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UNI VERSI TY OF WASHI NGTON Mechanical Faci l I t I es Ser vi ces Design Guide Water Treatment and flushing basis of design. Includes potable and laboratory hot and cold water, heating water, cooling water, steam and condensate, HVAC equipment, compressed air, vacuum, gases, and make up water connections to mechanical systems.
UNI VERSI TY OF WASHI NGTON Mechanical Faci l I t I es Ser vi ces Design Guide Water Treatment and flushing basis of design. Includes potable and laboratory hot and cold water, heating water, cooling water, steam and condensate, HVAC equipment, compressed air, vacuum, gases, and make up water connections to mechanical systems.
UNI VERSI TY OF WASHI NGTON Mechanical Faci l I t I es Ser vi ces Design Guide Water Treatment and flushing basis of design. Includes potable and laboratory hot and cold water, heating water, cooling water, steam and condensate, HVAC equipment, compressed air, vacuum, gases, and make up water connections to mechanical systems.
Design Guide Water Treatment and Flushing Basis of Design This section applies to the water treatment and flushing of piping and associated accessories and equipment for plumbing and HVAC systems, including potable and laboratory hot and cold water, heating water, cooling water, steam and condensate, HVAC equipment, compressed air, vacuum, gases, and make up water connections to mechanical systems. Design Evaluation The following information is required to evaluate the design: Design Development Phase: Provide an outline specification of the water treatment and flushing program for all required piping systems. Construction Document Phase: Provide specifications of the water treatment and flushing program for all required piping systems. Construction Submittals Provide industry standard construction submittals. Provide catalog cut sheets including MSDS data sheets for chemicals used. List the name and chemical content of all additives, the amount to be added to each piping system, the total volume of each system and schedule of chemical feed. Submit a flushing and water treatment plan for each system. Include data sheets for equipment to be provided and parameters set for the procedure; such as media used for flushing, pressure, velocity, temperature, and duration. Conduct and submit initial water quality analysis to ensure the onsite water supply is within reasonable expected conditions and as a basis for the overall chemical treatment program. For antifreeze systems, provide a report of the manufacturer and specific chemical contents of all additives, the amounts added, the total volume of the system, and the rated freezing temperature for the specified concentration. Provide a schedule indicating total volume of each system and targeted tolerable range of test results. Provide a list of piping systems requiring chemical treatment and specify treatment. Related Sections Facilities Services Design Guide Mechanical - Piping, Valves & Accessories Facilities Services Design Guide Mechanical - Commissioning Products, Material and Equipment Use industry standard water treatment and flushing products, material and equipment. REV:02 J UL2008 15M - 01
University of Washington Campus Engineering 2008 UNI VERSI TY OF WASHI NGTON Mechanical Faci l i t i es Ser vi ces Design Guide Water Treatment and Flushing Installation, Fabrication and Construction General Water treatment supplier, mechanical subcontractor and the general contractor shall coordinate to execute the flushing and water treatment plan. Integrate the tentative flushing and water treatment schedule in the construction outlook plan. Demonstrate to Campus Engineering that flushing and water treatment of the systems meets specifications. Maintain a set of drawings on-site for recording and sign-off of each flushed and/or treated section or system. All flushing/cleaning and treatment shall be witnessed and documented with results approved and signed off by an Owner representative. After each day of flushing/cleaning and treatment, submit to the Owner a copy of the paperwork recording the raw data, designating the piping system and Pipe Code, and comparing the allowable and actual results. Central Cooling Water is treated by the University at the Power Plant. For CCW treatment, fill the CCW system with clean water and notify Campus Engineering and the Power Plant of the system startup date and total system volume. Flushing/Cleaning and Treatment Methods Special procedures or temporary modifications may be required to ensure all parts of the system are flushed and receive chemical treatment. Pay particular attention to piping dead legs and back-up equipment (back-up chiller, back-up pumps, etc.). Return all systems to intended operating conditions after successful completion of the procedure. Hydrostatic or water flush: Use clean, fresh city water. On gas piping, remove water from the entire systems after flushing and use the following pneumatic cleaning method to dry the system. Pneumatic cleaning: Blow clean, dry and oil-free air or nitrogen through the system. Water flush: Flush piping with water until effluent is clean and contains no visible particulate matter. Flushing pressure shall not exceed maximum operating pressure specified in pipe codes. Flushing water supply shall have sufficient capacity to produce a flow velocity of 6 ft/s in largest pipe size with pipe full. Provide flow measurement in flushing water supply line to be used as basis for verification of flow velocities in piping system. Clean all strainers after flushing. When required, piping and tubing shall be disinfected. Example systems are CW, HW, HWR, LCW, LHW, and LHWR. Extension of water treatment program: Contractor shall be responsible for the continuation of a water treatment program for a period of one year following the date when the system is put into intended normal operation. The extended program shall include monthly water quality tests, reports, and scheduled chemical feed to maintain water quality within tolerable ranges. The following table lists the typical piping system, pipe code and corresponding recommended cleaning method.
15M - 02 REV:02 J UL2008
University of Washington Campus Engineering 2008 UNI VERSI TY OF WASHI NGTON Mechanical Faci l i t i es Ser vi ces Design Guide Water Treatment and Flushing
Piping System Pipe Code Cleaning Method Acid Resistant Waste P-3 - Carbon Dioxide P-1 Pneumatic Central Cooling Water P-4 Water Flush Coil Condensate P-1 Water Flush Compressed Air (Laboratory) P-1 Pneumatic Compressed Air (Pneumatic) P-1 Pneumatic Condenser Water P-1 Water Flush Fire Protection P-10 (1) Heating Hot Water P-1 Water Flush Helium Recovery P-1 Pneumatic Irrigation P-9 Water Flush Laboratory Cold Water P-1 Water Flush (3) Laboratory Hot Water P-1 Water Flush (3) Laboratory Hot Water Circulation P-1 Water Flush (3) Laboratory Vacuum P-1 Pneumatic Lake Water P-9 Water Flush Medical Gas P-8 Pneumatic (2) Medical Vacuum P-8 Pneumatic (2) Natural Gas P-5 Pneumatic (2) Nitrogen P-1 Pneumatic Oxygen P-8 Pneumatic (2) Potable Cold Water P-1 Water Flush (3) Potable Hot Water P-1 Water Flush (3) Potable Hot Water Circulation P-1 Water Flush (3) Process Chilled Water P-1 Water Flush Propane P-5 Pneumatic Refrigerant Liquid P-7 Pneumatic Refrigerant Suction P-7 Pneumatic Reverse Osmosis/De-ionized Water (High Purity) P-6 Water Flush Sea Water P-9 Water Flush Steam (Low Pressure) P-4 Water Flush Steam (Medium Pressure) P-4 Water Flush Steam (High Pressure) P-4 Water Flush Steam Condensate P-4 Water Flush Tempered Water (Safety Shower/Eyewash) P-1 Water Flush Trap Primer P-1 Water Flush Well Water P-9 Water Flush
(1) Refer to NFPA and Environmental, Health & Safety - Fire Protection System section for information. (2) Refer to NFPA for additional information. REV:02 J UL2008 15M - 03
University of Washington Campus Engineering 2008 15M - 04 REV:02 J UL2008
University of Washington Campus Engineering 2008 UNI VERSI TY OF WASHI NGTON Mechanical Faci l i t i es Ser vi ces Design Guide Water Treatment and Flushing (3) Refer to City/County Department of Public Health for cleaning, disinfection, bacteriological testing, and additional information. Contact Environmental, Health & Safety prior to testing.