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DOT/FAA/AR-MMPDS-01

Office of Aviation Research


Washington, D.C. 20591

Metallic Materials Properties


Development and Standardization
(MMPDS)

January 2003
Scientific Report

This document is available to the U.S. public


through the National Technical Information
Service, Springfield (NTIS), Virginia 22161.

U.S. Department of Transportation


Federal Aviation Administration

MMPDS-01
1 February 2003
3.2.8 2219 ALLOY
3.2.8.0 Comments and Properties 2219 is an Al-Cu alloy available in a wide variety of
product forms. As shown in Table 3.1.2.3.1(a), 2219-T351X and -T37 rolled plate and extruded shapes have
a D SCC rating. This is the lowest rating and means that SCC failures have occurred in service or would
be anticipated if there is any sustained stress. In-service failures are caused by stressed produced by any
combination of sources including solution heat treatment, straightening, forming, fit-up, clamping, sustained
service loads or high service compression stresses that produce residual tensile stresses. These stresses may
be tension or compression as well as the stresses due to the Poisson effect, because the actual failures are
caused by the resulting sustained shear stresses. Pin-hole flaws in corrosion protection are sufficient for SCC.
Refer to Section 3.1.2.3 for comments regarding the resistance of the alloy to stress-corrosion cracking, and
to Section 3.1.3.4 for comments regarding the weldability of the alloy. It has been used in critical cryogenic
applications as well as those applications in which high strength and creep resistance at relatively high
temperatures (400 to 600EF) are required.
The properties of extrusions should be based upon the thickness at the time of quenching prior to
machining. Selection of the mechanical properties based upon its final machined thickness may be
unconservative; therefore, the thickness at the time of quenching to achieve properties is an important factor
in the selection of the proper thickness column. For extrusions having sections with various thicknesses,
consideration should be given to the properties as a function of thickness.
Material specifications for 2219 are presented in Table 3.2.8.0(a). Room-temperature mechanical
and physical properties are shown in Tables 3.2.8.0(b1) through (d). The effect of temperature on the physical
properties is shown in Figure 3.2.8.0.
Table 3.2.8.0(a). Material Specifications
for 2219 Aluminum Alloy

Specification
AMS 4031
AMS-QQ-A-250/30
AMS 4162
AMS 4163
AMS 4144

Form
Sheet and plate
Sheet and plate
Extrusion
Extrusion
Hand forging

The temper index for 2219 is as follows:


Section
3.2.8.1
3.2.8.2
3.2.8.3
3.2.8.4

Temper
T62
T81, T851, T8510, and T8511
T852
T87

3.2.8.1 T62 Temper Elevated temperature data for this temper are presented in Figures
3.2.8.1.1(a) and (b). Typical room-temperature tensile and compressive stress-strain, compressive tangentmodulus, and full-range tensile stress-strain curves for 2219 aluminum alloy sheet and plate for this temper
are shown in Figures 3.2.8.1.6(a) and (b).
3.2.8.2 T81 and T851X Tempers Elevated temperature data for these tempers are presented
in Figures 3.2.8.2.1(a) and (b). Typical room-temperature tensile and compressive stress-strain, compressive
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MMPDS-01
1 February 2003
tangent-modulus, and full-range tensile stress-strain curves for 2219 aluminum alloy for this condition are
shown in Figures 3.2.8.2.6(a) and (b). Notched fatigue data for plate are presented in Figures 3.2.8.2.8(a)
through (d).
3.2.8.3 T852 Temper Typical room-temperature tensile and compressive stress-strain, compressive tangent-modulus, and full-range tensile stress-strain curves for 2219 aluminum alloy for this temper
are shown in Figures 3.2.8.3.6(a) through (e).
3.2.8.4 T87 Temper Elevated temperature data for this temper are presented in Figures
3.2.8.4.1(a) and (b). Typical room-temperature tensile and compressive stress-strain, compressive tangentmodulus, and full-range tensile stress-strain curves for 2219 aluminum alloy sheet and plate for this temper
are shown in Figures 3.2.8.4.6(a) through (e).

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Basis . . . . . . . . . . .

3-168

47
46
47
48
35
95
121
76
92

37
37
39
38
32
85
109
64
81
...

36
36
37
37
31
84
107
62
79
c

61
62

55
55

54
54

...

78
94

96
123

48
49
35

48
47

62
63

0.020-0.249

T81

76
94

95
121

47
48
36

47
46

61
62

...

78
94

96
123

48
49
36

48
47

62
63

0.250-1.000

76
92

95
121

47
48
36

47
46

61
62

10.5
10.8
4.0
0.33

...
...

...
...

...
...
...

...
45

...
62

...

...
...

...
...

...
...
...

...
46

...
63

2.001-3.000

0.103
See Figure 3.2.8.0

...

78
94

96
123

48
49
36

48
47

62
63

1.001-2.000

Sheet and plate

...
...

...
...

...
...
...

...
44

...
60

...

...
...

...
...

...
...
...

...
45

...
61

3.001-4.000

T851

AMS-QQ-A-250/30

...
...

...
...

...
...
...

...
43

...
59

...

...
...

...
...

...
...
...

...
44

...
60

4.001-5.000

...
...

...
...

...
...
...

...
42

...
57

...

...
...

...
...

...
...
...

...
43

...
58

5.001-6.000

a Design allowables were based upon data obtained from testing samples of material, supplied in O and F temper, which were heat treated to demonstrate response to heat treatment
by suppliers. Properties obtained by user may be lower than those listed if the material has been formed or otherwise cold or hot worked, particularly in the annealed temper,
prior to solution heat treatment.
b Bearing values are dry pin values per Section 1.4.7.1. See Table 3.1.2.1.1.
c T62 and T81: 0.020-0.039 in., 6 percent, 0.040-0.249 in., 7 percent; T62: 0.250-1.000 in., 8 percent, 1.001-2.000 in., 7 percent.

Physical Properties:
, lb/in.3 . . . . . .
C, K, and . . . .

E, 103 ksi . . . . . .
Ec, 103 ksi . . . . .
G, 103 ksi . . . . . .
............

Mechanical Properties:
Ftu, ksi:
L ...........
LT . . . . . . . . . .
Fty, ksi:
L ...........
LT . . . . . . . . . .
Fcy, ksi:
L ...........
LT . . . . . . . . . .
Fsu, ksi . . . . . . . .
Fbrub, ksi:
(e/D = 1.5) . . . .
(e/D = 2.0) . . . .
Fbryb, ksi:
(e/D = 1.5) . . . .
(e/D = 2.0) . . . .
e, percent (S-basis):
LT . . . . . . . . . .

0.020-2.000

Thickness, in. . . . .
B

T62

AMS 4031 &


AMS-QQ-A250/30

Temper . . . . . . . . .

Form . . . . . . . . . . .

Specification . . . . .

Table 3.2.8.0(b1). Design Mechanical and Physical Properties of 2219 Aluminum Alloy Sheet and Plate

MMPDS-01
1 February 2003

MMPDS-01
1 February 2003

Table 3.2.8.0(b2). Design Mechanical and Physical Properties of 2219 Aluminum Alloy
Sheet Continued

Specification . . . . . . . . . .
Form . . . . . . . . . . . . . . . . .
Condition . . . . . . . . . . . . .
Thickness, in. . . . . . . . . . .
Basis . . . . . . . . . . . . . . . . .
Mechanical Properties:
Ftu, ksi:
L .................
LT . . . . . . . . . . . . . . . .
Fty, ksi:
L .................
LT . . . . . . . . . . . . . . . .
Fcy, ksi:
L .................
LT . . . . . . . . . . . . . . . .
Fsu, ksi . . . . . . . . . . . . . .
Fbrua, ksi:
(e/D = 1.5) . . . . . . . . . .
(e/D = 2.0) . . . . . . . . . .
Fbrya, ksi:
(e/D = 1.5) . . . . . . . . . .
(e/D = 2.0) . . . . . . . . . .
e, percent (S-basis): . . . .
LT . . . . . . . . . . . . . . . .
E, 103 ksi . . . . . . . . . . . .
Ec, 103 ksi . . . . . . . . . . .
G, 103 ksi . . . . . . . . . . . .
..................
Physical Properties:
, lb/in.3 . . . . . . . . . . . .
C, K, and . . . . . . . . . .

AMS-QQ-A-250\30
Sheet
T87
0.020-0.039

0.040-0.249

63
64

64
65

63
64

64
65

51
52

52
53

51
52

52
53

52
55
36

53
56
37

52
55
36

53
56
37

99
126

100
128

99
126

100
128

83
96

85
98

83
96

85
98

...

...

10.5
10.8
4.0
0.33
0.103
See Figure 3.2.8.0

a See Table 3.1.2.1.1. Bearing values are dry pin values per Section 1.4.7.1.

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Table 3.2.8.0(b3). Design Mechanical and Physical Properties of 2219 Aluminum Alloy
Plate Continued

Specification . . . . . . . . . . . . .
Form . . . . . . . . . . . . . . . . . . .
Condition . . . . . . . . . . . . . . .

Basis . . . . . . . . . . . . . . . . . . .
Mechanical Properties:
Ftu, ksi:
L ...................
LT . . . . . . . . . . . . . . . . . .
ST . . . . . . . . . . . . . . . . . .

0.2501.000
A
B

1.0011.500
A
B

AMS-QQ-A-250\30
Plate
T87
1.5012.0012.000
3.000
A
B
A
B

63
64
...

64
65
...

63
64
...

64
65
...

63
64
59

64
65
60

63
64
56

64
65
57

61
62
52

62
63
53

...
61
...

...
62
...

Fty, ksi:
L ...................
LT . . . . . . . . . . . . . . . . . .
ST . . . . . . . . . . . . . . . . . .

50
51
...

51
52
...

50
51
...

51
52
...

50
51
51

51
52
52

50
51
50

51
52
51

49
51
48

50
51
49

...
49
...

...
50
...

51
53
37

52
54
38

51
52
37

52
53
38

51
52
37

52
53
38

...
...
...

...
...
...

...
...
...

...
...
...

...
...
...

...
...
...

99
126

100
128

99
126

100
128

99
126

100
128

...
...

...
...

...
...

...
...

...
...

...
...

82
94

83
96

82
94

83
96

82
94

83
96

...
...

...
...

...
...

...
...

...
...

...
...

...

...

...
6
10.5
10.8
4.0
0.33

...

...

...

Thickness, in. . . . . . . . . . . . .

Fcy, ksi:
L ...................
LT . . . . . . . . . . . . . . . . . .
Fsu, ksi . . . . . . . . . . . . . . . .
Fbrua, ksi:
(e/D = 1.5) . . . . . . . . . . . .
(e/D = 2.0) . . . . . . . . . . . .
Fbrya, ksi:
(e/D = 1.5) . . . . . . . . . . . .
(e/D = 2.0) . . . . . . . . . . . .
e, percent (S-basis): . . . . . .
LT . . . . . . . . . . . . . . . . . .
E, 103 ksi . . . . . . . . . . . . . .
Ec, 103 ksi . . . . . . . . . . . . .
G, 103 ksi . . . . . . . . . . . . . .
....................
Physical Properties:
, lb/in.3 . . . . . . . . . . . . . .
C, K, and . . . . . . . . . . . .

0.103
See Figure 3.2.8.0

a See Table 3.1.2.1.1. Bearing values are dry pin values per Section 1.4.7.1.

3-170

3.0014.000
A
B

4.0015.000
A
B

MMPDS-01
1 February 2003
Table 3.2.8.0(c). Design Mechanical and Physical Properties of 2219 Aluminum Alloy Hand
Forging
Specification ...............

AMS 4144

Form ............................

Hand Forging

Temper ........................

T852

Thickness, in. ..............


Basis ............................

<2.000

2.0004.000

4.0016.000

6.0018.000

8.00110.000

10.00112.000

12.00114.000

14.00117.000

62
62
...

62
62
60

58
56
56

57
55
55

56
54
54

54
53
53

53
52
52

51
50
50

50
49
...

50
49
46

44
42
41

43
41
40

42
41
39

41
40
39

40
40
38

39
39
37

...
...
...

46
47
47

40
40
41

39
39
40

...
...
...

...
...
...

...
...
...

...
...
...

...
...
...

37
36
32

35
34
32

35
35
33

...
...
...

...
...
...

...
...
...

...
...
...

...
...

...
104

...
100

80
102

...
...

...
...

...
...

...
...

...
...

76
89

65
76

64
75

...
...

...
...

...
...

...
...

6
4
...

6
4
3

6
4
3

6
4
3

6
3
3

Mechanical Properties:
Ftu, ksi:
L .............................
LT ..........................
ST ...........................
Fty, ksi:
L .............................
LT ..........................
ST ...........................
Fcy, ksi:
L..............................
LT ..........................
ST ...........................
Fsu, ksi:
L..............................
LT ..........................
ST ..........................
Fbrua, ksi:
(e/D = 1.5) .............
(e/D = 2.0) .............
Fbrya, ksi:
(e/D = 1.5) .............
(e/D = 2.0) .............
e, percent:
L..............................
LT ..........................
ST ...........................
E, 103 ksi ..................
Ec, 103 ksi .................
G, 103 ksi ..................
................................

10.2
10.4
3.9
0.33

Physical Properties:
, lb/in.3 ...................
C, K, and ..............

0.103
See Figure 3.2.8.0

a Bearing values are dry pin values per Section 1.4.7.1.

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6
3
2

6
3
2

6
3
2

MMPDS-01
1 February 2003

Table 3.2.8.0(d). Design Mechanical and Physical Properties of 2219 Aluminum Alloy
Extruded Shapes
Specification . . . . . . . . . . . . . . . .
AMS 4162 and AMS 4163a
Form . . . . . . . . . . . . . . . . . . . . . .
Extruded shapes
Temper . . . . . . . . . . . . . . . . . . . .
T8511
Cross-Sectional Area, in.2 . . . . . .
#25
b
Thickness or Diameter, in. . . . . .
#0.499
0.500-2.999
Basis . . . . . . . . . . . . . . . . . . . . . .
S
S
Mechanical Properties:
Ftu, ksi:
58
L ......................
58
56
LTc . . . . . . . . . . . . . . . . . . . . .
56
Fty, ksi:
42
42
L ......................
39
39
LTc . . . . . . . . . . . . . . . . . . . . .
Fcy, ksi:
42
43
L ......................
41
43
LT . . . . . . . . . . . . . . . . . . . . .
33
33
Fsu, ksi . . . . . . . . . . . . . . . . . . . .
Fbrud, ksi:
81
87
(e/D = 1.5) . . . . . . . . . . . . . . .
107
113
(e/D = 2.0) . . . . . . . . . . . . . . .
Fbryd, ksi:
67
69
(e/D = 1.5) . . . . . . . . . . . . . . .
82
84
(e/D = 2.0) . . . . . . . . . . . . . . .
e, percent:
6
6
L ......................
4
4
LTc . . . . . . . . . . . . . . . . . . . . .
3
E, 10 ksi . . . . . . . . . . . . . . . . . .
10.5
Ec, 103 ksi . . . . . . . . . . . . . . . . .
10.8
G, 103 ksi . . . . . . . . . . . . . . . . .
4.0
........................
0.33
Physical Properties:
, lb/in.3 . . . . . . . . . . . . . . . . . .
0.103
C, K, and . . . . . . . . . . . . . . . .
See Figure 3.2.8.0
a Design allowables for extrusions procured to AMS 4163 were based upon data obtained from testing samples of material,
supplied in T3511 temper, which were precipitation heat treated by suppliers to demonstrate response to aging treatment.
b The mechanical properties are to be based upon the thickness at the time of quench.
c Applicable providing LT dimension is $2.500 inches.
d Bearing values are dry pin values per Section 1.4.7.1.

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- Between 70 F and indicated temperature


K - At indicated temperature
C - At indicated temperature
15

14

80

0.20

12

11

C, Btu/(lb)(F)

-6

0.25

13

, 10 in./in./F

100

K, Btu/[(hr)(ft )(F)/ft]

0.30

K (T8XX)
0.15

10

40

0.10

20

0.05

0.00

60

-400

-200

200

400

600

800

1000

Temperature, F

Figure 3.2.8.0. Effect of temperature on the physical properties of 2219 aluminum alloy.

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160

140
Strength at temperature
Exposure up to 10,000 hr

Percent Ftu of Room Temperature

120

100

80
10,000 hr
1000 hr
100 hr
10 hr
1/2 hr

<

60

40
10,000 hr
1000 hr
100 hr
10 hr
1/2 hr

20

0
-500

-400

-300

-200

-100

100

200

300

400

500

600

700

800

Temperature, F

Figure 3.2.8.1.1(a). Effect of temperature on the tensile ultimate strength (Ftu) of


2219-T62 aluminum alloy sheet, 0.040-0.249, and plate, 0.250-1.000 in. thick.

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MMPDS-01
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160

140
Strength at temperature
Exposure up to 10,000 hr

Percent Fty of Room Temperature

120

100

80
hr
10 hr
100 hr
1000 hr
10,000 hr

60

40
hr
10 hr
100 hr
1000 hr
10,000 hr

20

0
-500

-400

-300

-200

-100

100

200

300

400

500

600

700

800

Temperature, F

Figure 3.2.8.1.1(b). Effect of temperature on the tensile yield strength (Fty) of 2219T62 aluminum alloy sheet, 0.040-0.249 and plate, 0.250-1.000 in. thick.

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50
L and LT Compression
L and LT Tension
40

Stress, ksi

30

20

Ramberg - Osgood
n (L and LT - tension) = 13
n (L and LT - comp.) = 16

10

TYPICAL
Thickness = 0.125 - 2.000 in.
0
0

10

12

Strain, 0.001 in./in.


3
Compressive Tangent Modulus, 10 ksi

Figure 3.2.8.1.6(a). Typical tensile and compressive stress-strain and compressive


tangent-modulus curves for 2219-T62 aluminum alloy sheet and plate at room
temperature.

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80

Longitudinal
and
Long transverse
70

60

Stress, ksi

50

40

30

20

10

TYPICAL
Thickness: 0.125-2.00 in.
0
0.00

0.02

0.04

0.06

0.08

0.10

0.12

Strain, in./in.

Figure 3.2.8.1.6(b). Typical tensile stress-strain (full range) curve for 2219-T62
aluminum alloy sheet and plate at room temperature.

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MMPDS-01
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160

140
Strength at temperature
Exposure up to 10,000 hr

Percent Ftu of Room Temperature

120

100

80
1/2 hr
10 hr
100 hr
1000 hr
10,000 hr

60

40
1/2 hr
10 hr
100 hr
1000 hr
10,000 hr

20

0
-500

-400

-300

-200

-100

100

200

300

400

500

600

700

800

Temperature, F

Figure 3.2.8.2.1(a). Effect of temperature on the tensile ultimate strength (Ftu) of


2219-T81 aluminum alloy sheet and 2219-T851 aluminum alloy plate.

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MMPDS-01
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160

140
Strength at temperature
Exposure up to 10,000 hr

Percent Fty of Room Temperature

120

100

80
1/2 hr
10 hr
100 hr
1000 hr
10,000 hr

60

40
1/2 hr
10 hr
100 hr
1000 hr
10,000 hr

20

0
-500

-400

-300

-200

-100

100

200

300

400

500

600

700

800

Temperature, F

Figure 3.2.8.2.1(b). Effect of temperature on the tensile yield strength (Fty) of 2219T81 aluminum alloy sheet and 2219-T851 aluminum alloy plate.

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100

80

LT - compression
L - compression

L and LT - tension

Stress, ksi

60

40
Ramberg - Osgood
n (L and LT - tension) = 20
n (L - comp.) = 19
n (LT - comp.) = 21

20

TYPICAL
Thickness = 0.040 - 2.500 in.
0
0

10

12

Strain, 0.001 in./in.


3
Compressive Tangent Modulus, 10 ksi

Figure 3.2.8.2.6(a). Typical tensile and compressive stress-strain and compressive


tangent-modulus curves for 2219-T81 aluminum alloy sheet and 2219-T851
aluminum alloy plate at room temperature.

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MMPDS-01
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 !

 




 


"#$%&



  








Figure 3.2.8.2.6(b). Typical tensile stress-strain curves (full range) for 2219-T81
aluminum alloy sheet and 2219-T851 aluminum alloy plate at room temperature.

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Figure 3.2.8.2.8(a). Best-fit S/N curves for notched, Kt = 2.0, 2219-T851 aluminum
alloy plate, longitudinal direction.

Correlative Information for Figure 3.2.8.2.8(a)


Test Parameters:
Loading - Axial
Frequency - 7000 to 8000 cpm
Temperature - RT
Environment - Air

Product Form: Plate, 2.00 inch thick


Properties:

TUS, ksi
68

TYS, ksi
52

94

Temp.,EF
RT
(unnotched)
RT
(notched)

No. of Heats/Lots: 1
Equivalent Stress Equation:
Log Nf = 7.92-2.69 log (Seq-16.0)
Seq = Smax (1-R)0.64 ksi
Std. Error of Estimate, Log (Life) = 0.313
Standard Deviation, Log (Life) = 0.739
R2 = 82%

Specimen Details: Notched, V-Groove, Kt = 2.0


0.195 inch gross diameter
0.136 inch net diameter
0.020 inch root radius, r
60E flank angle,
Surface Condition: As machined
Reference:

Sample Size = 34

3.2.8.2.8

[Caution: The equivalent stress model may


provide unrealistic life predictions for stress
ratios beyond those represented above.]

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Figure 3.2.8.2.8(b). Best-fit S/N curves for notched, Kt = 3.2, 2219-T851 aluminum
alloy plate, longitudinal direction.

Correlative Information for Figure 3.2.8.2.8(b)


Test Parameters:
Loading - Axial
Frequency - 7000 to 8000 cpm
Temperature - RT
Environment - Air

Product Form: Plate, 2.00 inch thick


Properties:

TUS, ksi
68
92

TYS, ksi
52

Temp.,EF
RT
(unnotched)
RT
(notched)

No. of Heats/Lots: 1
Equivalent Stress Equation:
Log Nf = 8.46-2.83 log (Seq-3.93)
Seq = Smax (1-R)0.76
Std. Error of Estimate, Log (Life) = 0.292
Standard Deviation, Log (Life) = 0.64
R2 = 79%

Specimen Details: Notched, V-Groove, Kt = 3.2


0.195 inch gross diameter
0.136 inch net diameter
0.006 inch root radius, r
60E flank angle,
Surface Condition: As machined
Reference:

Sample Size = 39

3.2.8.2.8

[Caution: The equivalent stress model may


provide unrealistic life predictions for stress
ratios beyond those represented above.]

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Figure 3.2.8.2.8(c). Best-fit S/N curves for notched, Kt = 3.2, 2219-T851 aluminum
alloy plate, long transverse direction.

Correlative Information for Figure 3.2.8.2.8(c)


Test Parameters:
Loading - Axial
Frequency - 7000 to 8000 cpm
Temperature - RT
Environment - Air

Product Form: Plate, 2.00 inch thick


Properties:

TUS, ksi
68
89

TYS, ksi
51

Temp.,EF
RT
(unnotched)
RT
(notched)

No. of Heats/Lots: 1
Equivalent Stress Equation:
Log Nf = 10.85-4.34 log (Seq)
Seq = Smax (1-R)0.686 ksi
Std. Error of Estimate, Log (Life) = 0.153
Standard Deviation, Log (Life) = 0.610
R2 = 94%

Specimen Details: Notched, V-Groove, Kt = 3.2


0.195 inch gross diameter
0.136 inch net diameter
0.006 inch root radius, r
60E flank angle,
Surface Condition: As machined
Reference:

Sample Size = 25

3.2.8.2.8

[Caution: The equivalent stress model may


provide unrealistic life predictions for stress
ratios beyond those represented above.]

3-184

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1 February 2003

Figure 3.2.8.2.8(d). Best-fit S/N curves for notched, Kt = 5.0, 2219-T851 aluminum
alloy plate, longitudinal direction.

Correlative Information for Figure 3.2.8.2.8(d)


Test Parameters:
Loading - Axial
Frequency - 7000 to 8000 cpm
Temperature - RT
Environment - Air

Product Form: Plate, 2.00 inch thick


Properties:

TUS, ksi
68 (L)
91 (L)

TYS, ksi
52 (L)

Temp.,EF
RT
(unnotched)
RT
(notched)

No. of Heats/Lots: 1
Equivalent Stress Equation:
Log Nf = 8.76-3.05 log (Seq)
Seq = Smax (1-R)0.722 ksi
Std. Error of Estimate, Log (Life) = 0.194
Standard Deviation, Log (Life) = 0.660
R2 = 91%

Specimen Details: Notched, V-Groove, Kt = 5.0


0.300 inch gross diameter
0.210 inch net diameter
0.0035 inch root radius, r
60E flank angle,
Surface Condition: As machined
Reference:

Sample Size = 38

3.2.8.2.8

[Caution: The equivalent stress model may


provide unrealistic life predictions for stress
ratios beyond those represented above.]

3-185

MMPDS-01
1 February 2003
100

80

60

Stress, ksi

L
LT
ST
40
Ramberg - Osgood
n (L) = 22
n (LT) = 17
n(ST) = 14
20

TYPICAL
Thickness = 4.001 - 6.000 in.

0
0

10

12

Strain, 0.001 in./in.

Figure 3.2.8.3.6(a). Typical tensile stress-strain curves for 2219-T852 aluminum


alloy hand forging at room temperature.

100

80

Stress, ksi

60
L
LT and ST
40

Ramberg - Osgood
n(L-tension) = 16
n(LT-tension) = 15
n(ST-tension) = 15

20

TYPICAL
Thickness = 6.001 - 8.000 in.
0
0

10

12

Strain, 0.001 in./in.

Figure 3.2.8.3.6(b). Typical tensile stress-strain curves for 2219-T852 aluminum


alloy hand forging at room temperature.

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100

80

Stress, ksi

60
L and LT

LT and ST
L

40
ST
Ramberg - Osgood
n (L) = 20
n (LT) = 19
n(ST) = 17

20

TYPICAL
Thickness = 4.001 - 6.000 in.
0
0

10

12

Strain, 0.001 in./in.


3
Comprsssive Tangent Modulus, 10 ksi

Figure 3.2.8.3.6(c). Typical compressive stress-strain and compressive tangentmodulus curves for 2219-T852 aluminum alloy hand forging at room temperature.

100

Ramberg - Osgood
n (L-comp.) = 12
n (LT-comp.) = 12
n(ST-comp.) = 14

80

TYPICAL
Thickness = 6.001 - 8.000 in.
60

Stress, ksi

LT and ST

L
40

LT
ST
20

0
0

6
8
Strain, 0.001 in./in.
3
Compressive Tangent Modulus, 10 ksi

10

12

Figure 3.2.8.3.6(d). Typical compressive stress-strain and compressive tangentmodulus curves for 2219-T852 aluminum alloy hand forging at room temperature.

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80

70
Longitudinal
Short transverse

60

Long transverse

Stress, ksi

50

40

30

20

10
Thickness: 6.001-8.000 in.
TYPICAL
0
0.00

0.02

0.04

0.06

0.08

0.10

0.12

Strain, in./in.

Figure 3.2.8.3.6(e). Typical tensile stress-strain curves (full range) for 2219-T852
aluminum alloy hand forging at room temperature.

3-188

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160

140

Strength at temperature
Exposure up to 10,000 hr

Percent Ftu of Room Temperature

120

100

80
1/2 hr
10 hr
100 hr
1000 hr
10,000 hr

60

40
1/2 hr
10 hr
100 hr
1000 hr
10,000 hr

20

0
-500

-400

-300

-200

-100

100

200

300

400

500

600

700

800

Temperature, F

Figure 3.2.8.4.1(a). Effect of temperature on the tensile ultimate strength (Ftu) of


2219-T87 aluminum alloy sheet and plate.

3-189

MMPDS-01
1 February 2003

160

Strength at temperature
Exposure up to 10,000 hr

140

Percent Fty of Room Temperature

120

100

80

1/2 hr
10 hr
100 hr
1000 hr
10,000 hr

60

40

1/2 hr
10 hr
100 hr
1000 hr
10,000 hr

20

0
-500

-400

-300

-200

-100

100

200

300

400

500

600

700

800

Temperature, F

Figure 3.2.8.4.1(b). Effect of temperature on the tensile yield strength (Fty) of 2219T87 aluminum alloy sheet and plate.

3-190

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100

80
LT - compression
L - compression

L and LT - tension

Stress, ksi

60

40

Ramberg - Osgood
n(L & LT-tension) = 14
n (L & LT-comp.) = 14

20

TYPICAL
Thickness = 0.125 - 1.000 in.
0
0

10

12

Strain, 0.001 in./in.


3
Compressive Tangent Modulus, 10 ksi

Figure 3.2.8.4.6(a). Typical tensile and compressive stress-strain and compressive


tangent-modulus curves for 2219-T87 aluminum alloy sheet and plate at room
temperature.

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80

Long transverse

70

Longitudinal
60

X
X

Stress, ksi

50

40

30

20

10
TYPICAL
Thickness: 0.125-1.00 in.
0
0.00

0.02

0.04

0.06

0.08

0.10

0.12

Strain, in./in.

Figure 3.2.8.4.6(b). Typical tensile stress-strain curves (full range) for 2219-T87
aluminum alloy sheet and plate at room temperature.

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60

.
Long transverse

50

Stress, ksi

40

30

20

Ramberg-Osgood
n = 20.5
TYPICAL

10

Thickness: 3.000 - 4.000 in.


0

10

12

Strain, 0.001 in./in.

Figure 3.2.8.4.6(c). Typical tensile stress-strain curve for 2219-T87 aluminum alloy
plate at room temperature.
60

.
Short transverse

50

Stress, ksi

40

30

20

Ramberg-Osgood
n = 15.7
TYPICAL

10

Thickness: 1.600 - 4.000 in.


0

10

12

Strain, 0.001 in./in.

Figure 3.2.8.4.6(d). Typical tensile stress-strain curve for 2219-T87 aluminum alloy
plate at room temperature.

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80

Long Transverse

70

60

Short Transverse

Stress, ksi

50

40

30

20

Thickness: 1.600 - 4.000 in.


TYPICAL

10

0
0.00

0.02

0.04

0.06

0.08

0.10

Strain, in./in.

Figure 3.2.8.4.6(e). Typical tensile stress-strain curve (full range) for 2219-T87
aluminum alloy plate at room temperature.

3-194

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3.2.9 2297 ALLOY


3.2.9.0 COMMENTS AND PROPERTIES 2297 is an Al-Cu-Li-Mn-Zr plate alloy with
moderately high strength and both high fatigue resistance and fracture toughness for durability and
damage tolerant applications. The alloy shows excellent short-transverse mechanical properties and
stress-corrosion cracking resistance in plate thicknesses to 6-inches. Tensile properties show good
isotropy with only slightly lower strength in the in-plane 45 orientation, similar to the differences in inplane properties usually found in Li-free high strength aluminum alloys.
The T87 condition is obtained after solution heat treating, quenching, stress-relief by stretching,
and artificial aging to peak strength. Little, or no, reduction in fracture toughness is found after elevated
temperature exposure.
This alloy is not designed to be welded. Use of mechanical fasteners only is recommended.
This alloy has shown a sensitivity to cold-hole expansion for improved fatigue resistance when
fastener holes, whose axes were perpendicular to the short transverse direction, were processed. Care
should be taken to ensure that all of the processing parameters have been evaluated prior to the
application of cold expansion to prevent cracking in the material.
Material specifications for 2297 are shown in Table 3.2.9.0(a). Room temperature mechanical
and physical properties are shown in Table 3.2.9.0(b). Fracture toughness properties are shown in Table
3.1.2.1.6. Cyclic stress-strain and strain-life curves are shown in Figure 3.2.9.0.6. Fatigue crack
propagation is shown in Figure 3.2.9.0.9.

Table 3.2.9.0(a). Material Specifications for


2297-T87 Aluminum Alloy
Specification
Form
AMS 4330
Plate

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MMPDS-01
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Table 3.2.9.0(b). Design Mechanical and Physical Properties of 2297-T87
Aluminum Alloy Plate
Specification . . . . . . . . . . .
AMS 4330
Form . . . . . . . . . . . . . . . .
Plate
Temper . . . . . . . . . . . . . . .
T87
Thickness, in. . . . . . . . . . .
3.001-4.000
4.001-5.000
5.001-6.000
Basis . . . . . . . . . . . . . . . .
S
A
B
A
B

Mechanical Properties:
Ftu, ksi:
L ..................
LT . . . . . . . . . . . . . . . . .
ST . . . . . . . . . . . . . . . . .
45E . . . . . . . . . . . . . . . .
Fty, ksi:
L ..................
LT . . . . . . . . . . . . . . . . .
ST . . . . . . . . . . . . . . . . .
45E . . . . . . . . . . . . . . . .
Fcy, ksi:
L ..................
LT . . . . . . . . . . . . . . . . .
ST . . . . . . . . . . . . . . . . .
Fsu, ksi
S-L c . . . . . . . . . . . . . . .
T-S c . . . . . . . . . . . . . . .
Fbrud, ksi:
(e/D = 1.5) . . . . . . . . . .
(e/D = 2.0) . . . . . . . . . .
Fbryd, ksi:
(e/D = 1.5) . . . . . . . . . .
(e/D = 2.0) . . . . . . . . . .
e, percent (S-basis):
L ..................
LT . . . . . . . . . . . . . . . . .
ST . . . . . . . . . . . . . . . . .
E, 103 ksi . . . . . . . . . . . . .
Ec, 103 ksi . . . . . . . . . . . .
G, 103 ksi . . . . . . . . . . . . .
...................
Physical Properties:
, lb/in.3 . . . . . . . . . . . . . .
C, Btu/(lb)(EF) . . . . . . . .
K, Btu/[(hr)(ft2)(EF)/ft] . .
, 10-6 in./in./EF . . . . . . . .

62
62
59
60

61
61b
58b
59

62
64
61
63

60a
60a
57a
59

62
64
61
63

57
57
54
54

56b
56
52
54

58
57
54
55

55a
55a
52
53

58
57
54
56

...
...
...

...
...
...

...
...
...

...
...
...

...
...
...

30
38

31
37

33
39

32
36

34
39

98
128

97
126

102
132

95
123

102
132

85
99

84
98

85
99

82
96

85
99

5
4
1.5

5
4
1.5

...
...
...

5
4
1.5

...
...
...

11.3
...
...
...
0.096
...
...
...

a S-basis. The rounded T99 values are as follows; Ftu(L) = 61, Ftu(LT) = 62, Ftu(ST) = 59, Fty(L) = 57, Fty(LT) = 56.
b S-basis. The rounded T99 values are as follows; Ftu(LT) = 62 ksi, Ftu(ST) = 59 ksi, Fty(L) = 57 ksi.
c Standard letter designations for shear properties per ASTM B769: 1st letter refers to grain direction, 2nd letter refers to
loading direction.
d Bearing values are dry pin values per Section 1.4.7.1.

3-196

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0.1

L Data
ST Data
L Average

Strain Range, %

ST Average

0.01

0.001
10

100

1,000

10,000

100,000

1,000,000

10,000,000

Fatigue Life, cycles

70

60

Stress, ksi

50

40

S T D ata
30

S T A ve ra g e
L D ata
L A ve ra g e

20

10

0
0

0 .0 0 2

0 .0 0 4

0 .0 0 6

0 .0 0 8

0 .0 1

0 .0 1 2

0 .0 1 4

0 .0 1 6

S t r a in , p e r c e n t

Figure 3.2.9.0.6. Strain-life and cyclic stress-strain curves for 2297-T87,


4 inch plate.

3-197

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Correlative Information for Figure 3.2.9.0.6
Product Form: Plate, 4.00 inch thick
Properties:
ST
L

TUS, ksi
63.5
64.6

TYS, ksi
56.0
59.8

Stress-Strain Equations:
ST Direction
()/2 = /E + p where
E = 11.3 x103 ksi (reported),
p = 6.243 x 10-103.187 for < 50.86 ksi, and
p = 1.606 x 10-34 17.598 for > 50.86 ksi.

Temp., EF
RT
RT

Specimen Details:
Uniform gage test section
0.250-inch diameter

L Direction
()/2 = /E + p where
E = 11.3 x103 ksi (reported),
p = 1.219 x 10-103.566 for < 50.03 ksi, and
p = 1.074 x 10-37 19.478 for > 50.03 ksi.

Surface Condition: Machined and polished along


the length of the specimen using a
commercial metal polishing paste called
POL Metal Polish. The specimens had a
mirror-like finish, estimated as an RMS of
4.
Reference:

Equivalent Strain Equations:


ST Direction
Log Nf = -6.66-4.96 log (t - 0.001)
Standard Error of Estimate = 0.249
Standard Deviation in Life = 0.864
R2 = 96 %
Sample Size = 21

3.2.9.0

Test Parameters:
Frequency - 0.5 - 5 Hz. (Higher frequencies
typically used for the longer tests at the
lower strains.)
Temperature - RT
Environment - Lab Air (approx. 50% relative
humidity)

L Direction
Log Nf = -1.88-2.54 log (t - 0.0037)
Standard Error of Estimate = 0.141
Standard Deviation in Life = 0.722
R2 = 98 %
Sample Size = 21

No. of Heats/Lots: 1
Strain Ratio = -1

3-198

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