Compliance with SSPC Hand/Power Tool Cleaning Requirements Learning Objectives Describe written SSPC hand and power tool cleaning standards, and typical equipment used for each Describe the use of SSPC- VIS 3, Guide and Reference Photographs for Steel Surfaces Prepared by Power and Hand Tool Cleaning
SSPC Surface Cleanliness Standards SSPC-SP1, Solvent Cleaning SSPC-SP2, Hand Tool Cleaning SSPC-SP3, Power Tool Cleaning SSPC-SP5/NACE 1, White Metal Blast Cleaning SSPC-SP6/NACE 3, Commercial Blast Cleaning SSPC-SP7/NACE 4, Brush-Off Blast Cleaning SSPC-SP8, Pickling SSPC-SP10/NACE 2, Near-White Metal Blast Cleaning SSPC-SP11, Power Tool Cleaning to Bare Metal SSPC-SP12/NACE 5, Water Jetting SSPC-SP13/NACE 6, Surface Preparation of Concrete SSPC-SP14/NACE 8, Industrial Blast Cleaning SSPC-SP15, Commercial Grade Power Tool Cleaning SSPC-SP16, Brush-Off Blast Cleaning of Coated and Uncoated Galvanized Steel, Stainless Steels, and Non-Ferrous Metals
SSPC-VIS 3 - Guide Guide and Reference Photographs The photographs supplement the written SSPC standards The written standards are the means for determining compliance The photographs are not to be used as a substitute for the written standards
SSPC-SP 2, Hand Tool Cleaning Wire brushes, scrapers, sandpaper Removes loose rust, loose mill scale, and loose paint Remaining material must be tightly adhering (cannot be lifted using the blade of a dull putty knife) No surface profile requirement Dull Putty Knife Proposed Definition Commercially manufactured putty knife or scraper containing a metal blade with the following characteristics: width of blade 1-1/2 to 3; length of blade 3 to 5; thickness of blade 30 to 50 mils. The thickness at end of the blade shall not be less than 25 mils or 75% of its original thickness, whichever is greater. It shall not be used if the edge is nicked or gouged, or if dry paint or other material is present along the edge that would prevent the blade from making intimate contact with the surface. The blade shall be held flat against the surface and at a maximum of 45 degrees to the surface. The corners of the blade shall not be used to dig at the residues.
6 SSPC-SP 3, Power Tool Cleaning Power grinders, power wire brushes, power sanders Removes loose rust, loose mill scale, and loose paint Remaining material must be tightly adhering (dull putty knife) No surface profile requirement SSPC-SP 11, Power Tool Cleaning to Bare Metal Rotary or reciprocating impact tools (peening flaps, cutter bundles, needle guns, wire flail, and hammer flail assemblies) Sometimes combinations of tools are used Removes all rust, all paint, and all mill scale, but slight residues of rust and paint can remain in the bottoms of pits Minimum 1.0 mil surface profile requirement Viewed without magnification Developed at the request of the nuclear industry (1987) SSPC-SP 15, Commercial Grade Power Tool Cleaning Same equipment that is used for SSPC-SP 11 All paint, rust, and mill scale are removed Staining from rust, paint and mill scale are permitted to remain, but must not exceed 33% (one third) of each 9 square inches of prepared surface Slight residues of rust and paint can remain in the bottoms of pits Minimum 1.0 mil surface profile requirement Viewed without magnification Developed in 2002 Stain or Staining Proposed Definition Stain or Staining: (As related to abrasive blasting surface preparation methods) An area of a surface which, when compared to adjacent areas, has an equal surface profile but is discolored (usually darker) with a material having no apparent volume. The material cannot be removed by methods commonly used to remove dust, but can be removed by more thorough abrasive blasting.
If the definition is approved in 2011, it needs to be modified to include power tools (SSPC-SP15)
Suggested Field Test (note that this is not an SSPC test): Use a utility knife to scrape the surface and to press into the residue. If the residue is dislodged from the surface, it is not a stain.
10 9 Square Inches Prior to the start of publishing joint abrasive blast cleaning standards in 1994, SSPC and NACE produced their own versions. The percentages of allowable staining were the same, but the unit area was different: SSPC used square inch NACE applied the percentage to the entire surface provided the staining was evenly dispersed In order to reconcile the differences when developing the joint blast cleaning standards, 9 square inches was ultimately agreed upon, which was based on the area of the reference photographs (SSPC) and blast cleaned reference coupons (NACE) Even though SP15 is not a joint standard and is unrelated to blast cleaning, the same rationale for defining the unit area was used, matching the approximate size of the VIS 3 photographs
11 Vacuum-Shrouded Power Tool Cleaning Vacuum-shrouding is available for most power tools The vacuum-shrouding collects the debris as it is being generated The vacuum system is typically fitted with HEPA filtration, enabling the systems to be used for removing paints that contain toxic metals SSPC Visual Guides and Reference Photographs for Surface Cleanliness SSPC-VIS 1 (Abrasive Blast Cleaning) SSPC-VIS 3 (Power and Hand Tool Cleaning) SSPC-VIS 4/NACE VIS 7 (Water Jetting) SSPC-VIS 5/NACE VIS 9 (Wet Abrasive Blast Cleaning) SSPC-VIS 3 (1993; 2004)
Photographs represent the appearance of surfaces both prior to and after hand and power tool cleaning Surface conditions depicted prior to cleaning: Previously unpainted (1993) Condition A - Intact mill scale Condition B - Rust and mill scale Condition C - Totally rusted Condition D - Totally rusted and pitted Previously painted (added in 2004) Condition E - Intact light colored paint with minimal rusting Condition F - Zinc rich paint with rusting along a weld Condition G - Heavy old coating with rust and mill scale Degrees of cleaning depicted for each initial surface condition: SSPC-SP2, Hand Tool Cleaning SSPC-SP3, Power Tool Cleaning SSPC-SP11, Power Tool Cleaning to Bare Metal SSPC-SP15, Commercial Grade Power Tool Cleaning (added 2004)
14 SSPC-VIS 3 Initial Conditions SSPC-VIS 3 Appearance of Cleaning Condition B Steel SSPC-VIS 3 Appearance of Cleaning Condition D Steel SSPC-VIS 3 Appearance of Cleaning Condition E Steel SSPC-VIS 3 Appearance of Cleaning Condition G Steel SSPC-VIS 3 Appearance of Cleaning Condition A Steel SSPC-VIS 3 Appearance of Cleaning Condition B Steel Restoring an Existing Profile
Two photos show the use of non-woven disks to restore an existing profile Condition E (light colored coating with minimal rusting Condition F (zinc-rich paint with rusting along the weld SSPC-VIS 3 Initial Condition Affects Appearance of Cleaning (e.g., SP2) SSPC-VIS 3 Initial Condition Affects Appearance of Cleaning (e.g., SP11) SSPC-VIS 3 Initial Condition Affects Appearance of Cleaning (e.g., SP15) SSPC-VIS 3 Initial Condition Affects Appearance of Cleaning (e.g., SP11) SSPC-VIS 3 Tool Used Affects Appearance of Cleaning (e.g., SP3) Jobsite Standards Final appearance is dictated by initial steel condition and the tools used for cleaning The existing coating/corrosion, color, texture, lighting, tools used, etc. will never be identical to the conditions under which SSPC-VIS 3 photos were prepared therefore, the prepared steel will not look the same as the photographs Preparation of jobsite standards before work begins can help to clarify cleaning expectations Actual steel on the structure and/or small steel samples
SSPC-VIS 2 can help to asses percentages
SSPC-VIS 2, Standard Method of Evaluating Degree of Rusting on Painted Steel Surface Purpose standard means for estimating percentage of visible corrosion
SSPC-VIS 2 (cont)
Standard consists of photographs showing various percentages of corrosion and corresponding black and white images of the same percentages The photographs depict 0.03% to 50% corrosion in 9 increments for each of : Spot rusting General rusting Pinpoint rusting
SSPC-VIS 2 (cont)
The black and white images can help to train the eye to judge percentages Relevance is for SSPC- SP15, Commercial Grade Power Tool Cleaning, which allows staining on up to 33% of the surface
Summary SSPC-SP2, Hand Tool Cleaning removes loose rust, paint, mill scale; tight material may remain SSPC-SP3, Power Tool Cleaning removes loose rust, paint, mill scale; tight material may remain SSPC-SP15, Commercial Grade Power Tool Cleaning Removes all rust, paint, mill scale except in bottom of pits; stains can remain on up to 33% of each unit area; 1 mil minimum surface profile SSPC-SP11, Power Tool Cleaning to Bare Metal Removes all rust, paint, mill scale except in bottom of pits; 1 mil minimum surface profile SSPC VIS 3, Guide and Reference Photographs for Steel Surfaces Prepared by Power and Hand Tool Cleaning Supplements, but does not replace, the written standards
Compliance with SSPC Hand/Power Tool Cleaning Requirements - Questions
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