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Report on Industrial Visit

 Andhra Pradesh Paper Mills Limited

 Sarvaraya Bottling Unit Pvt Ltd., (Coca-Cola)

Visited on

7th November, 2009



Submitted By


Sarvaraya Bottling Unit Pvt Ltd (Coca cola)



Manufacturer The Coca-Cola Company

Country of origin United States
Introduced 1886
Color Caramel E-150d

The company produces concentrate, which is then sold to licensed Coca-Cola

bottlers throughout the world. The bottlers, who hold territorially exclusive contracts with the
company, produce finished product in cans and bottles from the concentrate in combination
with filtered water and sweeteners.

Coke has 6 brands in India namely Coca-Cola, Fanta, Thumbs up, Sprite, Maaza and
Minute maid Pulpy Orange.

Quality Policy:-

“To ensure customer delight, we commit to quality in thoughts, deeds

and action by continually improving our processes”.


The exact formula of Coca-Cola is a famous trade secret. The original copy of the
formula is held in SunTrust Bank's main vault in Atlanta. . A popular myth states that only
two executives have access to the formula, with each executive having only half the formula.

Process Of Purification Of Water:-

• Initial Water Treatment

• Interim Processing

• Reverse Osmosis

 Water taken from bore-wells is treated with chlorine and is kept stable for
four hrs, so this helps in reaction of chlorine and kills germs.

 Passed through sand filter where the dust and sand particles are removed.

 Passed through carbon filter which helps in removing taste order chlorine
from the water.

 Reverse osmosis-Here water is treated with high concentration to make it to

low concentration, carbonic acid is passed and PH levels are noted.

 Passed through chlorine tank and chlorine dosing is done, for this carbon is
passed to remove chlorine from water (again).

 This water is treated at 5, 3 and 1 levels of micro filters for purity.

 By this we get soft water it is passed through sodium resin to remove the
remaining content of hardness in water.

Process Of Bottle Cleaning:-

 Empty bottle washer

 Special inspection

 EB Inspection

 Filler

 Date and Batch code

 Full bottle inspection

 Case packer

 Godown

Machine picks up 96 bottles at a stretch on the convey.


 Before filling the bottle it is inspected four times manually.

 Empty bottle is washed in normal water and then in solution.

 In this each row consists of 40 bottles called as ‘Jetter’.


 ̊
Normal is treated and casting at 1.5%, it is heated at 50-60C.

 Soak 1- It is done to remove mud particles inside and outside of the bottle,
done 7 times by dipping in water at 2.5% of casting.

Electronic Bottling Inspection (EBI)s:-

 Here bottles are passed through a light rays and they remove chip- necked,
tar, logo changed, dusted and fragile.

Preparation of solution (water+ secret concentrate) :-

 Sugar which is taken only from authorized dealers is then made into the
form of a syrup to be mixed with water at temperatures between 70-80
degree Celsius to ensure free of germs.

 At 86% it is kept at rest for 30mins for free filtration and cooling.

 Heat ̊ the heated essence is added and cooled again

Exchanger- at 22-25C,
on the sugar process is done.

 Through fillers the solution is fill in to the bottles at 20000 bottles per hr
presently, actual capacity stands at 36000 per hour.

 Date and batch code are given to each bottle.

 Filled bottles are inspected manually and any irregularities are removed.

 The bottles are placed in respective cases and packed.

 These bottles are sent to store houses.

Andhra Pradesh Paper Mills Limited


Andhra Pradesh Paper Mills Limited (APPM) - One of the biggest,

integrated pulp and paper manufacturing companies in India. The Company was incorporated
on 29th June 1964 as "The Andhra Pradesh Paper Mills Ltd." at Rajahmundry. The Certificate
of Commencement of business was obtained on 10th July 1964. APPM is managed by the
well-known industrial house of Bangurs of Calcutta.


“APPM by providing competitive value must emerge as the preferred choice for
repeat purchases by an increasing number of satisfied customers. We should continue to be
environmentally friendly and conduct ourselves as a good corporate citizen. We will follow a
result oriented style of management and encourage meritocracy and continuously improve on
all parameters of operations thereby producing a profit that improves the ratio of PBT to
turnover year on year.”

Quality Policy:-

Paper Process of Making:-

 The bamboo is finely cut in small blocks and is passed through the crushers
and solution consisting of water, chlorine and some chemicals so that it is
made into the form of pulp.

 Press Part: - This pulp mixture of water (99.1%) and wood (.o9%) is passed
through the air type box where we could see it in the form of thin cloth, here
dewatering takes place.

 Dryer part: - Here the sheet would be dried and pressed so that the water
would get evaporated in the form of steam as the rollers would be moving in
wave format through number of cylinders.

 Now we will get the fully dried paper, passed for smoothing.
 Machine Glazing Cylinder: - This would help the paper to get glazing, if
passed through only one side of the cylinder that would get polished and if
passed on both sides the full sheet would be glazed. This was brought by the
company for 2.5 Cr. Rupees.

 These sheets are rolled in the form of reels.

 The thickness of paper is calculated by QUADRANT SCALE instrument in

GSM (grams per square meter) for every one hour.

 If so there is any difference of GSM size at any point of the making that reel
would be dumped to the recycling unit, from here the whole process would be
done again .In this unit the wasted paper sheets, torn are also recycled.

 The finished goods are weighted and are sent to store houses.

Different types of papers manufactured by APPM:-

 Writing and printing

 Industrial

 Copier

 Newsprint

APPM supplies to Modi Xerox, Indo National, MacMillan, Navaneet Publications

Master Coat, and Speciality Coatings...etc.