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  • 1.0 Scope: Page 1 of 4 QSP-450-BA-6064-26001 Rev.2

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    This document outlines procedures for controlling weld and surface defects before post-weld heat treatment (PWHT). It assigns the production supervisor responsibility for carrying out repairs in consultation with the welding engineer. Defects found outside code and specification limits must be repaired. Repairs require removing defects by grinding to sound weld metal and examining the repair groove with visual or non-destructive testing. All repair welding must follow a qualified welding procedure and welder qualification. Post-repair inspections and any required PWHT or hydrotesting must also follow approved procedures. Repairs after PWHT are not allowed without separate approval.

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    Weld Repair

    Titolo originale

    Weld Repair

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    This document outlines procedures for controlling weld and surface defects before post-weld heat treatment (PWHT). It assigns the production supervisor responsibility for carrying out repairs in consultation with the welding engineer. Defects found outside code and specification limits must be repaired. Repairs require removing defects by grinding to sound weld metal and examining the repair groove with visual or non-destructive testing. All repair welding must follow a qualified welding procedure and welder qualification. Post-repair inspections and any required PWHT or hydrotesting must also follow approved procedures. Repairs after PWHT are not allowed without separate approval.

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    © All Rights Reserved
    Scarica in formato PDF, TXT o leggi online su Scribd
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    238 visualizzazioni2 pagine

    1.0 Scope: Page 1 of 4 QSP-450-BA-6064-26001 Rev.2

    Caricato da

    govimano
    This document outlines procedures for controlling weld and surface defects before post-weld heat treatment (PWHT). It assigns the production supervisor responsibility for carrying out repairs in consultation with the welding engineer. Defects found outside code and specification limits must be repaired. Repairs require removing defects by grinding to sound weld metal and examining the repair groove with visual or non-destructive testing. All repair welding must follow a qualified welding procedure and welder qualification. Post-repair inspections and any required PWHT or hydrotesting must also follow approved procedures. Repairs after PWHT are not allowed without separate approval.

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    di 2

    Page 1 of 4 QSP-450-BA-6064-26001 Rev.

    2
    1.0 Scope
    This procedure describes the control methods of weld / surface defects before PWHT in
    conjunction with the relevant weld procedures. Defects that are found by visual or Non
    Destructive Examination (NDE) requirements outside the limits of the applicable Codes
    and standards or job specifications, shall be cause of rejection.
    2.0 Responsibilities
    Production supervisor shall be responsible for carrying out repair work in consultation
    with welding engineer.
    3.0 Reference Documents
    1. ASME Sec VIII Div. 1 Ed. 2007.
    2. ASME Sec IX Ed. 2007.
    3. Approved qualified WPS
    4. Clients Specification DEP 30.10.60.18
    4.0 Procedure
    4.1 Weld repairs shall be carried out strictly in accordance with this procedure and approved
    qualified WPS.

    i) Defects shall be removed by grinding or any other mechanical methods to the
    depth of sound weld metal. At the ends and sides of the excavation, there shall be
    a gradual taper as close as possible to the original joint configuration.
    ii) Prior to starting the repair grooves shall be examined by visual examination
    followed by Magnetic Particle method or Liquid Penetrant method in accordance
    with approved procedure to ensure that all the defects are removed.
    iii) All repair welding shall be performed using qualified welding procedure and by
    qualified welder to ASME Sec. IX Code..
    iv) Preheating, interpass temperature shall be maintained during all repairs as per the
    approved WPS.
    v) GTAW process shall be used to weld pipes having diameter equal to or less than
    80DN.
    vi) After completion of entire welding, visual inspection and liquid penetrant test
    shall be carried out for detecting surface discontinuities.



    Page 2 of 4 QSP-450-BA-6064-26001 Rev.2
    vii) All completed welds shall be re-inspected as per the original NDE requirements.
    viii) If PWHT and hydro test is applicable, shall be carried out as per approved
    procedure.

    4.2 Repairing after PWHT are not allowed. If defects are found after PWHT, separate
    procedure shall be submitted and client/ AI approval is required for the same.

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