2008-03-21 SKF Slide 1

SKF Mining, Mineral Processing & Cement

2008-03-21 SKF Slide 2
SKF Mining, Mineral Processing & Cement
SKF solutions for conveyors
Presented by SKF 1 Industrial Team
2008
SKF Mining, Mineral Processing and Cement
2008-03-21 SKF Slide 3
SKF Mining, Mineral Processing & Cement
SKF solutions for conveyors
Bearings
ConCentra
Housings
Seals
Sleeves
Hydraulic assist
& pumps
Alignment tools
Lubricants
Automatic lubricators
Fault detection
Reliability Systems
Total Shaft Solutions
2008-03-21 SKF Slide 4
SKF Mining, Mineral Processing & Cement
Bearings and Units platform
Sealed spherical
roller bearing
Bearings for
vibrating screens
ConCentra unit roller
SensorMount
Sleeves with oil injection
Bearings
and units
2008-03-21 SKF Slide 5
SKF Mining, Mineral Processing & Cement
SKF Explorer spherical roller bearings
Much longer service life
Overall optimization
Heat treatment
Manufacturing
Design
2008-03-21 SKF Slide 6
SKF Mining, Mineral Processing & Cement
SKF Unit Ball & Roller Bearings
SKF Unit Ball Bearings
Features
High capacity ball bearing
Shaft ready assembly / pre-greased
Sizes to 3
Statically self-aligning
Optional shaft locking methods
Benefits
Long service life
Easy to mount
SKF Unit Roller Bearings
Pillow Block Designs: SYR, SYE & FSYE, SYT
Flange Designs:
FYR (round), FYE (square), FYRP (piloted)
Take-Up Designs:
TBR (center pull), TRH (top angle), TFT (top mount)
Features
High capacity spherical roller bearings
Shaft ready assembly / pre-greased
Sizes 17/16 to 3 15/16
Optional seals & locking methods available
2008-03-21 SKF Slide 7
SKF Mining, Mineral Processing & Cement
Unit Ball
Metric: 25 to 60 mm
SY PF
Inch: 1" to 2-15/16"
SY PF/AH
Unit Ball - F Seal
Unit Roller Seal
(SYT metric series only)
Well tested in
conveyor applications
Unit Roller
Metric: 35 to 75 mm
SYT H (held)
Inch: 1-7/16" to 3-15/16"
SYR N & NH
SYE N & NH
ConCentra Unit Ball & Roller Bearings
2008-03-21 SKF Slide 8
SKF Mining, Mineral Processing & Cement
SNL housings for conveyors
SNL 30, 31
Simple mounting and dismounting
Identification marking
on cap and base
Right angle
base
Notches for
cap removal
Centering marks
Grease level
marks
Dimple for
dowel pin
Drilled and tapped holes
for grease nipples
Seal groove
relubrication
bosses
Accessories
supplied
2008-03-21 SKF Slide 9
SKF Mining, Mineral Processing & Cement
SNL housings for conveyors
Double-lip V-ring Labyrinth Taconite
Standard seals for grease lubrication
For metric and inch shafts
Supplied with mounting instruction
Dusty/fine particle contamination
Abrasive environment
Angular misalignment 0,3
Axial shaft movement up to 4 mm
Taconite for SNL 30 & 31
2008-03-21 SKF Slide 10
SKF Mining, Mineral Processing & Cement
SAF & SDAF housings for conveyors
Versatile designs
Designed for extremely
demanding applications
222-, 223-, 232-, 230-, 231-
CARB series standard
Cylindrical mount or adapter mount
Locating and non-locating, 2- or 4-bolt bases,
variety of seals
Designed for maximum bearing life
1-3/16 to 20+ shaft diameters
SDAF for bearing 23248 and larger
2008-03-21 SKF Slide 11
SKF Mining, Mineral Processing & Cement
SAF and SDAF seal options
PosiTrac seal
(LOR standard)
PosiTrac Plus seal
(suffix TLC)
Taconite seal
(suffix T)
Taconite with v-ring
(suffix TV)
TEC
TECV
TEFLON SKATES
FLAT EXPANDED
TEFLON STRI P
. 950"
LER RI NG NUMBER
FOR SHAFT DI AMETERS UP TO 7. 000"
SPHERE- ALI GN PI LLOWBLOCK DESI GN WI TH DEFEN
Defender
TM
isolator seal
2008-03-21 SKF Slide 12
SKF Mining, Mineral Processing & Cement
VZ657 for mounting vibration/
temperature sensors
-28UNF thread with spot face
RTD (VZ651) & Vibration /Temperature Sensors(VZ657)
NPT for Resistive Temperature Detector (RTD)
VZ651D for mounting of RTD
2008-03-21 SKF Slide 13
SKF Mining, Mineral Processing & Cement
Adapter sleeves for conveyors
Adaptor sleeves for
spherical roller
bearings and CARB
Hydraulic assist std with bore
200mm
Customer value
Shaft tolerance h9 instead of p6 alt. r6
Safe and fast mounting/dismounting
HE
KMFE nut
HL
KML nut
OHE
HME nut
Three different types depending on shaft size;
Adapter sleeve on
stepped shaft
Exact location of bearing
Adapter sleeve on
straight shaft
Simple straight shaft
2008-03-21 SKF Slide 14
SKF Mining, Mineral Processing & Cement
SKF Total Shaft Solution
Eliminate problem of the non-locating
bearing seizing in housing
Reduce operating forces and
temperatures
Reduce vibrations
Typical Applications
Fans
Conveyors
Impact crushers/hammermills
Vibrating screens
Gearbox (industrial & automotive)
Grinding mills/Paper mills/ steel mills
2008-03-21 SKF Slide 15
SKF Mining, Mineral Processing & Cement
F
r
Fa = 0
Optimized loading with CARB and no axial friction
Floating (non-locating) bearing seizes in housings causing axial loading, friction and heat
Bearing seizes
in housing
Result is high
loading in
bearings
CARB can not support
axial loads.
Shaft moves inside
CARB.
Result is lower forces
and temperatures
SKF Total Shaft Solution
Fa = Fr x
F
F
a
r
2008-03-21 SKF Slide 16
SKF Mining, Mineral Processing & Cement
SKF sealed spherical roller bearings
Excludes contamination
At initial installation
During operation
Retain lubricant
Extends service life
2008-03-21 SKF Slide 17
SKF Mining, Mineral Processing & Cement
MTBF
R
e
l
i
a
b
i
l
i
t
y
Time
Sealed SRB in conveyors
Sealed SRB increases MTBF (longer service life)
Real Value is to increase MTBF
Decrease in MTTR solutions (split SRB) have limited value compared in increase
in MTBF
Sealed SRB increases MTBF
Decrease MTTR
has limited value
MTTR
2008-03-21 SKF Slide 18
SKF Mining, Mineral Processing & Cement
Lubrication systems platform
LGGB2 - Biodegradable / low toxicity
( for moderate operating conditions )
SYSTEM 24

LGEP2 general machinery

LGHB2 high temperature
LGEV2 Large / low speed machinery
Automatic systems
Multipoint
lubricator
Lubrication
systems
2008-03-21 SKF Slide 19
SKF Mining, Mineral Processing & Cement
SKF Greases and SYSTEM 24

SYSTEM 24 automatic lubricator

LGEP2 extreme pressure grease
NLGI 2
lithium soap
220 cSt @ 40 C
LGGB2 green grease
Environmentally friendly
Medium to low temperature
2008-03-21 SKF Slide 20
SKF Mining, Mineral Processing & Cement
Services platform
Training
Mechanical
RCFA
Engineering Consultancy
PdM
PRM
IMS
Asset Management Services
Services
Asset Efficiency Optimization
2008-03-21 SKF Slide 21
SKF Mining, Mineral Processing & Cement
SKF Copperhead fault detection for conveyors
Pulleys, gearboxes & motors
CMPT 2310 T sensor
(vibration and temperature)
One sensor per housing
Problems
Mechanical looseness
Bearing faults
High temperature
SKF Solution
Periodic monitoring:
CPHD 2B or CPHD 4B
Continuous monitoring:
CPHD 2EC or CPHD 4EC
Benefits
Reduce unplanned downtime
Reduce maintenance & repair cost
Improve productivity & profitability
Improve safety
2008-03-21 SKF Slide 22
SKF Mining, Mineral Processing & Cement
Periodic Monitoring
CPHD 2B , CPHD 4B
Microlog
Continuous Monitoring
CPHD 2EC, CPHD 4EC,
PLC / DCS
Microlog
4 to 20 mA vibration
4 to 20 mA temperature
CTU Unit
SKF Copperhead fault detection kit
2008-03-21 SKF Slide 23
SKF Mining, Mineral Processing & Cement
SKF Maintenance Products
Product Types
Hydraulic pumps & injectors
Hydraulic nuts
Laser Shaft alignment
Laser Belt alignment
Benefits
Reduce maintenance & repair costs
Reduce downtime
Improve safety
Hydraulic nuts:
HMVC .. E
Hydraulic nut rental: ex: HMVE
48E/rental
Hydraulic pumps:
729124 (for nuts O HMVC 54E)
729124 DA (with digital gauge)
TMJL 50 DA (for nuts O HMVC 200E)
TMEB 2
Laser Belt Alignment
TMEA 2 Laser Shaft
Alignment
2008-03-21 SKF Slide 24
SKF Mining, Mineral Processing & Cement
SKF oil injection
#1077453
(Pipe)
and
#1077454
(Nipple)
Quick connect nipple
#729832 A (d1 = G )
To connect from SKF
1014357A to Pump
Adapter
#1014357
For Connection
To Pump
Hydraulic Pumps
SKF #729124 (for nuts HMVC 54E)
SKF #TMJL 100SRB (for nuts HMVC 92E)
Digital Pump Gauge (For Oil Injection)
SKF #TMJG 100D
Hydraulic Fluid
SKF #LHMF 300 (1 & 5 Liters Available)
Dial Indicator (Inches)
SKF #TMCD R
90 Angle Connector
M6 male to G female
SKF Part # 2084051 (Swivel Nipple)
Hydraulic assist adapter sleeves
For 222, 230 and 231 series bearings
Starting at 200mm ( 4 7/16 inch) size
.
OSN and OSNP
OSN .. H and OSNP .. H
2008-03-21 SKF Slide 25
SKF Mining, Mineral Processing & Cement
Styles of
NILOS-Rings
NILOS Rings for conveyor idler rolls
AV, ZAV
JV, ZJV
AV JVK AK LTSO
2008-03-21 SKF Slide 26
SKF Mining, Mineral Processing & Cement
SKF resources
www.aptitudexchange.com
SKF @ptitude Exchange is SKF's knowledge
source for asset maintenance and reliability
expertise. White papers, interactive services,
tutorials, etc., are now at your fingertips.
Register for FREE, and learn about subscription
options.
See www.skf.com for additional solutions
DSP is SKFs tool to document the value
and Return on Investment (ROI) for its solution.
SKF Documented Solutions program (DSP)
2008-03-21 SKF Slide 27
SKF Mining, Mineral Processing & Cement
Improve productivity and profitability
Improve health and safety
Improve the environment
SKF solutions for conveyors
SKF and @ptitude are registered trademarks of the SKF Group
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written
permission is granted.
Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for
any loss or damage whether direct, indirect or consequential arising out of use of the information contained herein.
2008 SKF Group Version 1/2/2008
For more information, contact your SKF Authorized Distributor,
your SKF Representative, or e-mail us at skfcopperhead@skf.com
2008-03-21 SKF Slide 28
SKF Mining, Mineral Processing & Cement