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1. The document outlines a safety plan for a contractor installing 5" steam piping at a Procter & Gamble plant in Ibadan, Nigeria.
2. The work is scheduled to take place from May 2014 to June 2014 and will involve fabricating and installing pipes, as well as non-destructive testing and hydrostatic testing.
3. The safety plan details the risks associated with each task and the control measures required to mitigate those risks, such as using proper personal protective equipment, restricting access to work areas, and ensuring only qualified personnel perform specialized tasks.
1. The document outlines a safety plan for a contractor installing 5" steam piping at a Procter & Gamble plant in Ibadan, Nigeria.
2. The work is scheduled to take place from May 2014 to June 2014 and will involve fabricating and installing pipes, as well as non-destructive testing and hydrostatic testing.
3. The safety plan details the risks associated with each task and the control measures required to mitigate those risks, such as using proper personal protective equipment, restricting access to work areas, and ensuring only qualified personnel perform specialized tasks.
1. The document outlines a safety plan for a contractor installing 5" steam piping at a Procter & Gamble plant in Ibadan, Nigeria.
2. The work is scheduled to take place from May 2014 to June 2014 and will involve fabricating and installing pipes, as well as non-destructive testing and hydrostatic testing.
3. The safety plan details the risks associated with each task and the control measures required to mitigate those risks, such as using proper personal protective equipment, restricting access to work areas, and ensuring only qualified personnel perform specialized tasks.
CONTRACTOR: ALMADINA ENGINEERING SAFETY PLAN FOR STEAM PIPINGS @ LEVEL AT F&HC
Background: Fabrication and installation of 5 steam piping.
Work Supervision and Duration 1. Work is proposed to start May. 2014 8am to 6pm daily. 2. Supervision will be done by mechanical construction manager when the job is going on.
Work Description: Mobilizing of tools and equipments to site/lay down area Barricading of the site with caution tape. Erecting scaffold for pipes installation Marking & Taking pipes measurement for fabrication of pipes. Fabricating and painting of pipes in the lay down area Installation of fabricated pipes. Dye Penetrate examination ( NDT) Hydrostatics testing Open hole on the cladding Housekeeping and exit site Site clearance
Work Supervision and Duration
The contractors, due to their eligibility are familiar with the scope of the work. Prefabrication will be done in lay down area. Work will be supervised by mechanical construction manager on site. All equipment will be checked by P & G safety personnel and approved prior to the personnels usage.
Additional Consideration 1. There will be a housekeeping programme to clear the site before and after work is completed. 2. The following basic PPEs must be used by the contractor while doing the job; safety shoe, hard hat, hand glove, other PPE will be as per task performed and must be inspected before use. 3. The area of work will be properly barricaded with caution tape. 4. P&G approved disciplinary action / matrix will be implemented on any personnel / contractor found violating safety rules. 5. ALMADINA ENGINEERING will be given in a documented warning where same staff is observed to violate same expectations more than once. 6. Any life threatening behavior will lead to an immediate dismissal of the affected individual from site. 7. First aid box would be provided and first aiders to be on alert, for immediate administration of first aid before transport to hospital.
Alignments:
HSE OFFICER P&G WORK SUPERVISOR CONTRACTOR
RISK ASSESSMENT FOR STEAM PIPINGS @ LEVEL AT F&HC. S/N Work RISK POSSIBLE CAUSES CONTROL MEASURES 1. Mobilizing to site/lay down area Vehicle hit, collision, Cuts, bruise, Driver not keeping to speed limit, unlicensed driver driving, when offloading materials, Only licensed driver should drive vehicle, driver should keep to speed P&G Speed limit(10km/hr), Wear cotton gloves, and good safety shoes when offloading. Adequate supervision. 2. Barricading of the site with caution tape Unauthorized persons accessing work area No visible administrative control in place: e.g. safety signs Barricade work area with caution tape, use sign posts for direction changes 3 Erecting scaffold for pipes installation Cuts/bruise, head injuries, back pain, impact/hit, fall from height, object drop, collision. Bad tools, wrong use of tools, Inexperienced technician, Sharp Cutting tools. Improperly secured materials when lifting to height. Falling of the pipes when lifting. Throwing & dropping of tools/materials from height, Worker not using the necessary PPEs (hand gloves, body harness, helmet and lanyard & anchorage properly), worker carelessness/horseplay, Obtain a scaffold erection permit Only qualified technician should erect scaffolds. Secure pipes with rope when lifting. The technician is not working under the influence of alcohol or medication (perceive breathe). The material (scaffold pipes and platform materials etc.) are properly secured before lifting. Obtain scaffold approval green tag after erection & hang on scaffold prior to use. Worker should use the necessary PPEs (hand gloves, body harness, helmet and lanyard & anchorage properly); Adequate supervision.
4 Marking & Taking pipes measurement for fabrication of pipes.
Cuts, bruise, fall from height, slip, head bump, hearing discomfort, falling object, collision with equipment, Sharp/ rough objects & surfaces, poor access to height, wet floor, noise from boiler & compressor, Fixed equipment on the floor, Access heights with inspected and approved scaffold/ A- ladder, clean floor of wet substance, Wear necessary PPEs ( cotton hand gloves, coverall, safety boot, hard hat), ensure adequate lighting in work area 5. Fabricating and Thermal burns, Cuts Hot metal, flying sparks, infrared Obtain a hot-work painting of pipes in the lay down area &bruise, electric shock, trip & fall, Fire outbreak, Eye irritations/strain, headache/fatigue, respiratory problems, hearing discomfort, head injuries, back pain, object drop, Paint splash & spill, skin irritation, dizziness, fatigue, radiation, Cutting/grinding disc fly-off & shatter, inferior & damaged discs, grinding machine without guard, damaged electric cables, trailing cables, Combustible and flammable materials (liq, vap), Flying chips from grinding/cutting materials, metal fume & dusts, horseplay, over exposure of workers, noise, bad tools, wrong use of tools, exposed cable wires, poor/wrong power connections, workers not using the right PPES permit Only qualified welders &fitters should perform the task. Inspect & approve all equipment/tools before use. Welding surfaces should be fireproof/ non combustible, Ensure work area is free of combustible & flammable materials(liq, vap) Correct use of PPEs (leather gloves, safety boots, hardhats, coverall, face shield & goggle, Ear/plugs, nose mask), Functional fire extinguisher present at hot work area, Standby Fire watch Ensure the oxyacetylene cylinders/apparatuses are in good conditions & proper settings( hose, valves, arrestors, etc) Workers rest per shift as @ when due, workers should use the right PPES correctly always (safety boot, cotton& leather gloves hand gloves, nose mask, hard hat, safety goggles, nose mask). Adequate supervision. No lone-worker is allowed
6 Installation & welding of fabricated pipes & supports.
Thermal burns, Cuts &bruise, electric shock, trip & fall, Fire outbreak, Eye irritations/strain, headache/fatigue, respiratory problems, hearing discomfort, head injuries, back pain, object drop, Hot metal, flying sparks, infrared radiation, Cutting/grinding disc fly-off & shatter, inferior & damaged discs, grinding machine without guard, damaged electric cables, trailing cables, Combustible and flammable materials (liq, vap), Flying chips from grinding/cutting materials, metal fume & dusts, horseplay, over exposure of workers, noise, bad tools, wrong use of tools, exposed cable wires, poor/wrong power connections, workers not using the right PPES Obtain a hot-work permit Only qualified welders & fitters should perform the task. Inspect & approve all equipment/tools before use. Welding surfaces should be fireproof/ non combustible, Ensure work area is free of combustible & flammable materials(liq, vap) Correct use of PPEs (leather gloves, safety boots, hardhats, coverall, face shield & goggle, Ear /plugs), Functional fire extinguisher must be present at hot work area, Standby Fire watch Ensure the oxyacetylene cylinders/apparatuses are in good conditions & proper settings( hose, valves, arrestors, etc) Workers rest per shift as @ when due, workers should use the right PPES correctly always (safety boot, cotton& leather gloves hand gloves, nose mask, hard hat, safety goggles). Adequate supervision. No lone-worker is allowed 7. Tie-in of newly constructed steam line into the crusher Steam line explosion, burns, steam water spills, Thermal burns, Cuts &bruise, electric shock, trip & fall, Fire outbreak, Eye irritations/strain, headache/fatigue, respiratory problems, hearing discomfort, head injuries, back pain, object drop, Hot water splash, flying sparks, infrared radiation, Cutting/grinding disc fly-off & shatter, inferior & damaged discs, grinding machine without guard, damaged electric cables, trailing cables, Combustible and flammable materials (liq, vap), Flying chips from grinding/cutting materials, metal fume & dusts, horseplay, over exposure of workers, noise, bad tools, wrong use of tools, exposed cable wires, poor/wrong power connections, workers not using the right PPES Obtain line breaking permit Obtain a hot- work permit Only qualified welders & fitters should perform the task. Inspect & approve all equipment/tools before use. Welding surfaces should be fireproof/ non combustible, Ensure work area is free of combustible & flammable materials(liq, vap) Correct use of PPEs (leather gloves, safety boots, hardhats, coverall, face shield & goggle, Ear /plugs), Functional fire extinguisher must be present at hot work area, Standby Fire watch Ensure the oxyacetylene cylinders/apparatuses are in good conditions & proper settings( hose, valves, arrestors, etc) Workers rest per shift as @ when due, workers should use the right PPES correctly always (safety boot, cotton& leather gloves hand gloves, nose mask, hard hat, safety goggles). Adequate supervision. No lone-worker is allowed 8. Dye Penetrate examination ( NDT) Thermal burns, Cuts &bruise, electric shock, trip & fall, Fire outbreak, Eye irritations/strain, Flying chips from grinding/cutting materials, metal fume & dusts, horseplay, over exposure of workers, noise, bad tools, wrong use of tools, exposed cable wires, poor/wrong power connections, workers not using the right PPES Competent personal must handle NDT inspection. Correct use of PPEs (leather gloves, safety boots, hardhats, coverall, face shield & goggle, Ear /plugs), Functional fire extinguisher must be present at hot work area, Standby Fire watch
8. Hydrostatics testing Flooding, slip, trip and fall. Busted water hose, porous / leakages on the lines Stand by housekeeper to wipe off spill water as the task progresses, use appropriate tools for the task 9. Open hole on the cladding sheet Cuts/bruise, head injuries, back pain, impact/hit, fall from height, object drop. Bad tools, wrong use of tools, Inexperienced technician, Sharp Cutting tools. Improperly secured materials when lowering from height. Worker not using the necessary PPEs (hand gloves, body harness, helmet carelessness/horseplay, Only qualified technician should perform this task. Secure cladding with rope when lowering. The technician is not working under the influence of alcohol or medication (perceive breathe). Worker should use the necessary PPEs (hand gloves, body harness, helmet and Adequate supervision.
10. Housekeeping and exit site Cuts, bruise, dust inhalation Metal scraps, metal dust, dust particles, Ensure housekeeping is on-going Ensure cleaner wears cotton gloves, nose mask, safety shoes, metal bin for hot iron 11. Site clearance
Vehicle hit, collision, Cuts, bruise, Driver not keeping to speed limit, unlicensed driver driving, when offloading materials, Only licensed driver should drive vehicle, driver should keep to speed limit(10km/hr), Wear cotton gloves, and good safety shoes when offloading. Adequate supervision.
ADDITIONAL CONSIDERATIONS: 1. Deploy this risk analysis to workers before starting the job. 2.) Toolbox Attendance sheet should be attached to the line breaking permit to be filled. 3.) Make provision for standby ambulance as contingency plan. 4.) All PPEs to be used must be inspected O.K. before use.
Alignments: __________________ ____________________ ___________________ PROJECT MANAGER SITE HSE CONTRACTOR