1

E&P/ENGP/IPMI
INTSOK - PETROBRAS
Workshop on Safety Design
and Equipment
October 24, 2007
Rio de Janeiro Brazil
E&P/ENGP/IPMI
TECHNICAL SAFETY
MANAGEMENT IN
PETROBRAS OFFSHORE
PROJECTS
2
E&P/ENGP/IPMI
Educate, train and commit the workforce to
HSE issues, including suppliers, communities,
regulatory authorities, workers representative
organizations and other stakeholders;
Encourage reporting HSE events and consider
HSE performance in the compensation system;
Promote health and environmental protection
by risk identification, control and monitoring to
ensure process safety correspond to best
international practices and be prepared for
emergencies;
PETROBRAS HSE POLICY
E&P/ENGP/IPMI
Ensure the lifecycle sustainability of projects
and products, considering economical,
environmental and social impacts and benefits;
Consider operations and products eco-
efficiency, minimizing adverse impacts inherent
to the industrys activities.
PETROBRAS HSE POLICY
3
E&P/ENGP/IPMI
HSE CORPORATE GUIDELINES
1. Leadership and Accountability
2. Regulatory Compliance
3. Risk Evaluation and Management
4. New Projects
5. Operation and Maintenance
6. Management of Change
7. Acquisition of Goods and Services
8. Training, education and Awareness
9. Information management
10. Communication
11. Contingency
12. Community Relations
13. Accident and Incident Analysis
14. Product Stewardship
15. Assessment and Continuous Improvement
E&P/ENGP/IPMI
Leadership Visible Commitment
Line Responsibility
Management of Deviations
Continuous Learning
Focus on Human Behavior
HSE MANAGEMENT SYSTEM PILLARS
Corporate Standards and Practices
4
E&P/ENGP/IPMI
EXECUTIVE
BOARD
CORPORATE
HSE
BUSINESS AREAS/
SERVICES/
CONTROLLED COMPANIES
HSE OF BUSINESS AREAS/
SERVICES/
CONTROLLED COMPANIES
BUSINESS
UNITS
HSE OF
BUSINESS UNITS
BUSINESS
COMMITTEE
HSE COMMITTEES
OF BUSINESS AREAS/
SERVICES/
CONTROLLED COMPANIES
HSE COMMITTEES
OF BUSINESS UNITS
BOARD OF
DIRECTORS
HSE
MANAGEMENT
COMMITTEE
PETROBRAS HSE GOVERNANCE
E&P/ENGP/IPMI
Industrial
Process
Management
System
Project
Management
System
HSE
Guidelines
Guideline 3
Risk Evaluation
and
Management
ISO14.001 OHSAS 18.001 - ISM Code TQC - Corporate
Requirements
Guideline 5
Operation &
Maintenance
HSE
Cost, Schedule, Quality
Management
Guidelines
Guideline 4
New Projects
Requirement
Tool
RELATIONSHIP BETWEEN GUIDELINES
AND MANAGEMENT
HSE
Cost, Schedule, Quality
PRODEP
SMSnet
SGM
Beyond ISO 14.001 and
OHSAS 18.001 Requirements
SGM Management of Change System
SMSnet Hazards Identification Tool
PRODEP E&P Production Development Program
PRODEP
SMSnet
Guideline 6
Management
of Change
5
E&P/ENGP/IPMI
Identification
& Evaluation
of Opportunity
Conceptual
Design
Basic
Design
Executive
Design &
Construction
Pre &
Assisted
Operation
Operation
De
commisioning
Gate 1
Gate 2
Gate 3
Gate 4
Gate 5
Gate 6
FEL 1
FEL 2
FEL 3
Phase 4
Phase 5
Phase 6
Phase 7
NEW PROJECTS GUIDELINE FLOW
E&P HEAD OFFICE
ENGINEERING DEPARTMENT
RESEARCH CENTER - CENPES
E&P BUSINESS UNIT
E&P/ENGP/IPMI
There are a total of 35 Technical
Specifications that set criteria
relative to the several issues that
rule the design of a Production
Installation; one of them is
E&P Safety Philosophy.
E&P DESIGN GUIDELINES
6
E&P/ENGP/IPMI
E&P SAFETY DESIGN PHILOSOPHY
Safety Requirements for Facility
Process Safety
Hazard Assessment
Fire and Gas Detection Systems
Emergency Shutdown Systems
Fire and Explosion Protection Systems
Passive Fire Protection
Active Fire Protection
Safety Requirements for Electrical Systems
Life Saving Appliances
E&P/ENGP/IPMI
MANAGEMENT OF TECHNICAL SAFETY
IN E&P PROJECTS
Process
control
(automatic
and manual)
High quality
containment
Isolation
of ignition
sources,
ventilation
Area
separation
firewalls
Fire protection
Active fire
protection
Escape,
evacuation
Accident
path
Fire detection,
ESD
Normal operation
Abnormal
operation
Accidental release
Ignition and development of
fire and/or explosion
Gas
detection,
ESD
Lack of
control
Loss of
control
Target exposed to
energy flow
Energy flow
ceases
Barrier Philosophy
7
E&P/ENGP/IPMI
Risk Analysis/Assessment
Petrobras Safety Philosophy defines the risk analysis
techniques to be applied in each project phase.
Petrobras defines requirements to be followed during the
execution of the safety studies.
Petrobras Safety Philosophy requires the use of CFD on
Gas Dispersion and Explosion Studies.
RELEVANT E&P GUIDELINES
E&P/ENGP/IPMI
Fire and Gas Detection Systems
Petrobras uses several detection technologies, the choice depending on
the environment. The detectors normally used are as follow:
FIRE DETECTORS
Flame (UV+IR or UV Types)
Smoke, Temperature Rate of Rise
Fusible Plugs
Fixed Temperature
Multi-Spectrum (IR3): Not implemented yet
GAS DETECTORS
Methane: Point and Open Path IR detector types
H
2
S: Electro-Chemical detector type
RELEVANT E&P GUIDELINES
8
E&P/ENGP/IPMI
Fire and Explosion Protection Systems
- Passive Fire Protection (PFP)-
Petrobras uses PFP for bulkhead and decks in compliance
with IMO Codes and Classification Society requirements.
Petrobras uses PFP for load bearing structures defined by
previously specific Safety Studies.
Petrobras uses several PFP technologies such as intumescent
coating, cladding etc.
RELEVANT E&P GUIDELINES
E&P/ENGP/IPMI
Fire and Explosion Protection Systems
- Ative Fire Protection -
Petrobras uses several fire fighting water pump technologies
(diesel, electric, diesel-electric, hydraulic)
Petrobras Safety Philosophy requires the following
configurations: 2X100%, 3X50%, 4X33% according to
maximum design flow rate, considering no more than
2500m
3
/h per pump.
Petrobras uses carbon steel epoxi lined or Cu-Ni for fire water
mains
RELEVANT E&P GUIDELINES
9
E&P/ENGP/IPMI
Fire and Explosion Protection Systems
- Ative Fire Protection -
Petrobras uses fiber glass for fire water mains, for normally not
manned installations
Petrobras uses CO2 for electrical switch-rooms and control
rooms
Petrobras uses water mist for turbine enclosures and
machinery spaces
RELEVANT E&P GUIDELINES
E&P/ENGP/IPMI
Life Saving Appliances And Equipment
Petrobras has a specific Standard for conventional lifeboats
(N-1999)
Petrobras Safety Philosophy does not require the use of free-
fall lifeboats.
RELEVANT E&P GUIDELINES
10
E&P/ENGP/IPMI
PETROBRAS DEFINES SUPPLIERS FOR
CRITICAL EQUIPMENTS AND SERVICES
MASTER VENDOR LIST OFFSHORE - MVLO
E&P/ENGP/IPMI
Fire Water Pump Centrifugal Type
FRANK MOHN
Diesel Hydraulic Unit (submersible and dry
mounted)
Diesel or Electrical Direct Driven
MASTER VENDOR LIST OFFSHORE - MVLO
11
E&P/ENGP/IPMI
MASTER VENDOR LIST OFFSHORE - MVLO
Fire and Gas Detection
AUTRONICA
FIRE, GAS, HEAT AND
SMOKE DETECTION
SYSTEMS
ADDRESSABLE HEAT AND
SMOKE DETECTION
SYSTEMS
HEAT, SMOKE DETECTORS
(OPTICAL)
UV, UV + IR, IR3, FLAME
DETECTORS
OPEN PATH IR
COMBUSTIBLE GAS
DETECTORS
E&P/ENGP/IPMI
MASTER VENDOR LIST OFFSHORE - MVLO
Lifeboats and Davits
Life Rafts and Rescue Boats
NORSAFE
SCHAT HARDING
12
E&P/ENGP/IPMI
Engineering Services
DNV/PRINCIPIA
GAS DISPERSION ANALYSIS
FIRE PROPAGATION
ANALYSIS
RELIABILITY ANALYSIS
MASTER VENDOR LIST OFFSHORE - MVLO
QUALITATIVE RISK
ANALYSIS
QUANTITATIVE RISK
ANALYSIS
E&P/ENGP/IPMI
Engineering Services
DNV/PRINCIPIA AND GEXCON
EXPLOSION ANALYSIS
MASTER VENDOR LIST OFFSHORE - MVLO
13
E&P/ENGP/IPMI
THANK YOU!