X Xemplary classification

c cost optimization
l light components
a allows increased grinding volume
s simple installation
s safe handling
concept
Applications
Cement mills - 2
nd
compartment
Raw mills - 2nd compartment or classifying part
DIN drilled mill shells (250x314mm)
Mill diameter : 3.0m to 4.8m
Future developments :
Mill diameter > 4.8m
Non DIN drilled mill shells
2
5
0
3
1
4
Traditional classifying liners
Users feedback as per prior study
Thick plates (up to 50kg)
difficult to handle
hazardous to handle
loss of grinding volume
Loss of classifying efficiency with wear
non-reversible
Different plates
to protect shell
to classify media
Light plates (25kg max)
for easy handling & assembly
for safety
Constant classifying efficiency
all through lifecycle
Working principle :
media classification by spiral effect
LAB PICTURE
NUMBER AND POSITION OF SPIRAL & DEFLECTORS
ARE DETERMINED BY PROCESS STUDY
OF MILL CHARACTERISTICS & OPERATING PARAMETERS
AND COMPARED WITH LABORATORY AND INDUSTRIAL ON SITES TESTS
Xclass = 3 elements + 1 bolt
BASE PLATE
(IIA)
SUPPORT PLATE
(IIB)
DEFLECTOR
(IIE=CW / IID=CCW)
1 BOLT TYPE
(CL)
Base plate + Support plate
= shell protection
LIGHT (base = 21kg / support = 25kg)
BOLTED
1 BASE PLATE & 1 SUPPORT PLATE
WHATEVER THE DIRECTION OF ROTATION (clockwise or counterclockwise)
3 BASE PLATES & 3 SUPPORT PLATES
COVER ALL MILL DIAMETER RANGE (3->3.7m / 3.8->4.7m / ->4.8m)
MAGOTTEAUX Hi Cr ALLOY > 56 Rc
Deflectors in spiral
= media classification
LIGHT (15kg)
BOLTED
1 DEFLECTOR TO SUIT ALL MILL DIAMETERS
2 DEFLECTORS TO SUIT MILL DIRECTION OF ROTATION
(clockwise/counterclockwise)
MAGOTTEAUX Hi Cr ALLOY > 59 Rc
Deflectors unique concept :
1
2
1
2
1
2
NO WEAR
LOW WEAR
NO WEAR
MEDIUM WEAR
1
2
the first one protects the second
1
2
Thus when 1 is used
give them
a U turn
switch 1 & 2
to maintain constant classification
Why
customers
customers choose ?
1. GRINDING EFFICIENCY OPTIMIZATION (t/h OR Kwh/t)
2. LIGHT CASTINGS
3. EASY INSTALLATION
4. STANDARDIZED ITEMS (same mill diameter range = same castings)
5. QUICK SUPPLY (standard items out of stock)
Optimized grinding efficiency
Increased grinding volume
Increased absorbed power
Classifying liners Xclass
3 -> 3,2m 68 mm 48 mm + 40 mm
3,4 -> 4,2m 76 mm 48 mm + 56 mm
4,4 -> 4,6m 86 mm 48 mm + 76 mm
Liners average thickness
Mill diameter

Easy replacement of deflectors
Constant classifying efficient
all through linings lifecycle
= 1% of liner's total weight
All deflectors
Major wear
= 5% of liner's total weight
= 1
st
1/3
rd
of chamber
Deflectors in 1
st
1/3
rd
of chamber
Optimized grinding efficiency
Light castings
For faster & safer installation
Mill diameter
Classifying liners Xclass
3 -> 3,2m 40 kg 25 kg
3,4 -> 4,2m 43 kg 25 kg
4,4 -> 4,6m 56 kg 25 kg
Plates maximum weight
BEFORE NOW
Limited & standardized items
For quick delivery &
easy inventory management
Base plates 3 1 for each dia range
Support plates 3 1 for each dia range
Deflectors 2 1 clockwise / 1 countercw
Accessories 1 bolt type c/w nut, bolt & washer
SAFE

EASY &
& QUICK
We saved 4.000 on
our installation budget
The new lining was
delivered in 8 weeks
So far, 23 Xclass liners
have been installed.
12 more to come
BASE PLATES, SUPPORT PLATES & DEFLECTORS ON STOCK
PLATES FOR DROP-OUT MANHOLE -> LINER IS CONTINUOUS
PLATES FOR DROP-IN MANHOLE -> MADE TO MEASURE
PRACTICAL ASPECTS
PRACTICAL ASPECTS
ACCESSORIES M30X2 BOLTS c/w NUTS & 2 WASHERS (+ bushing if necessary)
C
L
C
L
C
L
C
L
PRACTICAL ASPECTS
ACCESSORIES M30X2 BOLTS c/w NUTS & 2 WASHERS (+ bushing)
39 > 33 36 > 33
BUSHING C19