Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
CHAPTER I
Introduction
1.1 Generic Drugs
A generic drug or generics is a copy that is the same as a brand name drug in
dosage, safety, strength, route of administration, quality, performance and intended use. It
does not have any patent protection for active ingredient
Generics simply means that the drug is not sold as the brand name but it has the
identical strength, dosage and route of administration and the same active ingredient as
the brand name drug.
According to the US Food and Drug Administration (FDA), ‘generic drugs are
identical or within an acceptable bioequivalent range to the brand name counterpart with
respect to pharmacokinetics and pharmacodynamic properties’. Therefore generics are
considered identical in dose, strength, route of administration, safety, efficacy and
intended use. A generic drug must be shown to give blood levels that are very similar to
those of the reference product. If blood levels are the same, the therapeutic effects will be
the same and there is no need to carry out a clinical effectiveness study.
The main reason behind promoting the use of generic drugs by Government
agencies is their cost effectiveness. There is a big difference between generics and brand
name drugs. On average, the cost of a generic drug is 40 to 80% lower than the brand
name product. This low cost factor sometimes lead people think that it is of inferior
quality but it is not true. The principal reason for relatively low price of generics is that
competition increases among producers when drugs no longer are protected by patents.
Generic companies incur fewer costs in creating the generic drug and are therefore able to
maintain profitability at a lower cost to consumers. Unlike innovator companies Generic
manufacturers do not incur the cost of drug discovery and instead are able to reverse
engineer known drug compounds to allow them to manufacture bioequivalent versions
also they do not have to bear the burden of proving the safety and efficacy of the drug
through clinical trials.
-1-
INTRODUCTION
Generic drug companies also receive the benefits of the previous marketing
efforts of the brand name drug company including media advertising, presentations by
drug representatives and distribution of free samples. Many of the drugs introduced by
generic manufactured have already been on the market for decade or more and may
already be well known to patients and providers.
-2-
INTRODUCTION
Process Re-validation
-3-
INTRODUCTION
-4-
INTRODUCTION
-5-
INTRODUCTION
-6-
INTRODUCTION
-7-
INTRODUCTION
prior the manufacture of pivotal batch. Scale up to the pivotal batch size or 70% of the
pivotal batch may be combined with qualifying the manufacturing process. At this stage
full manufacturing documentation is prepared alone standard procedures.
Process qualification batch should be compressed in a production type tableting
machine. In this stage batch size of pivotal and marketing batch are conformed that is
NLT 100000 net/packed at target parameter or 10% of proposed marketing batch.
Master formulas with processing instructions are prepared by discussion with
production and QA staff. Review of proposed formulas and processing instruction are
done by concerned department heads and approved for further execution.
During the process critical manufacturing steps are identified and sampling and
testing parameters are specified to detect and control any problem during manufacturing
process. Presence of production and control personals are necessary during qualification
batch execution. Upon completion of the process a complete process qualification report
is prepared which is part of overall development report.
Pivotal production batch may be same as process qualification batch. Pivotal
batch must be prepared in production tableting machine and must be of at least 100000
units or 10% of commercial batch which ever is greater. Before production final master
formula and processing instructions are prepared and approved by Research and
Development, Quality control, Production and Quality assurance department after
through review. Pivotal report is also a part of overall development report.
-8-
INTRODUCTION
-9-
INTRODUCTION
- 10 -
INTRODUCTION
Reformulation Formulation
meets with
proposed
specificatio
ns
Scale up
Process optimization
Granulation optimization
Process qualification
Drying
Blending
Compression Pivotal production or Bioequivalent
Coating batch production
( At least 100000 units or 10% of
proposed mkt. batch)
ANDA submission
Reconsider the process
and process parameters Meet all the
quality
attributes Process validation
predetermined
Commercialization
Process revalidation
Scale up
- 11 -
INTRODUCTION
- 12 -
INTRODUCTION
- 13 -
INTRODUCTION
- 14 -
INTRODUCTION
cycle, once a set of clinical studies has been completed or an NDA/ANDA has been
approved, it becomes very difficult to change the product or the process to accommodate
specific production needs. Such needs may include changes in batch size and
manufacturing equipment or process.
Postapproval changes in the size of a batch from the pilot scale to larger or
smaller production scales call for submission of additional information in the application,
with a specific requirement that the new batches are to be produced using similar test
equipment and in full compliance with CGMPs and the existing SOPs. Manufacturing
changes may require new stability, dissolution, and in vivo bioequivalence testing.
Scale up of a process may be done in a such a way that all the problems that may
arise in production are identified and steps are taken to eliminate all problems to avoid
extra cost of development and regulatory constraints.
- 15 -