Sei sulla pagina 1di 222

XERION 3300

Systemtechnic
Elektric
200
200

Contens

E1 Introduction
Layout of electric circuit diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
General: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Numbering of circuit diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Potentials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Grid coordinates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Interconnection list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CLAAS standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

E2 Central terminal compartment


Central terminal compartment 0596 781.2 (up to serial no. 50) . . . . . . . . . . . . . . . 13
Graphics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Component overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Central terminal compartment 0596 783.0 (from serial no. 50) . . . . . . . . . . . . . . . 21
Central terminal compartment graphics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

E3 Modules
Representation of modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Component overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Pin assignment in modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Module A6 - Automatic air conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Cab fan speed controller module A7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Module A15 - Electronic engine control CAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Module A30 - Cebis terminal XT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Module A55 Electro-hydraulic steering (EHL) connector X1, up to serial no. 50 . . . . . 36
Module A55 Electro-hydraulic steering (EHL) connector X2, up to serial no. 50 . . . . . 39
Module A55 Electro-hydraulic steering (EHL) connector X1, from serial no. 51 . . . . . 44
Module A55 Electro-hydraulic steering (EHL) connector X2, from serial no. 51 . . . . . 47
Module A56 - VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Module A57 - TCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Module A58 - EHR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Module A59-1 VCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Module A59-2 VCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Module A60 - HYD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Module A61 - XIF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Module A62 - EXT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Module A70 - PHM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

E4 Circuit diagrams
01a Main power supply, diesel engine electric starting motor . . . . . . . . . . . . . . . 83
Circuit diagram up to serial no. 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
01b Main power supply, diesel engine electric starting motor . . . . . . . . . . . . . . . 85
Circuit diagram, from serial no. 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

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Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
02a Starting the diesel engine, diesel engine speed adjustment . . . . . . . . . . . . . 87
Circuit diagram, to serial no. 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
02b Starting the diesel engine, diesel engine speed adjustment . . . . . . . . . . . . . 89
Circuit diagram, from serial no. 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
03a Diesel engine cut-off system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
04a Road travel circuit, constant pressure circuit . . . . . . . . . . . . . . . . . . . . . . . . . 93
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
05a Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
06a CAN bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
up to serial no. 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
06b CAN bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
from serial no. 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
07a Tail PTO shaft circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Circuit diagram up to serial no. 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
07b Tail PTO shaft circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Circuit diagram, from serial no. 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
08a PTO shaft circuit II auxiliary power take-off . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Circuit diagram up to serial no. 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
08b PTO shaft circuit II auxiliary power take-off / Power hydraulics . . . . . . . . . 109
Circuit diagram, from serial no. 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
09a External operation (EXT module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
10a ISO terminal, ISO operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
11a LBS socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
12a Programmable functions (F keys) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Circuit diagram up to serial no. 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
12b Programmable functions (F keys) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Circuit diagram, from serial no. 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
13a Connection of vehicle-mounted implements . . . . . . . . . . . . . . . . . . . . . . . . . 121

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Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122


Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
20a Front hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
21a Tail hydraulics EHR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
22a Service valves, additional control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
23a Blue service valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
26a Machine monitoring (hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
27a External sensor monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
28a EHL (Autopilot), cab position identification . . . . . . . . . . . . . . . . . . . . . . . . . . 137
up to serial no. 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
28b EHL (Autopilot), cab position identification . . . . . . . . . . . . . . . . . . . . . . . . . . 141
from serial no. 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
30a Warning beacon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
31a Locking the floating axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
32a Locking the differentials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Circuit diagram up to serial no. 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
32b Locking the differentials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
from serial no. 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
33a Cab rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
36a Indicator system - Europe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
37a Windscreen wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Circuit diagram up to serial no. 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
37b Windscreen wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Circuit diagram, from serial no. 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

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Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162


38a Compressor-type air conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
38b Automatic air conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
39a Operator's seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
40a Additional sockets, fuse tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
41a Driving management, brake, parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . 171
up to serial no. 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
41b Driving management, brake, parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . 175
from serial no. 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
42a Limp Home . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
up to serial no. 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
42b Limp Home . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
from serial no. 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
43a Trailer brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
44a Transmission control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
up to serial no. 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
44b Transmission control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
from serial no. 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
45a Lighting main circuit, taillight, position light . . . . . . . . . . . . . . . . . . . . . . . . . 189
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
46a Low beam, high beam, low beam changeover . . . . . . . . . . . . . . . . . . . . . . . 191
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
47a Worklights I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Circuit diagram up to serial no. 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
47b Worklights I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Circuit diagram, from serial no. 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
48a Worklights II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

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49a Horn, brake light, back-up light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201


Circuit diagram up to serial no. 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
49b Horn, brake light, back-up light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Circuit diagram, from serial no. 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
50a Instrument lighting, broadcast radio, mirror adjustment . . . . . . . . . . . . . . . 205
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Key to diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

E5 Diagnosis
Diagnose with trouble codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Fault code CCN (CLAAS Component Number) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
FMI fault code (fault mode indicator) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

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435

E1 Introduction
Layout of electric circuit diagrams

General:
Following the representation of schematic diagrams, all electric circuits are
represented in individual circuit diagrams. Some explanations are given below in
order to make understanding easier.

Numbering of circuit diagrams


xer-e-01a – The numbering can be found on the respective cover sheet and on the
circuit diagram.
– Depending on the machine serial no., the equipment fitted and the country
specification, there may be several individual circuit diagrams for one single
function (01a, 01b, 01c, ...).

Potentials
– Main power supply (Battery)
– Ignition switch power supply (switched)
– Relay K1 power supply (switched)
– Relay K2 power supply (switched)
– Relay K7 power supply (switched)

– Power earth
– Electronics earth
– Housing earth (external)

401227

Connections
– The description provided inside the circle (e.g. "Z12") defines the connec-
tion.
41
– Numbers next to the circle (e.g. "41") describe the continuation of the
Z12 cabling in accordance with the circuit diagram numbering. The circuit
diagram number (e.g. xer-e-43a) can be taken from the circuit diagram
(bottom left).
xer-e-43a

401229

Example:
Z12 – Voltage is applied to connection Z12 on circuit diagram xer-e-43a
41
Z12 43 – The number 41 next to the connection Z12 on circuit diagram xer-e-43a
refers to the circuit diagram 41 (xer-e-41a)
– Open circuit diagram 41 (xer-e-41a)
xer-e-43a xer-e-41a
– Search for connection Z12 on circuit diagram 41 (xer-e-41a)
401228
– The number 43 next to the connection Z12 on circuit diagram xer-e-41a
refers back to the circuit diagram 43 (xer-e-43a)

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435

The connections allow viewing complex functions


covering several circuit diagrams.

Designations
– Connectors (e.g. RJ, pin 7, 8 and 9)
Each chapter lists the connectors used and their
pin assignment in the individual interconnection
lists.

401230

– Modules (e.g. .A61. . XIF)


The arrows mark the functional inputs and outputs
according to the assignment table in the ZE
chapter.

401231

Grid coordinates

a b c d e f g h i j k l m n o p q r s t
The grid coordinates serve for defining the component
1 1 location.
2 2
3 3
4 4 Example:
5 5
6 6
7 7 – In addition to the circuit diagrams, select the
8 8
9 9 component to be located
10 10
11
12
11
12
– Take down the grid coordinates (e.g. 7-n-21)
a b c d e f g h i j k l m n o p q r s t – Open the grid drawing behind the circuit diagrams
13 13
14 14 – In the side view (A), determine the component
15 15
16 16 location (7-n-21)
17 17
18 18 – 7 = horizontal position
19 19
20
21
20
21
– n = vertical position
22 22
23 23 – In the top view (B), determine the component
24 24
25 25 location (7- n-21)
26 26
401226 a b c d e f g h i j k l m n o p q r s t – 21 = horizontal position
– n = vertical position
When using the side view A and the top view B
together, the component location is defined.

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Interconnection list
List of connections within the central terminal compartment, stating cross-section
(mm2) and colour of the wires connected to the machine.

– rd = red
– bk = black
– br = brown
401232 – wh = white
– bl = blue
– ye= yellow
– gn =green
– gr = grey
– pi = pink
– or =orange
– vi = violet

CLAAS standard:
– A = Terminal / Module
– B = Sensor
– C = Device
– E = Lighting
– F = Fuse
– G = Voltage source
– H = Signalling unit / signal light
– K = Relay
– M = Electric motor
– P = Indicator
– R = Potentiometer / resistor
– S = Switch - Cab operation
– T = Switch - Terminal operation
– U = Switch - External operation
– V = Electronic component
– W = Antenna X
– X = Connector
– Y = Solenoid coil
– Z = Actual value function switch

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E2 Central terminal compartment
Central terminal compartment 0596 781.2 (up to serial no. 50)
434

E2 Central terminal compartment


Central terminal compartment 0596 781.2 (up to serial no. 50)

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434

Graphics

401233

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203
E2 Central
Central terminal
terminal
compartment
compartment
0596 781.2 (up to serial no. 50)

Component overview
electronic components
Item Module Circuit diagram no.
DK Diesel engine error code switch - - - - - - - -
DM Diesel engine diagnosis connector - - - - - - - -
DS VIA diagnosis connector (63-pin) - - - - - - - -
VDC VDC connector - - - - - - - -
TCU TCU connector - - - - - - - -

Modules
Item Module Circuit diagram no.
A60 HYD module 06a 26a - - - - - -
A61 XIF module 01a 06a 07a 08a - - - -
A62 EXT module 06a 09a - - - - - -

Fuses
Item Fuse Circuit diagram no.
F1 Engine, load 30A 2 6 - - - - - -
F2 Engine, microprocessor 3A 2 - - - - - - -
F3 Vehicle engine transmission 7.5A 6 - - - - - - -
controller (battery plus)
F4 Vehicle engine transmission 7.5A 7 8 12 32 41 44 49 -
controller, load
F5 Hydraulic system control 15A 4 6 20 21 22 23 26 -
unit, load
F6 Hydraulic system control 3A 6 20 22 23 - - - -
unit, microprocessor
F7 Fieldwork computer (XIF), 15A 2 7 8 32 33 43 - -
load
F8 Fieldwork computer (XIF), 3A 6 33 43 - - - - -
microprocessor
F9 Control unit for external 15A 8 9 10 - - - - -
devices, load
F10 Control unit for external 3A 6 10 - - - - - -
devices, microprocessor
F11 Steering control unit (EHL), 30A 28 - - - - - - -
load
F12 Steering control unit (EHL), 3A 28 - - - - - - -
(battery plus)
F13 Steering control unit (EHL), 3A 4 6 28 - - - - -
microprocessor
F14 CEBIS diagnosis socket 7.5A 6 - - - - - - -

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203

Item Fuse Circuit diagram no.


F15 Relay 15a/b 3A 1 6 28 - - - - -
F16 Alternator charging light 7.5A 3 - - - - - - -
F17 Motor 50a 7.5A 1 - - - - - - -
F18 not used 3A - - - - - - - -
F19 Transmission control 7.5A 6 44 - - - - - -
(battery plus)
F20 Transmission control, load 7.5A 7 41 42 44 - - - -
F21 Monitor + 7.5A 5 6 - - - - - -
F22 Electronic lift control (EHR), 10A 6 - - - - - - -
(battery plus)
F27 Radar 10A 2 6 41 - - - - -
F29 Fuse test - 1 - - - - - - -
F30 Ignition switch 30A 1 - - - - - - -
F31 12V trailer socket 15A 30 - - - - - - -
F32 12V cab socket 25A 40 - - - - - - -
F33 3-pin cab socket 30A 40 - - - - - - -
F34 3-pin socket front / rear 30A 40 - - - - - - -
F35 Autopilot+ socket 10A 13 - - - - - - -
F36 Additional 7-pin / 9-pin 3A 6 10 - - - - - -
socket
F37 CLAAS diagnosis socket 3A - - - - - - - -
F38 Engine diagnosis socket 3A 2 - - - - - - -
F39 Additional control terminal 10A 13 - - - - - - -
socket
F40 Additional control terminal 25A 13 - - - - - - -
socket
F41 Tail ISO socket - Central 25A 6 10 - - - - - -
terminal compartment (elec-
tronics)
F42 Front ISO socket - Central 25A 6 10 - - - - - -
terminal compartment (elec-
tronics)
F43 ISO signal socket, (battery 3A 6 10 - - - - - -
plus)
F45 Brake pressure contact 3A 41 - - - - - - -
F46 Brake pedal contact 3A 41 - - - - - - -
F47 Special function 7.5A - - - - - - - -
F48 Special function 20A - - - - - - - -
F49 Special function 10A 27 - - - - - - -

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Item Fuse Circuit diagram no.


F50 Parking brake 10A 41 - - - - - - -
F51 Broadcast radio / radio 15A 50 - - - - - - -
F52 Horn, windscreen wiper, 25A 37 49 50 - - - - -
mirror heater
F53 Seat compressor 15A 39 - - - - - - -
F54 Fan 25A 38 - - - - - - -
F55 Air conditioner 10A 38 - - - - - - -
F56 Main warning system 3A 28 - - - - - - -
F57 Rotate cab 10A 4 31 33 - - - - -
F59 Lighting control 3A 3 48 - - - - - -
F60 External socket 40A 13 - - - - - - -
F61 Roof top worklights 20A 47 - - - - - - -
F62 Roof outside worklights 15A 47 - - - - - - -
F63 Roof inside worklights 15A 47 - - - - - - -
F64 Mirror holder worklights 15A 47 - - - - - - -
F65 Dipped headlights bracket 15A 47 - - - - - - -
worklight
F66 Cab rear wall outside 15A 48 - - - - - - -
worklight
F67 Cab rear wall centre 15A 48 - - - - - - -
worklight
F68 Cab rear wall inside 15A 48 - - - - - - -
worklight
F69 External worklight socket 10A / - - - - - - - -
30A
F70 Tail worklight 15A 45 - - - - - - -
F73 Back-up light 15A 49 - - - - - - -
F74 High beam indicator light 3A 46 - - - - - - -
F75 Warning beacon 15A 30 - - - - - - -
F76 Instrument lighting 7.5A 9 13 36 45 50 - - -
F77 Hazard warning flasher 15A 36 - - - - - - -
F78 Indicator 10A 36 38 - - - - - -
F79 Brake light 15A 41 - - - - - - -
F80 Parking light, left 7.5A 45 - - - - - - -
F81 Parking light, right 7.5A 45 - - - - - - -
F82 Low beam, left 15A 46 - - - - - - -
F83 Low beam, right 15A 46 - - - - - - -

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Relays
Item Relays Circuit diagram no.
K1 15A 1 - - - - - - - -
K2 15b 1 - - - - - - - -
K3 Front ISO power relay 10 - - - - - - - -
K4 Tail ISO power relay 10 - - - - - - - -
K5 Tail worklight / external 47 - - - - - - - -
K6 External power relay 13 - - - - - - - -
K7 Power relay power supply 6 - - - - - - - -
K8 EHL power relay 28 - - - - - - - -
K9 Switching-over 28 - - - - - - - -
K10 Switching-over 28 - - - - - - - -
K11 Unlock cab 33 - - - - - - - -
K12 Constant-pressure valve 4 - - - - - - - -
K13 Floating axle lock 31 - - - - - - - -
K14 Transport mode 13 - - - - - - - -
K15 Air conditioning compressor 38 - - - - - - - -
K16 Spare - - - - - - - - -
K17 Soft brake enable 41 - - - - - - - -
K18 Back-up light 49 - - - - - - - -
K19 Rear wheel position 13 - - - - - - - -
indicator 1, external
K20 Rear wheel position 13 - - - - - - - -
indicator 2, external
K21 High beam 46 - - - - - - - -
K22 Low beam 46 - - - - - - - -
K23 Brake light 41 - - - - - - - -
K24 Parking brake 41 - - - - - - - -
K25 Roof top worklights 47 - - - - - - - -
K26 Roof outside worklights 47 - - - - - - - -
K27 Roof inside worklights 47 - - - - - - - -
K28 Mirror holder worklights 47 - - - - - - - -
K29 Dipped headlights bracket 47 - - - - - - - -
worklight
K30 Reverse outside worklight 48 - - - - - - - -
K31 Reverse centre worklight 48 - - - - - - - -
K32 Reverse inside worklight 48 - - - - - - - -
K33 Bottom dipped headlights 46 - - - - - - - -

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Item Relays Circuit diagram no.


K34 Top dipped headlights 46 - - - - - - - -
K35 External high beam 46 - - - - - - - -
K36 Bonnet high beam 46 - - - - - - - -
K37 External low beam 46 - - - - - - - -
K38 Bonnet low beam 46 - - - - - - - -
K39 Left indicator switch-over 36 - - - - - - - -
K40 Right indicator switch-over 36 - - - - - - - -
K41 Brake light switch-over 43 - - - - - - - -
K42 Taillight 46 - - - - - - - -
K43 Left taillight switch-over 45 - - - - - - - -
K44 Right taillight switch-over 45 - - - - - - - -
K45 VDC / TCU power relay 1 - - - - - - - -
K46 Alternator 3 - - - - - - - -
K47 Alternator protection 3 - - - - - - - -
K48 Back-up signal 49 - - - - - - - -
K49 Tail ISO CAN low 6 - - - - - - - -
K50 Tail ISO CAN high 6 - - - - - - - -
K51 Front ISO CAN low 6 - - - - - - - -
K52 Front ISO CAN high 6 - - - - - - - -
K53 Signal converter module 27 - - - - - - - -
(A63)
K55 Windscreen wiper controller 37 - - - - - - - -
(V17)
KT Indicator 36 - - - - - - - -
56

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204
E2 Central terminal compartment

Central terminal compartment 0596 783.0 (from serial no. 50)

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Central terminal compartment graphics

401234 E 9084.0

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205
E2 Central
Central terminal
terminal
compartment
compartment
0596 783.0 (from serial no. 50)

Component overview
Modules
Item Module Circuit diagram no.
A60 HYD module 6a 26a - - - - - -
A61 XIF module 01a 06a 07a 08a - - - -
A62 EXT module 06a 09a - - - - - -

Fuses
Item Fuse Circuit diagram no.
F1 Engine, load 30A 2 6 - - - - - -
F2 Engine, microprocessor 3A 2 - - - - - - -
F3 Vehicle engine transmission 7.5A 6 - - - - - - -
controller (battery plus)
F4 Vehicle engine transmission 7.5A 7 8 12 32 41 44 49 -
controller, load
F5 Hydraulic system control 15A 4 6 20 21 22 23 26 -
unit, load
F6 Hydraulic system control 3A 6 20 22 23 - - - -
unit, microprocessor
F7 Fieldwork computer (XIF), 15A 2 7 8 32 33 43 - -
load
F8 Fieldwork computer (XIF), 3A 6 33 43 - - - - -
microprocessor
F9 Control unit for external 15A 8 9 10 - - - - -
devices, load
F10 Control unit for external 3A 6 10 - - - - - -
devices, microprocessor
F11 Steering control unit (EHL), 15A 28 - - - - - - -
load (PWM)
F12 Steering control unit (EHL), 15A 28 - - - - - - -
(digital output)
F13 Steering control unit (EHL), 3A 4 6 28 - - - - -
microprocessor
F14 CEBIS diagnosis socket 7.5A 6 - - - - - - -
F15 Relay 15a/b 3A 1 6 28 - - - - -
F16 Alternator charging light 7.5A 3 - - - - - - -
F17 Motor 50a 7.5A 1 - - - - - - -
F18 - - - - - - - - - -
F19 Transmission control 7.5A 6 44 - - - - - -
(battery plus)
F20 Transmission control, load 7.5A 7 41 42 44 - - - -
F21 Monitor + 7.5A 5 6 - - - - - -

000 293 647 0 - SYS-E XERION 3300 - 04/05 25


E2 Central terminal compartment
Central terminal compartment 0596 783.0 (from serial no. 50)
205

Item Fuse Circuit diagram no.


F22 Electronic lift control (EHR), 10A 6 - - - - - - -
(battery plus)
F27 Radar, switched fan 10A 2 6 41 - - - - -
F29 Fuse test 1 - - - - - - - -
F30 Ignition switch 30A 1 - - - - - - -
F31 12V trailer socket 15A 30 - - - - - - -
F32 12V cab socket 25A 40 - - - - - - -
F33 3-pin cab socket 30A 40 - - - - - - -
F34 3-pin socket front / rear 30A 40 - - - - - - -
F35 Autopilot+socket 10A 13 - - - - - - -
F36 Additional 7-pin / 9-pin 3A 6 10 - - - - - -
socket
F37 CLAAS diagnosis socket 3A - - - - - - - -
F38 Engine diagnosis socket 3A 2 - - - - - - -
F39 Additional control terminal 10A 13 - - - - - - -
socket
F40 Additional control terminal 25A 13 - - - - - - -
socket
F41 Tail ISO socket - Central 25A 6 10 - - - - - -
terminal compartment (elec-
tronics)
F42 Front ISO socket - Central 25A 6 10 - - - - - -
terminal compartment (elec-
tronics)
F43 ISO signal socket, (battery 3A 6 10 - - - - - -
plus)
F45 Brake pressure contact 3A 41 - - - - - - -
F46 Brake pedal contact 3A 41 - - - - - - -
F47 Special function 7.5A - - - - - - - -
F48 Special function 20A - - - - - - - -
F49 Special function 10A 27 - - - - - - -
F50 Parking brake 10A 41 - - - - - - -
F51 Broadcast radio / radio 15A 50 - - - - - - -
F52 Horn, windscreen wiper, 25A 37 49 50 - - - - -
mirror heater
F53 Seat compressor 15A 39 - - - - - - -
F54 Fan 25A 38 - - - - - - -
F55 Air conditioner 10A 38 - - - - - - -
F56 Main warning system 3A 28 - - - - - - -

26 000 293 647 0 - SYS-E XERION 3300 - 04/05


E2 Central terminal compartment
Central terminal compartment 0596 783.0 (from serial no. 50)
205

Item Fuse Circuit diagram no.


F57 Rotate cab 10A 4 31 33 - - - - -
F59 Lighting control 3A 3 48 - - - - - -
F60 External socket 40A 13 - - - - - - -
F61 Roof top worklights 20A 47 - - - - - - -
F62 Roof outside worklights 15A 47 - - - - - - -
F63 Roof inside worklights 15A 47 - - - - - - -
F64 Mirror holder worklights 20A 47 - - - - - - -
F65 Dipped headlights bracket 15A 47 - - - - - - -
worklight
F66 Cab rear wall outside 15A 48 - - - - - - -
worklight
F67 Cab rear wall centre 15A 48 - - - - - - -
worklight
F68 Cab rear wall inside 15A 48 - - - - - - -
worklight
F69 External worklight socket 10A / - - - - - - - -
30A
F70 Tail worklight 15A 45 - - - - - - -
F73 Back-up light 15A 49 - - - - - - -
F74 High beam indicator light 3A 46 - - - - - - -
F75 Warning beacon 15A 30 - - - - - - -
F76 Instrument lighting 7.5A 9 13 36 45 50 - - -
F77 Hazard warning flasher 15A 36 - - - - - - -
F78 Indicator 10A 36 38 - - - - - -
F79 Brake light 15A 41 - - - - - - -
F80 Parking light, left 7.5A 45 - - - - - - -
F81 Parking light, right 7.5A 45 - - - - - - -
F82 Low beam, left 15A 46 - - - - - - -
F83 Low beam, right 15A 46 - - - - - - -
F84 Low beam, top left 15A 46 - - - - - - -
F85 Low beam, top right 15A 46 - - - - - - -
F86 High beam, left 15A 46 - - - - - - -
F87 High beam, right 15A 46 - - - - - - -
F88 High beam, top left 15A 46 - - - - - - -
F89 High beam, top right 15A 46 - - - - - - -
F90 Tail ISO socket (power) 60A 10 - - - - - - -
F91 Front ISO socket (power) 60A 10 - - - - - - -

000 293 647 0 - SYS-E XERION 3300 - 04/05 27


E2 Central terminal compartment
Central terminal compartment 0596 783.0 (from serial no. 50)
205

Relays
Item Relays Circuit diagram no.
K1 15A 1 - - - - - - -
K2 15b 1 - - - - - - -
K3 Front ISO power relay 10 - - - - - - -
K4 Tail ISO power relay 10 - - - - - - -
K5 Tail worklight / external 47 - - - - - - -
K6 External power relay 13 - - - - - - -
K7 Power relay power supply 6 - - - - - - -
K8 EHL power relay 28 - - - - - - -
K9 Switching-over 28 - - - - - - -
K10 Switching-over 28 - - - - - - -
K11 Unlock cab 33 - - - - - - -
K12 Constant-pressure valve 4 - - - - - - -
K13 Floating axle lock 31 - - - - - - -
K14 Transport mode 13 - - - - - - -
K15 Air conditioning compressor 38 - - - - - - -
K16 Spare - - - - - - - -
K17 Soft brake enable 41 - - - - - - -
K18 Back-up light 49 - - - - - - -
K19 Rear wheel position indicator 1, 13 - - - - - - -
external
K20 Rear wheel position indicator 2, 13 - - - - - - -
external
K21 High beam 46 - - - - - - -
K22 Low beam 46 - - - - - - -
K23 Brake light 41 - - - - - - -
K24 Parking brake 41 - - - - - - -
K25 Roof top worklights 47 - - - - - - -
K26 Roof outside worklights 47 - - - - - - -
K27 Roof inside worklights 47 - - - - - - -
K28 Mirror holder worklights 47 - - - - - - -
K29 Dipped headlights bracket worklight 47 - - - - - - -
K30 Reverse outside worklight 48 - - - - - - -
K31 Reverse centre worklight 48 - - - - - - -
K32 Reverse inside worklight 48 - - - - - - -
K33 Bottom dipped headlights 46 - - - - - - -

28 000 293 647 0 - SYS-E XERION 3300 - 04/05


E2 Central terminal compartment
Central terminal compartment 0596 783.0 (from serial no. 50)
205

Item Relays Circuit diagram no.


K34 Top dipped headlights 46 - - - - - - -
K35 External high beam 46 - - - - - - -
K36 Bonnet high beam 46 - - - - - - -
K37 External low beam 46 - - - - - - -
K38 Bonnet low beam 46 - - - - - - -
K39 Left indicator switch-over 36 - - - - - - -
K40 Right indicator switch-over 36 - - - - - - -
K41 Brake light switch-over 43 - - - - - - -
K42 Taillight 46 - - - - - - -
K43 Left taillight switch-over 45 - - - - - - -
K44 Right taillight switch-over 45 - - - - - - -
K45 VDC / TCU power relay 1 - - - - - - -
K46 Alternator 3 - - - - - - -
K47 Alternator protection 3 - - - - - - -
K48 Back-up signal 49 - - - - - - -
K49 Tail ISO CAN low 6 - - - - - - -
K50 Tail ISO CAN high 6 - - - - - - -
K51 Front ISO CAN low 6 - - - - - - -
K52 Front ISO CAN high 6 - - - - - - -
K53 Signal converter module (A63) 27 - - - - - - -
K55 Spare - - - - - - - -
K56 Spare - - - - - - - -
KT Indicator 36 - - - - - - -
56

000 293 647 0 - SYS-E XERION 3300 - 04/05 29


E2 Central terminal compartment
Central terminal compartment 0596 783.0 (from serial no. 50)
205

30 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Representation of modules
206

E3 Modules
Representation of modules

000 293 647 0 - SYS-E XERION 3300 - 04/05 17


E3 Modules
Representation of modules
206

Overview

A7
6 2 3 1
A6 5 1 X3 6 4

4
1
1 3 9 7 A55 - EHL X1
X1 4 6 X2

8
5
X2 1 14 401246

7 9 1 23
401271
15 28
401258
24 47

29 42
48 70
401265

A65 18 3 15 3 18 3 18 3

A56-VDC
16 1 13 1 16 1 16 1
401261 A15-CAT 401266

23 22 2 1
RS232 XJ
9 6 14 25
5 1 1 13
25 14 25 14
13 1 13 1
A30 XT
A57 - TCU 45 24

401267

68 46
401261
401272

S3
S4
S9 S10
S8 55 38
S13 A58 37
19
20
S12 1
A52 S14 S17
S11
S7 401270

S1 S5 401268

S16 S6
S15 S2

S2 41 52 80 S1
401262
74
53
A63 (K53) A60, A61, A62, A66, A70 Crimp 1 14 59 Crimp

8
A59 27 28 29 41 40 52 67 74 80 73 66
7 9
4 5 6 42 29 A59
28 15
1 2 3 14 1

401263
401264
401269 1 2 3 15 14 26 53 60 59
401238

18 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207
E3 Modules

Pin assignment in modules

Module A6 - Automatic air conditioner

Module A6 - Automatic air conditioner

6 2 3 1
5 1 X3 6 4
1 3 9 7
X1 4 6
7 9 X2

401258

Pin Function CCN Component Circuit Measuring Direction


diagram variable
1/1 Terminal 61 K46 Relay 3 12V Input
1/2 Power + F54 Fuse 38b 12V Input
1/5 Instrument lighting F76 Fuse 38b 12V Input
1/6 Ground -31 -31 38b Ground Input
2/1 Anti-icing protection Z74 Anti-icing protection 38b 12V Output
AC (Climatic)
2/2 Heater Y109 Heater solenoid coil 38b 12V PWM Output
2/3 Fan A7 Cab fan speed 38b 12V PWM Output
controller module
2/9 Power + F54 Fuse 38b 12V Input

3/1 Inside temperature B86 Cab temperature AC 38b -20° - -


sensor 97070 Ω
-10° -
55330 Ω
0° - 32650

10° -
19900 Ω
20° -
12490 Ω
30° - 8057

40° - 5327

3/2 Inside temperature B86 Cab temperature AC 38b - -
sensor

000 293 647 0 - SYS-E XERION 3300 - 04/05 31


E3 Modules
Pin assignment in modules
207

Module A6 - Automatic air conditioner

6 2 3 1
5 1 X3 6 4
1 3 9 7
X1 4 6
7 9 X2

401258

Pin Function CCN Component Circuit Measuring Direction


diagram variable
3/3 Air discharge temperature B87 Air discharge temper- 38b -20° - -
ature AC sensor 97070 Ω
-10° -
55330 Ω
0° - 32650

10° -
19900 Ω
20° -
12490 Ω
30° - 8057

40° - 5327

3/4 Air discharge temperature B87 Air discharge temper- 38b - -
ature AC sensor
3/5 Outside temperature B88 Outside temperature 38b -20° - -
AC sensor 97070 Ω
-10° -
55330 Ω
0° - 32650

10° -
19900 Ω
20° -
12490 Ω
30° - 8057

40° - 5327

3/6 Outside temperature B88 Outside temperature 38b -
AC sensor

32 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Cab fan speed controller module A7

Cab fan speed controller module A7

8 5
4 1

401271

Pin Function CCN Component Circuit Measuring Direction


diagram variable
1 Ground -31 -31 38b Earth Input
2 not used - - - - -
3 not used - - - - -
4 Power M7 0-12V 38b 0-12V Output
5 Earth M7 0V 38b 0V Output
6 not used - - - - -
7 Fan A6 Automatic air condi- 38b 12V PWM Input
tioner module A6
8 Power + F54 Fuse 38b 12V Input

000 293 647 0 - SYS-E XERION 3300 - 04/05 33


E3 Modules
Pin assignment in modules
207

Module A15 - Electronic engine control CAT

Module A15 - Electronic engine control CAT

401261

Pin Function CCN Component Circuit Measuring Direction


diagram variable
4 Power supply sensor B153 Ground drive pedal 41 12V Output
sensor
5 PWM reference - - 2, 41 0V Input
8 Diagnosis XM CAT engine diagnosis 2 --- ---
plug
9 Diagnosis XM CAT engine diagnosis 2 --- ---
plug
28 Error code (flashing code) D02 Diagnosis LED 2 --- Output
34 CAN 2 low (J1939) - - 6 2.2 - -
2.7Veff
42 CAN 2 screen (J1939) - - 2 - -
44 Enable diagnosis LED U22 Diesel engine 2 Earth Input
diagnosis switch
48 Power plus 30 F01 Fuse 2, 6 12V Input
50 CAN 2 high (J1939) - - 2 2.4 - -
2.9Veff
52 Power plus 30 F01 Fuse 2, 6 12V Input
53 Power plus 30 F01 Fuse 2, 6 12V Input
54 Coolant level signal Z33 Coolant level switch 2 0V Input
61 Earth -31 Vehicle ground 2, 6 Earth Input
63 Earth -31 Vehicle ground 2, 6 Earth Input
64 Electric starting motor F17 Fuse 1, 2 12V Input
starting mode (terminal
50)
65 Earth -31 Vehicle ground 2, 6 Earth Input
66 Ground drive pedal signal B153 Ground drive pedal 41 PWM Input
2 sensor

34 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A30 - Cebis terminal XT

Module A30 - Cebis terminal XT

RS232 XJ
9 6 14 25
5 1 1 13
25 14 25 14
13 1 13 1
XT

25 14
13 1
XT
401453

Pin Function CCN Component Circuit Measuring Direction


diagram variable

1 not used - - - - -
2 Air cleaner monitoring Z69 Actual value function 3A / 5A Earth Input
switch
Air cleaner mainte-
nance
3 not used - - - - -
4 Compressor-type cooling Z21 Actual value function 5a, 38a, Earth Input
system monitoring switch 38b
Compressor-type air
conditioner gas
pressure
5 not used - - - - -
6 not used - - - - -
7 F5 key A52 - Multi-function handle 12a, 12b Earth Input
S2 module (MFG)
Key S2
8 not used - - - - -
9 not used - - - - -
10 CAN L - - 6 3.2±0.2 -
Volt eff
11 Electronics + F21 Fuse 5a, 6a, 12 Volt Input
6b
12 Electronics + F21 Fuse 5a, 6a, 12 Volt Input
6b

000 293 647 0 - SYS-E XERION 3300 - 04/05 35


E3 Modules
Pin assignment in modules
207

Module A30 - Cebis terminal XT

RS232 XJ
9 6 14 25
5 1 1 13
25 14 25 14
13 1 13 1
XT

25 14
13 1
XT
401453

Pin Function CCN Component Circuit Measuring Direction


diagram variable
13 Electronics + F21 Fuse 5a, 6a, 12 Volt Input
6b
14 not used - - - - -
15 not used - - - - -

Module A55 Electro-hydraulic steering (EHL) connector X1, up to serial no. 50

Module A55 Electro-hydraulic steering (EHL) connector X1, up to serial no. 50

X1
1 14
15 28
29 42
X2
1 23
401246

24 47
48 70
401265

Pin Function CCN Component Circuit Measuring Direction


diagram variable
1 Joystick_ri - S108 Steering position right 28A 0/12V Input
offset switch
2 Joystick_ri + S108 Steering position right 28A 12/0V Input
offset switch
3 Joystick_le - S107 Steering position left 28A 0/12V Input
offset switch
4 Joystick_le + S107 Steering position left 28A 12/0V Input
offset switch
5 not used - - - - -
6 "Hydraulic system/road S52 Road travel switch 04a 0/12V Input
travel" main switch (red)

36 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A55 Electro-hydraulic steering (EHL) connector X1, up to serial no. 50

X1
1 14
15 28
29 42
X2
1 23
401246

24 47
48 70
401265

Pin Function CCN Component Circuit Measuring Direction


diagram variable
7 not used - - - - -
8 Wheel pump (pressure Z103 Pump function actual 28A 0/12V Input
switch Z103) value switch
9 not used - - - - -
10 not used - - - - -
11 not used - - - - -
12 not used - - - - -
13 not used - - - - -
14 not used - - - - -
15 U_Ref (5V) ext (not used) - - - 5V Output
16 not used - - - - -
17 not used - - - - -
18 not used - - - - -
19 not used - - - - -
20 not used - - - - -
21 not used - - - - -
22 not used - - - - -
23 not used - - - - -
24 Angle_a (rigid axle) B151 Steering angle sensor 28A 0.25 - Input
4.75V
Rigid axle/mower unit
axle
25 Angle_b (rigid axle) B151 Steering angle sensor 28A 4.75 - Input
0.25V
Rigid axle/mower unit
axle
26 Angle_a (floating axle) B152 Steering angle sensor 28A 0.25 - Input
4.75V
Floating axle/Engine
axle

000 293 647 0 - SYS-E XERION 3300 - 04/05 37


E3 Modules
Pin assignment in modules
207

Module A55 Electro-hydraulic steering (EHL) connector X1, up to serial no. 50

X1
1 14
15 28
29 42
X2
1 23
401246

24 47
48 70
401265

Pin Function CCN Component Circuit Measuring Direction


diagram variable
27 Angle_b (floating axle) B152 Steering angle sensor 28A 4.75 - Input
0.25V
Floating axle/Engine
axle
28 Angle_a Joystick = not - - - - Input
used
29 Supply voltage U_Ref JW Snap-on connection 13 5V Output
(5V)
XCE
30 not used - - - - -
31 A_GND (analogue JW, Snap-on connection 28A 0V Output
ground) XCE,
Steering angle
B151,
sensors
B152
32 not used - - - - -
33 Cab position actual value Z113 Cab position actual 28A 12/0V Input
switch 1 value switch 1
34 Cab position actual value Z113 Cab position actual 28A 0/12V Input
switch 1, inverse value switch 1
35 Cab position actual value Z114 Cab position actual 28A 12/0V Input
switch 2 value switch 2
36 Joystick pushbutton A52 - Multi-function handle 28A 0/12V Input
AUTOPILOT_Start S9 module (MFG)
Key S9
37 not used - - - - -
38 Angle_b Joystick = not - - - - -
used
39 Angle_a external (for ext. DA Snap-on connection 13 0 - 5V Input
sensor)
K19 Relay

38 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A55 Electro-hydraulic steering (EHL) connector X1, up to serial no. 50

X1
1 14
15 28
29 42
X2
1 23
401246

24 47
48 70
401265

Pin Function CCN Component Circuit Measuring Direction


diagram variable
40 Angle_b external (for ext. DA Snap-on connection 13 0 - 5V Input
sensor)
K20 Relay
41 not used - - - - -
42 not used - - - - -

Module A55 Electro-hydraulic steering (EHL) connector X2, up to serial no. 50

Module A55 Electro-hydraulic steering (EHL) connector X2, up to serial no. 50

X1
1 14
15 28
29 42
X2
1 23
401246

24 47
48 70
401265

Pin Function CCN Component Circuit Measuring Direction


diagram variable
1 Shut-off valve 1.3 Y188-3 Solenoid coil 28A 12/0V Output
Steering shut-off valve
2 Shut-off valve 1.2 Y188-2 Solenoid coil 28A 0/12V Output
Steering shut-off valve
3 Shut-off valve 1.1 Y188-1 Solenoid coil 28A 0/12V Output
Steering shut-off valve
4 Def. valve 1.10 Y189- Solenoid coil 28A 0/12V Output
10
Steering logics defini-
tion valve

000 293 647 0 - SYS-E XERION 3300 - 04/05 39


E3 Modules
Pin assignment in modules
207

Module A55 Electro-hydraulic steering (EHL) connector X2, up to serial no. 50

X1
1 14
15 28
29 42
X2
1 23
401246

24 47
48 70
401265

Pin Function CCN Component Circuit Measuring Direction


diagram variable
5 Def. valve 1.9 Y189-9 Solenoid coil 28A 12/0V Output
Steering logics defini-
tion valve
6 Def. valve 1.8 Y189-8 Solenoid coil 28A 0/12V Output
Steering logics defini-
tion valve
7 Def. valve 1.7 Y189-7 Solenoid coil 28A 0/12V Output
Steering logics defini-
tion valve
8 Def. valve 1.6 Y189-6 Solenoid coil 28A 12/0V Output
Steering logics defini-
tion valve
9 Def. valve 1.5 Y189-5 Solenoid coil 28A 12/0V Output
Steering logics defini-
tion valve
10 not used - - - - Output
11 Si_relay (safety relay) K8 Relay 28A 12V Output
12 Prop. valve._3.2 a Y190- Solenoid coil 28A PWM Output
(floating axle) 2a
Automatic steering
13 Prop. valve._3.2 b Y190- Solenoid coil 28A PWM Output
(floating axle) 2b
Automatic steering
14 Prop. valve._3.1 a (rigid Y190- Solenoid coil 28A PWM Output
axle) 1a
Automatic steering
15 Prop. valve._3.1 b (rigid Y190- Solenoid coil 28A PWM Output
axle) 1b
Automatic steering
16 PWM 5 = not used - - - - Output
17 PWM 6 = not used - - - - Output
18 PWM 7 = not used - - - - Output

40 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A55 Electro-hydraulic steering (EHL) connector X2, up to serial no. 50

X1
1 14
15 28
29 42
X2
1 23
401246

24 47
48 70
401265

Pin Function CCN Component Circuit Measuring Direction


diagram variable
19 PWM 8 = not used - - - - Output
20 Ch_GND (vehicle ground) -31 -31 - 0V Input
21 Ch_GND (vehicle ground) -31 -31 - 0V Input
22 Ignition + load F11 - 28A 12V Input
23 Ignition + load F11 - 28A 12V Input
24 Shut-off valve 1.4 Y188-4 Solenoid coil 28A 12/0V Output
Steering shut-off valve
25 not used - - - - Output
26 Speed limit = not used - - - - -
27 DA_15 = not used - - - - -
28 Output speed sensor B16-2 Transmission speed 28A 8V Output
power supply sensor
(ground speed)
29 Rotor 1 + = not used - - - - -
30 Rotor 1 - = not used - - - - -
31 Rotor 2 + = not used - - - - -
32 Rotor 2 - = not used - - - - -
33 L GND = not used - - - - -
34 L GND = not used - - - - -
35 L GND = not used - - - - -
36 L GND = not used - - - - -
37 GND-RS232 XRT Snap-on connection 28A 0V Input
38 RxD-SR (data line) XRT Snap-on connection 28A Data Input
39 TxD-SR (data line) XRT Snap-on connection 28A Data Output
40 RxD-FR (data line) XRT Snap-on connection 28A Data Input
41 TxD-FR (data line) XRT Snap-on connection 28A Data Output

000 293 647 0 - SYS-E XERION 3300 - 04/05 41


E3 Modules
Pin assignment in modules
207

Module A55 Electro-hydraulic steering (EHL) connector X2, up to serial no. 50

X1
1 14
15 28
29 42
X2
1 23
401246

24 47
48 70
401265

Pin Function CCN Component Circuit Measuring Direction


diagram variable
42 Earth sensor B16-2 Transmission speed 28A 0V Input
sensor
(ground speed)
43 not used - - - - -
44 E_GND (electronics -31 -31 6a, 28a 0V Input
ground)
45 Ignition + electronics F13 Fuse 6a, 28a 12V Input
46 Ignition + power F11 Fuse 28A 12V Input
47 Ignition + power F11 Fuse 28A 12V Input
48 Steering wheel 1+ B150-1 Steering wheel sensor 28A 0/12V Input
(steering wheel sensor)
49 Steering wheel 1 - B150-1 Steering wheel sensor 28A 0/12V Input
(steering wheel sensor)
50 Steering wheel 2+ B150-2 Steering wheel sensor 28A 0/12V Input
(steering wheel sensor)
51 Steering wheel 2 - B150-2 Steering wheel sensor 28A 0/12V Input
(steering wheel sensor)
52 FE 7 = not used - - - - -
53 FE 6 = not used - - - - -
54 FE 9 = not used - - - - -
55 FE 8 = not used - - - - -
56 Output speed sensor B16-2 Transmission speed 28A Frequency Input
signal sensor
(ground speed)
57 not used - - - - -
58 not used - - - - -
59 not used - - - - -
60 not used - - - - -

42 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A55 Electro-hydraulic steering (EHL) connector X2, up to serial no. 50

X1
1 14
15 28
29 42
X2
1 23
401246

24 47
48 70
401265

Pin Function CCN Component Circuit Measuring Direction


diagram variable
61 CAN1 L - - 6 3.2±0.2 -
Volt eff
62 CAN1 H - - 6 1.9±0.2 -
Volt eff
63 CAN S (screen) - - 6 0V -
64 CAN2 L (J1939) - - 6 3.2±0.2 -
Volt eff
65 CAN2 H (J1939) - - 6 1.9±0.2 -
Volt eff
66 not used - - - - -
67 not used - - - - -
68 not used - - - - -
69 Ch_GND (vehicle ground) -31 - - 0V Input
70 Ch_GND (vehicle ground) -31 - - 0V Input

000 293 647 0 - SYS-E XERION 3300 - 04/05 43


E3 Modules
Pin assignment in modules
207

Module A55 Electro-hydraulic steering (EHL) connector X1, from serial no. 51

Module A55 Electro-hydraulic steering (EHL) connector X1, from serial no. 51

X1
1 14
15 28
29 42
X2
1 23
401246

24 47
48 70
401265

Pin Function CCN Component Circuit Measuring Direction


diagram variable
1 Joystick_ri - S108 Steering position right 28b 0/12V Input
offset switch
2 Joystick_ri + S108 Steering position right 28b 12/0V Input
offset switch
3 Joystick_le - S107 Steering position left 28b 0/12V Input
offset switch
4 Joystick_le + S107 Steering position left 28b 12/0V Input
offset switch
5 not used - - - - -
6 "Hydraulic system/road S52 Road travel switch 4a 0/12V Input
travel" main switch (red)
7 not used - - - - -
8 Wheel pump (pressure Z103 Pump function actual 28b 0/12V Input
switch Z103) value switch
9 not used - - - - -
10 not used - - - - -
11 not used - - - - -
12 not used - - - - -
13 not used - - - - -
14 not used - - - - -
15 U_Ref (5V) ext (not used) - - - 5V Output
16 not used - - - - -
17 not used - - - - -
18 not used - - - - -
19 not used - - - - -
20 not used - - - - -
21 not used - - - - -

44 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A55 Electro-hydraulic steering (EHL) connector X1, from serial no. 51

X1
1 14
15 28
29 42
X2
1 23
401246

24 47
48 70
401265

Pin Function CCN Component Circuit Measuring Direction


diagram variable
22 not used - - - - -
23 not used - - - - -
24 Angle_a (rigid axle) B151 Steering angle sensor 28b 0.25 - Input
4.75V
Rigid axle/mower unit
axle
25 Angle_b (rigid axle) B151 Steering angle sensor 28b 4.75 - Input
0.25V
Rigid axle/mower unit
axle
26 Angle_a (floating axle) B152 Steering angle sensor 28b 0,25 - Input
4,75V
Floating axle/Engine
axle
27 Angle_b (floating axle) B152 Steering angle sensor 28b 4.75 - Input
0.25V
Floating axle/Engine
axle
28 Angle_a Joystick = not - - - - Input
used
29 Supply voltage U_Ref JW Snap-on connection 13 5V Output
(5V)
XCE
30 not used - - - - -
31 A_GND (analogue JW, Snap-on connection 28b 0V Output
ground) XCE,
Steering angle
B151,
sensors
B152
32 not used - - - - -
33 Cab position actual value Z113 Cab position actual 28b 12/0V Input
switch 1 value switch 1
34 Cab position actual value Z113 Cab position actual 28b 0/12V Input
switch 1, inverse value switch 1
35 Cab position actual value Z114 Cab position actual 28b 12/0V Input
switch 2 value switch 2

000 293 647 0 - SYS-E XERION 3300 - 04/05 45


E3 Modules
Pin assignment in modules
207

Module A55 Electro-hydraulic steering (EHL) connector X1, from serial no. 51

X1
1 14
15 28
29 42
X2
1 23
401246

24 47
48 70
401265

Pin Function CCN Component Circuit Measuring Direction


diagram variable
36 Joystick pushbutton A52 - Multi-function handle 28b 0/12V Input
AUTOPILOT_Start S9 module (MFG)
Key S9
37 not used - - - - -
38 Angle_b Joystick = not - - - - -
used
39 Angle_a external (for ext. DA Snap-on connection 13 0 - 5V Input
sensor)
K19 Relay
40 Angle_b external (for ext. DA Snap-on connection 13 0 - 5V Input
sensor)
K20 Relay
41 not used - - - - -
42 not used - - - - -

46 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A55 Electro-hydraulic steering (EHL) connector X2, from serial no. 51

Module A55 Electro-hydraulic steering (EHL) connector X2, from serial no. 51

X1
1 14
15 28
29 42
X2
1 23
401246

24 47
48 70
401265

Pin Function CCN Component Circuit Measuring Direction


diagram variable
1 not used - - - - -
2 not used - - - - -
3 not used - - - - -
4 Def. valve 1.10 Y189- Solenoid coil 28b 0/12V Output
10
Steering logics defini-
tion valve
5 Def. valve 1.9 Y189-9 Solenoid coil 28b 12/0V Output
Steering logics defini-
tion valve
6 Def. valve 1.8 Y189-8 Solenoid coil 28b 0/12V Output
Steering logics defini-
tion valve
7 Def. valve 1.7 Y189-7 Solenoid coil 28b 0/12V Output
Steering logics defini-
tion valve
8 Def. valve 1.6 Y189-6 Solenoid coil 28b 12/0V Output
Steering logics defini-
tion valve
9 Def. valve 1.5 Y189-5 Solenoid coil 28b 12/0V Output
Steering logics defini-
tion valve
10 not used - - - - Output
11 Si_relay (safety relay) K8 Relay 28b 12V Output
12 Prop. valve._3.2 a Y190- Solenoid coil 28b PWM Output
(floating axle) 2a
Automatic steering
13 Prop. valve._3.2 b Y190- Solenoid coil 28b PWM Output
(floating axle) 2b
Automatic steering

000 293 647 0 - SYS-E XERION 3300 - 04/05 47


E3 Modules
Pin assignment in modules
207

Module A55 Electro-hydraulic steering (EHL) connector X2, from serial no. 51

X1
1 14
15 28
29 42
X2
1 23
401246

24 47
48 70
401265

Pin Function CCN Component Circuit Measuring Direction


diagram variable
14 Prop. valve._3.1 a (rigid Y190- Solenoid coil 28b PWM Output
axle) 1a
Automatic steering
15 Prop. valve._3.1 b (rigid Y190- Solenoid coil 28b PWM Output
axle) 1b
Automatic steering
16 Shut-off valve 1.1 Y188-1 Solenoid coil 28b 0/12V Output
Steering shut-off valve
17 Shut-off valve 1.2 Y188-2 Solenoid coil 28b 0/12V Output
Steering shut-off valve
18 Shut-off valve 1.3 Y188-3 Solenoid coil 28b 12/0V Output
Steering shut-off valve
19 Shut-off valve 1.4 Y188-4 Solenoid coil 28b 12/0V Output
Steering shut-off valve
20 Ch_GND (vehicle ground) -31 -31 - 0V Input
21 Ch_GND (vehicle ground) -31 -31 - 0V Input
22 Ignition + load F12 Fuse 28b 12V Input
23 Ignition + load F12 Fuse 28b 12V Input
24 not used - - - - -
25 not used - - - - Output
26 Speed limit = not used - - - - -
27 DA_15 = not used - - - - -
28 Output speed sensor B16-2 Transmission speed 28b 8V Output
power supply sensor
(ground speed)
29 Rotor 1 + = not used - - - - -
30 Rotor 1 - = not used - - - - -
31 Rotor 2 + = not used - - - - -
32 Rotor 2 - = not used - - - - -

48 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A55 Electro-hydraulic steering (EHL) connector X2, from serial no. 51

X1
1 14
15 28
29 42
X2
1 23
401246

24 47
48 70
401265

Pin Function CCN Component Circuit Measuring Direction


diagram variable
33 L GND = not used - - - - -
34 L GND = not used - - - - -
35 L GND = not used - - - - -
36 L GND = not used - - - - -
37 GND-RS232 XRT Snap-on connection 28b 0V Input
38 RxD-SR (data line) XRT Snap-on connection 28b Data Input
39 TxD-SR (data line) XRT Snap-on connection 28b Data Output
40 RxD-FR (data line) XRT Snap-on connection 28b Data Input
41 TxD-FR (data line) XRT Snap-on connection 28b Data Output
42 Earth sensor B16-2 Transmission speed 28b 0V Input
sensor
(ground speed)
43 not used - - - - -
44 E_GND (electronics -31 -31 6a, 28b 0V Input
ground)
45 Ignition + electronics F13 Fuse 6a, 28b 12V Input
46 Ignition + power F11 Fuse 28b 12V Input
47 Ignition + power F11 Fuse 28b 12V Input
48 Steering wheel 1+ B150-1 Steering wheel sensor 28b 0/12V Input
(steering wheel sensor)
49 Steering wheel 1 - B150-1 Steering wheel sensor 28b 0/12V Input
(steering wheel sensor)
50 Steering wheel 2+ B150-2 Steering wheel sensor 28b 0/12V Input
(steering wheel sensor)
51 Steering wheel 2 - B150-2 Steering wheel sensor 28b 0/12V Input
(steering wheel sensor)
52 FE 7 = not used - - - - -
53 FE 6 = not used - - - - -

000 293 647 0 - SYS-E XERION 3300 - 04/05 49


E3 Modules
Pin assignment in modules
207

Module A55 Electro-hydraulic steering (EHL) connector X2, from serial no. 51

X1
1 14
15 28
29 42
X2
1 23
401246

24 47
48 70
401265

Pin Function CCN Component Circuit Measuring Direction


diagram variable
54 FE 9 = not used - - - - -
55 FE 8 = not used - - - - -
56 Output speed sensor B16-2 Transmission speed 28b Frequency Input
signal sensor
(ground speed)
57 not used - - - - -
58 not used - - - - -
59 not used - - - - -
60 not used - - - - -
61 CAN1 L - - 6b 3,2±0,2 -
Volt eff
62 CAN1 H - - 6b 1,9±0,2 -
Volt eff
63 CAN S (screen) - - 6b 0V -
64 CAN2 L (J1939) - - 6b 3,2±0,2 -
Volt eff
65 CAN2 H (J1939) - - 6b 1,9±0,2 -
Volt eff
66 not used - - - - -
67 not used - - - - -
68 not used - - - - -
69 Ch_GND (vehicle ground) -31 -31 - 0V Input
70 Ch_GND (vehicle ground) -31 -31 - 0V Input

50 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A56 - VDC

Module A56 - VDC

X4 X3 X2 X1
18 3 15 3 18 3 18 3

16 1 13 1 16 1 16 1

401266

Pin Function CCN Component Circuit Measuring Direction


diagram variable
1/1 Joystick F4 A52 - Multi-function handle 12a T. signal Input
S5 module (MFG)
approx.
Key S5 6Volt eff
1/2 Drive off / shuttle A52 - Multi-function handle 41a, 41b T. signal Input
S8 module (MFG)
approx.
Key S8 6Volt eff
1/3 Speed of floating axle B16-3 Transmission speed 32a, 32b Frequency Input
sensor
(ground speed)
1/4 not used - - - - -
1/5 not used - - - - -
1/6 Ground drive pedal signal B153 Ground drive pedal 41a, 41b PWM Input
1 sensor
1/7 not used - - - - -
1/8 Joystick F2 A52 - Multi-function handle 12a T. signal Input
S3 module (MFG)
approx.
Key S3 6Volt eff
1/9 not used - - - - -
1/10 Joystick F3 A52 - Multi-function handle 12a T. signal Input
S6 module (MFG)
approx.
Key S6 6Volt eff
1/11 not used - - - - -
1/12 Transmission oil level Z112 Transmission oil level 44a, 44b Ground Input
switch (min)
1/13 Joystick F1 A52 - Multi-function handle 12a T. signal Input
S4 module (MFG)
approx.
Key S4 6Volt eff

000 293 647 0 - SYS-E XERION 3300 - 04/05 51


E3 Modules
Pin assignment in modules
207

Module A56 - VDC

X4 X3 X2 X1
18 3 15 3 18 3 18 3

16 1 13 1 16 1 16 1

401266

Pin Function CCN Component Circuit Measuring Direction


diagram variable
1/14 Cruise control On/Off A52 - Multi-function handle 41a, 41b T. signal Input
S7 module (MFG)
approx.
Key S7 6Volt eff
1/15 not used - - - - -
1/16 Parking brake valve K24 Relay 41a, 41b 12 Volt Output
1/17 Creeper Mode 14 km/h S111 Drive range switch 41a, 41b T. signal Input
approx.
6Volt eff
1/18 T signal 1 - - 12a, 41a, T. signal Output
41b
approx.
6Volt eff
- - - - - - -
2/1 T signal 3 - - 41a, 41b T. signal Output
approx.
6Volt eff
2/2 Reverse K48, Relay 49a, 49b Ground Output
K18
2/3 Not used - - - - -
2/4 Not used - - - - -
2/5 Not used - - - - -
2/6 T signal 2 - - 41a, 41b T. signal Output
approx.
6Volt eff
2/7 Ground speed control S110 Ground speed control 41a, 41b T. signal Input
lever Ruk_nc lever reverse switch
approx.
6Volt eff
2/8 Ground speed control S109 Ground speed control 41a, 41b T. signal Input
lever Vor_nc lever forward switch
approx.
6Volt eff

52 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A56 - VDC

X4 X3 X2 X1
18 3 15 3 18 3 18 3

16 1 13 1 16 1 16 1

401266

Pin Function CCN Component Circuit Measuring Direction


diagram variable
2/9 not used - - - - -
2/10 Ground speed control S110 Ground speed control 41a, 41b T. signal Input
lever Ruk_no lever reverse switch
approx.
6Volt eff
2/11 Ground speed control S109 Ground speed control 41a, 41b T. signal Input
lever Vor_no lever forward switch
approx.
6Volt eff
2/12 not used - - - - -
2/13 Brake pedal Z81 Brake pressure actual 41a, 41b T. signal Input
value switch
approx.
Service brake 6Volt eff
2/14 Brake pressure / light B148 Brake sensor 41a, 41b Low - high Input
actuated
2/15 not used - - - - -
2/16 Neutral S93 Parking brake switch 41a, 41b 0/12V Input
2/17 Seat contact Z5 Seat contact switch 41a, 41b 0/12V Input
2/18 not used - - - - -
- - - - - - -
3/1 Veh._Can GND - - - - -
3/2 Veh._Can L - - 6a, 6b 3,2±0,2 -
Volt eff
3/3 Veh._Can H - - 6a, 6b 1,9±0,2 -
Volt eff
3/4 not used - - - - -
3/5 Parking brake K17 Relay 41a, 41b 12V Output
3/6 PTO_II Y199-2 Solenoid coil 8a, 8b 12V Output
Drive clutch
3/7 not used - - - - -

000 293 647 0 - SYS-E XERION 3300 - 04/05 53


E3 Modules
Pin assignment in modules
207

Module A56 - VDC

X4 X3 X2 X1
18 3 15 3 18 3 18 3

16 1 13 1 16 1 16 1

401266

Pin Function CCN Component Circuit Measuring Direction


diagram variable
3/8 Centre differential Y105-1 Solenoid coil 32a, 32b 12V Output
Differential lock
3/9 PTO_1 Y199-1 Solenoid coil 7a, 7b PWM Output
Drive clutch
3/10 Ignition + F04 Fuse 8a, 8b, 12V Input
10a, 32a,
32b, 41a,
41b, 44a,
44b, 49a,
49b
3/11 PTO_I_Speed B142 Sensor 7a, 7b Frequency Input
PTO speed
3/12 not used - - - - -
3/13 GND -31 - 6a, 6b Ground Input
3/14 Battery + F03 Fuse 6a, 6b, 12V Input
7a, 7b
3/15 K_Line FMGR Snap-on connection 41 Data -
- - - - - - -
4/1 not used - - - - -
4/2 not used - - - - -
4/3 not used - - - - -
4/4 Inch GND (Sensor B149 Sensor 41a, 41b 0V Output
ground)
inching pedal
4/5 not used - - - - -
4/6 not used - - - - -
4/7 Sensor power supply B143 Sensor 44a, 44b 5V Output
lubrication oil
pressure

54 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A56 - VDC

X4 X3 X2 X1
18 3 15 3 18 3 18 3

16 1 13 1 16 1 16 1

401266

Pin Function CCN Component Circuit Measuring Direction


diagram variable
4/8 Sensor ground B143 Sensor 44a, 44b 0V Output
lubrication oil
pressure
4/9 Lubricating oil pressure B143 Sensor 44a, 44b 0 - 5Volt Input
signal
lubrication oil
pressure
4/10 not used - - - - -
4/11 not used - - - - -
4/12 Inch signal B149 Sensor 41a, 41b 4.75 - Input
0.25V
inching pedal
4/13 not used - - - - -
4/14 not used - - - - -
4/15 not used - - - - -
4/16 Drive_Can GND - - - - -
4/17 Drive_Can H (J1939) - - 6a, 6b 2.4 - -
2.9Veff
4/18 Drive_Can L (J1939) - - 6a, 6b 2.2 - -
2.7Veff

000 293 647 0 - SYS-E XERION 3300 - 04/05 55


E3 Modules
Pin assignment in modules
207

Module A57 - TCU

Module A57 - TCU

23 22 2 1

45 24

401267
68 46

Pin Function CCN Component Circuit Measuring Direction


diagram variable

1 Power supply ground 1 31 -31 6a, 6b - Input


2 Power supply ground 2 31 -31 6a, 6b - Input
3 Sensor ground B10 Sensor 44a, 44b 0V Output
Diesel engine speed
4 Sensor ground B99 Sensor 44a, 44b 0V Output
Hydraulic motor
speed
5 Clutch 4 Y238 Solenoid coil 44a, 44b Ground Output
K4 (clutch 4)
6 System pressure Y229 Solenoid coil 44a, 44b Ground Output
reduction
System pressure
reduced
7 not used - - - - -
8 not used - - - - -
9 not used - - - - -
10 Hydrostatic motor - Y231 Solenoid coil 44a, 44b Reference Output
Hydrostatic motor PWM
negative Y2
11 Clutch 1 Y235 Solenoid coil 44a, 44b Ground Output
K1 (clutch 1)
12 Power supply plus, swit- - - 44a, 44b PWM Output
chable
Hydrostatic motor power
supply

56 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A57 - TCU

23 22 2 1

45 24

401267
68 46

Pin Function CCN Component Circuit Measuring Direction


diagram variable
13 Power supply plus, swit- - - 44a, 44b PWM Output
chable
Forward clutch, reverse
clutch
14 not used - - - - -
15 K-Line XTCU Snap-on connection 44a, 44b Data -
16 Output speed signal 1 B16-1 Speed sensor 44a, 44b Frequency Input
transmission (ground
speed)
17 Hydraulic motor speed B99 Speed sensor 44a, 44b Frequency Input
signal 2
Hydraulic motor
speed
18 K-Line XTCU Snap-on connection 44a, 44b Data -
19 Engine speed B10 Sensor 44a, 44b Frequency Input
Diesel engine speed
20 not used - - - - -
21 CAN L J1939 - - 6a, 6b 2.2 - -
2.7Veff
22 Reference PWM / reverse - - 44a, 44b - Input
clutch / forward clutch
23 Power supply plus 30 F19 Fuse 6a, 6b - Input
24 Ground sensor, Limp - - 42a, 42b - Output
Home
25 not used - - - - -
26 not used - - - - -
27 CAN T - Terminating resistor - 120 W internal
28 not used - - - - -
29 not used - - - - -

000 293 647 0 - SYS-E XERION 3300 - 04/05 57


E3 Modules
Pin assignment in modules
207

Module A57 - TCU

23 22 2 1

45 24

401267
68 46

Pin Function CCN Component Circuit Measuring Direction


diagram variable
30 not used - - - - -
31 not used - - - - -
32 not used - - - - -
33 Clutch K3 Y237 Solenoid coil 44a, 44b Ground Output
K3 (clutch 3)
34 Clutch K2 Y236 Solenoid coil 44a, 44b Ground Output
K2 (clutch 2)
35 not used - - - - -
36 not used - - - - -
37 Reference voltage, Limp - - 42a, 42b 5 Volt Output
Home
38 Limp Home, signal input S112 Limp Home switch 42a, 42b 2.5 V = Input
neutral
1.25 V =
neutral
3.75 V =
neutral
39 Transmission oil tempera- R51 Transmission oil 44a, 44b # Volt Input
ture temperature resistor
40 Hydraulic motor speed B99 Speed sensor 44a, 44b Frequency Input
signal 1
Hydraulic motor
speed
41 Inching pedal contact Z115 Inching contact actual 41a, 41b 12V Input
value switch
42 Filter warning Z111 Transmission filter 44a, 44b 12V Input
maintenance actual
value switch
43 not used - - - - -
44 CAN H J1939 - - 6a, 6b 2.4 - -
2.9Veff

58 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A57 - TCU

23 22 2 1

45 24

401267
68 46

Pin Function CCN Component Circuit Measuring Direction


diagram variable
45 Power supply plus / 15 F20 Fuse 7a, 7b, 12 Volt Input
41a, 41b,
42a, 42b,
44a, 44b
46 Sensor ground / tempera- - - 44a, 44b Ground Output
ture sensor
47 not used - - - - -
48 not used - - - - -
49 not used - - - - -
50 Forward clutch Y232 Solenoid coil 44a, 44b Reference Output
Forward clutch PWM
51 not used - - - - -
52 not used - - - - -
53 not used - - - - -
54 Reverse clutch Y233 Solenoid coil 44a, 44b Reference Output
Reverse clutch PWM
55 not used - - - - -
56 Hydrostatic motor + Y230 Solenoid coil 44a, 44b Reference Output
Hydrostatic motor PWM
positive Y1
57 Range clutch Y234 Solenoid coil 44a, 44b Reference Output
Range clutch PWM
58 Power supply plus, swit- - - 7a, 7b, - Output
chable 44a, 44b
Range clutches
59 Warning lamp / not used - - - - Output
60 not used - - - - -
61 not used - - - - -

000 293 647 0 - SYS-E XERION 3300 - 04/05 59


E3 Modules
Pin assignment in modules
207

Module A57 - TCU

23 22 2 1

45 24

401267
68 46

Pin Function CCN Component Circuit Measuring Direction


diagram variable
62 Output speed signal 2 B16-1 Speed sensor 44a, 44b Frequency Input
transmission (ground
speed)
63 Filter bypass Z102 Filter bypass actual 44a, 44b 12V Input
value switch (bypass
open)
64 not used - - - - -
65 not used - - - - -
66 System pressure Z110 Transmission system 44a, 44b 12V Input
pressure actual value
switch
67 Reference PWM / - - 7a, 7b, - Input
clutches 44a, 44b
23 Power supply plus 30 F19 Fuse 6a, 6b - Input
69 not used - - - - -
70 not used - - - - -

60 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A58 - EHR

Module A58 - EHR

55 38
37 20
19 1

401268

Pin Function CCN Component Circuit Measuring Direction


diagram variable
6 Power supply (elec- F06 Fuse 6a, 6b 12V Input
tronics) +15
7 Position sensor signal B139-2 Sensor 21a 0 - 8V Input
Power lift position
(tail)
8 External lower switches U29 External switch 21a approx. Input
(ri/le) signal 10V
Lower tail power lift
9 Ground -31 -31 - 6a, 6b 0V Input
10 Power supply (elec- F22 Fuse 6a, 6b 12V Input
tronics) +30
14 CAN-high hydraulic - - 6a, 6b # Volt eff Input
system
16 Alternator D+ F27 Fuse 6a, 6b 12V Input
18 Raise solenoid valve Y198- Solenoid coil 21a PWM Output
2a
Pilot valve (EHR A)
25 Signal from right load B144-2 Tractive force sensor 21a approx. 4V Input
measuring pin unloaded
27 External raise switches U28 External switch 21a approx. Input
(ri/le) signal 10V
Raise tail power lift
34 CAN-low hydraulic - - 6a, 6b # Volt eff Input
system
35 CAN ground - - - 0V Input
36 Lower solenoid valve Y198- Solenoid coil 21a PWM Output
2b
Pilot valve (EHR B)
37 Lower solenoid valve Y198- Solenoid coil 21a Reference Input
2b
Pilot valve (EHR B) PWM

000 293 647 0 - SYS-E XERION 3300 - 04/05 61


E3 Modules
Pin assignment in modules
207

Module A58 - EHR

55 38
37 20
19 1

401268

Pin Function CCN Component Circuit Measuring Direction


diagram variable
38 Tractive force and - - 21a 0V Output
position sensor ground
39 External switches (ri /le) - - 21a 10V Output
supply voltage
40 Tractive force and - - 21a 8V Output
position sensor supply
voltage
43 Load measuring pin left B144-1 Tractive force sensor 21a approx. 4V Input
signal unloaded
45 Ground -31 -31 - 6a, 6b 0V Input
47 Power supply (elec- F22 Fuse 6a, 6b 12V Input
tronics) +30
54 Raise solenoid valve Y198- Solenoid coil 21a Reference Input
2a
Pilot valve (EHR A) PWM

62 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A59-1 VCU

Module A59-1 VCU

80
S2
41 52
74 S1
53
Crimp 1 14 59 Crimp
27 28 29 41 40 52 67 74 80 73 66

401269
1 2 3 15 14 26 53 60 59

Pin Function CCN Component Circuit Measuring Direction


diagram variable
1 Power outputs power F05 Fuse 6a, 6b, 12V Input
supply 22a, 23a
2 Ground -31 -31 6a, 6b 0V Input
4 Red control valve, Y198- Solenoid coil 22a, 23a PWM Output
connection A 1a
Pilot valve (red A)
11 Coding 1 -31 -31 6a, 6b 0V Input
13 Output stages enable F05 Fuse 6a, 6b 12V Input
16 Red control valve, Y198- Solenoid coil 22a, 23a PWM Output
connection B 1b
Pilot valve (red B)
23 Coding 2 F05 Fuse 6a, 6b 12V Input
25 CAN 2 Low - - 6a, 6b # Volt eff -
26 CAN 2 High - - 6a, 6b # Volt eff -
27 Power outputs power F05 Fuse 6a, 6b 12V Input
supply
28 Ground -31 -31 6a, 6b 0V Input
30 White control valve, Y198- Solenoid coil 20a PWM Output
connection B 3b
Pilot valve (white B)
31 White control valve, Y198- Solenoid coil 20a PWM Output
connection A 3a
Pilot valve (white A)
38 CAN screen / GND - - - - -
39 CAN 1 Low - - 6a, 6b # Volt eff -
40 CAN 1 High - - 6a, 6b # Volt eff -
41 Electronics power supply F05 Fuse 6a, 6b 12V Input
42 Electronics power supply F05 Fuse 6a, 6b, 12V Input
20a
49 Not used - - - - -

000 293 647 0 - SYS-E XERION 3300 - 04/05 63


E3 Modules
Pin assignment in modules
207

Module A59-1 VCU

80
S2
41 52
74 S1
53
Crimp 1 14 59 Crimp
27 28 29 41 40 52 67 74 80 73 66

401269
1 2 3 15 14 26 53 60 59

Pin Function CCN Component Circuit Measuring Direction


diagram variable
50 Not used - - - - -
51 Not used - - - - -
52 Not used - - - - -
68 Yellow control valve, Y198- Solenoid coil 22a PWM Output
connection A 4a
Pilot valve (yellow A)
69 Yellow control valve, Y198- Solenoid coil 22a PWM Output
connection B 4b
Pilot valve (yellow B)

Module A59-2 VCU

Module A59-2 VCU

80
S2
41 52
74 S1
53
Crimp 1 14 59 Crimp
27 28 29 41 40 52 67 74 80 73 66

401269
1 2 3 15 14 26 53 60 59

Pin Function CCN Component Circuit Measuring Direction


diagram variable
1 Power outputs power F05 Fuse 6a, 6b, 12V Input
supply 22a, 23a
2 Ground -31 -31 6a, 6b 0V Input
4 Blue control valve, Y198- Solenoid coil 23a PWM Output
connection A 6a
Pilot valve (blue A)
11 Coding 1 F05 - 6a, 6b 12V Input
13 Output stages enable F05 - 6a, 6b 12V Input

64 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A59-2 VCU

80
S2
41 52
74 S1
53
Crimp 1 14 59 Crimp
27 28 29 41 40 52 67 74 80 73 66

401269
1 2 3 15 14 26 53 60 59

Pin Function CCN Component Circuit Measuring Direction


diagram variable
16 Blue control valve, Y198- Solenoid coil 23a PWM Output
connection B 6b
Pilot valve (blue B)
23 Coding 2 -31 -31 6a, 6b 0V Input
25 CAN 2 Low - - 6a, 6b # Volt eff -
26 CAN 2 High - - 6a, 6b # Volt eff -
27 Power outputs power F05 Fuse 6a, 6b 12V Input
supply
28 Ground -31 -31 6a, 6b 0V Input
30 Green control valve, Y198- Solenoid coil 22a PWM Output
connection B 5b
Pilot valve (green B)
31 Green control valve, Y198- Solenoid coil 22a PWM Output
connection A 5a
Pilot valve (green A)
38 CAN screen / GND - - - - -
39 CAN 1 Low - - 6a, 6b # Volt eff -
40 CAN 1 High - - 6a, 6b # Volt eff -
41 Electronics power supply F05 Fuse 6a, 6b 12V Input
42 Electronics power supply F05 Fuse 6a, 6b 12V Input
49 Not used - - - - -
50 Not used - - - - -
51 Not used - - - - -
52 Not used - - - - -
68 Not used - - - - -
69 Not used - - - - -

000 293 647 0 - SYS-E XERION 3300 - 04/05 65


E3 Modules
Pin assignment in modules
207

Module A60 - HYD

Module A60 - HYD

42 29
28 15
14 1

401264

Pin Function CCN Component Circuit Measuring Direction


diagram variable
1 Power supply for power F05 Fuse 20a, 21a, 12V Input
22a, 23a,
26a
2 ISO working position LX4 Snap-on connection 11a 12V Output
3 Not used - - - - Output
4 Not used - - - - Input
5 Hydraulic filter 2 (working Z102-1 Working hydraulics 26a T. signal Input
hydraulics differential filter bypass actual
approx.
pressure switch Z102-1) value switch (bypass
6Volt eff
open)
6 Not used - - - - Input
7 Hydraulic oil level sensor Z19 Actual value switch 26a 0 - 5V Input
(Z19) signal voltage
Hydraulic oil level
(min.)
8 Operation of hydraulic B155-4 Sensor 22a 0 - 5V Input
valve 3 (yellow)
Operation of control
valve (yellow)
9 Not used - - - - Input
10 Hydraulic filter (steering Z102-2 Steering hydraulics 26a T. signal Input
hydraulics differential filter bypass actual
approx.
pressure switch Z102-2) value switch (bypass
6Volt eff
open)
11 Joystick rocker switch for A52 - Multi-function handle 21a Neutral: Input
tail power lift S14 module (MFG) 2.5V
A52 - Key S14 - S17 S14: 2V
S15
S14: 3V
A52 -
S14: 3.75V
S16
S14: 1.25V
A52 -
S17

66 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A60 - HYD

42 29
28 15
14 1

401264

Pin Function CCN Component Circuit Measuring Direction


diagram variable
12 Not used - - - - -
13 Vehicle CAN bus Low - - 6a, 6b 3,2±0,2 -
CAN1_L
Volt eff
14 Power supply (elec- F06 - 6a, 6b 12V Input
tronics) of HYD module
15 Not used - - - - Output
16 "Transport position" for K14 Relay 13 12V Output
implements signal
17 "Hydraulic system/road S52 Switch 4a T. signal Input
travel" main switch
Road travel (red) approx.
6Volt eff
18 Not used - - - - Input
19 Not used - - - - Input
20 Raise front power lift, U32 External switch 20a T signal Input
external operation (switch approx. 6V
Raise front power lift
on engine bonnet)
21 Tail power lift set values R52 Potentiometer 21a 0 - 5V Input
control element signal
Tail power lift set
value
22 Operation of hydraulic B155-5 Sensor 22a 0 - 5V Input
valve 4 (green)
Operation of control
valve (green)
23 Operation of hydraulic B155-1 Sensor 22a 0 - 5V Input
valve 2 (red)
Operation of control
valve (red)
24 Lower front power lift, U33 External switch 20a T. signal Input
external operation
Lower front power lift approx.
(switch on engine bonnet) 6Volt eff
25 Not used (never use as a - - - - -
connection)

000 293 647 0 - SYS-E XERION 3300 - 04/05 67


E3 Modules
Pin assignment in modules
207

Module A60 - HYD

42 29
28 15
14 1

401264

Pin Function CCN Component Circuit Measuring Direction


diagram variable
26 Reference voltage Uref - - 20a, 21a 5V Output
27 Hydraulic system CAN - - 6a, 6b # Volt eff -
bus High (CAN2_H)
28 Terminal 31 -31 -31 6a, 6b 0V Input
(ground)
29 T signal (clock signal) for - - 4a, 20a, T. signal Output
HYD module 26a
approx.
6Volt eff
30 Not used - - - - Output
31 Front power lift position B139-1 Power lift sensor 20a 0 - 5V Input
sensor signal
(front)
32 Blocking cylinder charge Z105 Actual value switch 31a Ground Input
monitoring
Floating axle lock
Floating axle pressure
33 Not used - - - - Input
34 Hydraulic system temper- B123 Sensor 26a 0 - 5V Input
ature sensor (B123)
Hydraulic oil tempera-
signal
ture
35 Joystick rocker switch for A52 - Multi-function handle 20a Neutral: Input
front power lift (hydraulic S10 module (MFG) 2.5V
valve 1, white)
A52 - Key S10 - S13 S10: 2V
S11
S11: 3V
A52 -
S12: 3.75V
S12
S13: 1.25V
A52 -
S13
36 Operation of hydraulic B155-6 Sensor 23a 0 - 5V Input
valve 5 (blue)
Operation of control
valve (blue)

68 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A60 - HYD

42 29
28 15
14 1

401264

Pin Function CCN Component Circuit Measuring Direction


diagram variable
37 Return flow filter pressure Z102-3 Return line filter 26a T. signal Input
switch (Z102-3) bypass actual value
approx.
switch (bypass open)
6Volt eff
38 Not used - - 20a - Input
39 Not used - - - - -
40 Vehicle CAN bus Low - - 6a, 6b 1,9±0,2 -
CAN1_H
Volt eff
41 Hydraulic CAN bus Low - - 6a, 6b # Volt eff -
CAN2_L
42 Terminal 31 -31 -31 6a, 6b 0V Input
(ground)

000 293 647 0 - SYS-E XERION 3300 - 04/05 69


E3 Modules
Pin assignment in modules
207

Module A61 - XIF

Module A61 - XIF

42 29
28 15
14 1

401264

Pin Function CCN Component Circuit Measuring Direction


diagram variable
1 Power supply for power F07 Fuse 2a, 12V Input
2b,7a,
7b, 8a,
8b, 32a,
32b, 33a,
43a
2 Fan clutch circuit K16 Relay 2b 12V Output
3 Self-holding mode relay K7 Relay 6a, 6b 12V Output
for electronic modules
(save data)
4 Parking brake actual Z12 Actual value function 43a 12V Input
value switch (Z12) switch
Parking brake
5 Automatic differential lock S119 Switch 32a, 32b T. signal Input
switch (On or Off)
Differential lock approx.
automatic / manual 6Volt eff
6 Electronic throttle On S115 Switch 2a, 2b T. signal Input
rocker switch
Engine speed set / approx.
reset electronic 6Volt eff
throttle
7 Fuel tank level sensor R35 Potentiometer 3A 0 - 5V Input
signal
Fuel level
8 Not used - - - - Input
9 Status of parking brake K24 Relay 41a, 41b Parking Input
relay brake
released =
12V
Parking
brake
applied =
0V

70 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A61 - XIF

42 29
28 15
14 1

401264

Pin Function CCN Component Circuit Measuring Direction


diagram variable
10 Radar sensor signal B145 Sensor 41a, 41b Frequency Input
Radar ground speed
11 Cab unlock switch S118 Switch 33a T. signal Input
Unlock cab approx.
6Volt eff
12 Not used - - - - -
13 Vehicle CAN bus Low - - 6a, 6b 3,2±0,2 -
(CAN1_L)
Volt eff
14 Electronics power supply F08 Fuse 6a, 6b 12V Input
15 Not used - - - - Output
16 Cross differential locks Y105-2 Solenoid coil 32a, 32b 12V Output
valve
Differential lock
(cross)
17 Tail PTO shaft On rocker S114 Switch 7a, 7b see tail Input
switch PTO shaft
Tail PTO On/Off
table
18 Tail PTO shaft Off rocker S114 Switch 7a, 7b see tail Input
switch PTO shaft
Tail PTO On/Off
table
19 External tail PTO shaft U30-2 External switch 7a, 7b see Input
inverse switch external
Tail PTO On/Off
switch
table
20 Electronic throttle Off S115 Switch 2a, 2b see elec- Input
rocker switch tronic
Engine speed set /
throttle
reset electronic
table
throttle
21 Electronic throttle shaft B154 Sensor 2a, 2b 0 or 5V, Input
encoder, signal A alternat-
Electronic throttle
ingly
engine speed set
value

000 293 647 0 - SYS-E XERION 3300 - 04/05 71


E3 Modules
Pin assignment in modules
207

Module A61 - XIF

42 29
28 15
14 1

401264

Pin Function CCN Component Circuit Measuring Direction


diagram variable
22 Not used - - - - Input
23 Ignition lock, ignition On/ F15 Fuse 01a, 01b Off = 0V Input
Off
On = 12V
24 Cross differential lock S94 Switch 32a, 32b T. signal Input
switch
Differential lock approx.
(cross) 6Volt eff
25 Not used (never use as a - - - - -
connection)
26 Reference voltage Uref - - 2a, 2b, 5V Output
13
27 Can-J1939 high, CAN2_H - - 6a, 6b 2.4 - -
2.9Veff
28 Terminal 31 -31 -31 6a, 6b Ground Input
29 T signal (clock signal) for - - 2a, 2b, T. signal Output
XIF module 7a, 7b,
approx.
8a, 8b,
6Volt eff
32a, 32b,
33a
30 Radar signal for ISO XCC Snap-on connection 11a Frequency Output
socket
31 Auxiliary power take-off S113 Switch 8a, 8b see Input
On rocker switch Auxiliary
Front PTO On/Off
power
(auxiliary power take-
take-off
off)
table
32 Centre differential lock S94 Switch 32a, 32b T. signal Input
switch
Differential lock approx.
(centre) 6Volt eff
33 External tail PTO shaft U30 External switch 7a, 7b see Input
switch external
Tail PTO On/Off
switch
table

72 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A61 - XIF

42 29
28 15
14 1

401264

Pin Function CCN Component Circuit Measuring Direction


diagram variable
34 "Implement in working XCC Snap-on connection 13 Working Input
position signal" position =
0V
otherwise
= 5V
35 Electronic throttle shaft B154 Sensor 2a, 2b 0 or 5V, Input
encoder, signal B alternat-
Electronic throttle
ingly
engine speed set
value
36 Cab lock actual value B147 Sensor 33a Cab not Input
sensor locked 0V
Cab locked
Cab locked
= 5V
37 Auxiliary power take-off S113 Switch 8a, 8b see Input
Off rocker switch Auxiliary
Front PTO On/Off
power
(auxiliary power take-
take-off
off)
table
38 Compressed-air system B146 Sensor 43a 0 - 5V Input
accumulator pressure
Compressed air
actual value
39 Not used - - - - -
40 Vehicle CAN bus high - - 6a, 6b 1.9±0.2 -
CAN1_H
Volt eff
41 Can-J1939 low CAN2_L - - 6a, 6b 2.2 - -
2.7Veff
42 Terminal 31 -31 -31 6a, 6b 0V Input
(ground)

000 293 647 0 - SYS-E XERION 3300 - 04/05 73


E3 Modules
Pin assignment in modules
207

Module A62 - EXT

Module A62 - EXT

42 29
28 15
14 1

401264

Pin Function CCN Component Circuit Measuring Direction


diagram variable
1 Power supply for power F09 Fuse 8a, 8b, 12 Volt Input
9a, 10a
2 ISO transmission pulses LX2 Snap-on connection 11a Frequency Output
(theor. ground speed)
3 Power relay for ISO K3, K4 Relay 10A 12V Output
sockets
4 Hydraulic valve 1 (white) XCD Snap-on connection 9a Ground Input
lower, with external
control
5 Hydraulic valve 2 (red) XCD Snap-on connection 9a Ground Input
lower, with external
control
6 Lighting (parking light) F76 Fuse 9a 12V Input
7 not used - - 9a - Input
8 not used - - 8a, 8b - Input
9 Hydraulic valve 2 (red) XCD Snap-on connection 9a Ground Input
raise, with external control
10 Hydraulic valve 3 (yellow) XCD Snap-on connection 9a Ground Input
raise, with external control
11 Hydraulic valve 4 (green) XCD Snap-on connection 9a Ground Input
raise, with external control
12 not used - - 9a - -
13 Vehicle CAN1 Low - - 6a, 6b 3.2±0.2 -
Volt eff
14 Power supply (elec- F10 Fuse 6a, 6b 12V Input
tronics) of EXT module
15 not used - - - - Output
16 ISO PTO shaft pulses LX Snap-on connection 11a Frequency Output
(ISO)

74 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A62 - EXT

42 29
28 15
14 1

401264

Pin Function CCN Component Circuit Measuring Direction


diagram variable
17 Not used - - 9a - Input
18 Not used - - 9a - Input
19 Indicator signal, left S16 Switch 36a 12V Input
Indicator
20 Worklights F61 Fuse 47a, 47b 12V Input
21 Not used - - 9a - Input
22 Not used - - 9a - Input
23 Not used - - 9a - Input
24 Start hectare counter, with XCC Snap-on connection 9a 12V Input
external control
25 Not used (never use as a - - - - -
connection)
26 Reference voltage Uref JW Snap-on connection 9a 5V Output
27 ISO-CAN-Bus High - - 6a, 6b 2.52V ± -
(CAN2_H)
0.1V eff.
28 Terminal 31 -31 -31 6a, 6b 0V Input
(ground)
29 T signal (clock signal) for - - 8a, 8b T. signal Output
EXT module
approx.
6Volt eff
30 Not used - - 9a, - Output
31 Hydraulic valve 4 (green) XCD Snap-on connection 9a Ground Input
lower, with external
control
32 Hydraulic valve 1 (white) XCD Snap-on connection 9a Ground Input
raise, with external control
33 Indicator signal, right S16 Switch 36a 12V Input
Indicator
34 Not used - - 9a - Input

000 293 647 0 - SYS-E XERION 3300 - 04/05 75


E3 Modules
Pin assignment in modules
207

Module A62 - EXT

42 29
28 15
14 1

401264

Pin Function CCN Component Circuit Measuring Direction


diagram variable
35 Not used - - 9a - Input
36 Not used - - 8a, 8b - Input
37 Hydraulic valve 3 (yellow) XCD Snap-on connection 9a Ground Input
lower, with external
control
38 Not used - - 9a - Input
39 Not used - - 9a - -
40 Vehicle CAN bus High - - 6a, 6b 1,9±0,2 -
CAN1_H
Volt eff
41 ISO-CAN Bus Low - - 6a, 6b 2.49V ± -
CAN2_L
0.1V eff.
42 Terminal 31 -31 -31 6a, 6b Ground Input

76 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

Module A70 - PHM

Module A70 - PHM

42 29
28 15
14 1

401264

Pin Function CCN Component Circuit Measuring Direction


diagram variable
10 Coil B 2 Y247 Solenoid coil 8b Reference Input
Pump adjustment B PWM
11 Ground (not used) - - - - Input
12 RxD (not used) - - - - -
13 Uref (not used) - - - - -
14 12V electronics F14 Fuse 6b, 8b 12 Volt Input
17 Coil A 1 Y246 Solenoid coil 8b PWM Output
Pump adjustment A
25 Do not connect anything - Test - - -
here !!
26 CAN1-H (ISO) - - 6b 2.52V ± Output
0.1V eff.
27 CAN2-H J1939 - - 6b 2.4 - -
2.9Veff
28 Ground - GND 6b - Input
29 Power supply for power - U Power 6b, 8b - Input
31 Coil B 1 Y247 Solenoid coil 8b PWM Output
Pump adjustment B
38 Coil A 2 Y246 Solenoid coil 8b Reference Input
Pump adjustment A PWM
40 CAN1-L (ISO) - - 6b 2.49V ± -
0.1V eff.
41 CAN2-L J1939 - - 6b 2.2 - -
2.7Veff
42 Ground - GND 6b - Input

000 293 647 0 - SYS-E XERION 3300 - 04/05 77


E3 Modules
Pin assignment in modules
207

78 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

000 293 647 0 - SYS-E XERION 3300 - 04/05 79


E3 Modules
Pin assignment in modules
207

80 000 293 647 0 - SYS-E XERION 3300 - 04/05


E3 Modules
Pin assignment in modules
207

000 293 647 0 - SYS-E XERION 3300 - 04/05 81


E3 Modules
Pin assignment in modules
207

82 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
01a Main power supply, diesel engine electric starting motor
208

E4 Circuit diagrams
01a Main power supply, diesel engine electric starting motor
up to serial no. 50

000 293 647 0 - SYS-E XERION 3300 - 04/05 83


E4 Circuit diagrams
01a Main power supply, diesel engine electric starting motor
208

Circuit diagram up to serial no. 50 Key to diagram

Item Component Coordinates


A61 XIF module -
- - -
D1 Fuse test LED -
- - -
G1-1 Battery 1 -
G1-2 Battery 2 -
G2-1 Left alternator -
G2-2 Right alternator -
- - -
K01 Relay 15a -
K02 Relay 15b -
K45 Power relay -
- - -
M21 Electric starter motor -
- - -
S64 Ignition switch -
- - -
U21 Battery isolating switch -

84 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
01b Main power supply, diesel engine electric starting motor
210
E4 Circuit diagrams

01b Main power supply, diesel engine electric starting motor


from serial no. 51

000 293 647 0 - SYS-E XERION 3300 - 04/05 85


E4 Circuit diagrams
01b Main power supply, diesel engine electric starting motor
210

Circuit diagram, from serial no. 51 Key to diagram

Item Component Coordinates


A61 XIF module -
- - -
D1 Fuse test LED -
- - -
G1-1 Battery 1 -
G1-2 Battery 2 -
G2-1 Left alternator -
G2-2 Right alternator -
- - -
K01 Relay 15a -
K02 Relay 15b -
K45 VDC / TCU power relay -
- - -
M21 Electric starter motor -
- - -
S64 Ignition switch -
- - -
U21 Battery isolating switch -

86 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
02a Starting the diesel engine, diesel engine speed adjustment
211
E4 Circuit diagrams

02a Starting the diesel engine, diesel engine speed adjustment


to serial no. 50

000 293 647 0 - SYS-E XERION 3300 - 04/05 87


E4 Circuit diagrams
02a Starting the diesel engine, diesel engine speed adjustment
211

Circuit diagram, to serial no. 50 Key to diagram

Item Component Coordinates


A15 Electronic engine control module -
A61 XIF module -
- - -
B154 Electronic throttle engine speed set value sensor -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
- - -
S115 Engine speed set / reset electronic throttle switch -
- - -
U22 Diesel engine diagnosis -
- - -
XM Caterpillar diagnosis connector -
- - -
Z33 Coolant level without engine cut-off system switch -

88 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
02b Starting the diesel engine, diesel engine speed adjustment
212
E4 Circuit diagrams

02b Starting the diesel engine, diesel engine speed adjustment


from serial no. 51

000 293 647 0 - SYS-E XERION 3300 - 04/05 89


E4 Circuit diagrams
02b Starting the diesel engine, diesel engine speed adjustment
212

Circuit diagram, from serial no. 51 Key to diagram

Item Component Coordinates


A15 Electronic engine control module -
A61 XIF module -
- - -
B154 Electronic throttle engine speed set value sensor -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K16 Spare relay -
K46 Alternator relay -
- - -
S115 Engine speed set / reset electronic throttle switch -
- - -
U22 Diesel engine diagnosis -
- - -
XM Caterpillar diagnosis connector -
- - -
Y244 Fan solenoid coil -
- - -
Z33 Coolant level without engine cut-off system switch -

90 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
03a Diesel engine cut-off system
213
E4 Circuit diagrams

03a Diesel engine cut-off system

000 293 647 0 - SYS-E XERION 3300 - 04/05 91


E4 Circuit diagrams
03a Diesel engine cut-off system
213

Circuit diagram Key to diagram

Item Component Coordinates


A61 XIF module -
- - -
DB Board -
- - -
H19-1 Left alternator charging light -
H19-2 Right alternator charging light -
- - -
K01 Relay 15a -
K02 Relay 15b -
K46 Alternator relay -
K47 Alternator protection relay -
- - -
R35 Fuel level potentiometer -
- - -
Z69 Air cleaner maintenance switch -

92 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
04a Road travel circuit, constant pressure circuit
214
E4 Circuit diagrams

04a Road travel circuit, constant pressure circuit

000 293 647 0 - SYS-E XERION 3300 - 04/05 93


E4 Circuit diagrams
04a Road travel circuit, constant pressure circuit
214

Circuit diagram Key to diagram

Item Component Coordinates


A55 Electro-hydraulic steering module (EHL) -
A60 HYD module -
- - -
DB Board -
- - -
K01 Relay 15a -
K02 Relay 15b -
K11 Cab unlock relay -
K12 Constant pressure valve relay -
K13 Floating axle lock relay -
K46 Alternator relay -
- - -
S52 Road travel switch (red) -
- - -
Y191 Constant-pressure system solenoid coil -

94 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
05a Terminal
215
E4 Circuit diagrams

05a Terminal

000 293 647 0 - SYS-E XERION 3300 - 04/05 95


E4 Circuit diagrams
05a Terminal
215

Circuit diagram Key to diagram

Item Component Coordinates


A30 Terminal -
A52 Multi-function handle module (MFG) -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
- - -
T11 Function pre-selection switch -
T19 Minus switch -
T26 Plus switch -
- - -
Z21 Compressor-type air conditioner gas pressure switch -
Z69 Air cleaner maintenance switch -
Z104 Brake accumulator pressure actual value switch -

96 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
06a CAN bus
216
E4 Circuit diagrams

06a CAN bus


up to serial no. 50

000 293 647 0 - SYS-E XERION 3300 - 04/05 97


E4 Circuit diagrams
06a CAN bus
216

up to serial no. 50

98 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
06b CAN bus
218
E4 Circuit diagrams

06b CAN bus


from serial no. 51

000 293 647 0 - SYS-E XERION 3300 - 04/05 99


E4 Circuit diagrams
06b CAN bus
218

from serial no. 51

100 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
06b CAN bus
219
E4 Circuit
06b CAN busdiagrams

Key to diagram

Item Component Coordinates


A15 Electronic engine control module -
A30 Terminal -
A55 Electro-hydraulic steering module (EHL) -
A56 VDC module -
A57 TCU module -
A58 EHR module -
A59-1 VCU 1 module -
A59-2 VCU 2 module -
A60 HYD module -
A61 XIF module -
A62 EXT module -
A65 GPS pilot terminal -
A66 GPS Pilot (GPB) module -
A70 PHM module -
- - -
DA Board -
DB Board -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K49 Tail ISO CAN low relay -
K50 Tail ISO CAN high relay -
K51 Front ISO CAN low relay -
K52 Front ISO CAN high relay -
- - -
R14-1 Motor CAN bus matching resistor -
R14-2 Hydraulic system CAN bus matching resistor -
- - -
XD CAN bus (7 pin) terminal connector -
X-ISO-1 Tail ISO socket -
X-ISO-2 Front ISO socket -
XM Caterpillar diagnosis connector -
XT-1 Communicator connector -

000 293 647 0 - SYS-E XERION 3300 - 04/05 101


E4 Circuit diagrams
06b CAN bus
219

102 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
07a Tail PTO shaft circuit
221
E4 Circuit diagrams

07a Tail PTO shaft circuit


up to serial no. 50

000 293 647 0 - SYS-E XERION 3300 - 04/05 103


E4 Circuit diagrams
07a Tail PTO shaft circuit
221

Circuit diagram up to serial no. 50 Key to diagram

Item Component Coordinates


A56 VDC module -
A57 TCU module -
A61 XIF module -
- - -
B142 Tail PTO speed sensor -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K45 VDC / TCU power relay -
- - -
S114 Tail PTO On/Off switch -
- - -
U30-1 Tail PTO On/Off left switch -
U30-2 Tail PTO On/Off right switch -
- - -
Y199-1 PTO drive clutch solenoid coil -
Y229 System pressure reduced solenoid coil -

104 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
07b Tail PTO shaft circuit
220
E4 Circuit diagrams

07b Tail PTO shaft circuit


from serial no. 51

000 293 647 0 - SYS-E XERION 3300 - 04/05 105


E4 Circuit diagrams
07b Tail PTO shaft circuit
220

Circuit diagram, from serial no. 51 Key to diagram

Item Component Coordinates


A56 VDC module -
A57 TCU module -
A61 XIF module -
- - -
B142 Tail PTO speed sensor -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
- - -
S114 Tail PTO On/Off switch -
- - -
U30-1 Tail PTO On/Off left switch -
U30-2 Tail PTO On/Off right switch -
- - -
Y199-1 PTO drive clutch solenoid coil -
- - -
Y229 System pressure reduced solenoid coil -

106 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
08a PTO shaft circuit II auxiliary power take-off
222
E4 Circuit diagrams

08a PTO shaft circuit II auxiliary power take-off


up to serial no. 50

000 293 647 0 - SYS-E XERION 3300 - 04/05 107


E4 Circuit diagrams
08a PTO shaft circuit II auxiliary power take-off
222

Circuit diagram up to serial no. 50 Key to diagram

Item Component Coordinates


A56 VDC module -
A61 XIF module -
A62 EXT module -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K45 VDC / TCU power relay -
- - -
S113 Front PTO auxiliary power take-off On/Off switch -
- - -
U31 Front PTO On/Off switch -
- - -
Y199-2 Drive clutch solenoid coil (auxiliary power take-off) -

108 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
08b PTO shaft circuit II auxiliary power take-off / Power hydraulics
223
E4 Circuit diagrams

08b PTO shaft circuit II auxiliary power take-off / Power hydraulics


from serial no. 51

000 293 647 0 - SYS-E XERION 3300 - 04/05 109


E4 Circuit diagrams
08b PTO shaft circuit II auxiliary power take-off / Power hydraulics
223

Circuit diagram, from serial no. 51 Key to diagram

Item Component Coordinates


A56 VDC module -
A61 XIF module -
A62 EXT module -
A70 PHM module -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
- - -
S113 Front PTO auxiliary power take-off On/Off switch -
- - -
U31 Front PTO On/Off switch -
- - -
Y199-2 Drive clutch solenoid coil (auxiliary power take-off) -
Y246 Pump adjustment A solenoid coil -
Y247 Pump adjustment B solenoid coil -

110 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
09a External operation (EXT module)
224
E4 Circuit diagrams

09a External operation (EXT module)

000 293 647 0 - SYS-E XERION 3300 - 04/05 111


E4 Circuit diagrams
09a External operation (EXT module)
224

Circuit diagram Key to diagram

Item Component Coordinates


A62 EXT module -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K42 Taillight relay -

112 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
10a ISO terminal, ISO operation
225
E4 Circuit diagrams

10a ISO terminal, ISO operation

000 293 647 0 - SYS-E XERION 3300 - 04/05 113


E4 Circuit diagrams
10a ISO terminal, ISO operation
225

Circuit diagram Key to diagram

Item Component Coordinates


A62 EXT module -
- - -
DA Board -
- - -
K01 Relay 15a -
K02 Relay 15b -
K03 Front ISO power relay -
K04 Tail ISO power relay -
K07 Power relay power supply -
- - -
X-ISO-1 Tail ISO socket -
X-ISO-2 Front ISO socket -

114 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
11a LBS socket
226
E4 Circuit diagrams

11a LBS socket

000 293 647 0 - SYS-E XERION 3300 - 04/05 115


E4 Circuit diagrams
11a LBS socket
226

Circuit diagram Key to diagram

Item Component Coordinates


A60 HYD module -
A61 XIF module -
A62 EXT module -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
- - -
XT-2 LBS signal connector -

116 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
12a Programmable functions (F keys)
227
E4 Circuit diagrams

12a Programmable functions (F keys)


up to serial no. 50

000 293 647 0 - SYS-E XERION 3300 - 04/05 117


E4 Circuit diagrams
12a Programmable functions (F keys)
227

Circuit diagram up to serial no. 50 Key to diagram

Item Component Coordinates


A52-S1 Multi-function handle (MFG) module, key F6 -
A52 - Multi-function handle (MFG) module, key F5 -
S2
A52 - Multi-function handle (MFG) module, key F2 -
S3
A52 - Multi-function handle (MFG) module, key F1 -
S4
A52 - Multi-function handle (MFG) module, key F4 -
S5
A52 - Multi-function handle (MFG) module, key F3 -
S6
A56 VDC module -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K45 VDC / TCU power relay -

118 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
12b Programmable functions (F keys)
228
E4 Circuit diagrams

12b Programmable functions (F keys)


from serial no. 51

000 293 647 0 - SYS-E XERION 3300 - 04/05 119


E4 Circuit diagrams
12b Programmable functions (F keys)
228

Circuit diagram, from serial no. 51 Key to diagram

Item Component Coordinates


A52-S1 Multi-function handle (MFG) module, key F6 -
A52 - Multi-function handle (MFG) module, key F5 -
S2
A52 - Multi-function handle (MFG) module, key F2 -
S3
A52 - Multi-function handle (MFG) module, key F1 -
S4
A52 - Multi-function handle (MFG) module, key F4 -
S5
A52 - Multi-function handle (MFG) module, key F3 -
S6
A56 VDC module -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -

120 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
13a Connection of vehicle-mounted implements
229
E4 Circuit diagrams

13a Connection of vehicle-mounted implements

000 293 647 0 - SYS-E XERION 3300 - 04/05 121


E4 Circuit diagrams
13a Connection of vehicle-mounted implements
229

Circuit diagram

122 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
13a Connection of vehicle-mounted implements
230
E4 Circuit
13a Connection
diagrams
of vehicle-mounted implements

Key to diagram

Item Component Coordinates


A55 Electro-hydraulic steering module (EHL) -
A60 HYD module -
A61 XIF module -
- - -
DA Board -
DS VIA Diagnosis connector (63-pin) -
- - -
K01 Relay 15a -
K02 Relay 15b -
K06 External power relay -
K07 Power relay power supply -
K14 Transport mode relay -
K19 External wheel angle position indicator 1 relay -
K20 External wheel angle position indicator 2 relay -
K42 Taillight relay -
- - -
XC Vehicle-mounted implement connector -
XCB Vehicle-mounted implement connector - Row B -
XCC Vehicle-mounted implement connector - Row C -
XCD Vehicle-mounted implement connector - Row D -
XCE Vehicle-mounted implement connector - Row E -
XCF Vehicle-mounted implement connector - Row F -
XK Autopilot front socket -

000 293 647 0 - SYS-E XERION 3300 - 04/05 123


E4 Circuit diagrams
13a Connection of vehicle-mounted implements
230

124 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
20a Front hydraulics
231
E4 Circuit diagrams

20a Front hydraulics

000 293 647 0 - SYS-E XERION 3300 - 04/05 125


E4 Circuit diagrams
20a Front hydraulics
231

Circuit diagram Key to diagram

Item Component Coordinates


A52 - Multi-function handle (MFG) front power lift raise module -
S10
A52 - Multi-function handle (MFG) front power lift lower module -
S11
A52 - Multi-function handle (MFG) front power lift float position module -
S12
A52 - Multi-function handle (MFG) front power lift neutral module -
S13
A59-1 VCU 1 module -
A60 HYD module -
- - -
B139-1 Front power lift position sensor -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
- - -
R53 Front power lift set value potentiometer (depending on version) -
- - -
U32 Front power lift raise switch -
U33 Front power lift lower switch -
- - -
Y198- Pilot valve solenoid coil (white A) -
3a
Y198- Pilot valve solenoid coil (white B) -
3b

126 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
21a Tail hydraulics EHR
232
E4 Circuit diagrams

21a Tail hydraulics EHR

000 293 647 0 - SYS-E XERION 3300 - 04/05 127


E4 Circuit diagrams
21a Tail hydraulics EHR
232

Circuit diagram Key to diagram

Item Component Coordinates


A52 - Multi-function handle (MFG) tail power lift raise module -
S14
A52 - Multi-function handle (MFG) tail power lift lower module -
S15
A52 - Multi-function handle (MFG) tail power lift working position module -
S16
A52 - Multi-function handle (MFG) tail power lift transport position module -
S17
A58 EHR module -
A60 HYD module -
- - -
B139-2 Tail power lift position sensor -
B144-1 Left tractive force sensor -
B144-2 Right tractive force sensor -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
- - -
R52 Tail power lift set value potentiometer -
- - -
U28-1 Tail power lift raise left switch -
U28-2 Tail power lift raise right switch -
U29-1 Tail power lift lower left switch -
U29-2 Tail power lift lower right switch -
- - -
Y198- Pilot valve solenoid coil (EHR A) -
2a
Y198- Pilot valve solenoid coil (EHR B) -
2b

128 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
22a Service valves, additional control units
233
E4 Circuit diagrams

22a Service valves, additional control units

000 293 647 0 - SYS-E XERION 3300 - 04/05 129


E4 Circuit diagrams
22a Service valves, additional control units
233

Circuit diagram Key to diagram

Item Component Coordinates


A59-1 VCU 1 module -
A59-2 VCU 2 module -
A60 HYD module -
- - -
B155-1 Red control valve operation sensor -
B155-4 Yellow control valve operation sensor -
B155-5 Green control valve operation sensor -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
- - -
Y198- Pilot valve solenoid coil (red A) -
1a
Y198- Pilot valve solenoid coil (red B) -
1b
Y198- Pilot valve solenoid coil (yellow A) -
4a
Y198- Pilot valve solenoid coil (yellow B) -
4b
Y198- Pilot valve solenoid coil (green A) -
5a
Y198- Pilot valve solenoid coil (green B) -
5b

130 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
23a Blue service valve
234
E4 Circuit diagrams

23a Blue service valve

000 293 647 0 - SYS-E XERION 3300 - 04/05 131


E4 Circuit diagrams
23a Blue service valve
234

Circuit diagram Key to diagram

Item Component Coordinates


A59-2 VCU 2 module -
A60 HYD module -
- - -
B155-6 Blue control valve operation sensor -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
- - -
Y198- Pilot valve solenoid coil (swing lower link A) -
6a
Y198- Pilot valve solenoid coil (swing lower link B) -
6b

132 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
26a Machine monitoring (hydraulics)
235
E4 Circuit diagrams

26a Machine monitoring (hydraulics)

000 293 647 0 - SYS-E XERION 3300 - 04/05 133


E4 Circuit diagrams
26a Machine monitoring (hydraulics)
235

Circuit diagram Key to diagram

Item Component Coordinates


A60 HYD module -
- - -
B123 Hydraulic oil temperature sensor -
- - -
H42 STOP indicator light -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
- - -
Z19 Hydraulic oil level (min.) switch -
Z102-1 Working hydraulics filter bypass actual value switch (bypass open) -
Z102-2 Steering filter bypass actual value switch (bypass open) -
Z102-3 Return line filter bypass actual value switch (bypass open) -
Z104 Brake accumulator pressure actual value switch -

134 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
27a External sensor monitoring
236
E4 Circuit diagrams

27a External sensor monitoring

000 293 647 0 - SYS-E XERION 3300 - 04/05 135


E4 Circuit diagrams
27a External sensor monitoring
236

Circuit diagram Key to diagram

Item Component Coordinates


K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K53 Signal converter module (K53) -

136 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
28a EHL (Autopilot), cab position identification
237
E4 Circuit diagrams

28a EHL (Autopilot), cab position identification


up to serial no. 50

000 293 647 0 - SYS-E XERION 3300 - 04/05 137


E4 Circuit diagrams
28a EHL (Autopilot), cab position identification
237

up to serial no. 50

138 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
28a EHL (Autopilot), cab position identification
238
E4 Circuit
28a EHL (Autopilot),
diagrams cab position identification

Key to diagram

Item Component Coordinates


A52 - (Multi-function handle) Autopilot start -
S9
A55 Electro-hydraulic steering module (EHL) -
- - -
B150-1 Steering wheel sensor -
B150-2 Steering wheel sensor -
B151 Rigid axle steering angle sensor -
B152 Floating axle steering angle sensor -
B16-2 Transmission speed sensor (ground speed) EHL -
- - -
DB Board -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K08 EHL power relay -
K09 Switch-over relay -
K10 Switch-over relay -
K42 Taillight relay -
KT56 Indicator relay -
- - -
S107 Steering position left offset switch -
S108 Steering position right offset switch -
- - -
XRT Steering data connection connector -
- - -
Y188-1 Steering shut-off valve solenoid coil -
Y188-2 Steering shut-off valve solenoid coil -
Y188-3 Steering shut-off valve solenoid coil -
Y188-4 Steering shut-off valve solenoid coil -
Y189- Steering logics definition valve solenoid coil -
10
Y189-5 Steering logics definition valve solenoid coil -
Y189-6 Steering logics definition valve solenoid coil -
Y189-7 Steering logics definition valve solenoid coil -

000 293 647 0 - SYS-E XERION 3300 - 04/05 139


E4 Circuit diagrams
28a EHL (Autopilot), cab position identification
238

Item Component Coordinates


Y189-8 Steering logics definition valve solenoid coil -
Y189-9 Steering logics definition valve solenoid coil -
Y190- Rigid axle automatic steering solenoid coil -
1a
Y190- Rigid axle automatic steering solenoid coil -
1b
Y190- Floating axle automatic steering solenoid coil -
2a
Y190- Floating axle automatic steering solenoid coil -
2b
- - -
Z103 Pump function actual value switch -
Z113 Cab position 1 switch -
Z114 Cab position 2 switch -

140 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
28b EHL (Autopilot), cab position identification
239
E4 Circuit diagrams

28b EHL (Autopilot), cab position identification


from serial no. 51

000 293 647 0 - SYS-E XERION 3300 - 04/05 141


E4 Circuit diagrams
28b EHL (Autopilot), cab position identification
239

from serial no. 51

142 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
28b EHL (Autopilot), cab position identification
240
E4 Circuit
28b EHL (Autopilot),
diagrams cab position identification

Key to diagram

Item Component Coordinates


A52 - (Multi-function handle) Autopilot start -
S9
A55 Electro-hydraulic steering module (EHL) -
- - -
B150-1 Steering wheel sensor -
B150-2 Steering wheel sensor -
B151 Rigid axle steering angle sensor -
B152 Floating axle steering angle sensor -
B16-2 Transmission speed sensor (ground speed) EHL -
- - -
DB - -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K08 EHL power relay -
K09 Switch-over relay -
K10 Switch-over relay -
K42 Taillight relay -
KT56 Indicator relay -
- - -
S107 Steering position left offset switch -
S108 Steering position right offset switch -
- - -
XRT Steering data connection connector -
- - -
Y188-1 Steering shut-off valve solenoid coil -
Y188-2 Steering shut-off valve solenoid coil -
Y188-3 Steering shut-off valve solenoid coil -
Y188-4 Steering shut-off valve solenoid coil -
Y189- Steering logics definition valve solenoid coil -
10
Y189-5 Steering logics definition valve solenoid coil -
Y189-6 Steering logics definition valve solenoid coil -
Y189-7 Steering logics definition valve solenoid coil -

000 293 647 0 - SYS-E XERION 3300 - 04/05 143


E4 Circuit diagrams
28b EHL (Autopilot), cab position identification
240

Item Component Coordinates


Y189-8 Steering logics definition valve solenoid coil -
Y189-9 Steering logics definition valve solenoid coil -
Y190- Rigid axle automatic steering solenoid coil -
1a
Y190- Rigid axle automatic steering solenoid coil -
1b
Y190- Floating axle automatic steering solenoid coil -
2a
Y190- Floating axle automatic steering solenoid coil -
2b
- - -
Z103 Pump function actual value switch -
Z113 Cab position 1 switch -
Z114 Cab position 2 switch -

144 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
30a Warning beacon
241
E4 Circuit diagrams

30a Warning beacon

000 293 647 0 - SYS-E XERION 3300 - 04/05 145


E4 Circuit diagrams
30a Warning beacon
241

Circuit diagram Key to diagram

Item Component Coordinates


E47a Left warning beacon -
E47b Right warning beacon -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
- - -
S40 Warning beacon switch -
- - -
XA 7-pin tail socket -
XH 7-pin front socket -

146 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
31a Locking the floating axle
242
E4 Circuit diagrams

31a Locking the floating axle

000 293 647 0 - SYS-E XERION 3300 - 04/05 147


E4 Circuit diagrams
31a Locking the floating axle
242

Circuit diagram Key to diagram

Item Component Coordinates


A60 HYD module -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K13 Floating axle lock relay -
K46 Alternator relay -
- - -
S120 Floating axle lock switch -
- - -
Y192 Floating axle lock solenoid coil -
Y193 Floating axle unlock solenoid coil -
- - -
Z105-1 Floating axle lock 55 bar pressure switch -
Z105-2 Floating axle lock 115 bar pressure switch -

148 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
32a Locking the differentials
243
E4 Circuit diagrams

32a Locking the differentials


up to serial no. 50

000 293 647 0 - SYS-E XERION 3300 - 04/05 149


E4 Circuit diagrams
32a Locking the differentials
243

Circuit diagram up to serial no. 50 Key to diagram

Item Component Coordinates


A56 VDC module -
A61 XIF module -
- - -
BXX not used (centre differential control) -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K45 VDC / TCU power relay -
- - -
S119 Differential lock automatic / manual switch -
S94 Differential lock switch -
- - -
Y105-1 Differential lock solenoid coil (centre differential) -
Y105-2 Differential lock solenoid coil (cross differential) -

150 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
32b Locking the differentials
244
E4 Circuit diagrams

32b Locking the differentials


from serial no. 51

000 293 647 0 - SYS-E XERION 3300 - 04/05 151


E4 Circuit diagrams
32b Locking the differentials
244

from serial no. 51 Key to diagram

Item Component Coordinates


A56 VDC module -
A61 XIF module -
- - -
BXX not used (centre differential control) -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
- - -
S119 Differential lock automatic / manual switch -
S94 Differential lock switch -
- - -
Y105-1 Differential lock solenoid coil (centre differential) -
Y105-2 Differential lock solenoid coil (cross differential) -

152 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
33a Cab rotation
245
E4 Circuit diagrams

33a Cab rotation

000 293 647 0 - SYS-E XERION 3300 - 04/05 153


E4 Circuit diagrams
33a Cab rotation
245

Circuit diagram Key to diagram

Item Component Coordinates


A61 XIF module -
- - -
B147 Cab locked sensor -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K11 Cab unlock relay -
K24 Parking brake relay -
K46 Alternator relay -
- - -
S116 Cab left/right rotation switch -
S117 Cab raise/lower switch -
S118 Cab unlock switch -
- - -
Y194-1 Cab rotation + solenoid coil -
Y194-2 Cab rotation - solenoid coil -
Y195-1 Cab unlock solenoid coil -
Y196 Cab raise solenoid coil -
Y197 Cab lower solenoid coil -

154 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
36a Indicator system - Europe
246
E4 Circuit diagrams

36a Indicator system - Europe

000 293 647 0 - SYS-E XERION 3300 - 04/05 155


E4 Circuit diagrams
36a Indicator system - Europe
246

Circuit diagram

156 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
36a Indicator system - Europe
247
E4 Circuit
36a Indicator
diagrams
system - Europe

Key to diagram

Item Component Coordinates


A62 EXT module -
- - -
E24 Rear left indicator -
E25 Front left indicator -
E26 Rear right indicator -
E27 Front right indicator -
- - -
H5-1 Trailer indicator indicator light 1 -
H5-2 Trailer indicator indicator light 2 -
H6 Vehicle indicator indicator light -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K10 Switch-over relay -
K39 Indicator switch-over relay -
K40 Indicator switch-over relay -
K42 Relay 58 -
KT56 Indicator relay -
- - -
S16 Indicator switch -
S62 Hazard warning flasher switch -
- - -
XA 7-pin tail socket -
XH 7-pin front socket -

000 293 647 0 - SYS-E XERION 3300 - 04/05 157


E4 Circuit diagrams
36a Indicator system - Europe
247

158 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
37a Windscreen wiper
248
E4 Circuit diagrams

37a Windscreen wiper


up to serial no. 50

000 293 647 0 - SYS-E XERION 3300 - 04/05 159


E4 Circuit diagrams
37a Windscreen wiper
248

Circuit diagram up to serial no. 50 Key to diagram

Item Component Coordinates


K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
- - -
M13 Front windscreen washer motor -
M16 Front windscreen wiper motor -
- - -
S42 Windscreen washer switch -
S43 Windscreen wiper switch -
- - -
V17 Windscreen wiper controller (K55) -

160 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
37b Windscreen wiper
249
E4 Circuit diagrams

37b Windscreen wiper


from serial no. 51

000 293 647 0 - SYS-E XERION 3300 - 04/05 161


E4 Circuit diagrams
37b Windscreen wiper
249

Circuit diagram, from serial no. 51 Key to diagram

Item Component Coordinates


K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
- - -
M13 Front windscreen washer motor -
M16 Front windscreen wiper motor -
- - -
S42 Windscreen washer switch -
S43 Windscreen wiper switch -
- - -
V17 Windscreen wiper controller (K55) -

162 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
38a Compressor-type air conditioner
250
E4 Circuit diagrams

38a Compressor-type air conditioner

000 293 647 0 - SYS-E XERION 3300 - 04/05 163


E4 Circuit diagrams
38a Compressor-type air conditioner
250

Circuit diagram Key to diagram

Item Component Coordinates


K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K15 Air conditioning compressor relay -
K46 Alternator relay -
- - -
M7 Cab fan motor -
- - -
R13 Cab fan resistance -
- - -
S28 Cab fan switch -
- - -
Y32 Compressor-type air conditioner coupling solenoid coil -
- - -
Z21 Compressor-type air conditioner gas pressure switch -
Z24 Compressor-type air conditioner temperature switch -

164 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
38b Automatic air conditioner
251
E4 Circuit diagrams

38b Automatic air conditioner

000 293 647 0 - SYS-E XERION 3300 - 04/05 165


E4 Circuit diagrams
38b Automatic air conditioner
251

Circuit diagram Key to diagram

Item Component Coordinates


A06 Automatic air conditioner module -
A07 Cab fan speed controller module -
- - -
B86 Cab temperature AC sensor -
B87 Air discharge temperature AC sensor -
B88 Outside temperature AC sensor -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K15 Air conditioning compressor relay -
K42 Relay 58 -
K46 Alternator relay -
- - -
M7 Cab fan motor -
- - -
Y109 Heater solenoid coil -
Y32 Compressor-type air conditioner coupling solenoid coil -
- - -
Z21 Compressor-type air conditioner gas pressure -
Z74 Anti-icing protection AC (Climatic) switch -

166 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
39a Operator's seat
252
E4 Circuit diagrams

39a Operator's seat

000 293 647 0 - SYS-E XERION 3300 - 04/05 167


E4 Circuit diagrams
39a Operator's seat
252

Circuit diagram Key to diagram

Item Component Coordinates


K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
- - -
M8 Operator's seat compressor -

168 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
40a Additional sockets, fuse tester
253
E4 Circuit diagrams

40a Additional sockets, fuse tester

000 293 647 0 - SYS-E XERION 3300 - 04/05 169


E4 Circuit diagrams
40a Additional sockets, fuse tester
253

Circuit diagram Key to diagram

Item Component Coordinates


K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
- - -
XS-1 12V Service connector -
XS-2 12V Service connector -
XS-3 12V Service connector -
XV-1 Front power supply connector -
XV-2 Rear power supply connector -
XV-3 Cab power supply connector -

170 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
41a Driving management, brake, parking brake
254
E4 Circuit diagrams

41a Driving management, brake, parking brake


up to serial no. 50

000 293 647 0 - SYS-E XERION 3300 - 04/05 171


E4 Circuit diagrams
41a Driving management, brake, parking brake
254

up to serial no. 50

172 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
41a Driving management, brake, parking brake
255
E4 Circuit
41a Drivingdiagrams
management, brake, parking brake

Key to diagram

Item Component Coordinates


A15 Electronic engine control module -
A52 - (Multi-function handle) Cruise control On/Off -
S7
A52 - (Multi-function handle) Driving off / reversing -
S8
A56 VDC module -
A57 TCU module -
A61 XIF module -
- - -
B145 Ground speed radar sensor -
B148 Brake sensor actuated -
B149 Inching pedal sensor -
B153 Ground drive pedal sensor -
- - -
DB Diode board -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K17 Parking brake release relay -
K23 Relay 54 -
K24 Parking brake relay -
K45 VDC / TCU power relay -
K46 Alternator relay -
- - -
S109 Ground speed control lever forward switch -
S110 Ground speed control lever reverse switch -
S111 Drive range switch -
S93 Parking brake switch -
- - -
XFMGR VDC diagnosis snap-on connection -
- - -
Y106-1 Parking brake solenoid coil (hydraulic) -
- - -
Z5 Seat contact switch -

000 293 647 0 - SYS-E XERION 3300 - 04/05 173


E4 Circuit diagrams
41a Driving management, brake, parking brake
255

Item Component Coordinates


Z12 Parking brake switch -
Z81 Service brake pressure actual value switch -
Z115 Inching contact switch -

174 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
41b Driving management, brake, parking brake
256
E4 Circuit diagrams

41b Driving management, brake, parking brake


from serial no. 51

000 293 647 0 - SYS-E XERION 3300 - 04/05 175


E4 Circuit diagrams
41b Driving management, brake, parking brake
256

from serial no. 51

176 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
41b Driving management, brake, parking brake
257
E4 Circuit
41b Drivingdiagrams
management, brake, parking brake

Key to diagram

Item Component Coordinates


A15 Electronic engine control module -
A52 - (Multi-function handle) Cruise control On/Off -
S7
A52 - (Multi-function handle) Driving off / reversing -
S8
A56 VDC module -
A57 TCU module -
A61 XIF module -
- - -
B145 Ground speed radar sensor -
B148 Brake sensor actuated -
B149 Inching pedal sensor -
B153 Ground drive pedal sensor -
- - -
DB Diode board -
-
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K17 Parking brake release relay -
K23 Relay 54 -
K24 Parking brake relay -
K46 Alternator relay -
- - -
S109 Ground speed control lever forward switch -
S110 Ground speed control lever reverse switch -
S111 Drive range switch -
S93 Parking brake switch -
- - -
XFMGR VDC diagnosis snap-on connection -
- - -
Y106-1 Parking brake solenoid coil (hydraulic) -
- - -
Z5 Seat contact switch -

000 293 647 0 - SYS-E XERION 3300 - 04/05 177


E4 Circuit diagrams
41b Driving management, brake, parking brake
257

Item Component Coordinates


Z12 Parking brake switch -
Z81 Service brake pressure actual value switch -
Z115 Inching contact switch -

178 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
42a Limp Home
258
E4 Circuit diagrams

42a Limp Home


up to serial no. 50

000 293 647 0 - SYS-E XERION 3300 - 04/05 179


E4 Circuit diagrams
42a Limp Home
258

up to serial no. 50 Key to diagram

Item Component Coordinates


A57 TCU module -
- - -
DA Board -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K45 VDC / TCU power relay -
- - -
S112 Limp Home switch -

180 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
42b Limp Home
259
E4 Circuit diagrams

42b Limp Home


from serial no. 51

000 293 647 0 - SYS-E XERION 3300 - 04/05 181


E4 Circuit diagrams
42b Limp Home
259

from serial no. 51 Key to diagram

Item Component Coordinates


A57 TCU module -
- - -
DA Board -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
- - -
S112 Limp Home switch -

182 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
43a Trailer brake
260
E4 Circuit diagrams

43a Trailer brake

000 293 647 0 - SYS-E XERION 3300 - 04/05 183


E4 Circuit diagrams
43a Trailer brake
260

Circuit diagram Key to diagram

Item Component Coordinates


A61 XIF module -
- - -
B146 Compressed air sensor -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K10 Switch-over relay -
K23 Relay 54 -
K41 Switch-over relay 54 -
- - -
XA 7-pin tail socket -
XH 7-pin front socket -
- - -
Y106-2 Parking brake solenoid coil (pneumatic) -
Y239 Trailer brake system advance solenoid coil -
- - -
Z12 Parking brake actual value switch -

184 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
44a Transmission control
261
E4 Circuit diagrams

44a Transmission control


up to serial no. 50

000 293 647 0 - SYS-E XERION 3300 - 04/05 185


E4 Circuit diagrams
44a Transmission control
261

up to serial no. 50 Key to diagram

Item Component Coordinates


A56 VDC module -
A57 TCU module -
- - -
B10 Diesel engine speed sensor -
B143 Lubrication oil pressure sensor -
B16-1 Transmission speed sensor (ground speed) -
B99 Hydraulic motor speed sensor -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K45 VDC / TCU power relay -
- - -
R51 Transmission oil temperature resistor -
- - -
XTCU TCU diagnosis connector -
- - -
Y229 System pressure reduced solenoid coil -
Y230 Hydrostatic motor positive solenoid coil Y1 -
Y231 Hydrostatic motor negative solenoid coil Y2 -
Y232 Forward clutch solenoid coil -
Y233 Reverse clutch solenoid coil -
Y234 Range clutch solenoid coil -
Y235 Solenoid coil K1 (clutch 1) -
Y236 Solenoid coil K2 (clutch 2) -
Y237 Solenoid coil K3 (clutch 3) -
Y238 Solenoid coil K4 (clutch 4) -
- - -
Z102 Filter bypass actual value switch (bypass open) -
Z110 System pressure transmission switch -
Z111 Transmission filter maintenance switch -
Z112 Transmission oil level switch (min) -

186 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
44b Transmission control
262
E4 Circuit diagrams

44b Transmission control


from serial no. 51

000 293 647 0 - SYS-E XERION 3300 - 04/05 187


E4 Circuit diagrams
44b Transmission control
262

from serial no. 51 Key to diagram

Item Component Coordinates


A56 VDC module -
A57 TCU module -
- - -
B10 Diesel engine speed sensor -
B16-1 Transmission speed sensor (ground speed) -
B99 Hydraulic motor speed sensor -
B143 Lubrication oil pressure sensor -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
- - -
R51 Transmission oil temperature resistor -
- - -
XTCU TCU diagnosis connector -
- - -
Y229 System pressure reduced solenoid coil -
Y230 Hydrostatic motor positive solenoid coil Y1 -
Y231 Hydrostatic motor negative solenoid coil Y2 -
Y232 Forward clutch solenoid coil -
Y233 Reverse clutch solenoid coil -
Y234 Range clutch solenoid coil -
Y235 Solenoid coil K1 (clutch 1) -
Y236 Solenoid coil K2 (clutch 2) -
Y237 Solenoid coil K3 (clutch 3) -
Y238 Solenoid coil K4 (clutch 4) -
- - -
Z102 Filter bypass actual value switch (bypass open) -
Z110 System pressure transmission switch -
Z111 Transmission filter maintenance switch -
Z112 Transmission oil level switch (min) -

188 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
45a Lighting main circuit, taillight, position light
263
E4 Circuit diagrams

45a Lighting main circuit, taillight, position light

000 293 647 0 - SYS-E XERION 3300 - 04/05 189


E4 Circuit diagrams
45a Lighting main circuit, taillight, position light
263

Circuit diagram Key to diagram

Item Component Coordinates


E20 Front side light, left -
E21 Front side light, right -
E36 Rear number plate light -
E45 Taillight, left -
E46 Taillight, right -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K10 Switch-over relay -
K42 Relay 58 -
K43 Switch-over relay 58 -
K44 Switch-over relay 58 -
- - -
XA 7-pin tail socket -
XH 7-pin front socket -

190 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
46a Low beam, high beam, low beam changeover
264
E4 Circuit diagrams

46a Low beam, high beam, low beam changeover

000 293 647 0 - SYS-E XERION 3300 - 04/05 191


E4 Circuit diagrams
46a Low beam, high beam, low beam changeover
264

Circuit diagram

192 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
46a Low beam, high beam, low beam changeover
265
E4 Circuit
46a Low beam,
diagrams
high beam, low beam changeover

Key to diagram

Item Component Coordinates


DB Diode board -
- - -
E1 Low beam, left -
E2 Low beam, top left -
E3 Low beam, top right -
E30 High beam, left -
E31 High beam, top left -
E32 High beam, top right -
E33 High beam, right -
E4 Low beam, right -
- - -
H7 High beam control light -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K10 Switch-over relay -
K21 High beam relay -
K22 Low beam relay -
K33 Bottom low beam relay -
K34 Top low beam relay -
K35 External/front high beam relay -
K36 External/front high beam relay -
K37 External/front low beam relay -
K38 External/front low beam relay -
K42 Relay 58 -
- - -
S2 Low beam/high beam switch -
S15 Low beam changeover switch -
- - -
XCG Vehicle-mounted implement connector - Row G -

000 293 647 0 - SYS-E XERION 3300 - 04/05 193


E4 Circuit diagrams
46a Low beam, high beam, low beam changeover
265

194 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
47a Worklights I
266
E4 Circuit diagrams

47a Worklights I
up to serial no. 50

000 293 647 0 - SYS-E XERION 3300 - 04/05 195


E4 Circuit diagrams
47a Worklights I
266

Circuit diagram up to serial no. 50 Key to diagram

Item Component Coordinates


A62 EXT module -
- - -
DB Diode board -
- - -
E10 Cab left inside work light -
E11 Cab left centre work light -
E12 Cab right outside work light -
E13 Cab right inside work light -
E14 Cab right centre work light -
E15 Work light for working area ahead, left -
E16 Work light for working area ahead, right -
E71 Sidefinder work light, left -
E72 Sidefinder work light, right -
E9 Cab left outside work light -
- - -
K01 Relay 15a -
K02 Relay 15b -
K05 Tail/external worklight relay -
K07 Power relay power supply -
K25 Roof top worklight relay -
K26 Roof outside worklight relay -
K27 Roof inside worklight relay -
K28 Mirror holder worklight relay -
K29 Low beam bracket worklight relay -
K42 Relay 58 -
K47 Alternator protection relay -
- - -
S3-2 Mirror holder worklight switch -
S3-3 Roof worklight switch -

196 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
47b Worklights I
267
E4 Circuit diagrams

47b Worklights I
from serial no. 51

000 293 647 0 - SYS-E XERION 3300 - 04/05 197


E4 Circuit diagrams
47b Worklights I
267

Circuit diagram, from serial no. 51 Key to diagram

Item Component Coordinates


A62 EXT module -
- - -
DB Diode board -
- - -
E9 Cab left outside work light -
E10 Cab left inside work light -
E11 Cab left centre work light -
E12 Cab right outside work light -
E13 Cab right inside work light -
E14 Cab right centre work light -
E15 Work light for working area ahead, left -
E16 Work light for working area ahead, right -
E71 Sidefinder work light, left -
E72 Sidefinder work light, right -
E82 Tail mud guard worklight -
- - -
K01 Relay 15a -
K02 Relay 15b -
K05 Tail/external worklight relay -
K07 Power relay power supply -
K25 Roof top worklight relay -
K26 Roof outside worklight relay -
K27 Roof inside worklight relay -
K28 Mirror holder worklight relay -
K29 Low beam bracket worklight relay -
K42 Relay 58 -
K47 Alternator protection relay -
- - -
S3-2 Mirror holder worklight switch -
S3-3 Roof worklight switch -

198 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
48a Worklights II
268
E4 Circuit diagrams

48a Worklights II

000 293 647 0 - SYS-E XERION 3300 - 04/05 199


E4 Circuit diagrams
48a Worklights II
268

Circuit diagram Key to diagram

Item Component Coordinates


DB Diode board -
- - -
E76 Cab rear wall left inside work light -
E77 Cab rear wall left centre work light -
E78 Cab rear wall left outside work light -
E79 Cab rear wall right inside work light -
E80 Cab rear wall right centre work light -
E81 Cab rear wall right outside work light -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K30 Rear wall outside worklight relay -
K31 Rear wall centre worklight relay -
K32 Rear wall inside worklight relay -
K42 Relay 58 -
K47 Alternator protection relay -
- - -
S3-1 Rear wall worklight switch -

200 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
49a Horn, brake light, back-up light
269
E4 Circuit diagrams

49a Horn, brake light, back-up light


up to serial no. 50

000 293 647 0 - SYS-E XERION 3300 - 04/05 201


E4 Circuit diagrams
49a Horn, brake light, back-up light
269

Circuit diagram up to serial no. 50 Key to diagram

Item Component Coordinates


A56 VDC module -
- - -
E22 Left brake light -
E23 Right brake light -
E62-1 Left back-up light -
E62-2 Right back-up light -
- - -
H41 Horn -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K09 Switch-over relay -
K18 Back-up light relay -
K41 Switch-over relay 54 -
K45 Power relay -
K48 Back-up signal relay -
- - -
S48 Horn switch -

202 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
49b Horn, brake light, back-up light
270
E4 Circuit diagrams

49b Horn, brake light, back-up light


from serial no. 51

000 293 647 0 - SYS-E XERION 3300 - 04/05 203


E4 Circuit diagrams
49b Horn, brake light, back-up light
270

Circuit diagram, from serial no. 51 Key to diagram

Item Component Coordinates


A56 VDC module -
- - -
E22 Left brake light -
E23 Right brake light -
E62-1 Left back-up light -
E62-2 Right back-up light -
- - -
H41 Horn -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K09 Switch-over relay -
K18 Back-up light relay -
K41 Switch-over relay 54 -
K48 Back-up signal relay -
- - -
S48 Horn switch -

204 000 293 647 0 - SYS-E XERION 3300 - 04/05


E4 Circuit diagrams
50a Instrument lighting, broadcast radio, mirror adjustment
271
E4 Circuit diagrams

50a Instrument lighting, broadcast radio, mirror adjustment

000 293 647 0 - SYS-E XERION 3300 - 04/05 205


E4 Circuit diagrams
50a Instrument lighting, broadcast radio, mirror adjustment
271

Circuit diagram Key to diagram

Item Component Coordinates


E35 Instrument lighting -
E38-1 Reading light -
E38-2 Reading light -
- - -
K01 Relay 15a -
K02 Relay 15b -
K07 Power relay power supply -
K42 Relay 58 -
- - -
M19-1 Mirror adjustment left motor -
M19-2 Mirror adjustment left motor -
M20-1 Mirror adjustment right motor -
M20-2 Mirror adjustment right motor -
- - -
R25 Left mirror heater resistance -
R26 Right mirror heater resistance -
- - -
S33-1 Reading light switch -
S33-2 Reading light switch -
S50 Mirror adjustment switch -
S121 Mirror heater switch -
- - -
XR1 12V Broadcast radio -
XR2 12V Radio set -

206 000 293 647 0 - SYS-E XERION 3300 - 04/05


E5 Diagnosis
Diagnose with trouble codes
273

E5 Diagnosis
Diagnose with trouble codes

Fault code CCN (CLAAS Component Number)

CCN Component Circuit


diagra
m
A15 Electronic engine control module 1, 2, 6,
41
A30-1 Terminal (Cebis) 6
A30-2 Terminal (Communicator) 6
A52-S1 Multi-function handle module (MFG) 12
Key S3
A52 - S2 Multi-function handle module (MFG) 12
Key S3
A52 - S3 Multi-function handle module (MFG) 12
Key S3
A52 - S4 Multi-function handle module (MFG) 12
Key S4
A52 - S5 Multi-function handle module (MFG) 12
Key S5
A52 - S6 Multi-function handle module (MFG) 12
Key S6
A52 - S7 Multi-function handle module (MFG) 41
Key S7
A52 - S8 Multi-function handle module (MFG) 41
Key S8
A52 - S9 Multi-function handle module (MFG) 28
Key S9
A52 - S10 Multi-function handle module (MFG) 20a
Key S10
A52 - S11 Multi-function handle module (MFG) 20a
Key S11
A52 - S12 Multi-function handle module (MFG) 20a
Key S12
A52 - S13 Multi-function handle module (MFG) 20a
Key S13
A52 - S14 Multi-function handle module (MFG) 21
Key S14

000 293 647 0 - SYS-E XERION 3300 - 04/05 207


E5 Diagnosis
Diagnose with trouble codes
273

CCN Component Circuit


diagra
m
A52 - S15 Multi-function handle module (MFG) 21
Key S15
A52 - S16 Multi-function handle module (MFG) 21
Key S16
A52 - S17 Multi-function handle module (MFG) 21
Key S17
A55 Module electro- 4, 6,13,
28
hydraulic steering (EHL)
A56 VDC module 6, 7, 8,
12, 32,
41, 44
A57 TCU module 6, 7, 42,
44
A58 EHR module 6, 21
A59-1 VCU 1 module 6, 20,
22, 23
A59-2 VCU 2 module 6, 22,
23
A60 HYD module 4, 6, 11,
13, 20,
21, 22,
23, 26
A61 XIF module 1, 2, 3,
6, 7, 8,
32, 33,
41
A62 EXT module 6, 8, 9,
10, 11,
36, 47
A66 GPS Pilot (GPB) module 6
A70 PHM module 6, 8
B10 Sensor 44
Diesel engine speed
B16-1 Speed sensor 44
transmission (ground speed)
B16-2 Transmission speed sensor 28
(ground speed)
B16-3 Transmission speed sensor 32
(ground speed)

208 000 293 647 0 - SYS-E XERION 3300 - 04/05


E5 Diagnosis
Diagnose with trouble codes
273

CCN Component Circuit


diagra
m
B99 Speed sensor 44
Hydraulic motor speed
B123 Sensor 26
Hydraulic oil temperature
B139-1 Power lift sensor 20
(front)
B139-2 Sensor 21
Power lift position (tail)
B142 Sensor 7
PTO speed
B143 Sensor 44
lubrication oil pressure
B144-1 Tractive force sensor 21
B144-2 Tractive force sensor 21
B145 Sensor 41
Radar ground speed
B146 Sensor 43
Compressed air
B147 Sensor 33
Cab locked
B148 Brake sensor actuated 41
B149 Sensor 41
inching pedal
B150-1 Steering wheel sensor 28
B150-2 Steering wheel sensor 28
B151 Steering angle sensor 28
Rigid axle/mower unit axle
B152 Steering angle sensor 28
Floating axle/Engine axle
B153 Ground drive pedal sensor 41
B154 Sensor 2
Electronic throttle engine speed set value
B154 Sensor 2
Electronic throttle engine speed set value

000 293 647 0 - SYS-E XERION 3300 - 04/05 209


E5 Diagnosis
Diagnose with trouble codes
273

CCN Component Circuit


diagra
m
B155-1 Sensor 22
Operation of control valve (red)
B155-4 Sensor 22
Operation of control valve (yellow)
B155-5 Sensor 22
Operation of control valve (green)
B155-6 Sensor 23
Operation of control valve (blue)
B16-2 Transmission speed sensor 28
(ground speed)
D02 Diagnosis LED 2
K3 Relay 10
K4 Relay 10
K7 Relay 6
K8 Relay 28
K14 Relay 13
K16 Relay 2
K17 Relay 41
K18 Relay 49
K19 Relay 13
K20 Relay 13
K24 Relay 41
K48 Relay 49
R35 Potentiometer 3
Fuel level
R51 Transmission oil temperature resistor 44
R52 Potentiometer 21
Tail power lift set value
S16 Switch 36
Indicator
S52 Switch 4
Road travel (red)
S93 Parking brake switch 41
S94 Switch 32
Differential lock (centre)

210 000 293 647 0 - SYS-E XERION 3300 - 04/05


E5 Diagnosis
Diagnose with trouble codes
273

CCN Component Circuit


diagra
m
S107 Steering position left offset switch 28
S108 Steering position right offset switch 28
S109 Ground speed control lever forward switch 41
S110 Ground speed control lever reverse switch 41
S111 Drive range switch 41
S112 Limp Home switch 42
S113 Switch 8
Front PTO On/Off (auxiliary power take-off)
S114 Switch 7
Tail PTO On/Off
S115 Switch 2
Engine speed set / reset electronic throttle
S118 Switch 33
Unlock cab
S119 Switch 32
Differential lock automatic / manual
U22 Diesel engine diagnosis switch 2
U28 External switch 21
Raise tail power lift
U29 External switch 21
Lower tail power lift
U30 External switch 7
Tail PTO On/Off
U30-2 External switch 7
Tail PTO On/Off
U32 External switch 20
Raise front power lift
U33 External switch 20
Lower front power lift
Y105-1 Solenoid coil 32
Differential lock
Y105-2 Solenoid coil 32
Differential lock (cross)
Y188-1 Solenoid coil 28
Steering shut-off valve

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CCN Component Circuit


diagra
m
Y188-2 Solenoid coil 28
Steering shut-off valve
Y188-3 Solenoid coil 28
Steering shut-off valve
Y188-4 Solenoid coil 28
Steering shut-off valve
Y189-5 Solenoid coil 28
Steering logics definition valve
Y189-6 Solenoid coil 28
Steering logics definition valve
Y189-7 Solenoid coil 28
Steering logics definition valve
Y189-8 Solenoid coil 28
Steering logics definition valve
Y189-9 Solenoid coil 28
Steering logics definition valve
Y189-10 Solenoid coil 28
Steering logics definition valve
Y190-1a Solenoid coil 28
Automatic steering
Y190-1b Solenoid coil 28
Automatic steering
Y190-1b Solenoid coil 28
Automatic steering
Y190-2a Solenoid coil 28
Automatic steering
Y190-2b Solenoid coil 28
Automatic steering
Y198-1a Solenoid coil 22, 23
Pilot valve (red A)
Y198-1b Solenoid coil 22, 23
Pilot valve (red B)
Y198-2a Solenoid coil 21
Pilot valve (EHR A)

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diagra
m
Y198-2a Solenoid coil 21
Pilot valve (EHR A)
Y198-2b Solenoid coil 21
Pilot valve (EHR B)
Y198-2b Solenoid coil 21
Pilot valve (EHR B)
Y198-3a Solenoid coil 20
Pilot valve (white A)
Y198-3b Solenoid coil 20
Pilot valve (white B)
Y198-4a Solenoid coil 22
Pilot valve (yellow A)
Y198-4b Solenoid coil 22
Pilot valve (yellow B)
Y198-5a Solenoid coil 22
Pilot valve (green A)
Y198-5b Solenoid coil 22
Pilot valve (green B)
Y198-6a Solenoid coil 23
Pilot valve (blue A)
Y198-6b Solenoid coil 23
Pilot valve (blue B)
Y199-1 Solenoid coil 7
Drive clutch (PTO 1)
Y199-2 Solenoid coil 8
Drive clutch (PTO 2)
Y229 Solenoid coil 44
System pressure reduced
Y230 Solenoid coil 44
Hydrostatic motor positive Y1
Y231 Solenoid coil 44
Hydrostatic motor negative Y2
Y232 Solenoid coil 44
Forward clutch

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CCN Component Circuit


diagra
m
Y233 Solenoid coil 44
Reverse clutch
Y234 Solenoid coil 44
Range clutch
Y235 Solenoid coil 44
K1 (clutch 1)
Y236 Solenoid coil 44
K2 (clutch 2)
Y237 Solenoid coil 44
K3 (clutch 3)
Y238 Solenoid coil 44
K4 (clutch 4)
Y246 Solenoid coil 8
Pump adjustment A
Y247 Solenoid coil 8
Pump adjustment B
Z5 Seat contact switch 41
Z12 Actual value function switch 43
Parking brake
Z19 Actual value switch 26
Hydraulic oil level (min.)
Z21 Actual value function switch 5a, 38a,
38b
Compressor-type air conditioner gas pressure
Z33 Coolant level switch 2
Z69 Actual value function switch 3, 5
Air cleaner maintenance
Z81 Brake pressure actual value switch 41
Service brake
Z102 Filter bypass actual value switch (bypass open) 44
Z102-1 Working hydraulics filter bypass actual value switch (bypass open) 26
Z102-2 Steering hydraulics filter bypass actual value switch (bypass open) 26
Z102-3 Return line filter bypass actual value switch (bypass open) 26
Z103 Pump function actual value switch 28
Z104 Pressure actual value switch 5, 26
Brake accumulator

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diagra
m
Z105 Actual value switch 31
Floating axle lock pressure
Z110 Transmission system pressure actual value switch 44
Z111 Transmission filter maintenance actual value switch 44
Z112 Transmission oil level switch (min) 44
Z113 Cab position actual value switch 1 28
Z114 Cab position actual value switch 2 28
Z115 Inching contact actual value switch 41

FMI fault code (fault mode indicator)


FMI 00
Data valid, but above normal Any electronic control system has an upper threshold for the expected operating
operating range range of the signal. This includes ranges such as e.g. high power converter
temperatures. A sensor that is still working, but transmitting signals above the
expected threshold value will consequently release the storage of the FMI 00
code.
Possible causes of a FMI 00 fault may include:
– The signal is above the normal value.
– The signal has a short-circuit with the battery plus.
– The sensor must be calibrated.
Example: A PWM sensor is not to generate a valid signal above 80% of the duty
cycle. If the sensor generates a signal of 81% of the duty cycle, it still works, but
the signal is above the expected value range.

FMI 01
Data valid, but below normal Any electronic control system has a lower threshold for the expected operating
operating range range of the signal. This includes ranges such as e.g. low engine oil pressure. A
sensor that is still working, but transmitting signals below the expected threshold
value will consequently release the storage of a FMI 01 code.
Possible causes of a FMI 01 fault may include:
– The signal is below the normal value.
– The timing is delayed.
Example: Most PWM sensors are not to generate a valid signal of less than 5%
of the duty cycle. If the sensor generates a signal of 3% of the duty cycle, it still
works, but the signal is below the expected value range.

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FMI 02
Data are erratic, intermittent or incorrect The signal from a component is available. The control
system reading the diagnosis information cannot
properly read the signal. The signal appears to be lost,
unstable or invalid. The data may alternately be correct
or incorrect. This refers to the communication between
control systems. This is an example of communication
between control systems when the monitoring system
searches for the engine speed from the engine ECM
via another data link.
Possible causes of a FMI 02 fault may include:
– A connection has failed.
– The signal is intermittent or erratic.
– The software was modified.
– The signal is noisy.
– The signal is outside of the range.

FMI 03
Voltage above normal value or short-circuit / high value FMI 03 occurs when the voltage reading from the
component or from the system is high. FMI 03
frequently refers to a signal circuit.
Possible causes of a FMI 03 fault may include:
– Sensor or switch failed.
– Wiring loom damaged.
– Electronic control module failed.
– A sensor generates an alternating signal (duty
cycle) and the output stops at the max. signal
output.
– The sensor signal line in the wiring loom is
shorted to the sensor power supply or to a voltage
higher than the power supply voltage.
– A signal line is open between the sensor and the
electronic control. Electronic controls normally pull
the input circuit to a positive voltage level. E.g. the
input circuit reads 5 V when the sensor is discon-
nected.
– The electronic control has an internal short-circuit
to a plus source on the connector contact of the
sensor signal. A fault electronic control believes
that there is a fault whereas the signal circuit
works properly.

FMI 04
Voltage below normal value or short-circuit / low value The component or system voltage is below the
threshold value. FMI 04 mostly refers to a signal
circuit.
The following components may cause an FMI 04 fault:
– The switch sensor has failed.
– The wiring loom is damaged.
– The electronic control has failed.

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Possible causes of a FMI 04 fault may include:


– A failed sensor and low voltage output.
– A sensor signal in a wiring loom has a short-circuit to ground.
– A failed module also causes an FMI 04, but this is highly unlikely.

FMI 05
Current is below the normal The current through a component or system is lower than the threshold value.
value or open circuit FMI 05 mostly refers to a driver circuit.
FMI 05 appears when the electronic control identifies a low current value.
Possible causes of a FMI 05 fault may include:
– Open circuit or poor wiring loom connection.
– Open relay.
– Open switch.

Possible causes of a FMI 05 fault may include:


– A failed sensor and low voltage output.
– A sensor signal in a wiring loom has a short-circuit to ground.
– A failed module also causes an FMI 04, but this is highly unlikely.

FMI 06
Current above normal value or The current through a component or system is higher than the threshold value.
grounded circuit FMI 05 mostly refers to a driver circuit. This fault is very similar to FMI 04.
Possible causes of a FMI 06 fault may include:
– Short-circuit to ground in the wiring loom connection.
– Short-circuit in a relay.
– A failed control also causes an FMI 06, but this is highly unlikely.

FMI 07
Mechanical system not FMI 07 appears when an electronic control sends an electrical command to a
responding properly mechanical system and the expected result is not within the range.
Possible causes of a FMI 07 fault may include:
– The component does not respond properly.
– The component is stuck in a position.
– A component has failed.
– The engine is shut down.
– The machine is not used properly.
Example: FMI 07 appears when the transmission shifts too slowly due to a
sluggish solenoid valve.
FMI 08
Abnormal frequency, pulse FMI 08 appears when a frequency of the signal or the pulse width of the signal is
width or period not within the expected range. FMI 08 may also refer to a faulty sensor.
Note: The period is the time in seconds for a cycle at a specific frequency.

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Possible causes of a FMI 08 fault may include:


– The wiring loom connections are intermittent or
poor.
– (The engine misfires.)
– The signal is noisy due to a nearby source of inter-
ference.
– Loose mechanical parts.
Example: FMI 07 appears when the transmission
shifts too slowly due to a sluggish solenoid valve.

FMI 09
Abnormal update FMI 09 refers to the communication between the elec-
tronic controls on the data link. FMI 09 appears when
an electronic control cannot receive information from
another electronic control and when the electronic
control expects to receive information.
Possible causes of a FMI 09 fault may include:
– The control module does not communicate
properly on the data link.
– The data transmission rate is abnormal.
– The data link has failed.
– Software incompatibility.

FMI 10
Abnormal rate of change FMI 10 refers to a signal changing too fast. The rate of
change is outside of the expected threshold value.
FMI 11
Fault not identifiable FMI 11 appears when the electronic control identifies
more than one FMI as the reason for a single problem.
Possible causes of a FMI 11 fault may include:
– Mechanical fault
– Damage to multiple circuits.

FMI 12
Unit or component defective FMI 12 describes the following condition: An electronic
control sends a signal to another electronic module via
the data link. The control expects a reply, but receives
no or an incorrect reply.
FMI 12 also describes the following condition: An elec-
tronic module is to transmit the data periodically, but
does not send the data.
Possible causes of a FMI 12 fault may include:
– Electronic control failed.
– Data link failed.
– One or several controls with incompatible
software.

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FMI 13
Out of calibration range Possible causes of a FMI 13 fault may include:
– Calibration is necessary.
– Data outside of range.

FMI 14, 15 and 20 These codes are not active.

FMI 16 - Parameter not The control does not support the requested parameter
available

FMI 17 - Module not responding The control does not respond to the request for data.

FMI 18 - Sensor power supply The sensor power supply has failed.
failure

FMI 19 - Condition not met The conditions defined in the software are not met

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At CLAAS KGaA mbH we are constantly improving our


products to reflect the latest technological develop-
ments. For this reason, we may from time to time need
to make changes to diagrams and descriptions in this
documentation which do not reflect products which
have already been delivered and which will not be
implemented on these machines.
Technical data, dimensions and weights are given as
an indication only. Responsibility for errors or
omissions not accepted.
Reproduction or translation of this publication, in
whole or part, is not permitted without the written
consent of the CLAAS KGaA mbH.
All rights under the provision of the Copyright Act are
reserved.
CLAAS KGaA mbH
33426 HARSEWINKEL
Germany

Our contribution to the environment:


CLAAS have printed this manual on 100 %
chlorine free paper.
CLAAS KGaA mbH
Postfach 1163
33426 Harsewinkel
Tel. +49 (0)5247 12-0
www.claas.com

000 293 647 0


SYS-E XERION 3300
EN - 04/05
Printed in Germany

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