Holderbank Management & Consulting, 2000 Page 157

Holderbank Cement Seminar 2000

Proess !e"nolog# $$
%
&lternati'e (uels
Pre aration o) &lternati'e (uels
&* (la"er
P! 001146671E
1* $+!,-./C!$-+ 010
2* (rom 1aste to &lternati'e )uel 010
2*1 1aste Pro2erties 010
2*2 Proessing o) 1aste 015
3* 4i5uid &lternati'e (uel 2re2aration 016
3*1 Pollution o) 4i5uid 1aste 016
3*2 Homogeni7ing 016
3*3 Sa)et# 016
0* Pre2aration o) alternati'e )uel )rom 2ast# 8aste 019
0*1 Hig" :isosit# 4i5uid (ailit# 01;
0*2 $m2regnation (ailit# 01;
5* Solid alternati'e (uel 2re2aration 021
5*1 S"redding and <ranulation o) Solid 1aste 021
6* =>am2les 023
6*1 !#2ial 4i5uid 1aste Handling 023
6*2 SC-,$?=4 $m2regnated Sa8dust Prodution 020
6*3 $ndustrial Plasti 1aste S"redding at P4&S!,=C &< 026
Page 159 Holderbank Management & Consulting, 2000
Holderbank Cement Seminar 2000
41 $ @05 A$
A
Proess !e"nolog# $$ % &lternati'e (uels
SUMMARY
&lternati'e )uels used in t"e ement manu)aturing 2roess originate )rom 8aste, 8"i"
o)ten doesnBt "a'e suitable 2"#sial 2ro2erties )or t"e kiln 2roess* !"is is 8"ere alternati'e
)uel 2re2aration is needed*
!"is 2a2er )ouses on ommon 8aste treatment te"ni5ues )or alternati'e )uel 2rodution*
(or a om2lete understanding o) t"e subCet, t"e leture o) t"e Cement Course 2a2er
/se o) &lternati'e (uels is reommended*
1* INTRODUCTION
1aste is a residual 2rodut o) some sort o) 2roess* $ts 2"#sial 2ro2erties are
"arateri7ed b# t"is 2roess* &lternati'e )uel, on t"e ot"er "and, is a ombustible )or linker
manu)ature* $t must "a'e 2"#sial 2ro2erties suited )or inineration in a ement kiln* $n
man# ases t"e 2ro2erties o) 8aste and alternati'e )uel do not orres2ond* !"is is 8"ere
alternati'e )uel 2re2aration is re5uired*
2. ROM !AST" TO A#T"RNATI$" U"#
2.1 Waste Properties
1"en 8aste material is onsidered )or alternati'e )uel use, )irst o) all, ts "emial
%om&o'ition Dirulating elements, as" om2ositionE must be suited )or t"e kiln 2roess*
!"en t"ere are ot"er 2ro2erties and as2ets, 8"i" need to be looked atF
G
!"e 'isosit# o) li5uid 8aste determines t"e design o) t"e storage and "andling
installation*
G
Corres2onding to t"e granulometr# o) solid 8aste, a si7e redution 2roess mig"t "a'e
to be onsidered and t"e suitable kiln )eeding 2oint is "osen*
G
1ater ontained in li5uids re5uires mi>ing )or better "omogeneit# o) t"e alternati'e )uel*
1ater ontained in solid 8aste "as an im2at on t"e "andling as it mig"t "ange t"e
)lo8abilit# o) t"e material*
G
(oreign bodies and im2urities need to be se2arated n order to redue 8ear and
t"e risk o) blokages*
G
Sa)et# is 'er# im2ortant 8"en dealing 8it" 8aste, e*g* to(i%it) and )las"2oint need to
be onsidered*
G
&dditional as2ets re)er to t"e 8aste su22l#, su" as ann*al tonna+e as 8ell as )orm
and '%,ed*le o- deli.er).
Holderbank Cement Seminar 2000
Proess !e"nolog# $$
%
&lternati'e (uels
2.2 /ro%e''in+ o- !a'te
&s )or an# ot"er 2roess, )or t"e 2re2aration o) alternati'e )uel t"e most sim2le and
ine>2ensi'e but also sa)e 2roess is suited best* & me"anial 8aste treatment is t"ere)ore
"osen in almost an# ase*
Similar to t"e me"anial 2roesses in ement manu)ature t"e 2re2aration o) alternati'e
)uel om2rises o) t"e )ollo8ing main 2roessesF
0
S%reenin+ to se2arate )oreign and o'ersi7ed material 8"i" mig"t ause "andling or
8ear 2roblems in )uel 2re2aration and )iring installations*
0
Si1e red*%tion to )it t"e )uel to t"e )oreseen )iring 2oint De*g* 2re"eater, main burnerE, as
8ell as to allo8 a 2ro2er dosing and to ensure a good ombustion*
0
Homo+eni1in+ and mi(in+ to )eed to t"e kiln 2roess a )uel o) onstant 5ualit#*
/i%t*re 2 +i.e' and o'er'ie8 o) t"e di))erent 2roesses )rom 8aste to alternati'e )uel*
=>2lanation is gi'en in t"e )ollo8ing "a2ters*
/i%t*re 23 /ro%e''e' -rom 4a'te to alternati.e -*el
!"ermal 8aste 2roessing Dgasi)iationH2#rol#sisE is a22lied in a )e8 ement 2lants* $t is
o2erated in onCuntion 8it" t"e kiln* <asi)iation allo8s se2arating t"e ombustible )ration
o) a 8aste in a gaseous )orm )rom t"e non%ombustible 2art* !"e in'estment ost )or su"
installation is om2arabl# "ig", 8"i" makes t"is 2roess 8ort"8"ile onl# 8"en
onsiderable dis2osal )ees are reei'ed*
Holderbank Cement Seminar 2000
Proess !e"nolog# $$ % &lternati'e (uels
5. #I6UID A#T"RNATI$" U"# /R"/ARATION
$n man# ement 2lants, li5uid 8aste "as been t"e )irst 8aste material to be ae2ted and
used as alternati'e )uel beause little 2re2aration is neessar# and, in ertain ases,
e>isting installations ma# be used* Ho8e'er, t"ere are s2eial as2ets t"at need to be
onsidered 8"en "andling li5uid 8aste su" as 8aste oil and sol'ents*
5.2 /oll*tion o- #i7*id !a'te
4i5uid 8aste is likel# to be 2olluted 8it" )oreign bodies Dmetal 2iees, sand, 2lastis et*E* &
oarse )iltering u2on ree2tion is t"ere)ore neessar#* 1it" in%line s"redders and grinders
remaining 2artiles an be rus"ed to a'oid blokages* ='en a)ter a seond )ilter in t"e
kiln )iring line, t"ere are still solid 2artiles 2resent in t"e li5uid* !"e 2um2ing and kiln
inCetion s#stem must t"ere)ore be designed aordingl#*
/i%t*re 23 S%re4 &ole &*m&8 '*ited -or 4a'te oil %ontainin+ 'olid &arti%le'
2 8%.
5.2 Homo+eni1in+
.ue to t"e 2resene o) solids and o)ten also mi>tures o) li5uids 8it" di))erent densities, a
mi>ing tank is re5uired* & reirulation iruit or me"anial mi>er ensures a good blending*
5.5 Sat
et'
!"e "andling o) sol'ents or li5uid 8aste ontaining sol'ents re2resents a sa)et# risk sine
t"ere is a "ig" 2otential )or e>2losion* !"e deisi'e 2arameter )or t"e sa)e design o) a
li5uid installation is t"e li5uidBs )las"2oint Dt"e )las"2oint is t"e tem2erature at 8"i" t"e
e'a2orations o) a ombustible li5uid )orm an in)lammable gasE* Pure motor oil "as a
)las"2oint o) u2 to 200IC 8"ereas ot"er li5uids, su" as sol'ents, an "a'e one belo8 0IC*
&not"er sa)et# risk to 8orkers and t"e en'ironment re2resent to>i substanes* S2eial
2rotetion and sa)et# 2roedures are re5uired* !"e guideline )or t"is s"ould al8a#s be t"e
sa)et# standards a22lied in t"e "emial industr#*
Holderbank Cement Seminar
2000
JGK $ K 1F0 )F $
Proess !e"nolog# $$ % &lternati'e (uels
Piture 3F Proteted 8orker sam2ling li5uid 8aste

$$$
7H1k
$
F
%
Holderbank Cement Seminar 2000
JG1$GK1%1) A$ B
Proess !e"nolog# $$
%
&lternati'e (uels
9. /R"/ARATION O A#T"RNATI$" U"# ROM P&S!L !AST"
$n industrial areas t"ere are o)ten onsiderable amounts o) 2ast# or sludg# 8aste materials
a'ailable, su" as
G
resin, 2aint, 'arnis"
G
oil sludges )rom tank leaning
G
destillation residues
G
grease, soa2*
Man# o) t"ese materials are "a7ardous* 1it" regard to t"e 'ariable linker 2rodution ost,
t"e# an t"ere)ore be o) 2artiular interest as onsiderable dis2osal )ees ma# be reei'ed*
(rom t"e 2oint o) 'ie8 o) inineration, it is im2ortant t"at su" 8aste is burnt at "ig"
tem2eratures 8it" su))iient residene time D!"e ombustion riteria )or destrution o)
"alogenated 8aste )or e>am2le is 1 A200 IC 8it" 2 seonds residene timeE* !"is is onl#
ensured at t"e main burner o) a ement kiln* !"ere)ore, t"e "a7ardous, 2ast# 8aste must
be 2re%treated )or inineration in t"e 2rimar# )iring*
!"ere are t8o ommon 8a#s o) sludge 2re%treatment )or inineration in t"e 2rimar# )iring,
see belo8* (or mainl# non%"a7ardous sludges t"ere is t"e 2ossibilit# o) kiln inlet )eeding*
1it" su" a22liation, t"e sludge is sreened to take out oarse )oreign bodies be)ore
being 2um2ed to t"e kiln b# means o) a onrete 2um2* Sludge )eeding at t"e kiln inlet is
limited due to t"e "ig" 8ater in2ut*
Piture 0F Sludge )eeding in'tallation to kiln inlet :A&a(%o &lant;
7H
4 $
$
IQ\
J1
%
N
A
CPEN
i
<=.
25
G
If \t-4OPPER
M
,-!M, $DG +P2
> I
/Ur?M"S T"R
%
G ***
%
%
Holderbank Cement Seminar 2000
J*1$K
,


:5 I
Proess !e"nolog# $$ % &lternati'e (uels
9.2 Hi7, $i'%o'it$ #i7*id a%ilit)
& so%alled "ig" 'isosit# li5uid )ailit# aims to li5ue)# t"e sludg# 8aste* !"is is a"ie'ed b#
mi>ing t"e sludge 8it" li5uid )uel* !"e im2ortant as2et o) t"is 2roess is t"e om2atibilit# o)
t"e substanes in'ol'ed* !o a'oid "emial reation, sludge and li5uid need to )ul)ill ertain
re5uirements* !"is "o8e'er, limits t"e use o) su" 2re%treatment s#stem to ertain
substanes, 8"i" is a dra8bak 8it" regard to )le>ibilit#*
9.2 Im&re+nation (ailit#
!"e ot"er ommon sludge 2re%treatment 2roess aims to 2re2are a 2ourable, )ine, solid
alternati'e )uel* !"is is a"ie'ed b# mi>ing t"e sludges 8it" an im2regnation su22ort* Sa8
dust is ommonl# used )or t"is 2ur2ose* $t "as a good absorben# and t"e im2regnated
2rodut s"o8s little stikiness* &lternati'el#, )ilter akes and also animal meal "a'e been
used as im2regnation aid*
$n 8"at )ollo8s t"e di))erent ste2s o) an im2regnation )ailit# are e>2lained*
0*2*1 ,ee2tion and Pre2aration o) Primar# Materials
!"e sludg# 8aste is deli'ered eit"er in bulk or small ontainers Dt#2iall# 200 $ steel
drumsE and em2tied into 2its* !"ere are drums, 8"i" annot be em2tied b# gra'it# or
reasonable manual e))ort* (or su" ontainers a robust s"redding )ailit# is needed*
/i%t*re @3 Dr*m em&t)in+
&ording to "emial anal#sis o) t"e inoming 8aste and t"e 2rodut re5uirements, t"e
unloaded materials are mi>ed and t"en s"redded* !"e 2re2ared mi> is on'e#ed to a mi>ing
station b# means o) a "ig" 2ressure 2um2*
(or an o2timum 2rodut 5ualit# and minimum use o) im2regnation aid t"e 'isosit# o) t"e
bat" mi> is adCusted* $) neessar#, li5uid 2"ases are e>trated )rom t"e drums or added to
t"e mi>ing 2it*
0*2*2 Prodution o) $m2regnated &lternati'e (uel and .is2at"
-ne t"ere is a bat" o) sludge 2re2ared it needs to be mi>ed 8it" sa8dust* !"e mi>ing
ratio is about one t"ird o) sa8 dust and t8o t"irds o) sludge*
Holderbank Cement Seminar 2000
A.B I 0B232@3IC I
Proess !e"nolog# $$
%
&lternati'e (uels
(or a sim2le installation, it is 2ossible to mi> t"e om2onents b# means o) a 8"eel loader*
!"e more so2"istiated 2roess is to use a ontinuousl# o2erated intensi'e mi>er*
4egendF
1F mi>ing ontainer
2F mi>ing tool
3F material guiding arm
0F dis"arge o2ening
5F "ousing
/i%t*re D3 Inten'i.e mi(er :t)&e "iri%,;
?e)ore storage, metals are se2arated and t"e 2rodut is sreened in a drum sreen*
!"e 2rodut is )ine Dmostl# N 10 mmE and 8ell suited )or inineration at t"e main )iring*
(or storage mo'ing )loor t#2e silos are best suited*
0*2*3 -rgani =mission
.ue to t"e "andling o) unon)ined "emials t"ere is a lot o) organi emission* !"is re5uires
an a22ro2riate 2rotetion o) t"e 8ork)ore on t"e one "and* -n t"e ot"er "and, an
as2iration and t"ermal treatment o) t"e emission mig"t be neessar#*
Holderbank Cement Seminar 2000
Proess !e"nolog# $$ % &lternati'e (uels
@. SO#ID A#T"RNATI$" U"# /R"/ARATION
Solid 8aste an be )ed in a oarse )orm to t"e kiln De*g* 8"ole t#resE but o)ten needs to
"a'e a )iner granulometr#* & si7e redution is neessar# and determined mainl# b# t"e
)ollo8ing 2roess )atorsF
G
trans2ortation ost
G
"andling 2ro2erties
G
kiln )eeding 2oint
G
t"ermal substitution rate
G
kiln be"a'ior*
!"e me"anial 2roesses used )or t"e si7e redution o) solid 8aste are s"redding and
granulation* !"e# are t#2iall# a22lied )or materials su" as 8ood, rubber, 2lastis or 8aste
t#res*
@.2 S,reddin and Eran*lation o- Solid !a'te
5*1*1 S"redders
& s"redder is a ma"ine )or 2rimar# si7e redution o) solid materials* $ts o2erating 2rini2le
s based on a tearing and s"earing ation o) slo8l# rotating tools D10 N 00 r2mE agitated b# a
"ig" tor5ue dri'e*
/i%t*re F3 T)&i%al ',redder de'i+n 4it, t4o %o*nterrotatin+ ',a-t'
!#2iall#, a s"redder onsists o) t8o ounterrotating s"a)ts* -n t"ese s"a)ts engaging disks
8it" "ook t#2e kni'es are mounted to grab and tear t"e material )ed* Su" s"redder is
2re)erabl# used )or t"e si7e redution o) "ig"%densit# 8aste De*g* 8ood and t#resE* 1aste
materials 8it" a lo8 bulk densit# su" as 2lasti )ilms re5uire a s"redder 8it" large )eed
o2ening and a me"anism to 2us" t"e material to8ards t"e utting rotor* (or su"
a22liation single rotor s"redders are used*
.e2ending on t"e kni)e si7e and o2eration Dmulti2le stage, losed iruitE a minimum "i2
si7e o) 20 N 50 mm an be a"ie'ed*
Page 022 Hoderbank Management & Consulting, 2000
,,
Holderbank Cement Seminar 2000
Proess !e"nolog# $$ % &lternati'e (uels
5*1*2 <ranulators
<ranulators Dalso alled grindersE are generall# used )or seondar# si7e redution* !"e
t#2ial design onsists o) a single rotor 8it" a )i>ed ounter kni)e and an outlet sie'e* !"ere
is a me"anism to 2us" 8aste material to8ards t"e rotor 8"ere kni'es grab it* &)ter being
ut at t"e )i>ed ounter kni)e t"e 8aste "i2s are )urt"er milled be)ore t"e# 2ass t"e outlet
sie'e* & granulator o2erates at "ig"er r2m t"an a s"redder, abo'e about 100 r2m*
/i%t*re
9F !#2ial
+ran*lator de'i+n 4it, one ',a-t and o*tlet 'ie.e
/*',er
Sie.e
Rotor
G0
S%re4
A1
%0
.ue to t"eir "ig" rotor s2eed, granulators are used )or lo8 abrasi'e material* 1aste
ontaining onsiderable amounts o) metals andHor mineral material s"ould not be granulated
beause o) e>essi'e 8ear* !"e s2aing bet8een t"e rotor kni)e and t"e )i>ed ounter kni)e
needs to be small Dabout 0*5 mmE to e))iientl# ut )ine material like 2lasti )ilms*
5*1*3 Multi%Stage Si7e ,edution
(or t"e )iring o) 8aste materials at t"e 2re"eaterH2realiner, a single stage si7e redution is
su))iient in most ases* $) bulk# 8aste material is to be )ired at t"e main burner a multi2le
stage s"redding and granulation is re5uired )or t"e e))iient 2rodution o) an alternati'e )uel
o) a )e8 millimeter si7e*
Holderbank Management & Consulting, 2000 Page 023
GHolderbank Cement Seminar 2000
Proess !e"nolog# $$
%
&lternati'e (uels
6* =O&MP4=S
D.2 T)&i%al #i7*id !a'te Handlin+
& t#2ial "andling )ailit# )or t"e ree2tion o) li5uid 8aste and t"e 2rodution o) li5uid
alternati'e )uel is s"o8n in 2iture ;*
!"e installation onsists o) t"e )ollo8ing main elementsF
G
4i5uid 8aste deanting tank 8it" 2rimar# )iltration
G
S"redder to rus" o'ersi7ed 2artiles )or 2rotetion o) t"e 2um2 and to a'oid blokages*
G
.is"arge 2um2, t#2iall# o) entri)ugal t#2e
G
4i5uid storage tank 8it" me"anial mi>er
G
4oading 2um2, t#2iall# o) entri)ugal t#2e
G
$n ase o) lo8 )las"2oint li5uid, a nitrogen inertisation s#stem
G
S2rinkling s#stem )or )ire su22ression
/i%t*re H3 T)&i%al li7*id 4a'te ,andlin+ in'tallation
T)&i%al #i7*id !a'te Handlin+
ire /rote%tion *
N2
G*%
.G.#i7*id
A$
/////////////4.Y7//7/
%%%H
0
Co<oa2*d* I Km 7*32000
2 3$..CI
P)es !e)lnolog#
Page 169 Holderbank Management & Consulting, 2000
Holderbank Cement Seminar 2000
Proess !e"nolog# $$ % &lternati'e (uels
D.2 SCORII"# Im re nated Sa4d*'t /rod*%tion
SC-,$?=4 is a ?elgium based subsidiar# o) Ciments dB-bourg* &t t"e im2regnation
8orks"o2 o) its Sene))e 2lant solid, 2ast# and li5uid 8aste is mi>ed 8it" an im2regnation aid
to )orm a )ine, solid alternati'e )uel )or inineration at t"e main )iring o) ement kilns*
!"e installation onsists o) t"ree main 2artsF
G
& ree2tion setion )or industrial 8aste in bulk or ontainers as 8ell as t"e im2regnation
aids sa8dust and )ilter ake* $n a losed building t"e li5uid, 2ast# and solid 8aste is
2remi>ed and s"redded*
G
?# means o) a ontinuousl# o2erated intensi'e mi>er t"e 8aste sludge is mi>ed 8it" t"e
im2regnation aid be)ore being sreened*
G
$n t8o mo'ing )loor t#2e silos t"e 2rodut is stored and "omogeni7ed be)ore being
loaded to truks*
(or redution o) organi emission air is as2irated at t"e main soures o) emission and
sent to a t"ermal treatment unit*
!"e 2lantBs design 2rodution a2ait# is 15 tl", atuall# it is o2erated at more t"an 20
tl"* $n'estment ost )or t"e im2regnation )ailit# De>i* air treatmentEF ?=( 250 Mio*
$ 2
&
Holderbank Management & Consulting, 2000 Page 16;
Holderbank Cement Seminar 2000
i :
Proess !e"nolog# $$ % &lternati'e (uels
Piture 10F )lo8s"eet o) SC-,$?=4Bs im2regnation 8orks"o2
SCORII"#
%
Im&re+nated Sa4 D*'t /rod*%tionJ2B
I.tiiiTiiii;0]
1
Sa8
D*'t
Solid !a'te
!a'te in Dr*m'
?ulk#
!a'te li7*id
1aste
Mineral>Or+ani%
$
N
*lk Storage
I*ildin+
Dr*m Stora+e
it I *i ldi
%
n+
A#
Han+ar
,0
P P
0,
98
4i5uid
1aste
ilQ
.nim ,e#ling
Mi>ing Pit
R
P
0N*
/n2roessb$e brums
K2@0
*
* *
!1
iC #i
* P
$
$
Mi(in+
!o8er
50H250 12H50 0H12
1
0B
$
i
/rod*%t Stora+e
#; C;
*
A A
CCOOL052.d'- I Mma F.5.2000
Proess Te%,nolo+)
, *
HolderbankC Cement Seminar 2000
Proess !e"nolog# $$
%
&lternati'e (uels
6*3 Ind*'trial /la'ti% !a'te S"reddin at P4&S!,=C &<
P4&S!,=C &<, a subsidiar# o) HC?, o2erates a )ailit# )or t"e s"redding o) industrial
2lasti and rubber 8aste to a 2rodut )or use at t"e 2rimar# )iring o) ement kilns* !"e
8aste materials reei'ed are ables, te>tile rein)ored 2lasti, residues )rom manu)ature o)
"ard
2lasti items, 2lasti )ilms and rubber*
!"e )ailit# is designed to me"aniall# 2roess t"e inoming 8aste to a 2rodut o) 10
mm si7e* !"is is a"ie'ed b# 2re%s"redding and subse5uent grinding o) t"e material* !8o
s"redders and t8o granulators, ea" o2erated in 2arallel, are used )or t"e t8o%stage
2roess* Material trans2ort is done b# belt on'e#ors )or ra8 and 2re%s"redded material,
and 2neumatiall# )or t"e )inis"ed 2rodut*
!"e 2lant "as an "ourl# 2rodution rate o) 1*5 N 2*0 t* !"e annual 2rodution is about 5B000
t* !"e onsum2tion o) eletrial energ# is 100 k1"Ht )or t"e 8"ole )ailit#*
$n'estment ost )or 8"ole installationF CH( 1*2 Mio*
D0 *
(4-1SH==! P4&S!,=C &<
:ibration (eeder
go
N
C.
Co
S5k1S"redder
...#
%*
30k1 S"redder
4*@ 4*****@
oN
N*
**
+$,Cr &l,Cu
3
S;
*
C
ClE
rn
o
0E
30k1 05k1
/E
<renuietor <ranulator
0
A10
D0
a
9
D0
G0
0E
7
N
&)i%012*dst I Tnie 3*11*;9
Proese !e"noiog#
Page 172 Holderbank Management & Consulting, 2000
Holderbank Cement Seminar 2000
i0ii GNR 9
FC* ,
I
Proess !e"nolog# $$ % &lternati'e (uels
a
P"#sial 1aste Properties
&lternati'e (uel 2re2aration is re5uired to "ange
t"e 8asteBs 2"#sial 2ro2erties*
$
<ranulometr# DSi7eE
$$
(oreign ?odiesHSubstane*s
1ater Content
+
$4
on%Homogeneit#
:isosit#
rom !a'te to Alternati.e *el
.eanting,
(iltration, Mi>ing
Sreening, Mi>ing
8it" 4i5uid
Sreening
S"redding, $m2regnation,
Sreening
S"redding
4$U
1&@C
4i5uid 1aste
1aste -il S% ol'ents % 1aste
1ater
Liquid 1aste
%
Hadli! &s2ets
4i5uid 8aste an bee**
?
2olluted 8it" solids Dmetals, minerals, 2lastis,
**
"
deanting, )iltering, !ridi!
V
2ro2er seletion o) 2um2
?
in"omogeneous
V
mi>er, tank reirulation
?
"a7ardous
V
2rotetion o) 2ersonnel
V
sa)et# o) installation
(las"2ointF tem2erature at 8"i" t"e e'a2orations o) a
ombustible li5uid )orm an in)lammable gas*
T)&i%al #i7i*ii3d !a'te Handlin+
Fire Protetion
CC--%032*ds) I Tma
7*3*2000W1K
HO#D"RIANMJ0B
Liquid Waste
%
Sa-et)
Sa-et) o- in'tallation3
K
De'i+n o- me%,ani%al O ele%tri%al in'tallation
a%%ordin+ e(&lo'ion ri'k
K
Inerti'ation O e(&lo'ion '*&&re''ion :N28
C028
K
ire -i+,tin+ -a%ilit) :dete%tor'8 4ater>-oam
'*&&l)8 '&rinklin+ in'tallation8 -ire -i+,tin+ 4ater
ba'in;
/rote%tion o- &er'onnel3
K
"d*%ation8 In'tr*%tion
K
/,)'i%al &rote%tion :o.erall8 boot'8 +lo.e'8
ma'k' 4it, a%ti.e %arbon -ilter;
W JG1
$
!a'te S,reddin+
* .4
hi;1]
HO#D"RIANMJ0B
1aste S"redding S
%
eletion
Criteria
Coarse S"redder
robust design
lo8 r2m dri'e DX00 r2mE
"ig" tor5ue dri'e Deletri or
"#drau/E
t#2iall# t8o s"a)ts
H
t
% 0
Fine S,redder
seondar# si7e redution "ig"
r2m dri'e DV 100 r2mE
sensiti'e to )oreign bodies and
abrasi'e material
Pus"er
Sie'e
,otor
>
$
0
%
Sre8
$
Coarse & (ine 1aste S"redding
Suited 8aste
$
Process
Chip size
Contamination,
Foreign bodies
)
Power consumption
-2erating ost
:ersatilit# )or ot"er 8aste
t#res, 2lastis, 8ood,
drums,
single stage
X150 mm
'isual "ek usuall#
su))iient
40 #$%&t Dt#reE
'0()0 USD/t
#es
lean 2lastis, lo8
abrasi'e matera$
multi2le stage
)ilms X
30 mm
granules
X
5 mm
metal separaUon,
low mineral
content
100
!h/t
"plastic#
depending on
contamination
no
M5
F
a
Sl*d+e Treatment I
%
m&re+nation
/rod*%tion o- -ine 'olid alt. -*el -rom
&a't)l'olid 4a'te and im&re+nation.aid

0
S
% AS
A@*FF,
S S
b) mean' o-3
%
'l*d+e &remi(in+
%
%oar'e ',reddin+
i%m&re+nation
r
S*
i
GG
*
S
D* GgS
'
%
%reenin+
,
%
omo+eni'ation
$m2regnation Plat)orm
S
%
C-,$?=4
S*&* D1E
(eatures o) SC-,$?=4 $m re nation Plat)orm
G
$n2ut materials
V
ontaminated eart", resinH2aint, sludges o) ink glue 'arnis" oil, soa2,
V
im2regnation aidF sa8dust, )ilter ake, animal meal
V
not ae2ted areF e>2losi'es, radioati'e material, 2at"ologial
substanes, 2"armaeu)ial 8aste, matera$s e>eeding to>ial limits
Produts
V
)ine, solid *FR )or main burner )iring
si7eF X12 mm o) 8"i" 90Y
X
5mm
densit#F 0*0
%
0*6 t$m3
PC$F Z1-*5M@Hkg
=
[ualit# ontrol o) inoming 8aste and 2rodut
V
md* "ea'# metal and "alogen anal#sisW1K
H-4.=,?&+TW0K
%
SCORII"# %
Im&re+nated Sa4 D*'t /rod*%tionJ2B
r %r
Sa+ ,ust
AP
Solid 1aste
Minerall-rgani
A0
1aste $n .rums
1*

0t)l
%e
?ulk# 1aste 4i5uid $aste
98
ulk Storage
?uilding
.rum Storage
Hangar
0
C,4iuid
$aste
Pit ?uilding
22
P
(%
Ai3
.rum
Re-.-li!
lipro-essi/Te
.rums
Mi>ing Pit
@r
1
4#N#.J0B
A
0
0,0
CC--%031*ds) I 01a 2.'.3000
Proess !e"nolog#