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Saudi Kayan Olefins Project
KBR Job-6484
Document Transmittal Sheet
TRANSMITTAL No. 6484-GC-021-SC-008-T1106
DATE: 23 December 2008
SUBJECT:
Transmittal of Welding Procedure Specification (WPS)
To
Nasser S. Al Hajn Corp.
ATrN:
D. Han Kumar
The attached items are transmitted for the reason indicated below:
For incorporation into Contract:
For comment/coordination: Please respond by:
For Information:
Qther (Provide Reason):
ATTACHMENTS:
SN
Document No
Description
Remarks
1. NSH-KBR-SKOP-WPS-11-P7 Welding Procedure Spec.fication (WPS)
Approved
Response to NSH-KBR-T-1059 dated 11 December 2008
Transmittal prepared by
Sabtona Jr
423DeceiibeIZO08
PLEASE ACKNOWLEDGE RECEIPT BY SIGNING AND RETURNING AcOPYOlTHIS TRANMITTAI\

ivl
Kfrvi
__________________
RECEIVED
.D4TE
if
7r
1>/
Project
Owner
Client
Sub Contract No
Discipline
Saudi Kayan Olefins Plant Project
Saudi Kayan
Kellogg Brown & Root
(
KBR)
6484-GC-021-SC-008
6484-AB-Ol 2-SC-009
Welding
Document No.: NSH-KBR-SKOP-WPS-11-PT
Prepared by heck- . Yiewed by Approved by Date
(NSH QAIQC Engr.)
L
..,.- QNr.f gr.) (KBR .IQC Mgr. (Saudi Kayan)
-
I
ForApproval
Reason For Issue
MA,Tr
Page 1 of4
Nasser S. Al-Hajri Corporation
Uh
ucJi k!J 9dn
______
Welding Procedure Specification (WPS)
I150 I =
I
a. i,
Common for all NSH
Procedures
Numberinq System for WPS and PQR
Page 2 of 4
WPS = Welding Procedure Specification
PQR = Procedure Qualification
Record*
*Note:
N/A for Previously Qualified PQRs &
Pre-Qualified as per AWS Dl .1
STEJ
Document No.: NSH-KBR-SKOP-WPS-11-PT-
ectAbbrevaUoi
LEeofjoinin}
S = Structural, C = Civil, M =
Mechanical or attachment welds
other than Piping & P = Piping
ureNo._
Nasser S. AI-Hajri Corporation ZJ
sdutJikdydn
Welding Procedure Specification (WPS)
1so9L.I o

,,,
WPS No.: NSH-KBR-SKOP-WPS-11-P7 Rev.: 0 Date.: 10-Dec-08
Supporting PQR No.: NSH-FD-PQR-11-M6 Rev.: 0 Date.: 30-Jul-08
Welding Process: GTAW+SMAW Type: Manual
Code:

ASME IX ASME B31.3

ASME B31.1 AWS D1.1

Ej OTHER
JOINTS DESIGN (QW-402)
JOINT SKETCH
Joints Design : See Sketch *
Backing : GTAW - No
SMAW-Yes %i
Is
Backing Material Type: Weld Metal for SMAW
.J,
A = 755
B = 4.8mm to 66.64 mm
B
C = 1.60.8mm
D = 3.20.8mm
BEAD SEQUENCES
BASE METALS (QW-403)
P-No.: 1 Group No.: 1 to P-No.: 1 Group No.: 1 Or 2
OR
Specification type and Grade : ASTM A333 Gr.6, A671 Gr. CC6O CL-i 2 S2 or equivalent
to Specification type and Grade : ASTM A333 Gr.6, A671 Gr. CC6O CL-i2 S2 or equivalent
OR
Chem.Analysis arid Mech.Prop. : As per ASME Sec II A or Project Requirement
to Chem Analysis and Mech.Prop. : As per ASME Sec II A or Project Requirement
Base Metal Thickness Groove : 4.8 mm to 66.64 mm Max Fillet : All
Pipe Dia Range Groove : 2 7/8 OD & Over Fillet : All
Others : -
FILLER METALS (QW-404)
GTAW SMAW
Spec. No. (SFA) 5.18 5.1
AWS No. (Class) I Trade ER 70S-2 E 7018-i
F.No. 6 4
A.No. I I
Size of Filler Metals 2.4 mm 2.4 mm & 3.2 mm
Deposit Weld Metal Thickness Range:
Groove 7.0 mm 59.64 mm
Fillet All All
Electrode-Flux (Class) NIA N/A
Flux & Electrode Name:
ESAB or any other brand approved by client. LINCOLN or any other brand approved by client.
Consumable Insert NIA N/A
Others - -
LA
TERJ
Page3of4 -*.*---
Nasser S. AI-Hajri Corporation
tIIIlIJl1
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Welding Procedure Specification (WPS)
=
l#l
WPS No.: NSH-KBR-SKOP-WPS-11-P7 Rev.: 0 Date.: 10-Dec-08
POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position (s) Groove : All
/
Temperature Range : 593C Mm. - 649C Max.
Welding Progression Uphill
/
Downhill Time Range : 2.4 mm 1mm! 1 hrs Minimum.
Position (s) of fIllet : All Heating Rate 100C Max. (Above 300C)
Cooling Rate : 100C Max. (From Soaking to 400C)
REHEAT (QW-406) GAS (QW-4081
Preheat Temp.Min. . 10C Mm. (See the Note Below) Shielding Gas(es) : Argon
nterpass Temp. Max. : 250C Max Percent Composition 99.997%
Preheat Maintenance : Continuous Flow Rate : 8-12 (L/ Mm.)
Dthers : If the ambient temperature is less than 10C Joint Gas Backing N/A
should be pre-heated.
Trailing Sheilding Gas Composition N/A
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC DC Polarity : GTAW (SP) + SMAW (RP)
Amps. Range : See Table Volts Range : See Table
(Amps and Volts range should be recored for each electrode size, position and thickness etc. This information should be listed in the tabular form
shown below)
Tungsten Electrode Size and Type
2.4 mm dia, 2% Thonated
TECHNIQUE (QW-4101
String or Weave Bead : Root String Max. Weave Width: Limited to 3 times the electrode diameter.
Filling! Capping: String & Weaving
Orifice or Gas Cup Size : 8- 16 mm dia.
Initial and interpass cleaning (Brushing, Grinding, etc..) : Brushing and Grinding
Method of Back Grouging : N/A
Oscilation
: N/A
Contact tube to work distance : N/A
Multiple or Single Pass (per side) : Multiple
Multiple or Single Electrode : Single
Travel Speed (Range) : See Table
Peening
: N/A
Others
N/A
. ..
FIIlerMetaI :
CuTent
. travel Speed
Pass. Process Class Dia Type Polarity Amp Range Volt Range Range (mm/mm.) OthOr
1st (Root) GTAW ER 705-2 2.4mm DCSP 109- 114 11 - 12 50-60
2nd (Hot) GTAW ER 70S-2 2.4mm DCSP 134- 138 11 -12 100- 110
3rd (Fill) SMAW E 7018-1 2.5mm DCRP 85- 120 20-28 80- 100
Final (Cap) SMAW E 7018-1 3.2 mm DCRP 85- 102 20-28 90- 120
We undersigned certify that the info,tionstat on this WPS conforms to the r Irjs ASME Sec.IX-2004
J
JR Saudi Kayan
QA/QC EN 1 R gi
O\A/QC
MANAGER ER QAJQC MANAGER
Name Lcnjsi .J (
Signature

Date I4
r i.1?
g 2.2-. (2. O -
II
([9
[MASTER]
Page4of4
_________________
pan Name
PROCEDURE QUALIFICATION RECORD fPQR)
A/S. NASSER S AL HAIR? CORP
______
Procedure Oualiftcaftofl Record No. VSH-FO.PtR-1 1-ME (ITCS)
nPS No. .VSH-O-1I-M1 (STCSJ
Weldinq Pmceia (es)r rTAW SMAW
r,pe, tMaru* Automatic. Seni-Auto)
CODE:
ASME IX 0
MANUAL
Oate 10-07-2008
APII1O4 0
AWSO1I 0
OTHER ( ANSI
831 3
)
)
JOINTS
a O
ti 33.3mm
1
c40mm
I
1smm
WELOTH NESS OEPOStT
6
ER10S-23Sflafl
I________________
E7018-i 29.8mm
1
Joo4 Desian UsedV- GROOVE
0
8*81 MITAI.S
PREHEAT
Matenet Spec. A 333
Preheat Temp.
10C (nWi*nwn3
Typ, or Grade
G,L8
Inter pase temp. 250C (mammal?)
P No. IGn3up. for 2 to P. No. tGmup4or2
Other
Thinass
33.3 mm
Diameter
Heat No
978008
POST WELD HEAT 1
NT
Temperatw
610c 10 8WC
Time
-34-I-IllS MN1MDM
MiM-.
Other
HEATiNG RATE5SC4-fr
FILLER METALS
COOUNG RATE:WCJHr
Weld Metal Analy is A No. I
GAS
Root 2.4mm Size of Electrode
HotPassZ4mm
Typeof Gas olOasee
.4AGON
PWI4 Cap I2mmra FiRer Metal F No
644
CompositIon at Dec Mlxhim: gg
SFA Speal%caftan
.48 18/A 81
Other FlowRater 20-4OCFH
AWS Ctassi$cauun
ER 7094/8 7010.1
ER 703-2 - MAKE ESAB LOTNGPV
143072590.6 7018.1.MAKE-LINCOLN LOT
BaSchNo. 4O04O23
posmote
TECHNIQUE .t 4)lrtfl (flod.
GTAW--1 10 mnVm
Position of Groove
6G
Travel Speed
$MAW9Q-730 mindei,if
Weld Progreedon (Uphdl. Oownfltll) UPHILL
String or Weave Seed
Sbwq/ avs
Other -
Osoltation
MulUpassorSinqlePa (per side)
4tulII Sing!, or t9iIIpIe Electredes
SLoqI. ,lh_.
FiII& Metal

Cwrent
Weld Layer(s) Process
Die.
ROOT(1)
HP(2)
FILUJ-5l
FILL(610)
FILUI 1143
(3TAW
GAW
SFS4W
SMAW
SMAW
Class
ER 703-2
ER 709-a
S 7011.1
N 7019.1
S 7019-S
CAP(1519)
a4mm
2.4 sin
2.4mm
12mm
12mm
Type
Polarity
OCEN
0C&v
OCEP
DCEP
OCEP SMAW
Amp Rang.
(A)
109114
134138
85-020
114134
115-128
8 70194
Volt
Range
(v)
1112
11-12
2028
20-28
20-28
3.2mm
- rrave
Heat
R
e
mmhnlnt
(kJ/mm)
OCEP
51)60
lilaI Ill
11)I 00
11117120
110130
aS002
TES?WIThESSED BV
1 431 36
01 88-090
272.01
38187
25-I 62
131 42
2028
10-120

I
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. I
FKOM.45J( Of
MASTxR
NOT & Cancn Cciici Serwicm
POScz 322
Dammam .31411. S3Umab.
r. frA6.O,3446$3261$41?4B41 Fe4eaaSl
Foim qf 091.19 Isaue.1
WOING PROCEDURE GUAUF1CATION RECORD
L.M.MURUGAN, Opraftoni IIfrqr
TENSILE TEST
N
&
flCc.)
C
Rd.:
Ma:
WS NASSIRW1CO
NDTI44I
A i I
P Q.R
1NSH4O.P0R41469 1s0:
3IIUL.2OI
YIEI.O
ULT1P%TE
SPECIMEN
WIDTH
AREA
% FAILURE
NO.
WAD STRESS LOAD STRESS
aGN. LOCATION
(KN) (1(81) (1(N) (1(81)
NOT44IJi
19.1
33.2 679.99 -
295.840 63.100 NUT.445.11
19.1
33.2
679.98
263.180 63.320 SAIl NET.M.
RESULT:
GLOND BEND IESTS
IOENTWICAIION
REWS
NbT-441-SIDE BEND-SB-I
ACCEPTABLE
NOT.441.SIDEBENO4B-2
NOTEBEN04B4
ACCEPTABLE
NOT-441-SIOE BEND-SB-4
AccEPTASLL
IMPACT TOUGHNESS TEStS ICHARPY)
FW..LETTEST
SPECIMEN
SIZE NOTCH
TEST IMPACT
TEMP. VALUES
RESULT- SATISFACTORY : YES NO (
NO.
(MM) LOCATION
OeC (J) CVWWO1.445.WU.I 51.OXlt4ZlGI W69 4C
92 PENETRATION INTO
YES NO J
cVN8181T.44.W814 SXIO.09X10.DI Ym
We 132
PARENT METAL
VNINOT.44I.Wl3 SMZIG.Ol*IMS WM ;le--
g4 VNSCT.44I.NA24 0EIUASX1LO HAZ
-:
284
HACRO RESULTS
:
VNflWT.44I4ME4 $4*OXIO.OWO.O4 HAl WC
m
OTHEN TESTS
CVWNO?.44141AZ4 84J0510.OUIO.04 HAl 41C
269
RAOIOGRAPH)C TESTING
REP NO19934
HARDNESS TEST REPORTATTACHED
WELDERS NAME
SNUUN7)
TaCam81ad
MURAIJD)4ARAM
LJbIdOtY TeN No.
MTLINOTI44S v CERTIFY THAT THE STAT4TS IN TiES RECORD ARE CORRECT AND THAT THE TEST SFECIMfl8 AERe FRAREOAND
TEST1NCONOAN0B IMIWTHE PEOUIRENINT6 CFVGNr1SPECIFICATION AIlE X.2000
.. .
MASTER
FORM # gt9 1 -06-Issue-2
(
NDT & Corrosion Control Services
C.R. 2050006867 An ISO 9001 : 2000 CertIfied Company
Y - e- AW ,
P.O. Sox 32Z Dammam31411, KTngdom of Saudi Arebie
Tel.: 84683281841 7464- Fez: 8468353- Email: Info@ndicanoslosLccm -Web site: wwwMtccuosion.corn
POST WELD HEAT TR TMENT
REPORT
PWHT-1/081
0246
CLIENT:
,
1
DATE:
SITE: EPORT NO.:
JOB NO.: CHART NO.:
)
ACCEPTANCE STO.: MATERIAL: . -
PROCEDURE REF:
HEAT TREATMENT SPECIFICATION T/C POSITION
UNRESTRICTED HEATING RATE TO: ,r) C Q SKETCH NO. 1
RESTRICTED HEATING RATE OF (MAX) C!HR 1 Top
SOAKING TEMPERATURE: boC
SOAKING PERIOD (MIN) 2-HRS
?..
MINS
RESTRICTED COOLING RATE OF (MAX): C/HR [D-8TCETCH NO.2
UNRESTRICTED COOLING RATE FROM: C 1 Top
INSULATION REMOVED AT:y C
INSULATION COVERAGE: MM 2 Bottom
REMARKS:
0 SKETCH NO.3
j0
27O 900
ZI80
CHART & RECEIPT
PLESE RECEIVE GRAPH CHART (S)IN RECEIPT OF THE FOLLOWING HEAT TREATMENT
SR# ORG & LINE NO:
jSHEET
JOINT NO. DIA THICK T/C NO COLOR CODE
-- - 1- qTTs)
J2
I
c2
03
04
sf c.,. \ I 4cc !
-
07
08
09
10
DATE HEAT TREATMENT CARRIED OUT.
J
GRAPH STD: MM050 MM
TEMP. RECORDER NO._--C__CALIBRATIONDATE: iOYu CALIBRATION EXP.:
NAME:
SIGN:
o
(orfV
INSPECTOR (OWNER)
NOT TECHNICIAN CLIENT
DATE:
2:
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DATE:
WHrTEj.US1OMER. BLUE CUSTOMER- PINK : NOTCCS SITE OI5t- ?EU.OW NDTCCS HO
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C.R. 2050006867 An ISO 9001 2000 Cerhfied Company
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eL: 46 83281841 764- Fax: 46 83S3 EmaiI: intondtcorcoSIon.com flab site .vww.tuetcorrQsIon.com
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______
INSPECTION CERTIFICATE
ESAB
in accordance with EN 10204- 3.1
Date: 2007-11-12
CertifIcate number EC20766264 rev. 0
Ororder:
32714512 Vow cider: 1002942
Our refatenae L.cld mimerse MI Cilaa Yaw ience
Customernumbe
EGBSAOIO Your fax number:
Cu oiderdatec
20071008 Yaw e.malt
ESAB M1COLE EAST F
SAlE PANGLIF
SHIZAYR0A0
P.0.8(24?3
P.0.BOX8994
ALIGIOBAR3195
UNffEARAB SIIRATES
LJ0IARAEIA
AE 999 DLALJAA89.AU FRZ0 31952Al. lG08AR
u.gtidAmbcmkatea
SadAie
DELIVERED PROOUCT CHEMICALANALYSIS
ESAB
Deer4iIuw CKTlgrod 12.62 3f32x39.4 ilib
wtrtr
Item number: 128224R15A
Ldnumbe: PV743072590_
Quagitr. 10800 KG C 0.05%
Si 0.52%
C.ASSIFICATIONS
Mn 1.15%
EN 1668 W464W2T1
P 0.020%
EN 1668 wgii
S 0.015%
SFNAWSA5.18 ER7OS.2
Mo 0.02%
Cu 0.11%
TI 0.08%
V 0.01%
Al 0.13%
Zr 0.08%
COMMENTS
CEITIflIDTIE
.3O
PAN
GULF
WELDING
SOWTION!
.1
_c
oRic:: LCOPY IN OUR
POSSESSION
Product suppled under a GA Programme ftifiliing the EN ISO 9001 standard.
II/
,fo
This certificate is produced electronicallyand Is valid without signature.
Please refer any queries to:
ESAB VAMBERK, sz.o., Smetanovo nab. 334, Czech Republic, Tel +420494501110, IogIstIcsesab.cz
Validation
Josef Mysak Quality Manager
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-
riiiIIli,
Kellog Brown & Root Saudi Ltd.
Mr. Charles F. Humphrey
Project Director- E & C
KBR Olefins Plant
Issue Date Thursday, December11, 2008
Ref. No. : NSH-KBR.TR-1 059
Job No. 6484-GC-021-SC-008
6484-AB-Ol 2-SC-009
THE FOLLOWING PRINTS
ARE TRANSMITTED HEREWITH FOR
INFORMATION
EJ
REVIEW
0 RECORD
UREPRODUCIBLE COPIES
APPROVAL U CONSTRUCTION
1=1 ACTION UQUOTATION
U BIDDING 0 APPROVED
U ORIGINAL
U REFERENCE
U FINAL
Nasser S. Al Hajri Corporation
Industrial Contractors
CR 2060006231
P.O. Box 495, Dhahran Airport
31932,
Kingdom of Saudi Arabia
Tel No. +966-3-865-0009(10 Lines)
Fax No. +966-3-8984211
TO
AUN
Document Submittal
No. of
Document No.
Rev.
Title
Remarks
No. copies
NSH-KBR.SKOP-WPS-1 1.
o Welding Procedure Specification (WPS)
P7
Attachments enclosed
MA[
SIGNED BY:-
DARI K
F4CT IAANAGER
TERNAL :
NSHIBR
C = COPIES
SIGNATURE
REMARKS
NOTE : 0 = ORIGINAL R = REPRODUCIBLE
RECEIPT REQUIRED (PLEASE ACKNOWLEDGE THE RECEIPT ON THE DUPLICATE AND RETURN)
THE ABOVE DOCUMENTS RECEIVED BY.
Mr. Irshad A. Tirmizi
_________
Sr. Subcontracts Administrator DATE
3
JJL
a___
Saudi Kayan Olefins
-
Project
-

Transmittal Sheet
Our Transmittal#: SKOT-KBR-T-01 81
DATE
: 22/ 12/ 2008
Date: TRANSMITTAL TITLE
Ref#: KBRSL-SKOT-GEN-T-O193
13/12/2008
Welding Procedure Specification (WPS)
REMARKS OR SPECIAL INSTRUCTION:
Approved
TO
DATE
REQUIRED ACTION
V
D
Approval
LI Review & Comments
Mr. Beethoven Sabiona
22/ 12/ 2008
Information
fl Others: For Action
PLEASE ACKNOWLEDGE RECEIPT BY SIGNING AND RETURNING A COPY OF THIS TRANSMITTAL
2 2 DEC 1D8
REWED BY
DATE
V
BY: Lct!
Pls. Return to:
Control #:
CARLOS J. SALVADOR
Document Controller
S.K. Olefins Project
: 359-0132 Ext. 545
: carlosi.salvador@kbr.com
) CARLOS-08