B7

After completion of the tests the ends of the cable shall be sealed to
prevent the ingress of moisture.
SAES-J -902
Sec. 3.1 & 3.2
B6
The results shall be recorded on attached form and shall be greater than
1 Meg. Ohm
SAES-J -902
Sec. 3.1 & 3.2
B5 The insulation between overall drain and armor shall be checked.
SAES-J -902
Sec. 3.1 & 3.2
B4
The insulation resistance between cores and between individual cores
and screen or armoring as applicable shall be checked.
SAES-J -902
Sec. 3.1 & 3.2
B3
The continuity of each core, individual drain and overall drain shall be
checked.
SAES-J -902
Sec. 3.1 & 3.2
A5
CONTRACTOR personnel performing test and calibrations shall be
trained per applicable international or manufacturer requirements.
Schedule Q,
Att. IV, Sec.6.2
B2
Perform continuity test of each core of cable drum to ensure no
conductor is broken with certified and calibrated Ohm-meter. (Schedule
"Q" Attachment IV Sec. 1.3)
SAES-J -902
Sec. 3.1 & 3.2
B. TEST PROCEDURE AND CHECK LIST
B1 Check physical condition of drum for apparent damage.
SAES-J -902 Sec.
3.1 and 3.2
A4
CONTRACTOR shall provide backup equipment when the primary
equipment is being calibrated or tested.
Schedule Q,
Att. IV, Sec.6.1.
A3
Calibration shall be performed at established periods as specified in
the most stringent of SAUDI ARAMCO standards, other applicable
standards, or manufacturer recommendations; if no standards apply,
the calibration cycle shall not exceed six months.
Schedule Q,
Att. IV, Sec.6.1.
A2
The CONTRACTOR shall identify, maintain, control, adjust, and calibrate
all tools, gauges, instruments and other measuring and testing devices
used for controlling quality.
Schedule Q,
Att. IV, Sec.6.1.
A1
Specific tools and equipment shall be identified to make and perform
tests in the field with instructions for their use, calibration, and storage.
Schedule Q,
Att. IV, Sec.6.1.
A Certification
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
TRAVEL TIME
SAUDI ARAMCO USE ONLY
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
PLANT NO. EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID.
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
Instrument Cable - Continuity, Insulation Resistance Testing
(On Reel),
SATR-J-6601 1-Oct-05 INST
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
FAIL N/A RE-TEST DATE
ITEM
No.
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS
Page 1 of 4
B8
Perform Insulation Resistance (Megger) Test on each core of cable on
drum with certified and calibrated meter. The Ohmic values shall be
recorded:
For cables to 300 volts use, 250 VDC megger. .
For cables 250 volt to 600 volt use 500volt megger
For cables above 600 volt and less than 1200 volt use 2500 volt megger
SA Pre-
Commissioning
Form
PASS FAIL N/A RE-TEST DATE
2. Megger for Insulation Resistance Test.
D. TEST RESULTS
1. Use and Modify the attached forms based on requirements
C. TEST EQUIPMENT AND MATERIALS CRITERIA
ITEM
No.
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
Instrument Cable - Continuity, Insulation Resistance Testing
(On Reel),
SATR-J-6601 28-Sep-05 INS
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
ITEM
No.
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
RE-TEST DATE
E1
Test results are acceptable and in accordance with Saudi Aramco
Engineering Standards and contractual requirements.
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
E. CONCLUSIONS
Test Records and Receipt documents are to be carefully presented in
original.
SA Pre-
Commissioning
Form
2. Test all conductors to each other and to ground . Record only minimum readings
3. Test insulation between overall drain and armour.
4. Test Continuity of all conductors individually and record only minimum readings.
B9
1. Digital / Analog Multimeter for Continuity Test.
ATTACHMENTS:
1. Attachment 1 Cable Insulation Resistance Test Before Installation
REFERENCE DOCUMENTS:
1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), J uly 1993
4. SAES-P-104 Wiring Methods and Materials, 28 J anuary 2004
2. Schedule Q -- Quality Requirements (Pro Forma Contract), November 2003
3. SA Pre-Commissioning Forms #J -015 Instrument and Control 10/97
indicates compliance with appropriate standards or performance in a specified manner.
REMARKS:
5. SAES-J -902 Electrical Systems for Instrumentations, 31J uly 2004
6. 34.SAMSS-913 Instrumentation and Thermocouple Cable, 30 J une, 2004
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
NOTES:
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
Page 2 of 4
B8
Perform Insulation Resistance (Megger) Test on each core of cable on
drum with certified and calibrated meter. The Ohmic values shall be
recorded:
For cables to 300 volts use, 250 VDC megger. .
For cables 250 volt to 600 volt use 500volt megger
For cables above 600 volt and less than 1200 volt use 2500 volt megger
SA Pre-
Commissioning
Form
PASS FAIL N/A RE-TEST DATE
2. Megger for Insulation Resistance Test.
D. TEST RESULTS
1. Use and Modify the attached forms based on requirements
C. TEST EQUIPMENT AND MATERIALS CRITERIA
ITEM
No.
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
Instrument Cable - Continuity, Insulation Resistance Testing
(On Reel),
SATR-J-6601 28-Sep-05 INS
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
Test Records and Receipt documents are to be carefully presented in
original.
SA Pre-
Commissioning
Form
2. Test all conductors to each other and to ground . Record only minimum readings
3. Test insulation between overall drain and armour.
4. Test Continuity of all conductors individually and record only minimum readings.
B9
1. Digital / Analog Multimeter for Continuity Test.
Y =YES N =NO F =FAILED *Person Responsible for Implementation of Test and Analysis of Results
QC Record Reviewed Work Verified
Name, Sign and Date:
Quality Record Approved:
Name, Organization,
Initials and Date:
T&I Witnessed
QC Supervisor Proponent and Others
Name, Initials and Date:
Witnessed Test
Contractor / Third-Party
QC Record Reviewed Test Performed Successfully and Results are Acceptable:
Name, Initials and Date:
PMT Representative
T&I Witnessed
Work / Rework May Proceed
Name, Initials and Date:
QC Inspector PID Representative
QC Record Reviewed Work Verified T&I Witnessed
Name, Title, Department,
Company, Initials and
Date:
Work Verified
Technician Performing Test*
Saudi Aramco
Page 3 of 4
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
Instrument Cable - Continuity, Insulation Resistance Testing
(On Reel),
INS
2. Test insulation between overall drain and amour
3. Test continuity of all conductors individually . Record only minimum readings.
SATR-J-6601 28-Sep-05
Attachment 1 Cable Insulation Resistance Test Before Installation
Page 4 of 4