CCD(SINGAPORE) Pte. Ltd.

Working Specification
No. SEN-S-!"
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GENERAL SPECIFICATION OF PAINTING AND COATING
TABLE OF CONTENTS
1. GENERAL
2. PAINTING SCHEDULE AND PAINT SYSTEMS
3. SURFACE PREPARATION
4. PAINT APPLICATION
5. INSPECTION AND TESTING
6. COLOUR
CCD (Singapore) Pte. Ltd. Working Specification No.SEN-S-!"
Painting Specification #.! $
1. GENERAL
%i& Engineering Specification co'er& t%e re()ire*ent& for t%e painting &c%e*e& and t%e
t ec%nica+ re()ire*ent& for painting of e()ip*ent, piping, %andrai+&, &t r)ct)ra+ &t ee+ -ork&
and &)pport&.
%i& doc)*ent doe& not co'er painting of .)i+ding&, concret e &t r)ct)re& and ot%er
arc%itect)ra+ area&.
1. 1 Codes !d S"!d#ds
AMERICAN STANDARDS
St andard practice for di &contin)it/ (%o+ida/) t e&ting of on cond)cti'e ASTM D 5162
prot ecti'e coating on *eta++ic &).&t rate&
AWWA St andard for ape coating S/&t e*& for t%e E0t erior of &tee+ ANSI$ A%%A
-ater pipe+ine& C214&'(
BRITISH STANDARDS
Paint co+or& for .)i+ding p)rpo&e& BS4'))
GERMAN STANDARDS
RAL 1 co+or card&
INTERNATIONAL STANDARDS
Paint& and 2arni&%e& 1 Cro&&-c)t te&t for ad%e&ion ISO24)(
Paint& and 2arni&%e& 1 Det er*ination of fi+* t%ickne&& ISO2')'
Paint& and 2arni&%e& 1 P)++-off t e&t for ad%e&ion ISO4624
Preparation of &tee+ &).&t rate& .efore app+ication of paint& and re+ated ISO'5)1&1
prod)ct& 1 2i &)a+ a&&e&&*ent of &)rface c+ean+ine&& 1 Part#3 R)&t
grade& and preparation grade& of )ncoated &tee+ &).&t rat e& and &t ee+
&).&t rat e& after o'era++ re*o'a+ of pre'io)& coating&
Preparation of &tee+ &).&t rate& .efore app+ication of paint& and re+ated prod)ct& 1 e&t &
for t%e a&&e&&*ent of &)rface c+ean+ine&& 1 Part #3 4i e+d t e&t for &o+).+e
iron corro&ion prod)ct & ISO'5)2&1
Preparation of &tee+ &).&t rate& .efore app+ication of paint& and re+ated
prod)ct& 1 e&t& for t%e a&&e&&*ent of &)rface c+ean+ine&& 1 Part $3
La.orator/ det er*ination of c%+oride on c+eaned &)rface&. ISO'5)2&2
CCD (Singapore) Pte. Ltd. No.SEN-S-!"
Painting Specification #.! 5
Preparation of &tee+ &).&t rate& .efore app+ication of paint and re+at ed
prod)ct& 1 e&t for t%e a&&e&&*ent of &)rface c+ean+ine&& 1 Part 53
a&&e&&*ent of d)&t on &tee+ &)rface c+ean+ine&& prepared for painting
(pre&&)re-&en&iti'e t ape *et%od) ISO'5)2&3
Preparation of &tee+ &).&t rate& .efore app+ication of paint& and re+ated
prod)ct& 1 e&t for t%e a&&e&&*ent of &)rface c+ean+ine&& 1 Part 63
G)i dance on t%e e&ti*ation of t%e pro.a.i+it/ of conden&ation prior
to paint app+ication ISO'5)2&4
Preparation of &tee+ &).&t rate& .efore app+ication of paint& and re+ated
prod)ct& 1 S)rface ro)g%ne&& c%aract eri &tic& of .+a&t c+eaned &t ee+ &).&t rat e&-
Part $3 7et%od of grading of &)rface profi+e of a.ra&i'e .+a&t -c+eaned &t ee+ -
Co*parator proced)re ISO'5)3&2
Preparation of &tee+ &).&t rate& .efore app+ication of paint& and re+ated
prod)ct& 1 S)rface preparation *et%od& 1 Part $3 A.ra&i'e .+a&t - c+eaning ISO'5)4&2
Preparation of &tee+ &).&t rate& .efore app+ication of paint and re+at ed
prod)ct& 1 S)rface preparation *et%od& 1 Part 53 8and and po-er too+ c+eaning
ISO'5)4&3
1. 2 Re*+, "o#- Co!s. de#".o!s
Pre'ai+ing nationa+ and9or +oca+ reg)+ation& %a& to .e taken care in addition to t%i&
&pecification.
1. 3 M"e#.,s
A++ paint& and paint *ateria+& )&ed &%a++ .e o.tained fro* appro'ed 7an)fact )rer&.
%e &torage and preparation of paint& and ot%er coating *ateria+& &%a++ .e in accordance
-it% t%e 7an)fact)rer:& in&t r)ction&.
CCD (Singapore) Pte. Ltd. No.SEN-S-!"
Painting Specification #.! 6
2. PAINTING SCHEDULES AND PAINT SYSTEMS
2. 1 GENERAL
Co*p+ete &%op app+ication of paint& i& preferred. W%ere co*p+ete paint &/&t e*
app+ication .efore t ran&port to t%e &it e i& not po&&i.+e, pri*er and inter-coat app+ication in
t%e &%op fo++o-ed ./ to)c% )p and top coat painting on &it e i& preferred o'er co*p+ete
&it e app+ication.
P.!".!* S/0ed+,e
( 1) Non- i nsul at ed car bon st eel ( Op: Bel ow & up
t o 120 C)
Sur f ac e
Pr epa r a t i o n:
Abr asi ve bl ast t o
Sa 2. 5
Tot a l DFT of
Syst e m: 225m - 300m
Gene r i c
DFT r ange
( m) He mp e l Pr oduc t
Pr i me r Coat
I nor gani c Zi nc
Si l i cat e 50 - 75 Hempel ' s Gal vosi l 57!0
I nt e r me d i a t e
Coat Hi g" #$i l % &po'( 25 - 50 Hempa%$r )ast i c *5!!
Fi ni s Coat
Al i p"at i c
+ol ($r et "ane 50 - 75
Hempat "ane ,opcoat
5520
( 2) I nsul at ed car bon st eel ( Op: Bel ow & up t o
120 C)
Sur f ac e
Pr epa r a t i o n:
Abr asi ve bl ast t o
Sa 2. 5
Tot a l DFT of
Syst e m: 200m - 300m
Gene r i c
DFT r ange
( m) He mp e l Pr oduc t
Pr i me r Coat I nor gani c Zi nc 50 - 75 Hempel ' s Gal vosi l 57!0
( 3) Non- i nsul at ed & i nsul at ed car bon st eel ( Op: Bet ween 121 C t o 2! C)
Sur f ac e
Pr epa r a t i o n:
Abr asi ve bl ast t o
Sa 2. 5
Tot a l DFT of
Syst e m: -0m - 25m
Gene r i c
DFT r ange
( m) He mp e l Pr oduc t
Pr i me r Coat
I nor gani c Zi nc
Si l i cat e 50 - 75 Hempel ' s Gal vosi l 57!0
I nt e r me d i a t e
Coat
Si l i cone
Al $mi ni $ m 20 - 25
Hempel ' s Si l i cone
Al $mi ni $ m 5.-*
Fi ni s Coat
Si l i cone
Al $mi ni $ m 20 - 25
Hempel ' s Si l i cone
Al $mi ni $ m 5.-*
( ) "al #ani sed & st ai nl ess st eel
Sur f ac e
Pr epa r a t i o n: /i t "o$t pai nt i ng
Tot a l DFT of
Syst e m:
CCD (Singapore) Pte. Ltd. No.SEN-S-!"
Painting Specification #.! ;
2. 2 GENENERIC PAINT CHARACTERISTICS
4or ea&e of reference a generic de&cription of t%e paint& indicated in t%i& Engineering
Specification, toget%er -it% a &pecific c%aract eri <ation of &o*e of t%eir propertie&, i&
gi'en .e+o-3
.
H.*0 so,. ds1 2o, -3. de& /+#ed e2o4.es5
Po+/a*ine-c)red epo0ie& e0%i.it a +onger pot+ife, &)perior f+e0i.i+it/ and d)ra.i+it/
co*pared -it% a*ine-c)red epo0ie&. %e/ po&&e&& ade()at e c%e*ica+ re&i&tance.
H.*0 so,. ds1 , .20". / 2o,-+#e"0!es5
-o co*ponent i&oc/anatd-free )ret%ane& prod)ce e0t re*e+/ %ard, re&i&tant and
d)ra.+e coating&. A+ip%atic )ret%ane& are preferred o'er aro*atic )ret%ane& .eca)&e
of t%eir e0ce++ent d)ra.i+it/ and g+o&& retention.
A,+3.!+3 s.,./o!es5
A+)*in)* pig*ented, &i+icone re&in .a&ed pain. 8eat re&i&tant )p to 6=! >C. A *ini*)* te*perat)re of $!!
>C i& re()ired for $ %o)r& to o.tain a &)fficient c)re.
S.,./o!e /#-,./s5
One co*ponent, a+)*in)* (or co+or) pig*ented acr/+ic-*odified &i+icone re&in. 8eat re&i&tant )p to 5=! >C.
f)++ c)re can .e ac%ie'ed at a*.ient te*perat)re.
6.!/&#./0 e2o4- 2#.3e#5
-o co*ponent, epo0/-.a&ed pri*er. De'e+oped to pro'ide &acrificia+ protection to &tee+ &)rface&.
So,7e!" 8#ee e2o4.es5
-o co*ponent, a*ine-c)red, *odified epo0ie& -it%o)t &o+'ent. %e/ can .e app+ied a& a %ea'/ d)t/
coating )p to ?!!
Po,-s.,o4!e5
-o co*ponent, inorganic po+/&i+o0ane. @&ed for %eat re&i&tance (contin)o)& and c/c+ic) )p to ###! >C.
c)rrent e0perience -it% t%i& coating i& good .)t &ti++ 'er/ +i*ited.
T0e#3,,- s2#-ed 3e", /o".!*s5
%er*a++/ &pra/ed *eta++ic coating& *a/ .e )&e in app+ication& -%ere organic coating& are ineffecti'e or
ca)&e prod)ct conta*ination.
Lead containing paint&, coa+-t ar epo0/ paint& and coa+-t ar )ret%ane paint& &%o)+d not .e
)&ed .eca)&e of t%e a&&ociated %ea+t% and en'iron*enta+ re&t riction& t%at app+/.
Paint& &pecifica++/ intended for )&e on a)&tenitic &t ain+e&& &t ee+ & or %ig% nicke+-c%ro*i)*
a++o/& &%a++ not contain free c%+oride& or ot%er %a+ide& aft er c)ring, a+t%o)g% t race
a*o)nt & in t%e ra- *at eria+& *a/ .e accepta.+e. C%+oride& or ot%er %a+ide& tied )p -i t%in
t%e c)red re&in:& c%e*ica+ *o+ec)+e are accepta.+e, )n+e&& t%e/ are &).Aect to re+ea&e
t%ro)g% ageing -it% t%e te*perat)re range &pecified. S)c% paint for*)+ation& &%a++ a+&o
not contain *eta++ic <inc, .eca)&e of t%e po&&i.i+it/ of ind)cing +i()id *et a+
e*.ritt+e*ent. It %a& .een &%o-n t%at <inc o0ide of <inc p%o&p%ate, -%ic% are t%e *ore
recent non-+ead, non-c%ro*ate, corro&ion in%i.iti'e pig*ent de'e+op*ent&, do not ca)&e
e*.ritt+e*ent e'en at B=! >C.
CCD (Singapore) Pte. Ltd. No.SEN-S-!"
Painting Specification #.! ;
If an epo0/ .a&ed *icaceo)& iron o0ide (7IO) &ea+er i& &pecified, t%i& &%a++ .e app+ied
-it%in 6B%o)r& of t%e pri*er coat dr/ing.
%e &e+ection of &pecia+i&t paint &/&t e*&, &)c% a& Ct e*perat)re indication paint&D &%a++ .e
appro'ed ./ t%e C, .e!".
3. SURFACE PREPARATION
%e &)rface to .e painted or coated &%a++ .e co*p+ete+/ dr/ and free fro* oi+, grea&e,
d)&t , +oo&e &ca+e and ot%er foreign *att er& .efore an/ paint i& app+ied.
If t%e &)rface %a& .een e0po&ed to po++)ted +ike &a+t -+aden at *o&p%ere, it &%a++ .e -a&%ed
do-n -i t% c+ean, fre&% -ater prior to .+a&ting or po-er too+ c+eaning.
After preparation of t%e &)rface a +a/er of pri*er &%a++ .e app+ied -it%in 6 %r& fro* &and
.+a&ting to a'oid an/ corro&ion or re-conta*ination.
3. 1 S+#8/e P#e2#".o! 9- B, s" C, e!.!*
Eefore .+a&t c+eaning an/ Oi+, grea&e and di rt &%a++ .e re*o'ed eit%er ./ *ean& of a
&)ita.+e &o+'ent, ./ &tea* c+eaning, -it% an a+ka+ine c+eaning agent if nece&&ar/, or ./
-ater Aetting.
E0ce&&i'e +a/er& of r)&t &%a++ .e re*o'ed ./ c%ipping. We+d &pat ter and &%arp edge& &%a++
.e re*o'ed.
3. 2 B, s" C,e!.!* E:+. 23e!"
%e co*pre&&ed air &)pp+/ )&ed for .+a&t c+eaning &%a++ .e free fro* -ater and oi+.
Ade()at e &eparator& and trap& &%a++ .e pro'ided, in&ta++ed in coo+e&t part of t%e &/&t e*.
%e/ &%a++ .e e*ptied reg)+ar+/ to pre'ent carr/ o'er of -at er and oi+. Acc)*)+ation of
oi+ and *oi&t )re &%a++ .e re*o'ed fro* air recei'er ./ reg)+ar p)rging. Air co*pre&&or&
&%a++ not .e a++o-ed to de+i'er air at a te*perat )re a.o'e ##! FC.
A.ra&i'e .+a&t c+eaning e()ip*ent &%a++ .e intrin&ica++/ &afe con&tr)ction and e()ipped
-it% a re*ote &%)t-off 'a+'e t riggered ./ t%e re+ea&e of a dead *anG & : %and+e at t%e
.+a&ting no<<+e.
W%en air-operat ed e()ip*ent i& )&ed, t%e operator:& %ood or %eadgear &%a++ .e 'enti+ated
./ c+ean, coo+ air &er'ed t%ro)g% a reg)+ator fi+ter, to pre'ent .+a&t c+eaning re&i d)e&
fro* .eing in%a+ed.
3. 3 A9#s. 7es
A.ra&i'e& for )&e in .+a&t c+eaning car.on &t ee+ & and +o- a++o/ &t ee+ & are &pecified in
ISOB=!6-$.
S)it a.+e a.ra&i'e& are3
#. C%i++ed iron grit or &%ot.
$. St ee+ and *a++ea.+e iron grit or &%ot.
5. Non-*et a++ic a.ra&i'e (a+)*ini)* o0ide, copper &+ag, garnet, et c. )
A.ra&i'e& for St ain+e&& &t ee+ & and non-ferro)& *eta+ &3
#. A+)*ini)* o0ide or ot%er a.ra&i'e& free fro* an/ c%+oride or iron9&tee+ conta*ination.
CCD (Singapore) Pte. Ltd. No.SEN-S-!"
Painting Specification #.! ?
Sand or ot%er *ateria+& prod)cing &i+ica d)&t &%a++ not .e )&ed.
%e a.ra&i'e& &%a++ .e free fro* oi+, grea&e, *oi&t )re et c. Re-@&ed a.ra&i'e &%a++ .e
c+ean, &%arp and free fro* conta*inant&.
%e .+a&t profi+e &%a++ .e t%at reco**ended ./ t%e paint 7an)fact)rer. Ro)g%ne&&
*ea&)re*ent &%a++ .e carried o)t ./ t%e paint contractor )&ing in&t r)*ent& appro'ed ./
t%e principa+ and in accordance -i t% ISO B=!5-$.
3. 4 G#des o8 S+#8/e 8. !. s05
%e fo++o-ing fo)r preparation grade& (in accordance -it% ISO B=!#-# ) are recogni&ed3
#. Sa # - Lig%t .+a&t c+eaning
$. Sa $ 1%oro)g% .+a&t -c+eaning
5. Sa 5 1 2er/ t%oro)g% .+a&t -c+eaning
6. Sa 6 - E+a&t -c+eaning to 'i&)a++/ c+ear &tee+
3. 5 B, s".!* 22, ./". o! /o!d. ". o!s5
E+a&t c+eaning &%a++ on+/ .e perfor*ed in condition& &)ita.+e for painting a& *entioned in
PAIN APPLICAION REH@IRE7ENS.
So*eti*e& it *a/ .e ad'antageo)& to )&e t%e -et a.ra&i'e or *oi&t)re inAection .+a&t
c+eaning tec%ni()e&, &o a& to a'oid d)&t or in ca&e& -%ere fire and9or e0p+o&ion ri &k& are
pre&ent. 4re&% -at er *a/ eit%er .e *i0ed -it% t%e a.ra&i'e in t%e pre&&)re t ank or
introd)ced di rect+/ .e%ind or a%ead of t%e .+a&t no<<+e.
%e c+eaned &)rface &%a++ .e t%oro)g%+/ dr/ .efore an/ paint i& app+ied.
A.ra&i'e .+a&t c+eaning &%a++ NO .e perfor*ed -%en t%e a*.ient air or t%e &).&t rat e
t e*perat )re& are +e&& t%an 5FC a.o'e t%e de- point te*perat )re.
After .+a&ting and A)&t .efore &pra/ing, d)&t and +oo&e re&i d)e& &%a++ .e re*o'ed ./
.r)&%ing or .+o-ing off -it% c+ean dr/ air.
3. 6 S+#8/e P#e2#".o! B- H!d A!d Po;e# Too, C,e!.!*
7an)a+ c+eaning )&ing *ec%anica+ c+eaning too+& to re*o'e *i++ &ca+e and r)&t , according
to ISO B=!6-5, &%o)+d not .e )&ed for ne- con&t r)ction painting.
3. < S+#8/e P#e2#".o! O8 S". !, ess S"ee,1 HOT&DIP G, 7!.sed S"ee, A!d No!&
Fe##o+s Me", s
If &tain+e&& &t ee+, ga+'ani<ed or non-ferro)& *et a+ &)rface& are to .e painted, a &)ita.+e
pret reat*ent in t%e for* of a +ig%t .+a&t c+eaning -it% an appropriate a.ra&i'e &%a++ .e
gi'en to en&)re proper ad%e&ion of t%e &).&e()ent+/ app+ied paint &/&te*.
A+)*in)* o0ide or ot%er a.ra&i'e& (free fro* an/ c%+oride or iron9&tee+ conta*ination)
&%a++ .e )&ed for .+a&ting &tain+e&& &t ee+.
If .+a&t c+eaning i& i*po&&i.+e t%en &o+'ent or &tea* c+eaning -it% an a+ka+ine detergent
agent *a/ .e )&ed for &)rface preparation.
CCD (Singapore) Pte. Ltd. No.SEN-S-!"
Painting Specification #.! B
If ga+'ani<ed &)rface& are conta*inated -it% <inc &a+t& and9or oi+ grea&e, etc. , t%e/ &%a++
fir&t .e c+eaned ./ fre&% -at er and9or a &)ita.+e &o+'ent.
4. PAINT APPLICATION
4. 1 GENERAL
Paint& and ot%er coating *ateria+& &%a++ .e app+ied in accordance -it% t%e paint
7an)fact )rer:& in&tr)ction&. %e &)rface preparation &%a++ .e a& de&cri .ed a.o'e. A++
&)rface& &%a++ recei'e an appropriate paint &/&te* a& &pecified in Section $ PAINING
SC8ED@LES AND PAIN SISE7S -i t% t%e fo++o-ing e0ception&3
An/ e()ip*ent (e. g. off-t%e 1&%e+f ite*&) for -%ic% t%e 7an)fact )rer:& &t andard
paint &/&te* %a& .een appro'ed for )&e ./ t%e C)&to*er.
8ot-dip ga+'ani<ed &t ee+, -eat%ering &tee+ and non-ferro)& *et a+&, )n+e&& &pecified
./ t%e C)&to*er.
Na*ep+ate& code &t a*ping& and p)&% .)tton&.
Concrete .rick-ork, ti+e, g+a&& and p+a&tic& )n+e&& &pecified ./ t%e C)&to*er.
In&)+ation -eat%erproofing *at eria+ or &%eeting
An/ &)rface &pecified ./ t%e C)&to*er not to .e painted.
%e painting re()ire*ent& are often dependent on t%e t e*perat )re of t%e &).&t rate to .e
painted. In &e+ecting a paint &/&t e* (Section $) t%e Operating e*perat )re of t%e
e()ip*ent &%a++ .e referred to.
4. 2 P.!" A22, ./".o! Re:+.#e3e!"s
%e paint &%a++ .e app+ied in accordance -i t% paint 7an)fact)rer:& prod)ct data &%eet,
-%ic% &%a++ inc+)de t%e *i0 ratio, t%e *et%od of app+ication, and t%e )&e of t%inner& and
o'er coating ti*e&.
%e dr/ fi+* t%ickne&& &%a++ .e a& &pecified in (Section $). Area& -it% inade()ate
coating t%ickne&& &%a++ .e t%oro)g%+/ c+eaned and, if nece&&ar/, a.raded, and additiona+
co*pati.+e coat & &%a++ .e app+ied )nti+ t%e/ *eet t%e re()i red fi+* t%ickne&&.
Painting &%a++ not .e perfor*ed -%en t%e te*perat )re of t%e &)rface i& +e&& t%an 5 >C
a.o'e t%e de- point of t%e &)rro)nding air or -%en t%e re+ati'e %)*idit/ of t%e air i&
greater t%an B=J )n+e&& +oca+ condition& dictat e ot%er-i &e and t%e C)&to*er i& in
agree*ent. G)idance on t%e e&ti*ation of t%e pro.a.i+it/ of conden&ation can .e fo)nd
in ISO B=!$-6. %e *ea&)re*ent of t%e&e condition& i& t%e re&pon&i.i+it/ of t%e painting
contractor.
In addition, paint& &%a++ not .e app+ied )nder t%e fo++o-ing condition&3
W%en t%e &)rface te*perat )re i& greater t%an 6! >C ()n+e&& a %ig%er t e*perat )re i&
agreed ./ t%e paint 7an)fact)rer).
CCD (Singapore) Pte. Ltd. No.SEN-S-!"
Painting Specification #.! "
W%en t%e air t e*perat )re i& +e&& t%an appro0i*ate+/ 6 >C, (depending on +oca+
condition&).
W%en t%ere i& t%e +ike+i%ood of an )nfa'ora.+e c%ange in -eat%er condition& -it%in
t -o %o)r& aft er painting.
W%en t%ere i& a depo&ition of *oi&t)re in t%e for* of rain, conden&ation, fro&t, etc. ,
on t%e &)rface.
W%en t%e a'ai+a.+e +ig%t i& +e&& t%an =!! +)0.
If conden&ation, rain, d)&t or ot%er foreign *at eria+& conta*inate t%e &)rface of a paint
coating -%ic% i& not dr/ to t%e to)c%, t%e paint &%a++ .e re*o'ed, t%e &)rface re-c+eaned
and fre&% paint app+ied.
Paint& &%a++ not .e app+ied -it%in =! ** of edge&, -%ic% -i++ +ater %a'e to .e -e+ded.
S)c% -e+d area& &%a++ .e t aped for a di&t ance of =! ** eit%er &ide of t%e -e+ d +ine.
E0t ra coat & of paint &%a++ .e app+ied on t%e area& -%ere t%e &%ape and9or p+ane of
app+ication re&)+t in t%in+/ app+ied coating&, e. g. at edge&, -e+d&, corner& etc. to
co*pen&ate for t%e&e effect &, &t ripe coat& of paint& &%a++ .e app+ied (nor*a++/ app+ied
fir&t &o t%at t%e/ -i++ .e co'ered ./ t%e f)++ coat ).
W%en <inc ric% pri *er& are )&ed, care &%a++ .e taken to a'oid an/ po&&i.i+it/ of o'er
&pra/ing onto d)p+e0 or a)&tenitic &t ain+e&& &t ee+ &, nicke+ a++o/& or "J nicke+ &t ee+
co*ponent&.
Kinc ric% pri*er& &%a++ not .e app+ied on e()ip*ent +ocated a.o'e e()ip*ent *ade fro*
t%e a.o'e*entioned *at eria+& )n+e&& &)c% e()ip*ent i& +ocated in a &%ie+ded po&ition
-%ic% -i++ *ini*i<e t%e ri&k of *o+ten <inc fa++ing onto t%e e()ip*ent in t%e e()ip*ent
in t%e e'ent of a fire.
ran&port and con&t r)ction of painted &t r)ct)re& &%a++ .e carried o)t on+/ aft er t%e
dr/ing ti*e &pecified ./ t%e paint 7an)fact)rer %a& e+ap&ed. Da*age or t%e paint
&/&te* &%a++ .e a'oided ./ t aking appropriate *ea&)re&, &)c% a& t%e )&e of non-*et a++ic
&+ing&, etc. for %anding and ./ *ini*i<ing a& far a& po&&i.+e %and+ing aft er painting.
A++ &t ee+ e()ip*ent &%a++ .e pro'ided -it% a pri*ing or coating &/&te* to prot ect t%e
&t ee+ &)rface& d)ring tran&port , &torage, in&ta++ation and con&tr)ction.
4. 3 S2#- 22, ./". o!
Air+e&& or pne)*atic &pra/ app+ication& are t%e preferred *et%od& of app+ication.
Spra/ painting *a/ ca)&e interference -it% ot%er -ork& and &o appro'a+ for* t%e
C)&to*er &%a++ .e o.tained. If &pra/ painting i& to .e carried o)t, t%e fo++o-ing &%a++ .e
t aken into acco)nt.
%e correct &pra/ tip&, air pre&&)re& et c, a& reco**ended ./ t%e e()ip*ent &)pp+ier,
&%a++ .e )&ed.
CCD (Singapore) Pte. Ltd. No.SEN-S-!"
Painting Specification #.! #!
Eac% coat &%a++ .e app+ied )nifor*+/ and co*p+ete+/ o'er t%e entire &)rface. A++ r)n&
and &ag& &%a++ .e .r)&%ed o)t i**ediate+/ or t%e paint &%a++ .e re*o'ed and t%e &)rface
re-&pra/ed.
2er/ co*p+e0 &t r)ct )re& &%o)+d .e painted ./ .r)&% in&tead of &pra/ g)n to a'oid
o'er&pra/, dr/ &pra/ and )naccepta.+e paint +o&&e&.
4. 4 B#+s0 22,. /". o!
Er)&% app+ication *a/ .e )&ed )nder t%e fo++o-ing ci rc)*&tance&3
W%en area& cannot .e proper+/ coated ./ &pra/ing for an/ rea&on, &)c% a& *ateria+ or
en'iron*enta+ con&ideration&.
4or t%e initia+ coat of paint to corner&, edge&, cre'ice&, %o+e&, -e+d& or irreg)+ar
&)rface& prior to &pra/ app+ication.
4or Cto)c% )pD or repai r& to +oca+i<ed da*aged paint or area& of incorrect+/ app+ied
paint.
W%ere t%e paint 7an)fact )rer con&ider& t%e coating *ateria+ &)ita.+e for .r)&%
app+ication.
Er)&%e& &%a++ .e of a &t/+e and ()a+it/ t%at -i++ per*it t%e proper app+ication of paint.
Er)&% app+ication& &%o)+d .e done in t -o pa&&e& t%at are perpendic)+ar to eac% ot%er &o
t%at a &*oot% coat , a& near )nifor* in t%ickne&& a& po&&i.+e, i& o.tained. %ere &%o)+d .e
no deep or detri*enta+ .r)&% *ark&. Paint &%a++ .e -orked into a++ cre'ice& and corner&.
R)n& and &ag& &%a++ .e .r)&%ed o)t.
D)ring t%e app+ication of eac% coat, a++ area& &)c% a& corner&, edge&, -e+d&, &*a++
.racket &, .o+t&, n)t, and inter&tice& &%a++ recei'e additiona+ paint to en&)re t%at t%e&e
area& %a'e at +ea&t t%e *ini*)* &pecified dr/ fi+* t%ickne&& and t o en&)re contin)it/ of
coating.
4. 5 Ro,, e# 22,. /".o!
Ro++er app+ication &%a++ on+/ .e )&ed on re+ati'e+/ +arge &)rface area& and on+/ if &pra/ing
i& not an option. Ro++er app+ication &%a++ on+/ .e )&ed if t%e fir&t or pri*ing coat of paint
%a& .een app+ied ./ .r)&%. Ro++er app+ication &%a++ .e in accordance -i t% t%e paint
7an)fact )rer:& in&tr)ction&.
It %a& .een &%o-n t%at <inc o0ide of <inc p%o&p%ate, -%ic% are t%e *ore recent non-+ead,
non-c%ro*at e, corro&ion in%i.iti'e pig*ent de'e+op*ent&, do not ca)&e e*.ritt+e*ent
e'en at B=! >C.
If an epo0/ .a&ed *icaceo)& iron o0ide (7IO) &ea+er i& &pecified, t%i& &%a++ .e app+ied
-it%in 6B %o)r& of t%e pri*er coat dr/ing.
%e &e+ection of &pecia+i&t paint &/&t e*&, &)c% a& Ct e*perat)re indication paint&D &%a++ .e
appro'ed ./ t%e C, .e!".
CCD (Singapore) Pte. Ltd. No.SEN-S-!"
Painting Specification #.! ##
5. INSPECTION AND TESTING
Eefore painting acti'itie& co**ence t%e contractor &%a++ &).*it an in&pection proced)re
report indicating in&pection& and te&t & to .e cond)cted d)ring preparation and app+ication
of t%e paint &/&te* for appro'a+ ./ t%e C+ient.
%e fo++o-ing coating in&pection& and t e&t & &%a++ .e app+ied3
S@R4ACE CONA7INAION
e&t & indicating t%e e0tent of &).&t rate conta*ination a& a re&)+t of iron, c%+oride& and
d)&t are &pecified in ISO B=!$-#, ISO B=!$-$ and ISO B=!$-5, re&pecti'e+/.
WE 4IL7 8ICLNESS, W4
Spot c%eck& &%a++ .e carri ed o)t d)ring t%e co)r&e of t%e painting operation to en&)re
t%at fi+* t%ickne&& i& .eing *aintained. %e&e &%a++ .e perfor*ed according to t%e
proced)re de&cri.ed in ISO $B!B, 7et%od No. ?E.
DRI 4IL7 8ICLNESS, D4
ISO $B!B, 7et%od No. ;, de&cri.e& t%e te&t t ec%ni()e& &)ita.+e for *ea&)re*ent of t%e
dr/ fi+* coating t%ickne&&.
8OLIDAI ESING
8o+ida/ te&ting &%a++ .e cond)cted in accordance -it% AS7 D =#;$ on e()ip*ent
-%ere t%e contin)it/ of t%e coating i& i*port ant, for e0a*p+e interna+ t ank +ining&
-%ic% are &).Aected to corro&i'e condition&. %e C+ient &%a++ &pecif/ t%e
*a0i*)* n)*.er of %o+ida/& per*i &&i.+e.
AD8ESION
%e ad%e&ion of t%e pri*er opt t%e &t ee+ &).&t rate and t%e intercoat ad%e&ion of t%e
&).&e()ent coat(&) aft er c)ring &%a++ .e deter*ined ./ t%e app+ication of eit%er a cro&&c)t
t e&t in accordance -it% ISO $6!" or a p)++-off t e&t de&cri.ed in ISO 6;$6.
INSPECION RECORDS AND REPORS
%e C+ient &%a++ %a'e t%e ri g%t to in&pect t%e paint-ork at a++ &t age& of
preparation and to reAect an/ too+&, in&tr)*ent &, *ateria+&, e()ip*ent or -ork -%ic%
do not confor* to t%i& Engineering Specification.
Prior to fina+ accept ance of t%e paint-ork an in&pection &%a++ .e *ade. %e Contractor
and t%e C+ient &%a++ .ot% .e repre&ent ed and t%e/ &%a++ &ign an agreed in&pection
report.
%e&e report& &%a++ inc+)de3
General
Na*e& of t%e Contractor and t%e re&pon&i.+e per&onne+.
Dat e& -%en -ork -a& carried o)t .
Mat eri al s preparati on
E()ip*ent and t ec%ni()e& )&ed.
7ateria+& receipt condition.
CCD (Singapore) Pte. Ltd. No.SEN-S-!"
Painting Specification #.! #$
/pe and ca+i.ration of in&t r)*ent& )&ed.
Envi ronment al condit ions
Weat%er and a*.ient condition&.
Painting period&
Surface preparat ion
Condition of &)rface .efore preparation.
oo+& and *et%od& )&ed to prepare &)rface.
Condition after preparation.
Pai nt s and pai nt i ng
Infor*ation on &/&te*& .eing app+ied.
7i 0ing and te&ting prior to app+ication.
Paint app+ication t ec%ni()e&.
Test i ng
/pe of ()a+it/ contro+ c%eck& carried o)t , and re&)+t&.
Co*p+iance ot%er-i &e -it% &pecification.
P.!". !* Re:+.#e3e!"s T9,e
P#"./+,# C,ss.8./".o! N+39e# Co,o# Co,o#
N+39e#
o-er t ank , St orage
t ank, 8eat
i nt erc%anger
#- 5; SIL2ER GRAI = PE ;9 #
4i + t er , Separ at or ,
EA ect or
- SIL2ER = PE ;9 #
P)*p, Wi nd*i + + ,
7i 0er, Co*pre&&or
#- BB SPRING GREEN = GI ;9 #!
4i re prot ect i on &/&t e* 4i re pi pe+ i ne Red D6E;5( r eference
ES 6B!!)
4i re prot ect i on &/&t e* 4oa* pi pe+ i ne Red D6E;5( r eference
ES 6B!!)-
2a+ 'e (St ai n &t ee+ ,
Car.on &t ee+ )
-
In&t r )*ent pane+ O)t &i de #- !6 = I ?9 #
In&t r )*ent pane+ In&i de #- !6 = I ?9 #
r an&*i t t a+ &t at i on #- 5; SIL2ER GRAI = PE ;9 #
Ca.+ e t r a/ ( not
pai nt i ng)
7ot or #- BB SPRING GREEN = GI ;9 #!
r an&for*er O)t door = I ?9 #
r an&for*er Indoor = I ?9 #
E+ ect r i ca+ pane+ S)rf ace = I ?9 #
E+ ect r i ca+ pane+ Int er i or = I ?9 #
St ee+ &t r)ct )re (8D.
Ga+ ')
St ee+
8andr ai + 8andr ai + #B IELLOW -
Pi pe &)pport , ).e
&)pport (o)c% )p)
#- 5; SIL2ER GRAI = PE ;9 #
E()i p*ent &)ppor t
(Co+ d Ga+ ')
#- 5; SIL2ER GRAI = PE ;9 #
O0/gen &/&t e* 5= IRON PAL7 -
Ni t rogen &/&t e* #- 5; SIL2ER GRAI = PE ;9 #
Ai r &/&t e* Li g%t E+ )e $!E=#( r eference
ES 6B!!)
War ni ng #B IELLOW -
Danger #- $= 2ER7ILION
RED
?. = R "9 $!
Et %/+ ene, Ra-
*at er i a+
=; P@RPLIS8
W8IE
7et %/+ a+ co%o+ , NaO8 PINL
NaO8 "5
Ac e t a l d e h y d e B#
Et h yl e n e f l a n g e
ma r k
$B PEAR IELLOW
Fi r e b o x ;6
REDDIS8
ORANGE
Coo+ i ng -at er
(SW) , Gener a+ + /
)&e&
6?
PEA4OWL
E@LE
Pot a.+ e -at er (WP)
green
#$D6=
( reference
ES 6B!!)
Ind)&t r i a+ Wat er (WI)
green
#$D6=
( reference
ES 6B!!)
De*i ner a+ i <ed Wat er
(WD)
green
#$D6=
( reference
ES 6B!!)