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Trouble shutting during V-Board Production.

Unable to maintain Premix level


Check the opening of premix dilution valve.
Check the jamming chocking of dilution line.
!iameter of the dilution line is sufficient or not.
Vats slurr" level not maintain .
Check vat level control probe.
Check vat blo# do#n valve if there is an" vat leakage.
Check premix to vat slurr" feeding line if there an" chocking.
Check if there is an" jamming near plate valve.
Check plate valve operation.
$a"er not picked up b" the sieve
Check vat level .
Check vat slurr" concentration.
Check sieve condition.
%heets surface is not uniform.
Check vat level.
Check slurr" concentration in the premix.
Check dilution #ater in the premix.
Check Pulp %.&
'ilm not transfer to the Bole and felt carr" back the la"er.
Check applied Bole pressure.
Check felt porosit".
%top #aste rec"cle.
Check (o) concentration and dosing.
Check antipilling stroke.
Check #aste rolled in an" guide roller.
%heets s#elling on the bole
Check the ra# materials feeding.
Check applied bole pressure.
Check felt porosit" for the chocking.
Check sieve condition.
*ater mark on the sheet surface.
Check bole c"linder.
Check couch roller alignment.
Check top tra" vacume leakage.
Check sieve spra" #ater direction.
+igh thickness variation #ithin the sheet.
Check couch roller alignment.
Check sieve chocking.
Check felt chocking
Check bole pressure.
+igh thickness variation in a particular place .
Check couch roller surface is there an" groove
formation.
Check the hardness of the couch roller.
Check sieve chocking in that particular area.
Check felt chocking in the particular area.
*aste patch on the sheet surface.
(aintain proper machine area house keeping.
,djust antipilling cutting distance.
Clean #aste accumulation near conve"or and separating
plate.
%tart air jet to remove small #aste particles on the sheet.
Check #et sieve condition.
%heet not cut b" auto cutting arrangement.
Check auto cut off #ire tightening.
-peration of cutting c"linder.
Thickness of the sheet is too high.
%heets are too #et.
&olling Particles bottom side of the sheet.
%"nchroni.e conve"or speed.
Check an" hard particles in separating plate.
Check conve"or surface.
Pad mark on the sheet top surface
Put rubber beading on the pilling pad.
/ap bet#een the sheet and template to be
increase.
,djust Vacume so that the %heets are not so
#et.
Bonding of the sheet 0ualit" is not good.
,djust Vacume
Check &a# materials.
Check cutting knives.
Check (-) feeding .
(-) dilute slurr" spra" at Bole during
sheet formation.
Check felt condition.
%top #aste rec"cle.
%heet break in conve"or
Check &a# materials feeding.
%top #aste rec"cle.
Check &otar" sieve condition if
*.% chocking condition that should
not chock.
Check sheet sample #et densit".
*et densit" lo# belo# ).12gmm3
Check ra# materials feeding in
P$C.
Check pulp dosing.
Check #et sieve condition.
Check fl" ash 0ualit".
Check cement 0ualit".
Check sieve condition.

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