Product Summary

The Meritor MTC-4210 two-speed,

four-shaft transfer case is designed
to meet the increasing demands of
today's all-wheel-drive market.
The MTC-4210 is designed specifically
for use in 4x4 vehicles with low entry
single rear axles. When combined with
the Meritor MX-120 series front drive
axles and MS-145/160 series of single
rear drive axles, the MTC-4210
provides optimized driveline positions.
Standard Features
Internal oil pump featuring seal-ring
technology for improved oil flow
during extended high-speed runs
Ground helical gearing in high and
low ranges
Integral front axle declutch;
air-actuated
Three-position range shifting with
neutral; air-operated in all three
positions
Unitized shaft seals
Factory-filled, full synthetic lube
High temperature o-rings on
all shifting pistons
Various yokes available
Provision for oil-temperature sensor
Power take-off (PTO) ready
Rear-mounted power take-off (PTO)
Speed sensor
Front axle declutch engagement
and/or disengagement switches
Oil-cooler ready
Typical Applications
Utility vehicles
Snow plows
Block trucks
Oil drillers
Meritor

MTC-4210
Two-Speed, Four-Shaft Transfer Case
Features
Optimized output shaft placement
and rotation featuring a wide offset,
deep-drop front output shaft position,
narrow offset, deep-drop rear output
shaft position, and counter-rotating
input and output shafts
Ground helical gearing in both high
and low ranges
Advanced lubrication system using a
bi-directional forced lube pump with
seal ring technology, full synthetic lube,
unitized seals, sump magnets and large
sump capacity
Integral, air-actuated front axle
declutch with optional engagement/
disengagement sensors
Air-actuated, three position
range shifting with neutral
Power take-off (PTO) ready
2.375"- 46T yoke splines
Oil-cooler ready
Benefits
Mates perfectly with the Meritor

MX-120 series of front drive axles

and MS-145/160 series of single rear
drive axles to minimize driveline angles
and allow packaging next to most
transmission oil pans
Quiet, high-speed operation with
increased durability
Maximum lube integrity, no initial lube
change, extended oil change intervals,
lower operating temperatures and
greater overall efficiency
Minimizes transfer case size and
weight; increases declutch durability
Easy shifting into all positions
Easy aftermarket addition of the Meritor
MDP-10-AF power take-off unit
Common yoke splines with most
Meritor axles
Internal pump flow can be diverted to
an external oil-cooler in order to allow
increased input speeds
Meritor Heavy Vehicle Systems, LLC Litho in USA
2135 West Maple Road
Troy, MI 48084 USA
800-535-5560 Copyright 2004
arvinmeritor.com ArvinMeritor, Inc. SP-01139 r 07/04 (47865/11900)
TORQUE RATING SPEED RATING DRY WEIGHT LESS YOKES AVAILABLE INPUT TO OUTPUT DROP INPUT TO OUTPUT OFFSET
LBS-FT (Nm) RPM POUNDS (KG) RATIOS INCHES (MM) INCHES (MM)
High Range
High Range
Front Output Front Output
9,750
1:1
9.0 11.14 Curbside
(13,220) 2,850 630 (228.6) (283.0)
Low Range 3,515** (285.70)
Low Range
Rear Output Rear Output
5,000
2.05:1
9.0 2.75 Curbside
(6,780) (228.6) (69.8)
* All vehicle applications must be approved by ArvinMeritor Engineering. Approved ratings may be higher or lower than indicated depending on vocation and
engineering review. Call ArvinMeritor's Customer Service Center at 800-535-5560 for more information.
** With oil-cooler approved by ArvinMeritor Specialty Products Engineering.
Specifications: MTC-4210 Series*
6.45
2.80
(7.76)
(6.82)
SPEED SENSOR INPUT
4.02 10.98
FRONT VIEW STANDARD
SIDE VIEW STANDARD
SIDE VIEW W/POWER TAKE-OFF (PTO)
OUTPUT TO
REAR AXLE
M20 X 2.5-6H THD
1.300 MIN THD DEPTH
(4) HOLES
EACH SIDE
6.15
4.50
INPUT FROM
TRANSMISSION
(8.44)
OUTPUT TO
FRONT AXLE
6.45
2.80
(7.76)
(6.82)
4.02 (15.84)
M20 X 2.5-6H THD
1.300 MIN THD DEPTH
(4) HOLES
EACH SIDE
4.50
INPUT FROM
TRANSMISSION
(8.44)
27.77
10.38
9.00
6.60
.94
1.50
4.50
LOOP LINE USED FOR
NON-OIL-COOLER
OPERATION ONLY
INLET FROM
OIL-COOLER
9/16-18 THD
37 FLARE
OUTLET TO
OIL-COOLER
9/16-18 THD
37 FLARE
OIL LEVEL
USE SAE 50 SYNTHETIC
OIL ONLY PER TP-90114
(9-PINTS WITHOUT
COOLER)
PROVISION FOR TEMPERATURE
SENSOR PLUG
1/2-14 NPTF
SQUARE SOCKET HEAD
(SENSOR NOT SUPPLIED)
!
11.14
22.87
OIL DRAIN PLUG
(MAGNETIC)
3/4-14 NPTF
SQUARE SOCKET HEAD
OIL FILL PLUG
3/4-14 NPTF
SQUARE SOCKET HEAD
(Dimensions to back of washer.)
OUTPUT TO
FRONT AXLE
OUTPUT TO
REAR AXLE