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Technology and Engineering Division Development of HTS Cables for DC Power Transmission and Distribution J oseph V. Minervini MIT Plasma Science and Fusion Center Eighth Annual EPRI Superconductivity Conference Doubletree, oak ridge, tennessee. Cable design concepts Chubu-MIT HTS DC cable Collaboration long Length Cooling Current Lead Cooling Potential Near Term Application Conclusions Portions reprinted, with permission, from Massachusetts Institute of Technology.
Technology and Engineering Division Development of HTS Cables for DC Power Transmission and Distribution J oseph V. Minervini MIT Plasma Science and Fusion Center Eighth Annual EPRI Superconductivity Conference Doubletree, oak ridge, tennessee. Cable design concepts Chubu-MIT HTS DC cable Collaboration long Length Cooling Current Lead Cooling Potential Near Term Application Conclusions Portions reprinted, with permission, from Massachusetts Institute of Technology.
Technology and Engineering Division Development of HTS Cables for DC Power Transmission and Distribution J oseph V. Minervini MIT Plasma Science and Fusion Center Eighth Annual EPRI Superconductivity Conference Doubletree, oak ridge, tennessee. Cable design concepts Chubu-MIT HTS DC cable Collaboration long Length Cooling Current Lead Cooling Potential Near Term Application Conclusions Portions reprinted, with permission, from Massachusetts Institute of Technology.
Portions reprinted, with permission, from Massachusetts Institute of Technology and J oseph Minervini.
Technology & Engineering Division
Development of HTS Cables for DC Power Transmission and Distribution J oseph V. Minervini Leslie Bromberg Makoto Takayasu Christopher Miles and Nicholas R. LaBounty MIT Plasma Science and Fusion Center Eighth Annual EPRI Superconductivity Conference Doubletree, Oak Ridge, TN ~ November 12 13, 2008 Portions reprinted, with permission, from Massachusetts Institute of Technology and J oseph Minervini. Technology & Engineering Division Outline HTS DC Advantages Cable Design Concepts Chubu-MIT HTS DC Cable Collaboration Long Length Cooling Current Lead Cooling Potential Near Term Application Conclusions Portions reprinted, with permission, from Massachusetts Institute of Technology and J oseph Minervini. Technology & Engineering Division DC Superconducting Transmission Line Advantages: No DC resistive losses No AC inductive storage Low or no AC losses Long range transmission of high currents, including undersea Very high power ratings including transmission of several GVA Fault currents limited by fast acting inverters at AC/DC and DC/AC ends of the line Low voltage transmission, if desired, limiting the need for high voltage transformers Simplified cable design, more amenable to using HTS tape geometry Cable coolant also used to cool solid state inverters increasing capacity and reducing high temperature aging degradation Disadvantages: Invertors can add substantially to cost Portions reprinted, with permission, from Massachusetts Institute of Technology and J oseph Minervini. Technology & Engineering Division HTS DC increases efficiency for long distance transmission Opens other advanced technology opportunities: Direct connection of alternative low-carbon or carbon-free power sources: Wind Solar PV Fuel Cell Microturbine other Connection of advanced energy storage devices Flywheel Battery Supercapacitor Superconducting Magnetic Energy Storage (SMES) other HTS DC Applications } Grid independence } System Stability and Power Quality Portions reprinted, with permission, from Massachusetts Institute of Technology and J oseph Minervini. Technology & Engineering Division HTS DC Transmission Cables DC-to-AC Power Conversion Off-Shore Wind Farm Power Transmission Using HTS DC Cable Portions reprinted, with permission, from Massachusetts Institute of Technology and J oseph Minervini. Technology & Engineering Division Solar Photovolatic or Concentrated Solar Thermal Power Transmission Using HTS DC Cable Solar PV CSP Solar and Wind DC Power Transmit DC before conversion? DC Super c onduc t i ng Pow er Tr ansmi ssi on Li ne Ex per i ment i n Chubu Uni ver si t y & Col l abor at i on w i t h MI T Prof. Satarou Yamaguchi Dept. of Electrical Engineering yamax@isc.chubu.ac.jp Center of Applied Superconductivity and Sustainable Energy Research (CASER) Experimental Device in Chubu University Parameters current > 2.5 kA voltage > 20 kV length ~ 20 m Sumitomo Bi-2223 cable coolant; LN2 equipped with pump and cryogenic cooler 72 K - 77 K SC Cable made by Sumi t omo i nsul at i on l ayer HTS Tape f or mer c opper w i r es i nner spr i ng c ent er hol e f or c ool ant pat h Phot o of c r oss-sec t i on 40 i nsul at i on 30k VDC ear t h l ayer f or mer c opper w i r es HTS Tape x 39 Side View Tape conductor 1st layer; 19 2nd layer; 20 Bi-2223/ 100A grade Insulation Volt. DC20kV Insulator, PPPL Outer radius 40 Center hole 14 Portions reprinted, with permission, from Massachusetts Institute of Technology and J oseph Minervini. Technology & Engineering Division MIT High Current HTS DC Cable Designs Multiple Layers Triplet Carpet Stack Twisted Triplets Wedge Stack Twisted Triplets Portions reprinted, with permission, from Massachusetts Institute of Technology and J oseph Minervini. Technology & Engineering Division Use Basic Carpet Stack tapes can be insulated or soldered Square or rectangular stack Base element former can be conducting non-conducting Structural Tape shape requires relatively long twist pitches AC losses not an issue for DC applications
Portions reprinted, with permission, from Massachusetts Institute of Technology and J oseph Minervini. Technology & Engineering Division 25 kA at T = 65 K - 77 K Carpet Stack triplets have highest J e Allows for smaller cryostat and lower heat leak Carpet Stack and wedge base conductors allow many variations on cable patterns and total tape number Portions reprinted, with permission, from Massachusetts Institute of Technology and J oseph Minervini. Technology & Engineering Division Potential Opportunity Data Server Centers In 2006, electricity consumed by servers in U.S. data centers (including cooling and auxiliary infrastructure) represented about 1.5 percent of national electricity use*. Internet data center consumes ~ 12 kW/m 2 . 10 MW-50 MW+ total capacity in new centers DC may be preferred Minimizes conversion losses ~7-10% energy savings migrating to DC No reactive power Power multiplier: for 1 W dissipation saved, 1.5 - 2 W cooling eliminated Google datacenter near The Dalles Dam *Report to Congress on Server and Data Center Energy Efficiency, U.S. Environmental Protection Agency, Aug. 2, 2007 Portions reprinted, with permission, from Massachusetts Institute of Technology and J oseph Minervini. Technology & Engineering Division Expected Data Server Center Power Growth G. Lawton, Powering Down the Computing Infrastructure, Computer, IEEE, 40, issue 2, p 16-19, Feb. 2007. DC Distribution Demonstration Developed by LBNL and Industry Partners William Tschudi, LBNL Measured Best in Class AC System Loss Compared to DC ~9-12% efficiency improvement measured by elimination of transformer and second AC/DC conversion PSU ASD Ballast AC Distribution Electronic loads Lighting loads Motor loads AC/DC AC/DC VR AC/DC DC/DC AC/DC DC/AC DC/AC DC/AC 60 Hz AC 480V AC/DC DC/AC DC/AC DC 300- 400V PV FC Benefits of 400Vdc Slides courtesy of Annabelle Pratt-Intel PSU ASD Ballast Facility Level Electronic loads Lighting loads Motor loads AC/DC AC/DC VR AC/DC DC/DC AC/DC DC/AC DC/AC DC/AC 60 Hz AC 480V AC/DC DC/AC DC/AC DC 300- 400V PV FC Benefits of 400Vdc Slides courtesy of Annabelle Pratt-Intel X X X X X X X X X X X X X X X X ASD PSU Ballast 400V DC facility with DG 60 Hz AC 480V Electronic loads Lighting loads Motor loads VR DC/DC AC/DC DC 300- 400V DC/AC DC/AC Benefits of 400Vdc AC/DC DC/DC DC/DC Slides courtesy of Annabelle Pratt-Intel ASD PSU Ballast 400V DC facility with SC Bus 60 Hz AC 480V Electronic loads Lighting loads Motor loads VR DC/DC AC/DC DC 300- 400V DC/AC DC/AC Benefits of 400Vdc AC/DC DC/DC DC/DC Slides courtesy of Annabelle Pratt-Intel Portions reprinted, with permission, from Massachusetts Institute of Technology and J oseph Minervini. Technology & Engineering Division 4400 Ampere Cable Sizes 1.75Diameter cable 325 A per cable 14 Cables 35 lbs/ft 0.605Diameter cable 133 A per cable 33 Cables 8 lbs/ft 1.75Diameter up to 30 Conductors up to 200 Amps per Conductor 1 Cable 2.0 lbs/ft Copper - Air cooled Copper - Water cooled HTS- LN2 Cooled Very High Power Density is Achievable with Superconductors x 10 = 4000 A @ 0 Voltage Portions reprinted, with permission, from Massachusetts Institute of Technology and J oseph Minervini. Technology & Engineering Division Schematic 10MW, 400V, 25 kA Data Center Layout Portions reprinted, with permission, from Massachusetts Institute of Technology and J oseph Minervini. Technology & Engineering Division Technology Needed to Implement SC Distribution As opposed to transmission, there are a large number of secondary spurs, with relatively high density (depending on application) Refrigeration losses dominated by leads, not by distributed cryostat or AC losses Need to address the problem of Electrical connections through low-loss leads Cooling manifolding Portions reprinted, with permission, from Massachusetts Institute of Technology and J oseph Minervini. Technology & Engineering Division Navigant Consulting costing predictions of SC components in 2008-2012: http://www.energetics.com/meetings/supercon06/pdfs/Plenary/07_Navigant_HTS_Market_Readiness_Study.pdf Power Dissipation with Standard Leads (kW) Summary of Preliminary System Analysis MIT Energy Initiative Seed Fund - 2008 Current lead loss is 0.05 W/A-lead
Power Loss HTS +Cu (2007) Power Loss HTS +Cu (2008-2011) Power Loss HTS +Cu (2012-2016) Power Loss All Cu
HTS Leads 10 10 10 HTS Cryostat 0.45 0.225 0.225 HTS Cold Power Total 10.450 10.225 10.225 Refrigerator Wall Power 300 177 118 Copper Bus 16 16 16 250 Total Electrical System Power 316 193 134 250
Portions reprinted, with permission, from Massachusetts Institute of Technology and J oseph Minervini. Technology & Engineering Division Navigant Consulting costing predictions of SC components in 2008-2012: http://www.energetics.com/meetings/supercon06/pdfs/Plenary/07_Navigant_HTS_Market_Readiness_Study.pdf Power Dissipation with Optimized Leads (kW) MITEI Seed Fund Study (contd) Current lead loss is 0.025 W/A-lead achieved by intermediate cooling stage Power Loss HTS +Cu (2007) Power Loss HTS +Cu (2008-2011) Power Loss HTS +Cu (2012-2016) Power Loss All Cu System
HTS Leads 5 5 5 HTS Cryostat 0.450 0.225 0.225 HTS Cold Power Total 5.450 5.225 5.225 Refrigerator Wall Power 157 90 60 Copper Bus 16 16 16 250 Total Electrical System Power 173 106 76 250
Portions reprinted, with permission, from Massachusetts Institute of Technology and J oseph Minervini. Technology & Engineering Division Navigant Consulting costing predictions of SC components in 2008-2012: http://www.energetics.com/meetings/supercon06/pdfs/Plenary/07_Navigant_HTS_Market_Readiness_Study.pdf Capital Costs (k$) MITEI Seed Fund Study (contd) Capital Costs HTS +Cu 2007 Capital Costs HTS +Cu 2008-2011 Capital Costs HTS +Cu 2012-2016 Capital Costs All Cu HTS Tape 2,800 560 112 HTS Cryostat 200 130 44 HTS Refrigerator 1,050 640 260 HTS Total 4,050 1,330 416 Copper Bus 11 11 11 160 Total Capital Cost 4,061 1,341 427 160
Portions reprinted, with permission, from Massachusetts Institute of Technology and J oseph Minervini. Technology & Engineering Division Operating Costs of Power ($/Hr) Electricity cost = $0.10/kW-Hr MITEI Seed Fund Study (contd)
Operating Costs 2007 Operating Costs 2008-2011 Operating Costs 2012-2016 HTS (standard leads) 31.69 19.27 13.38 HTS (optimized leads) 17.26 10.62 7.61 All Copper 25.07 25.07 25.07 HTS Payback Period (standard leads) Never 23 Years 2.6 Years HTS Payback Period (optimized leads) 57 Years 9.2 Years 1.75 Years
Portions reprinted, with permission, from Massachusetts Institute of Technology and J oseph Minervini. Technology & Engineering Division Summary Use of HTS could open innovative opportunities in datacenters for decreased power consumption, flexibility and easy of construction Application to data server centers is a near term application with potential large efficiency gains Short time scale implementation allows further development for other MicroGrid applications with similar technology Establishes technology for: Bringing large-scale power to land from offshore wind farms Combining large-scale solar PV or solar thermal systems to the grid Long distance power transmission and/or grid interconnects Optimized DC cable, cryostat and current leads require development program