POLMAN

Simulation of Assem1
Date: 19 September 2013
Designer: HANIF
Study name: Study 1
Analysis type: Static

Table of Contents
Description ............................................ 1
Assumptions .......................................... 2
Model Information ................................... 2
Study Properties ..................................... 6
Units ................................................... 6
Material Properties .................................. 7

Description

Loads and Fixtures................................... 8

No Data

Connector Definitions ............................... 9

Contact Information ................................. 9
Mesh Information .................................. 10
Sensor Details ...................................... 11
Resultant Forces ................................... 11
Beams ................................................ 12
Study Results ....................................... 14
Conclusion .......................................... 18

Analyzed with SolidWorks Simulation

Simulation of Assem1

POLMAN

HANIF
19/09/2013

Assumptions

Model Information

Model name: Assem1

Current Configuration: Default

Solid Bodies
Document Name and
Reference
Boss-Extrude1

Treated As

Solid Body

Volumetric Properties
Mass:44.1979 kg
Volume:0.005616 m^3
Density:7870 kg/m^3
Weight:433.14 N

Document Path/Date
Modified

D:\iseng\coba2.SLDPRT
Sep 19 11:17:47 2013

Beam Bodies:
Document Name and
Reference

Formulation

Analyzed with SolidWorks Simulation

Properties

Document Path/Date
Modified

Simulation of Assem1

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HANIF
19/09/2013

Beam-1(Trim/Extend9)
Beam Uniform C/S

Beam-2(Trim/Extend4)
Beam Uniform C/S

Beam-3(Structural
Member1[3])
Beam Uniform C/S

Beam-4(Trim/Extend10)
Beam Uniform C/S

Beam-5(Structural
Member1[2])
Beam Uniform C/S

Analyzed with SolidWorks Simulation

Section Standard-iso/square
tube/40 x 40 x 4
Section Area: 534.796in^2
Length:960mm
Volume:0.000513405m^3
Mass Density:7870kg/m^3
Mass:4.04049kg
Weight:39.5968N
Section Standard-iso/square
tube/40 x 40 x 4
Section Area: 534.796in^2
Length:480mm
Volume:0.000256702m^3
Mass Density:7870kg/m^3
Mass:2.02025kg
Weight:19.7984N
Section Standard-iso/square
tube/40 x 40 x 4
Section Area: 534.796in^2
Length:500mm
Volume:0.000267403m^3
Mass Density:7870kg/m^3
Mass:2.10446kg
Weight:20.6237N
Section Standard-iso/square
tube/40 x 40 x 4
Section Area: 534.796in^2
Length:480mm
Volume:0.000256702m^3
Mass Density:7870kg/m^3
Mass:2.02025kg
Weight:19.7984N
Section Standard-iso/square
tube/40 x 40 x 4
Section Area: 534.796in^2
Length:1000mm
Volume:0.000534806m^3
Mass Density:7870kg/m^3
Mass:4.20892kg
Weight:41.2475N

D:\iseng\tes 1.SLDPRT
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D:\iseng\tes 1.SLDPRT
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D:\iseng\tes 1.SLDPRT
Sep 19 11:17:48 2013

D:\iseng\tes 1.SLDPRT
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D:\iseng\tes 1.SLDPRT
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Simulation of Assem1

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HANIF
19/09/2013

Beam-6(Trim/Extend11)
Beam Uniform C/S

Beam-7(Structural
Member1[4])
Beam Uniform C/S

Beam-8(Trim/Extend1)
Beam Uniform C/S

Beam-9(Structural
Member1[1])
Beam Uniform C/S

Beam-10(Trim/Extend12)
Beam Uniform C/S

Analyzed with SolidWorks Simulation

Section Standard-iso/square
tube/40 x 40 x 4
Section Area: 534.796in^2
Length:460mm
Volume:0.000246006m^3
Mass Density:7870kg/m^3
Mass:1.93607kg
Weight:18.9735N
Section Standard-iso/square
tube/40 x 40 x 4
Section Area: 534.796in^2
Length:1000mm
Volume:0.000534806m^3
Mass Density:7870kg/m^3
Mass:4.20892kg
Weight:41.2475N
Section Standard-iso/square
tube/40 x 40 x 4
Section Area: 534.796in^2
Length:480mm
Volume:0.000256702m^3
Mass Density:7870kg/m^3
Mass:2.02025kg
Weight:19.7984N
Section Standard-iso/square
tube/40 x 40 x 4
Section Area: 534.796in^2
Length:500mm
Volume:0.000267403m^3
Mass Density:7870kg/m^3
Mass:2.10446kg
Weight:20.6237N
Section Standard-iso/square
tube/40 x 40 x 4
Section Area: 534.796in^2
Length:960mm
Volume:0.000513405m^3
Mass Density:7870kg/m^3
Mass:4.04049kg
Weight:39.5968N

D:\iseng\tes 1.SLDPRT
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D:\iseng\tes 1.SLDPRT
Sep 19 11:17:48 2013

D:\iseng\tes 1.SLDPRT
Sep 19 11:17:48 2013

D:\iseng\tes 1.SLDPRT
Sep 19 11:17:48 2013

D:\iseng\tes 1.SLDPRT
Sep 19 11:17:48 2013

Simulation of Assem1

POLMAN

HANIF
19/09/2013

Beam-11(Trim/Extend2)
Beam Uniform C/S

Beam-12(Trim/Extend3)
Beam Uniform C/S

Analyzed with SolidWorks Simulation

Section Standard-iso/square
tube/40 x 40 x 4
Section Area: 534.796in^2
Length:480mm
Volume:0.000256702m^3
Mass Density:7870kg/m^3
Mass:2.02025kg
Weight:19.7984N
Section Standard-iso/square
tube/40 x 40 x 4
Section Area: 534.796in^2
Length:460mm
Volume:0.000246006m^3
Mass Density:7870kg/m^3
Mass:1.93607kg
Weight:18.9735N

D:\iseng\tes 1.SLDPRT
Sep 19 11:17:48 2013

D:\iseng\tes 1.SLDPRT
Sep 19 11:17:48 2013

Simulation of Assem1

POLMAN

HANIF
19/09/2013

Study Properties
Study name

Study 1

Analysis type

Static

Mesh type

Mixed Mesh

Thermal Effect:

On

Thermal option

Include temperature loads

Zero strain temperature

298 Kelvin

Include fluid pressure effects from SolidWorks

Flow Simulation
Solver type

Off

Inplane Effect:

Off

Soft Spring:

Off

Inertial Relief:

Off

Incompatible bonding options

Automatic

Large displacement

Off

Compute free body forces

On

Friction

Off

Use Adaptive Method:

Off

Result folder

SolidWorks document (D:\iseng)

Direct sparse solver

Units
Unit system:

SI (MKS)

Length/Displacement

mm

Temperature

Kelvin

Angular velocity

Rad/sec

Pressure/Stress

N/m^2

Analyzed with SolidWorks Simulation

Simulation of Assem1

POLMAN

HANIF
19/09/2013

Material Properties
Model Reference

Properties
Name:
Model type:
Default failure
criterion:
Yield strength:
Tensile strength:
Elastic modulus:
Poisson's ratio:
Mass density:
Shear modulus:
Thermal expansion
coefficient:

AISI 1015 Steel, Cold

Drawn (SS)
Linear Elastic Isotropic
Max von Mises Stress
3.25e+008 N/m^2
3.85e+008 N/m^2
2.05e+011 N/m^2
0.29
7870 kg/m^3
8e+010 N/m^2
1.2e-005 /Kelvin

Components
SolidBody 1(BossExtrude1)(coba2-1),
SolidBody
1(Trim/Extend9)(tes 1-1),
SolidBody
2(Trim/Extend4)(tes 1-1),
SolidBody 3(Structural
Member1[3])(tes 1-1),
SolidBody
4(Trim/Extend10)(tes 1-1),
SolidBody 5(Structural
Member1[2])(tes 1-1),
SolidBody
6(Trim/Extend11)(tes 1-1),
SolidBody 7(Structural
Member1[4])(tes 1-1),
SolidBody
8(Trim/Extend1)(tes 1-1),
SolidBody 9(Structural
Member1[1])(tes 1-1),
SolidBody
10(Trim/Extend12)(tes 1-1),
SolidBody
11(Trim/Extend2)(tes 1-1),
SolidBody
12(Trim/Extend3)(tes 1-1)

Curve Data:N/A

Analyzed with SolidWorks Simulation

Simulation of Assem1

POLMAN

HANIF
19/09/2013

Loads and Fixtures

Fixture name

Fixture Image

Fixture Details
Type:

Fixed Geometry

Entities:
Type:

1 face(s)
Fixed Geometry

Fixed-1

Fixed-2

Resultant Forces
Components
Reaction force(N)
Reaction Moment(Nm)

X
9.5215
0

Y
706.93
0

Z
-0.979808
0
Entities:
Type:

Resultant
706.995
1e-033
3 face(s)
Fixed Geometry

Fixed-3

Resultant Forces
Components
Reaction force(N)
Reaction Moment(Nm)

Load name

X
-9.49184
0

Load Image

Y
4726.4
0

Z
1.5854
0

Load Details
Reference:
Values:
Units:

Gravity-1

Analyzed with SolidWorks Simulation

Resultant
4726.41
1e-033

Face< 1 >
0 0 9.81
SI

Simulation of Assem1

POLMAN

HANIF
19/09/2013

Entities:
Type:
Value:

Force-2

1 face(s)
Apply normal force
5000 N

Connector Definitions
No Data

Contact Information
Contact

Contact Image

Global Contact

Analyzed with SolidWorks Simulation

Contact Properties
Type: Bonded
Components: 1 component(s)
Options: Compatible
mesh

Simulation of Assem1

POLMAN

HANIF
19/09/2013

Mesh Information
Mesh type

Mixed Mesh

Mesher Used:

Standard mesh

Automatic Transition:

Off

Include Mesh Auto Loops:

Off

Jacobian points

4 Points

Jacobian check for shell

On

Element Size

21.4923 mm

Tolerance

1.07462 mm

Mesh Quality

High

Remesh failed parts with incompatible mesh

Off

Mesh Information - Details

Total Nodes

16431

Total Elements

8430

Time to complete mesh(hh;mm;ss):

00:00:06

Computer name:

ASUS

Analyzed with SolidWorks Simulation

Simulation of Assem1

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Sensor Details
No Data

Resultant Forces
Reaction Forces
Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Model

0.000349998

5756.46

0.00239754

5756.46

Reaction Moments
Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Model

Nm

-0.000293761

0.012041

-0.278204

0.278465

Analyzed with SolidWorks Simulation

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Beams
Beam Forces
Beam Name
Beam1(Trim/Extend9)

Joint
s

Axial(N
)

Shear1(N
)

5.21668

19.8256

5.21668

19.8116

1
Beam2(Trim/Extend4)

2
3

Beam3(Structural
Member1[3])
Beam4(Trim/Extend10)

Beam5(Structural
Member1[2])

Beam6(Trim/Extend11)

Beam7(Structural
Member1[4])

1
2
1
2
3

Beam9(Structural
Member1[1])
Beam-

-0.000551305

-3.03673

0.00363985

-0.153284

-0.853378

0.00318433
-0.00318433

-10.4757

2.31822

0.596639

2.71342

-0.00272308

0.0209105
0.0206668
15.3307
-10.4024

10.3009

-0.631681

0.00520371

-0.00121908

10.3435

0.642324

0.00519061

0.00121908

4.32522
-2.30805

0.255775
-0.584784

-0.713159
2.71547

0.00326935
-0.00270652

-15.3307

-4.32522

-0.472035

1.47969

-0.00326935

-0.0024741

2.92268

-0.000657556

-0.00244897

-2.91324

0.000657556

9.74675

-0.688568

0.000583818

-0.00615142

10.0719

0.766598

0.000590449

0.00615142

-0.00235255

-2.91

0.000665598

-0.00257473

2.92376

-0.000647883

2.01768

2.01768

10.4231

20.6306

10.4231

20.6582

-0.00363985

1.63822

20.635

3.04348

0.370156

10.4549

-0.000609213

4.33744

Torque(N
m)

-15.6969

20.6538

Moment2(N
m)

15.6969

10.4549

30.9741
80.9999
78.9355
2.31328
2.31328
4.93281

Moment1(N
m)

0.0012088
8
0.0012088
8
-4.33744

1
Beam8(Trim/Extend1)

80.7141
78.6496
30.9974
2.31324
2.31324
80.8516
-30.959
78.7871

Shear2(N
)

0.0024463
9
0.0024463
9

0.0049230
7
0.0049230
7

0.0042729
9
0.0055815
7

10.4439

-2.31829

-0.596671

-2.69989

-0.00275749

-15.3792

4.33702

0.153112

0.968956

0.00278281

15.3792

-4.33702

-0.369963

-1.73792

-0.00278281

0.0209009
0.0206592
20.3277

10.3436

-0.642345

0.00520476

0.000256101

10.3008

0.631664

0.00518524

-0.000256545

0.0017993

-0.000708923

3.22662

-0.00355853

Analyzed with SolidWorks Simulation

Simulation of Assem1

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POLMAN

10(Trim/Extend1
2)

0
78.2484
80.3128
30.9359

1
Beam11(Trim/Extend2)

2
3

Beam12(Trim/Extend3)

HANIF
19/09/2013

2.01801

15.6484

4.3248

0.472136

-1.6582

-0.00280455

-15.6484

-4.3248

-0.255896

0.875785

0.00280455

10.4342

2.30833

0.584856

-2.70577

-0.00274729

10.0724

-0.766711

0.00109465

-0.01063

0.0045070
2
0

Beam Stresses
Beam Name

Joints Axial(N/m^2)

Beam1(Trim/Extend9)
Beam2(Trim/Extend4)
Beam-3(Structural
Member1[3])
Beam4(Trim/Extend10)
Beam-5(Structural
Member1[2])
Beam6(Trim/Extend11)
Beam-7(Structural
Member1[4])
Beam8(Trim/Extend1)
Beam-9(Structural
Member1[1])
Beam10(Trim/Extend12)
Beam11(Trim/Extend2)
Beam12(Trim/Extend3)

1
2
1
2
3
1
2
1
2
3
1
2
1
2
1
2
1
2
3
1
2
1
2
1
2
3
1
2

Bending
Dir1(N/m^2)

Bending
Dir2(N/m^2)

Torsional
(N/m^2)

Worst
Case(N/m^2)

110.019
-99.5615
27681.9
66847.3
107748
114077
115999
-46191
-105608
-85246
446.803
-442.265
124350
138442
-424.853
464.977
-107754
-27650.9
-66812.5
116003
114074
128.026
0
85264.2
46212.9
105621
138462
0

549629
548411
-154114
-295851
-490023
939.751
-937.384
-128791
-490393
-267221
527814
526109
105.433
-106.631
525524
528009
487579
174986
313854
939.94
-936.416
582704
0
299459
158160
488642
197.685
0

-468.796
468.796
410.127
-410.127
-350.72
-157.012
157.012
421.077
-348.588
-421.077
-84.6901
84.6901
-792.274
792.274
85.7259
-83.4443
-355.152
358.413
-358.413
32.9846
-33.0417
-458.322
0
-361.213
361.213
-353.838
-1369.09
0

559494
558265
332720
509763
655733
119342
121262
326164
653890
499789
547810
546100
128228
142321
545438
547964
653251
354096
528266
121268
119336
592055
0
531038
354548
652109
142433
0

-9754.51
-9754.51
-150925
-147065
-57961.1
-4325.45
-4325.45
-151182
-57889.3
-147322
-19549.4
-19549.4
-3772.79
-3772.79
-19489.9
-19489.9
-57917.6
-151459
-147599
-4325.53
-4325.53
-9223.71
0
-146314
-150175
-57846.1
-3773.41
0

Analyzed with SolidWorks Simulation

Simulation of Assem1

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Study Results
Name

Type

Min

Max

Stress1

VON: von Mises Stress

0 N/m^2
Node: 16199

1.04127e+007 N/m^2
Node: 14722

Assem1-Study 1-Stress-Stress1

Name

Type

Min

Max

Displacement1

URES: Resultant Displacement

0 mm
Node: 1

0.10906 mm
Node: 14525

Analyzed with SolidWorks Simulation

Simulation of Assem1

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Assem1-Study 1-Displacement-Displacement1

Name

Type

Min

Max

Strain1

ESTRN: Equivalent Strain

0
Element: 8206

2.8464e-005
Element: 548

Analyzed with SolidWorks Simulation

Simulation of Assem1

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Assem1-Study 1-Strain-Strain1

Name

Type

Min

Max

Factor of Safety1

Automatic

31.2118
Node: 14722

5.5332e+009
Node: 28

Analyzed with SolidWorks Simulation

Simulation of Assem1

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Assem1-Study 1-Factor of Safety-Factor of Safety1

Name

Type

Shear-Moment Plot1

Shear Force in Dir1

Analyzed with SolidWorks Simulation

Simulation of Assem1

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Assem1-Study 1-Shear-Moment Plot-Shear-Moment Plot1

Conclusion

Analyzed with SolidWorks Simulation

Simulation of Assem1

18