-CON-2 soft-
ware:
Armature current control
Field weakening
Motor protection
I/O handling
In general, the software functions are distributed be-
tween the SDCS-CON-2 board and the SDCS-AMC-
DC 2 board according to the following diagram:
3.2 Control Modes
The Control mode selects the source of control word
and references.
Local Mode
Commissioning tool DriveWindow is connected to
DDCS channel 3 of the AMC board and can use local
mode. Local mode is also available on the panel CDP
312.
Remote Mode
Reference and control word are supplied by an overrid-
ing control system or a fieldbus adapter connected to
the DDCS channel 0.
Master/Follower Mode
Reference and control word are supplied to the follower
drive by the master drive via DDCS channel 2.
Fig. 3.1/1: Distribution of software functions
Human Machine Interface &
Communication
SDCS-CON-2
Software 15.2xx
Application Control
S
D
C
S
-
A
M
C
-
D
C

2
S
o
f
t
w
a
r
e

1
5
.
6
x
x
Drive Control
I/O handling
Torque Control
II F 3-2
3.3 Start, Stop and Fault Reactions
Power up
When the electronics power supply is switched on the
drive stays in the ON_INHIBIT state until ON = 0 is
detected. In case of a fault the drive stays in the FAULT
state.
Normal start
Status bit RDY_ON = 1 signals that no faults are
pending and that the device is ready to close the main,
fan and field contactor.
A rising edge of the ON command closes fan, field and
main contactor and activates the field control.
Status bit RDY_RUN = 1 indicates that the field
converter is active and that the drive is ready to generate
torque.
A rising edge of the RUN command activates speed and
torque control.
Status bit RUNNING = 1 indicates that the drive is in
normal operation.
Normal stop
RUN = 0 sets the speed reference to zero and the drive
decelerates.
After the actual speed has reached zero the status bit
RUNNING is reset, the armature converter sets the
firing angle to maximum. The state RDY_RUN is
entered, when the actual current has reached zero.
ON = 0 sets RDY_RUN = 0 and the field current
reference to zero. The field converter sets the firing
angle to maximum . The contactors are opened, when
the actual current has reached zero.
ON = 0 internally forces RUN = 0.
Emergency off
Field and armature current are removed as fast as
possible. After the current has reached I
DC
= 0 the
contactors are opened. The normal start command is
accepted when OFF2_N = EME_OFF_N = 1.
Emergency stop
Command EME_STOP = 0 gives the same procedure
as RUN = 0 (normal stop) except that the ramp is
switched from deceleration to emergency stop and the
state ON_INHIBIT is entered when the speed has
reached zero.
The normal start command is accepted when OFF3_N
= EME_STOP_N = 1.
The reference handling and current limitation is con-
trolled by EME_STOP_MODE.
Fault reaction
Depending on the actual fault the armature current
and/or field current is reduced to zero as fast as possible
with single pulses and maximum firing angle. Contac-
tors are opened when the current has reached zero.
Then the state TRIPPED is entered and after a success-
ful reset the state ON_INHIBIT.
The following state diagram shows the transitions
between the different states.
Table 3.1/1: States of the drive
During operation, the drive is in one of the following
states (ABB Drive profile):
T I B I H N I _ N O
p o t s y c n e g r e m e r e t f A
f f o y c n e g r e m e r o ) N _ 3 F F O (
s i e t a t s s i h t ) N _ 2 F F O (
0 = N O l i t n u d e r e t n e
F F O
N _ 3 F F O , f f o s i r o t c a t n o c n i a M
e v i t c a N _ 2 F F O r o
N O _ Y D R f f o s i r o t c a t n o c n i a M
N U R _ Y D R
r o t c a t n o c n a f d n a d l e i f , n i a M
l o r t n o c d l e i f , d e s o l c e r a
n u r r o f y d a e r , d e t a v i t c a
d n a m m o c
F E R _ Y D R
l l a , g n i n n u r s i e v i r D
d e s a e l e r e r a s r e l l o r t n o c
D E P P I R T d e t l u a f s i e v i r D
N _ A T S _ 2 _ F F O
o t e u d g n i t s a o c s i e v i r D
e h t ; d n a m m o c f f o y c n e g r e m e
F _ D N A _ A _ O R E Z s e t a t s
. d e r e t n e e r a T I B I H N I N O
N _ A T S _ 3 _ F F O
e h t o t g n i d r o c c a s p o t s e v i r D
p o t s y c n e g r e m e d e m m a r g o r p
d e m m a r g o r p e h t d n a p m a r
t a ; e d o m p o t s y c n e g r e m e
e t a t s e h t , d e e p s o r e z
. d e r e t n e s i T I B I H N I _ N O
II F 3-3
Fig. 3.3/1: Control and status
Voltage
switched off
Switch on
inhibit
not ready
to swich on
Power ON
OFF 1 (MCW Bit0=0)
Status Disable
(MSW Bit6=1)
Status Not ready for startup
(MSW Bit0=0)
ready to
switch on Status Ready for startup
(MSW Bit0=1)
Main Control word basic condition
(MCW=XXXX XXXX XXXX X110)
ON (MCW Bit0=1)
Inhibit
Operation
active
operation
disabled
disable operation
(MCW Bit3=0 RUN)
Ready
Status Ready for operation
Release
operation
(MCW Bit3=1)
A B C D
OFF1
(n=0 / I=0) OR (MCW Bit3=0 (RUN))
OFF1 (MCW Bit0=0)
from every device status
OFF3
active
Stop drive *)
according to
parameter 21.04
eme stop mode
(MSW Bit5=0) n=0 / I=0
Emergency Stop
OFF3 (MCW Bit2=0)
OFF2
(MSW Bit4=0)
Emergency Off
OFF2 (MCW Bit1=0)
Fault
Stop drive
(MSW Bit3=1)
Fault
Enable
Operation
Release electronics and pulses
(MSW Bit2=1)
RFG-output free
(MCW Bit4=1)
RFG: Enable
output
RFG-output released
(MCW Bit5=1)
B
RFG: Accelerator
enable
Setpoint released
(MCW Bit6=1)
C
D
A
Operating
state
D
n = n_set
(MSW Bit8=1)
MCW = Main Control Word
MSW = Main Status Word
n = Speed
I = Power input current
RFG = Ramp Function Generator
Error corrected
confirm by
RESET (MCW Bit7= 1)
B C D
C D
RFG-output
disable
(MCW Bit4=0
RAMP_OUT_ZERO)
RFG stop
(MCW Bit5=0
RAMP_HOLD)
Setpoint
disabled
(MCW Bit6=0
RAMP_IN_ZERO)
ABB Drive Profile
for DC-drives
Control and
Status
Inching 1 Active
Drive Running Inching 1 setpoint
to speed control
MCW: Bit 4 = 0 and Bit 5 = 0 and Bit 6 = 0
INCHING 1 ON (MCW Bit 8 = 1)
Purpose: Main speed ref. is deactivated
Inching 2 setpoint
to speed control
INCHING 2 ON (MCW Bit 9 = 1)
Inching 2 Active
Drive Running
INCHING 1 OFF (MCW Bit 8 = 0)
INCHING 2 OFF (MCW Bit 9 = 0)
ON INHIBIT
OFF
RDY_ON
RDY_RUN (MSW Bit1=1)
RDY_REF Status Operation released
OFF_3_STA
Coast Stop
(no torque)
OFF_2_STA
TRIPPED
Status:
Status:
Status:
RUN
RAMP_OUT_ZERO
RAMP_HOLD
RAMP_IN_ZERO
AT_SETPOINT
active active
E F
E
F
dcs_600\docu\fig_4.dsf
Stop drive *) according to
- DECELER TIME (22.02)
at speed control
- TORQ RAMP DOWN (25.06) /
TORQ REF A FTC (25.02)
at torque control
then open Main Contactor
Status:
OFF
(not ready for startup,
MSW Bit0=0)
*) while the drive is being stopped,
status bit RDY_REF (MSW bit 2)
remains at "1" as long as the drive
generates torque.
Inhibit
converter pulses
Status:
Operation Disabled
(MSW Bit2=0 RDY_REF)
II F 3-4
3.4 Speed Control
The speed controller is located in the AMC board
software.
Speed reference
The source of the reference is depending on the oper-
ating mode.
Overriding control
system, fieldbus adapters remote mode, DDCS
via AMC board
DriveWindow local mode, DDCS via
AMC board
Panel CDP312 local mode, connector
on CON-2
Analogue inputs local I/O
Speed reference features
Speed reference limiter
Additional speed ramp for emergency stop
Variable slope rate
Speed correction
Reference for inching before the ramp
2 different references for inching behind the ramp
Speed measurement
The actual speed may be calculated from:
Armature voltage
Analogue tachometer
Pulse encoder
Controller features
PID controller
2 first order low pass filters
Window control
Acceleration compensation
Speed and torque adaptation
Droop
Additional torque references
Torque limitation and gear backlash function (the
integral part of the controller is set to a suitable value
on limitation)
Oscillation damping (band rejection filter for speed
error)
The diagram Fig. 3.8/2 shows the functionality of the
speed reference chain as well as of the speed controller.
3.5 Torque Control
Flux and Torque Calculation
The torque control is in general an open loop control.
The flux is adjusted by the field current. The reference
of the field current is generated by the superimposed
armature voltage control.
The torque is adjusted by the armature current. The
conversion from torque to current reference is done by
means of the calculated flux (based on the field current
and saturation characteristic).
Torque reference features
Torque reference A with 1st order filter and load
share
Torque reference B with torque ramp
Torque reference limiter
Torque correction and torque step
Torque correction by means of analogue input 1
A good behaviour in the field weakening requires speed
measurement by tachometer or encoder.
A simplified scheme of the torque reference chain is
given in diagram fig. 3.8/2.
3.6 HMI (Human Machine Interface)
The HMI is performed by CDP 312 control panel
or by DriveWindow.
Both tools contain:
Display of drive signals
Setting of drive parameters
Display fault and alarm messages
Control the drive in local operation
II F 3-5
3.7 Torque Generation
Interface between SDCS-AMC-DC 2 board and
DC control board SDCS-CON-2
The major signals exchanged each 2 ms between CON-
2 and AMC-DC 2 are:
SPEED_ACTUAL speed actual value from
CON-2
TORQ_USED_REF active torque reference to
CON-2
In addition, the calculated torque limits are read from
the CON-2 each 8 ms:
TC_TORQMAX
TC_TORQMIN
The addition of the torque correction TQ_CORR
from an analogue input of CON-2 is done by the
CON-2 software.
Armature voltage Control
This controller enables operation in the field weaken-
ing range. It generates the field current reference. At low
speeds the field current is constant and armature volt-
age is roughly proportional to the speed. At higher
speeds ( base speed) the field current reference is
reduced so that the armature voltage doesnt exceed its
reference.
Field Current Control
Two field exciters can be operated simultaneously for
two different motors.
The first field exciter can be operated with fixed current
reference, in field weakening or with a reduced refer-
ence for field heating.
The second field exciter has a fixed current reference
(no field weakening possible). However, it may be
reduced for field heating purposes.
A field reversal control is available for the first field
exciter.
Optitorque is a special control method where the flux
is reduced at small torque reference. This is available for
drives with and without field reversal.
Armature Current Control
The armature current reference is calculated from torque
reference and flux. Then it is processed by a ramp,
limitation and speed dependent limitation.
The actual value of the armature current is the meas-
ured mean value between two firing pulses.
The armature voltage reference is generated by a PI
controller.
The firing angle is calculated from this voltage reference
depending on the actual line voltage and the conduc-
tion time (adaptation between continuous and discon-
tinuous state of the converter current).
A simplified scheme of the armature current control is
given in diagram fig. 3.8/3.
II F 3-6
3.8 Software diagrams
Introduction
The designation of parameters and signals consist of a
group and a index.
X
Parameter
01.02
23.05
Signal
Group
Index
The structure of the software is given. Changes of the
functions or pointers are realized through setting pa-
rameters.
This can be done via panel, DriveWindow (PC utility),
fieldbus or overriding control system.
Changed parameters or pointers are stored immediate-
ly in the non-volatile flash PROM.
All parameters can be transferred to the PC and be
stored on a data medium by using DriveWindow.
Fig. 3.8/1: Parameter/signal designation
On the following pages the simplified software struc-
ture is shown. Additionally there are specific tables for:
Main Control Word (MCW)
Auxiliary Control Words (ACW)
Main Status Word (MSW)
Auxiliary Status Word (ASW)
Digital Inputs (Armature converter mode)
Digital Inputs (Field converter mode)
Digital Outputs (Armature converter mode)
Digital Outputs (Field converter mode)
Analogue Inputs (Armature converter mode)
II F 3-7
Fig. 3.8/2: Speed reference chain
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II F 3-10
Fig. 3.8/5: Inductive load current control
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II F 3-11
Control and Status Words
In remote mode, the drive is controlled by the main control word and the auxiliary control words.
The drives status is read from the main status word and the auxiliary status word.
Table 3.8/1: Main Control Word
Table 3.8/2: Auxiliary Control Word
Table 3.8/3: Auxiliary Control Word 2
d r o W l o r t n o C n i a M ) 1 0 . 7 (
t i B e m a N n o i t c n u F
0 ) N _ 1 F F O ( N O
e s o l c d n a d l e i f , s n a f t r a t s
r o t c a t n o c n i a m
1 N _ 2 F F O p o t s t s a o c
2 N _ 3 F F O p o t s y c n e g r e m e r o f d e v r e s e r
3 N U R e c n e r e f e r d e t c e l e s h t i w n u r
4 O R E Z _ T U O _ P M A R
d e c r o f s i t u p t u o p m a r d e e p S
o r e z o t
5 D L O H _ P M A R d e p p o t s s i g n i p m a r d e e p S
6 O R E Z _ N I _ P M A R
d e c r o f s i t u p n i p m a r d e e p S
o r e z o t
7 T E S E R
t l u a f a e g d e l w o n k c a
n o i t a c i d n i
8 1 _ G N I H C N I
) 2 . 3 2 ( 1 d e e p s t n a t s n o C
d e t c e l e s
9 2 _ G N I H C N I
) 3 . 3 2 ( 2 d e e p s t n a t s n o C
d e t c e l e s
0 1 D N A M M O C _ D I L A V
d r o w l o r t n o c n i a m e z e e r F : 0
d i l a v s i d r o w l o r t n o c n i a M : 1
1 1 d e v r e s e r ) d e v r e s e r (
d r o W l o r t n o C y r a i l i x u A ) 2 0 . 7 (
0 G O L D _ T R A T S E R
t o n ( r e g g o l a t a d f o t r a t s e R
) e l b a l i a v a
1 R E G G O L _ G I R T g n i r e g g i r t r e g g o l a t a D
2 S S A P Y B _ P M A R d e s s a p y b s i p m a r d e e p S
3 T U O _ P M A R _ L A B t u p t u o p m a r f o g n i c r o F
4
- _ N O _ E K A R B _ N Y D
C P A
g n i k a r b c i m a n y d e t a v i t c a
5 d e v r e s e r ) d e v r e s e r (
6 T N O C N _ D L O H
d e e p s e h t f o g n i d l o H
r o t a r g e t n i s r e l l o r t n o c
7 L R T C _ W O D N I W d e t a v i t c a l o r t n o c w o d n i W
8 T N O C N _ L A B
s r e l l o r t n o c d e e p s f o g n i c r o F
t u p t u o
9 D N A M M O C _ C N Y S d n a m m o c g n i s i n o r h c n y s
0 1 E L B A S I D _ C N Y S d e l b a s i d s i g n i s i n o r h c n y s
1 1 Y D R _ C N Y S _ T E S E R y d a e r d e s i n o r h c n y s t e s e r
2 1 F E R _ H C N I _ D E P M A R
o t t u p n i p m a r d e e p s h c t i w S
F E R H C N I D E P M A R ) 2 1 . 3 2 (
3 1 ) 1 1 . 4 1 ( 4 T U O _ G I D 4 t u p t u o l a t i g i d
2 d r o W l o r t n o C y r a i l i x u A ) 3 0 . 7 (
0 7 _ T U O _ G I D 7 t u p t u o l a t i g i d
1 8 _ T U O _ G I D 8 t u p t u o l a t i g i d
2 1 _ T U O _ G I D D M C N O S N A F
3 2 _ T U O _ G I D D M C N O D L E I F
4 3 _ T U O _ G I D D M C N O T N O C N I A M
7 . . 5 d e v r e s e r ) d e v r e s e r (
8 R I D _ E V I R D
0 e v i t i s o p n o i t c e r i d e v i r d :
1 e v i t a g e n n o i t c e r i d e v i r d :
1 e t o n e e s
9 T X E _ D E E P S
0 e c n e r e f e r e u q r o t :
x a m / n i m o t g n i d r o c c a
r o t c e l e s e u q r o t n i n o i t a u l a v e
5 d n a 4 s e d o m
1 r e l l o r t n o c d e e p s e c r o f :
e u q r o t n i g n i d r o c c a t u p t u o
5 d n a 4 s e d o m r o t c e l e s
0 1
o t
d e v r e s e r ) d e v r e s e r (
: 1 e t o N e c i t c a t e g n o i t c e r i d e v i r d d e d n a m m o c e h t f o s e g n a h C
y b e v i r d g n i n n u r a f o l a s r e v e r ; N U R _ Y D R e t a t s e h t n i y l n o
. e l b i s s o p t o n s i t i b l o r t n o c s i h t f o s n a e m
: 2 e t o N . t l u a f e d e r a 3 O D . . . 1 O D r o f s g n i t t e S
II F 3-12
Table 3.8/4: Main Status Word
Table 3.8/5: Auxiliary Status Word
d r o W s u t a t S n i a M ) 1 0 . 8 (
0 N O _ Y D R r o t c a t n o c e h t e s o l c o t y d a e r
1 N U R _ Y D R e u q r o t e t a r e n e g o t y d a e r
2 F E R _ Y D R
g n i t a r e p o l o r t n o c e u q r o t
) g n i n n u r (
3 D E P P I R T
0 0 6 S C D n i t l u a f f o n o i t a c i d n i
e v i r D i t l u M
4 N _ A T S _ 2 _ F F O e v i t c a N _ 2 F F O o N : 1
5 N _ A T S _ 3 _ F F O e v i t c a N _ 3 F F O o N : 1
6 D E T I B I H N I _ N O d e t i b i h n i n o h c t i w S
7 M R A L A
n i m r a l a f o n o i t a c i d n i
e v i r D i t l u M 0 0 6 S C D
8 T N I O P T E S _ T A
g n i r o t i n o m e u l a v . t c a / t n i o p t e S
e c n a r e l o t e h t n i
9 E T O M E R
l a c o L : 0 / l o r t n o c e t o m e R : 1
l o r t n o c
0 1 T I M I L _ E V O B A
) 0 1 . 0 5 ( e u l a v d l o h s e r t d e e p s
d e h c a e r
d r o W s u t a t S y r a i l i x u A ) 2 0 . 8 (
0 Y D A E R _ A T A D _ G G O L
s i r e g g o l a t a d f o s t n e t n o C
e l b a d a e r
1 W O D N I W _ F O _ T U O
s i e u l a v l a u t c a d e e p S
d e n i f e d e h t f o e d i s t u o
w o d n i w
2
- O C _ P O T S _ G R E M E
T S A
n o i t c n u f p o t s y c n e g r e m E
d e l i a f s a h
4 D E L B A S I D _ N O
N O g n i k c o l r e t n i l a n r e t x E
2 T I B I H N I N O r o 1 T I B I H N I
- c e l e s s t u p n i l a t i g i d d e R O (
) 5 1 . 5 1 d n a 4 1 . 5 1 y b d e t
n u r e h t t n e v e r p
5 Y D R _ C N Y S
r e t n u o c n o i t i s o P
s u t a t s y d a e r s u o n o r h c n y s
6 K C A _ 1 X E F x e F t s 1 f o e g d e l w o n k c a
7 K C A _ 2 X E F x e F d n 2 f o e g d e l w o n k c a
9 G N I T I M I L
l a n g i s e e s , g n i t i m i l s i e v i r D
3 0 . 8
0 1 L O R T N O C _ Q R O T d e l l o r t n o c e u q r o t s i e v i r D
1 1 D E E P S _ O R E Z o r e z s i l a u t c a d e e p s r o t o M
2 1 D E E P S - F M E
k c a b d e e f d e e p s F M E
L E S B F D E E P S f i d e t c e l e s
1 = ) 3 0 . 0 5 (
3 1 M R A L A _ R O _ T L U A F e v i r d f o m r a l a r o t l u a F
4 1 W S A _ R I D _ E V I R D
n o i t c e r i d e v i r d e v i t a g e N
e v i t c a
5 1 G N I S O L C E R _ O T U A
c i g o l g n i s o l c e r o t u a
d e t a v i t c a
II F 3-13
Table 3.8/8: Digital outputs Armature converter mode (DCS600) Table 3.8/9: Digital outputs Field converter mode (DCF600)
Digital inputs/outputs
Depending on the drive modes there are different
possibilities for digital inputs and outputs.
Table 3.8/6: Digital inputs Armature converter mode (DCS 600)
Table 3.8/7: Digital inputs Field converter mode (DCF 600)
s t u p n I l a t i g i D e d o m r e t r e v n o c e r u t a m r A
t u p n I l a n g i S e s u n o i t p i r c s e D
1 I D 1 I D
e l b a r u g i f n o c
n a f r e t r e v n o C K C A 3 1 . 2 1
n a f r o t o M K C A 4 1 . 2 1
r o t c a t n o c n i a M K C A 5 1 . 2 1
P O T S y c n e g r e m E 6 1 . 2 1
t c e n n o c s i d l a c i r t c e l e 3 1 . 5 1
1 T I B I H N I N O 4 1 . 5 1
2 T I B I H N I N O 5 1 . 5 1
r e k a e r b C D K C A 8 1 . 5 1
e k a r b N Y D K C A 0 2 . 5 1
) p i r t 1 r o t o m ( n o x i l K 8 1 . 8 2
2 I D 2 I D
3 I D 3 I D
4 I D 4 I D
5 I D 5 I D
6 I D 6 I D
7 I D 7 I D
8 I D 8 I D
n e h t ) O / I l a c o l ( 1 = 2 2 . 5 1 L E S D N A M M O C f i
N U R = 8 I D ; N O = 7 I D ; t e s e R = 6 I D
s t u p n I l a t i g i D e d o m r e t r e v n o c d l e i F
t u p n I l a n g i S e s u n o i t p i r c s e D
2 I D T L O V R E V O _ K C A x i f
e g a t l o v r e v o e g d e l w o n k c A
6 0 5 / 5 0 5 F C D n o i t c e t o r p
1 I D 1 I D
n a f r e t r e v n o C K C A 3 1 . 2 1
n a f r o t o M K C A 4 1 . 2 1
r o t c a t n o c n i a M K C A 5 1 . 2 1
P O T S y c n e g r e m E 6 1 . 2 1
t c e n n o c s i d l a c i r t c e l e 3 1 . 5 1
1 T I B I H N I N O 4 1 . 5 1
2 T I B I H N I N O 5 1 . 5 1
r e k a e r b C D K C A 8 1 . 5 1
e k a r b N Y D K C A 0 2 . 5 1
: e t o N r o f 2 I D t c e l e s t o n o D
! s n o i t c n u f e s e h t
3 I D 3 I D
4 I D 4 I D
5 I D 5 I D
6 I D 6 I D
7 I D 7 I D
8 I D 8 I D
n e h t ) O / I l a c o l ( 1 = 2 2 . 5 1 L E S D N A M M O C f i
N U R = 8 I D ; N O = 7 I D ; t e s e R = 6 I D
s t u p t u O l a t i g i D e d o m r e t r e v n o c e r u t a m r A
t u p t u O l a n g i S e s u n o i t p i r c s e D
1 O D 1 T U O _ G I D
y b . m a r g o r p / e e r f 2 0 . 2 1
D M C N O S N A F : t l u a f e d
2 O D 2 T U O _ G I D
y b . m a r g o r p / e e r f 5 0 . 2 1
D M C N O D L E I F : t l u a f e d
3 O D 3 T U O _ G I D
y b . m a r g o r p / e e r f 8 0 . 2 1
N O T N O C N I A M : t l u a f e d
D M C
4 O D 4 T U O _ G I D y b . m a r g o r p / e e r f 0 1 . 4 1
s t u p t u O l a t i g i D e d o m r e t r e v n o c d l e i F
t u p t u O l a n g i S e s u n o i t p i r c s e D
1 O D 1 T U O _ G I D
y b . m a r g o r p / e e r f 2 0 . 2 1
D M C N O S N A F : t l u a f e d
2 O D 2 T U O _ G I D
y b . m a r g o r p / e e r f 5 0 . 2 1
D M C N O D L E I F : t l u a f e d
3 O D 3 T U O _ G I D
y b . m a r g o r p / e e r f 8 0 . 2 1
N O T N O C N I A M : t l u a f e d
D M C
II F 3-14
Table 3.8/10: Analogue inputs Armature converter mode (DCS600)
Analogue inputs
Depending on the drive modes there are different
possibilities for analogue inputs.
s t u p n I e u g o l a n A e d o m r e t r e v n o c e r u t a m r A
: h g u o r h t l a n g i s r o f d e s u l e n n a h C
l e n n a h C C A T I A 1 I A 2 I A 3 I A 4 I A
y c a r u c c A 6 9 0 4 6 9 0 4 8 4 0 2 8 4 0 2 8 4 0 2
l a n g i S
E U Q R O T
N O I T C E R R O C
L E S _ L A V _ 1 I A
1 = 6 1 . 3 1
E C N E R E F E R D E E P S
T C E L E S D E E P S I A
5 = 7 1 . 3 1
1 = 7 1 . 3 1
2 = 7 1 . 3 1
3 = 7 1 . 3 1
4 = 7 1 . 3 1
D L E I F . T X E . K C A
R E T I C X E
L E S _ C X E F
9 = 5 0 . 5 1
L E S _ C X E F
0 1 = 5 0 . 5 1
L E S _ C X E F
1 1 = 5 0 . 5 1
L E S _ C X E F
2 1 = 5 0 . 5 1
L E S _ C X E F
3 1 = 5 0 . 5 1
. P M E T 1 . T O M
T N E M E R U S A E M
L E S _ I A _ P M E T _ 1 T O M
5 . . . 1 = 9 0 . 8 2
. P M E T 2 . T O M
L E S _ I A _ P M E T _ 2 T O M
5 . . . 1 = 2 1 . 8 2
T L U A F H T R A E
G N I R O T I N O M
L E S _ T L F _ R U C _ H T R A E
1 = 9 1 . 8 2
D E E P S
E D O M _ S A E M _ D E E P S
4 = 3 0 . 0 5
II F 4-1
4 Connection examples
Fig. 4.1/1: DCS 600 Armature current converter wiring diagram
4.1 Armature current converter DCS 600
C
H

0
X
9
6
:
D
O
8
1
2
X
9
9
:
1
2
X
2
:
4
5
X
2
:
1
2
3
U
1
W
1
V
1
P
E
X
1
:
1
7
K
3
K
1
L
1
L
2
L
3
4
0
0
V

5
0
H
z
F
1
F
3
K
1
1
3
5
2
4
6
K
3
1
3
2
4
L
1
L
3
M~
T
3
F
2
12
34
F
6
21
43
65
21
43
65
21
43
65
U
V
W
M
3
~
K
6
F
7
12
34
K
5
F
4
F
5
12
12
T
2
1
1
1
1
098765432
6
9
0
V
6
6
0
V
6
0
0
V
5
7
5
V
5
2
5
V
5
0
0
V
4
5
0
V
4
1
5
V
4
0
0
V
3
8
0
V
1
2
1
3
1
4
1
1
5
V
2
3
0
V
K
1
6
K
1
6
K
1
1
F
6
K
6
K
5
X
2
:
4
X
2
:
5
K
1
0
5
0
0
V
4
6
0
V
4
1
5
V
4
0
0
V
3
6
5
V
3
5
0
V
2
6
5
V
2
5
0
V
9
0
V
6
0
V
3
0
V
87654321
1
2
1
1
1
09
X
3
3
P
A
N
E
L
C
D
P

3
1
2
C

1
D

1
X
1
:
5
3
A
I
T
A
C
A
I
1
A
I
2
A
I
3
A
I
4
+
1
0
V
-
1
0
V
A
O
1
A
O
2
I
A
C
T
D
I
1
D
I
2
D
I
3
D
I
4
D
I
5
D
I
6
D
I
7
D
I
8
+
4
8
V
D
O
1
D
O
2
D
O
3
D
O
4
D
O
5
D
O
6
D
O
7
_
_
_
_
_
+
+
+
+
+
T
T
M
0
V
0
V
0
V
0
V
0
V
X
3
:
1
2
3
4
5
6
7
8
9
1
0
X
4
:
1
2
3
4
5
6
7
8
9
1
0
X
6
:
1
2
3
4
5
6
7
8
9
1
0
X
7
:
1
2
3
4
5
6
7
8
1
.
.
.
1
0
X
5
:
+
_
+
_
+
_
K
1
K
6
K
5
K
1
1
K
1
0
S
4
5
6
K
1
5
K
1
2
*

[
K
1
3
]
K
1
3
K
1
2
C
H

2
C
H

3
K
1
2
K
1
5
K
1
6
K
1
5
D
C
S

6
0
0
A M C - D C 2
C
o
n
t
r
o
l

b
o
a
r
d

(
C
O
N
-
2
)
P
o
w
e
r

s
u
p
p
l
y
(
P
O
W
-
1
)
C
o
n
v
e
r
t
e
r
m
o
d
u
l
e
E
L
E
C
T
R
.
D
I
S
C
O
N
-
N
E
C
T
E
M
E
R
.
S
T
O
P
F
i
e
l
d

e
x
c
i
t
e
r
u
n
i
t

(
F
E
X
-
1
/
2
)
d
e
p
e
n
d
i
n
g

o
n

t
h
e

u
n
it

t
y
p
e

(
C
1
,

C
2
,

A
5
,

C
4
)
t
h
e

p
o
la
r
it
i
e
s

a
r
e

s
h
o
w
n

f
o
r

m
o
t
o
r
i
n
g
i
f

t
h
e
r
e

a
r
e

i
n
t
e
r
m
e
d
i
a
t
e

t
e
r
m
in
a
l
s
e
.
g
.

P
r
e
s
s
u
r
e

s
w
i
t
c
h

a
t

C
4

m
o
d
u
le

*

if

c
o
n
t
a
c
t
o
r

r
e
l
a
y

K
1
3

is

u
s
e
d

I
f

S
D
C
S
-
I
O
B
-
2

i
s

in

u
s
e

K
1
0
,

K
1
1

a
n
d

K
1
2

a
r
e

n
o
t

n
e
c
e
s
s
a
r
y
II F 4-2
Fig. 4.2/1: DCF 600 Field supply converter wiring diagram
4.2 Field supply converter DCF 600
N
o
t
e
:
I
n

c
a
s
e

t
h
e

s
u
p
p
l
y

v
o
l
t
a
g
e

f
o
r

t
h
e

e
x
c
i
t
a
t
i
o
n
i
s

s
w
i
t
c
h
e
d

o
n

t
h
e

p
r
i
m
a
r
y

s
i
d
e

o
f

i
t
s

s
u
p
p
l
y
t
r
a
n
s
f
o
r
m
e
r

a
d
d
i
t
i
o
n
a
l

o
v
e
r
v
o
l
t
a
g
e

p
r
o
t
e
c
-
t
i
o
n

i
s

r
e
q
u
i
r
e
d
.

P
l
e
a
s
e

c
o
n
t
a
c
t

A
B
B
!
C
H

0
X
9
6
:
D
O
8
1
2
X
9
9
:
1
2
X
2
:
4
5
X
2
:
1
2
3
U
1
W
1
V
1
P
E
X
4
:
1
2
K
1
L
1
L
2
L
3
4
0
0
V

5
0
H
z
F
1
K
1
1
3
5
2
4
6
L
1
M~
F
2
12
34
12
34
K
5
F
4
F
5
12
12
T
2
1
1
1
1
098765432
6
9
0
V
6
6
0
V
6
0
0
V
5
7
5
V
5
2
5
V
5
0
0
V
4
5
0
V
4
1
5
V
4
0
0
V
3
8
0
V
1
2
1
3
1
4
1
1
5
V
2
3
0
V
K
1
6
K
1
6
K
5
X
2
:
4
X
2
:
5
K
1
0
X
3
3
P
A
N
E
L
C
D
P

3
1
2
C

1
D

1
X
1
1
X
1
2
A
I
T
A
C
A
I
1
A
I
2
A
I
3
A
I
4
+
1
0
V
-
1
0
V
A
O
1
A
O
2
I
A
C
T
D
I
1
D
I
2
D
I
3
D
I
4
D
I
5
D
I
6
D
I
7
D
I
8
+
4
8
V
D
O
1
D
O
2
D
O
3
D
O
4
D
O
5
D
O
6
D
O
7
_
_
_
_
_
+
+
+
+
+
M
0
V
0
V
0
V
0
V
0
V
X
3
:
1
2
3
4
5
6
7
8
9
1
0
X
4
:
1
2
3
4
5
6
7
8
9
1
0
X
6
:
1
2
3
4
5
6
7
8
9
1
0
X
7
:
1
2
3
4
5
6
7
8
1
.
.
.
1
0
X
5
:
+
_
+
_
K
1
K
5
K
1
1
K
1
0
S
4
5
6
K
1
2
*

[
K
1
3
]
K
1
3
K
1
2
C
H

2
C
H

3
K
1
2
K
1
6
D
C
F

5
0
6
D
C
F

6
0
0
A M C - D C 2
C
o
n
t
r
o
l

b
o
a
r
d

(
C
O
N
-
2
)
P
o
w
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II F 4-3
Notes
II F 4-4
Since we aim to always meet the latest state-of-the-art
standards with our products, we are sure you will
understand when we reserve the right to alter particulars
of design, figures, sizes, weights, etc. for our equipment
as specified in this brochure.
3
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ABB Automation Products GmbH
Postfach 1180
68619 Lampertheim GERMANY
Telefon +49(0) 62 06 5 03-0
Telefax +49(0) 62 06 5 03-6 09
www.abb.com/dc
*072R0401A2340000*
*072R0401A2340000*

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II F i

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