BAHAN AJAR

MATA KULIAH
TEKNOLOGI MEKANIK II
DTM 2101
(2 SKS)
Disusun Oleh :
I. Aris Hendaryan!" S.T.
Ir. Gre#. S$%ar!n!
&ROGRAM ST'DI TEKNIK MESIN
SEKOLAH (OKASI 'NI(ERSITAS
GADJAH MADA
2012
2
DA)TAR ISI
DAFTAR ISI 2
BAB I PENDAHULUAN 3
BAB II PROSES NON KONVENSIONAL YANG TERMASUK
KELOMPOK PROSES MEKANIS ME!HANI!AL PRO!ESS" #$
BAB III PROSES NON KONVENSIONAL YANG TERMASUK
KELOMPOK PROSES KIMIA 3%
BAB IV ELE!TRI!AL DIS!HARGE MA!HINING %2
BAB V PROSES PEMBENTUKAN PRODUK PLASTIK
PLASTIC MOLDING & FORMING" &'
3
BAB I
PENDAHULUAN
4
5
Gambar 1.2. Klasifikasi Proses Non Konvensional
6
7
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9
10
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15
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BAB II
PROE NON KON!ENIONAL "ANG #ER$AUK KELO$POK PROE $EKANI
%$E&HANI&AL PRO&E'
17
18
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20
21
22
23
24
25
26
27
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32
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34
BAB III
PROE NON KON!ENIONAL "ANG #ER$AUK KELO$POK PROE KI$IA
III.1 &HE$I&AL $A&HINING %&H$'
35
36
37
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III.2 ELE&#RO &HE$I&AL PRO&EE
III.2.1 ELE&#RO &HE$I&AL $A&HINING %E&$'
42
43
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46
47
48
III.2.2 ELE&#RO &HE$I&AL GRINDING %E&G'
1. PENDAHULUAN
49
2. PRINIP DAAR E&G
50
51
BAB I!
ELE&#RI&AL DI&HARGE $A&HINING
52
53
54
55
56
57
(.) RANGKAIAN LI#RIK DAAR DARI ED$ DAN PRINIP KER*AN"A
58
59
60
61
62
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BAB (
&ROSES &EMBENT'KAN &ROD'K &LASTIK
(PLASTIC MOLDING & FORMING)
1. Maeria* Ter+!,*asi%
M()e*i(l )e*+,-l(s)i. /(n0 1i0un(.(n un)u. +e+2u() -*,1u. -l(s)i.3 1i-*,1u.si 1(l(+
2en)u. 2u)i*(n4 Be*+(5(+ 6enis +()e*i(l )he*+,-l(s)3 si7()8si7()n/( se*)( (-li.(sin/( 1(-()
1ilih() -(1( )(2el %4#4
G(+2(* %4#4 M()e*i(l Te*+,-l(s)i.
Ta-e* ..1. T/er+!,*asi0 Maeria*s.
Material Abbr. Properties Typical Applications
Polypropylene PP Good chemical resistance Packaging, containers
PP
Homopolymer
HPPP Semi rigid, durable Small domestic appliances
eg kettles
PP Copolymer CPPP Good gloss, texture possible, low
cost
Large automotive parts,
plates and cups for children
and picnics
84
Polyethylene P Good chemical resistance,
flexible or semi rigid depending
on grade! "eatherproof, good
low temperature performance!
#on toxic! Low cost
Low $ensity %Packaging,
containers! High $ensity %
crates, chemical drums,
gas&water pipe and fittings,
kitchenware
P Low $ensity L$P&LL$P
P High $ensity H$P
Polystyrene PS 'rittle, transparent! Poor ()
stability! H*PS up to +x impact
strength of GPPS
GPPS % toys, packaging,
cosmetic packaging
H*PS % ,) cabinets,
refrigerator linings, toilet
seats
General Purpose GPPS
High *mpact H*PS
-crylic P..- /igid, clear, glossy, good
weather resistance
Lenses, signs, light diffusers,
point of purchase displays
-crylonitrile
'utadiene
Styrene
-'S /igid, opa0ue, tough, good
gloss, texture possible
$omestic appliances, car
fascias, computer housings
#ylon
1Polyamide2
P- /igid, tough, hardwearing Gears, bearings, automotive
under bonnet parts
-cetal P3. /igid, tough, springlike, good
wear and electrical properties
-erosol valves, clock parts,
computer printer components
Polycarbonate PC /igid, transparent, excellent
impact resistance, good weather
resistance, good dimensional
stability
Crash helmet visors, vandal
proof gla4ing, riot shields, car
headlamp lenses, safety
helmets, babies5 bottles
-crylate Styrene
-crylonitrile
-S- /igid, opa0ue, tough, good ()
resistance
Housings, telephones,
automotive door mirrors and
radiator grilles
Styrene
-crylonitrile
S-# /igid, transparent, tough,
resistant to stress cracking
Lenses, drinking tumblers,
kitchen and picnic ware, hi6fi
covers
Polyvinyl
Chloride
P)C /igid or flexible grades,
weatherprooof, non6flammable,
good impact strength and
electrical insulation
$rainpipes and guttering,
cable insulation, flooring,
roofing, hosepipes
Polyurethane P(/ 7lexible, clear, impermeable Shoe soles and heels, seals,
gaskets, rollers, wheels
Polyesters P',, P, /igid, clear, extremely tough,
wide temperature range
resistance
$rink bottles, business
machine components,
transformer parts
Polysulphone PS,PS(,P8 xcellent high temperature
stability, rigid or flexible grades
available! High cost
.icrowave grills,
chemotherapy devices,
surgical e0uipment, fuel cells
Polyphenylene
Sulphide
PPS /igid, opa0ue, non6burning, good
chemical resistance at high
temperature
Chemical pumps, medical
and dental e0uipment,
transformer parts, heating
element bases
Polyvinylidene
7luoride
P)$7 Strong, tough material with
excellent chemical and heat
resistance
)alves, pumps, bearings in
chemical process industry
85
Polyphenylene
3xide
PP3 /igid, opa0ue, glossy, excellent
dimensional stability
,) housings, automotive
instrument enclosures
thylene )inyl
-cetate
)- 7lexible 1rubber6like2, good low
temperature flexibility, good
chemical resistance
Handle grips, ice cube trays,
hoses
2. Mesin In1e%si &*asi%
Ga+-ar ..2. Mesin In1e%si &*asi%
2. Jenis 3ea%an &*asi% (Plastic Molding)
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DA)TAR &'STAKA
8 Yu9,n,3 Si0i) : B(0i(sn(3 K,+(n0; Proses Non Konvensional; ITB; B(n1un04
8 S,++e*3 !(*l : S,++e*3 S)e<e; Complete EDM Han!oo"3 9994*eli ( 2lee 1 + 4 5 , +
8 P/e3 R4G4=; In#e$tion Mo%l Desi&n; L,n0+(n S5ien)i7i5 : Te5hni5(l; Ne9 Y,*.; #>&>4
8 ?i(nn Shen0; EDM Operation Man%al; ?i(nn Shen0 M(5hine*/ : Ele5)*i5 In1us)*i(l !,43
L)14 T(i9(n; 2@@@4
88