2008-03-21 SKF Slide 1

SKF Mining, Mineral Processing & Cement

2008-03-21 SKF Slide 2
SKF Mining, Mineral Processing & Cement
SKF solutions for industrial fans
SKF 1 Industrial Team
2008
SKF Mining, Mineral Processing and Cement
2008-03-21 SKF Slide 3
SKF Mining, Mineral Processing & Cement
SKF solutions for industrial fans
Were more than just bearings
Bearings
Housings
Seals
Hydraulic assist
Hydraulic pumps
Alignment tools
Lubrication
Lubricators
Fault detection
Reliability Systems
Total Shaft Solutions
2008-03-21 SKF Slide 4
SKF Mining, Mineral Processing & Cement
Industrial fans
Bearing Operating Characteristics
Unbalanced loading
High speed
Dusty environment
Reliable operation
Root Cause Failures
Inner/outer ring creep
Bearings jamming in housing
Vibration
Inadequate lubrication
Pedestal out of tolerance - settlement
Fan type
Straddle
Overhung
Fan Motor
2008-03-21 SKF Slide 5
SKF Mining, Mineral Processing & Cement
Bearings and Units platform
Sealed spherical
roller bearing
Bearings for
vibrating screens
ConCentra unit roller
SensorMount
Sleeves with oil injection
Bearings
and units
2008-03-21 SKF Slide 6
SKF Mining, Mineral Processing & Cement
Unit Ball
Metric: 25 to 60 mm
SY PF
Inch: 1" to 2-15/16"
SY PF/AH
Unit Roller
Metric: 35 to 75 mm
SYT H (held)
Inch: 1-7/16" to 3-15/16"
SYR N & NH
SYE N & NH
ConCentra Unit ball & roller bearings
2008-03-21 SKF Slide 7
SKF Mining, Mineral Processing & Cement
SNL housings
and seals
PDN two
bearing housings
SKF housings and accessories
Particularly suited for industrial fans
2008-03-21 SKF Slide 8
SKF Mining, Mineral Processing & Cement
SKF Total Shaft Solution
Fr1 Fr2
NON-LOCATED
BEARING
LOCATED
BEARING
BELT
TENSION
WEIGHT
THRUST
RADIAL LOAD
Old bearing arrangement:
two spherical roller bearings
Total Shaft Solution:
SKF Explorer CARB
2008-03-21 SKF Slide 9
SKF Mining, Mineral Processing & Cement
Adapter sleeves for fan & blowers
Adaptor sleeves for
spherical roller
bearings and CARB
Hydraulic assists std at
bore 200mm
Customer value
Shaft tolerance h9 instead of p6 alt. r6
Safe and fast mounting/dismounting
HE
KMFE nut
HL
KML nut
OHE
HME nut
Three different types depending on shaft size;
Adapter sleeve on
stepped shaft
Exact location of bearing
Adapter sleeve on
straight shaft
Simple straight shaft
2008-03-21 SKF Slide 10
SKF Mining, Mineral Processing & Cement
150 mm 300 mm
SNL large 30, 31
320 mm 480 mm
SNL X-large 30, 31
SNL housings for fan & blowers
SNL small
Cylindrical mounting
SNL 2; 222, 232, C22, C32
SNL 3; 223, C23
Adaptor sleeve mounting
SNL 5; 222, 232, C22, C32
SNL 6; 223, C23
Shaft; 20 mm - 160 mm
SNL small
2008-03-21 SKF Slide 11
SKF Mining, Mineral Processing & Cement
SNL housings for fan & blowers
Double-lip V-ring Labyrinth Taconite
Standard seals
Grease lubrication
For metric and inch shafts
Supplied with mounting instruction
2008-03-21 SKF Slide 12
SKF Mining, Mineral Processing & Cement
SAF & SDAF housings for fans
Versatile designs
Designed for extremely
demanding applications
222-, 223-, 232-, 230-, 231-
CARB series standard
Cylindrical mount or adapter mount
Locating and non-locating, 2- or 4-bolt bases,
variety of seals
Designed for maximum bearing life
1-3/16 to 20+ shaft diameters
SDAF for bearing 23248 and larger
2008-03-21 SKF Slide 13
SKF Mining, Mineral Processing & Cement
SAF and SDAF seal options
PosiTrac seal
(LOR standard)
PosiTrac Plus seal
(suffix TLC)
Taconite seal
(suffix T)
Taconite with v-ring
(suffix TV)
TEC
TECV
2008-03-21 SKF Slide 14
SKF Mining, Mineral Processing & Cement
SONL housings for fan & blowers
SONL, oil bath lubrication
Proven oil pick up ring
Prepared for oil lubrication
Full range SONL 217-517 to 232-532
Replaces old SOFN
2008-03-21 SKF Slide 15
SKF Mining, Mineral Processing & Cement
Lubrication systems platform
LGGB2 - Biodegradable / low toxicity
( for moderate operating conditions )
SYSTEM 24
LGEP2 general machinery
LGHB2 high temperature
LGEV2 Large / low speed machinery
Automatic systems
Multipoint
lubricator
Lubrication
systems
2008-03-21 SKF Slide 16
SKF Mining, Mineral Processing & Cement
SKF Greases
LGEP2 extreme pressure grease
NLGI 2
lithium soap
220 cSt @ 40 C
2008-03-21 SKF Slide 17
SKF Mining, Mineral Processing & Cement
Circulating lubrication units for fans (USA market only)
Filtered oil
Temperature control
Hot gas fans
Critical fans
2008-03-21 SKF Slide 18
SKF Mining, Mineral Processing & Cement
Oil circulation for CARB in (F)SAF /VZ709
Size range: SAF 507 thru 544
Example designations:
SAF 530/VZ709
SAF 22530/VZ709
Variants: C3, K7, special drillings
Larger drain holes than standard:
SAF 507-515 3/8 NPT
SAF 516-526 NPT
SAF 528-544 1 NPT
1 to 4 drain holes
2008-03-21 SKF Slide 19
SKF Mining, Mineral Processing & Cement
Oil circulation for SRB in (F)SAF/VZ 708
Size range: SAF 507 thru 544
Example designations:
SAF 530/VZ708
SAF 22530/VZ708
Variants: C3, K7, special drillings
Larger drain holes than standard:
SAF 507-515 3/8 NPT
SAF 516-526 NPT
SAF 528-544 1 NPT
1 to 4 drain holes
2008-03-21 SKF Slide 20
SKF Mining, Mineral Processing & Cement
Seals platform
Seal combinations
(Speedi-Sleeve, contact seal, V-ring)
V-ring seals
Contact seals
Speedi-Sleeve
Seals
2008-03-21 SKF Slide 21
SKF Mining, Mineral Processing & Cement
Seals Defender
TM
isolator seals
Oil level
Expulsion port
at 6 oclock
Contamination
can only enter
90
o
to shaft
plane
Horizont
al shaft
Ideal for fans, motors and pumps
Defender in SAF
type housings
2008-03-21 SKF Slide 22
SKF Mining, Mineral Processing & Cement
Services platform
Training
Mechanical
RCFA
Engineering Consultancy
PdM
PRM
IMS
Asset Management Services
Services
Asset Efficiency Optimization
2008-03-21 SKF Slide 23
SKF Mining, Mineral Processing & Cement
Y bearings,
ConCentra,
Unit Roller,
Pop-Release
SNL, SAF,
SOFN
PD
SKF Copperhead for fans
Monitoring solutions fit any housing & bearing
CMPT2310T sensor
(vibration and temperature)
One sensor per housing
Fault detection
Unbalance
Mechanical looseness
Bearing faults
High temperature
2008-03-21 SKF Slide 24
SKF Mining, Mineral Processing & Cement
FUNCTION
SENSOR SENSOR
FUNCTION
RANGE
TEMP VIB
C1 C1VEL C2
VIB TEMP
RANGE
FUNCTION
SENSOR
TEMP
RANGE
VIB
L N
24VDC 0.6A
OUTPUT
-V +V
PLC/ DCS
Fault detection
CPHD 2B
Periodic monitoring
CPHD 2ECV
Each sensor
1 x vibration
1 x temperature
Each sensor
1 x vibration
1 x temperature
SmartSNL and the CPHD 3V
systems are also suitable for
use with Microlog and Marlin
Alarm functions Analog
signals including fan unbalance
SKF Copperhead for fans
2008-03-21 SKF Slide 25
SKF Mining, Mineral Processing & Cement
Operational Deflection Shape Analysis
SKF service capabilities specific for fans
RCFA (Root Cause Failure Analysis) tool
Interfaces directly to Microlog
Helps pinpoint baseplate, resonance, piping
strain & structural weaknesses
Structural Modification Option to model
changes
Displays Animated Modes
Only package able to look at consequences
2008-03-21 SKF Slide 26
SKF Mining, Mineral Processing & Cement
SKF Maintenance Products
Product Types
Hydraulic pumps & injectors
Hydraulic nuts
Laser Shaft alignment
Laser Belt alignment
Benefits
Reduce maintenance & repair costs
Reduce downtime
Improve safety
Hydraulic nuts:
HMVC .. E
Hydraulic nut rental: ex: HMVE
48E/rental
Hydraulic pumps:
729124 (for nuts O HMVC 54E)
729124 DA (with digital gauge)
TMJL 50 DA (for nuts O HMVC 200E)
TMEB 2
Laser Belt Alignment
TMEA 2 Laser Shaft
Alignment
2008-03-21 SKF Slide 27
SKF Mining, Mineral Processing & Cement
SKF resources
www.aptitudexchange.com
SKF @ptitude Exchange is SKF's knowledge
source for asset maintenance and reliability
expertise. White papers, interactive services,
tutorials, etc., are now at your fingertips.
Register for FREE, and learn about subscription
options.
See www.skf.com for additional solutions
DSP is SKFs tool to document the value
and Return on Investment (ROI) for its solution.
SKF Documented Solutions program (DSP)
2008-03-21 SKF Slide 28
SKF Mining, Mineral Processing & Cement
SKF solutions for industrial fans
SKF Explorer spherical roller bearing
CARB toroidal roller bearing
Adapter Sleeves
SNL, SAF & SONL housings and seals
ConCentra
Maintenance products & Services
SKF Copperhead
2008-03-21 SKF Slide 29
SKF Mining, Mineral Processing & Cement
Improve productivity and profitability
Improve health and safety
Improve the environment
SKF solutions for industrial fans
SKF, CARB, @ptitude, and SYSTEM 24 are registered trademarks of the SKF Group
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written
permission is granted.
Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any
loss or damage whether direct, indirect or consequential arising out of use of the information contained herein.
2008 SKF Group Version 1/2/2008
For more information, contact your SKF Authorized Distributor,
your SKF Representative, or e-mail us at skfcopperhead@skf.com
2008-03-21 SKF Slide 30
SKF Mining, Mineral Processing & Cement