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Research Article
Received: 19 April 2012 Revised: 30 May 2012 Accepted: 6 June 2012 Published online in Wiley Online Library: 20 July 2012
(wileyonlinelibrary.com) DOI 10.1002/jctb.3882
Application of anaerobic membrane
bioreactors for the treatment of protein-
containing wastewaters under saline
conditions
Alberto Hemmelmann, Alvaro Torres, Christian Vergara, Laura Azocar
and David Jeison
Abstract
BACKGROUND: Anaerobic treatment of saline wastewaters may be hindered by problems related with biomass retention, since
at high salt concentrations formation of biolms and granules may not proceed well. This research studied the use of anaerobic
membrane bioreactors (AnMBR) as a way to promote complete biomass retention. A lab scale AnMBR tted with a ceramic
tubular membrane was operated for 2 years.
RESULTS: Results showed that enhanced biomass retention produces conditions enabling anaerobic treatment of saline
wastewaters. Despitethehighresultingsludgeretentiontime, noaccumulationof ahighproportionof deadcells was observed.
Protein degradation and not methanogenesis was shown to be the rate limiting step for organic matter degradation, a fact that
is relevant for protein-containing wastewaters such as those from seafood processing industries. Only low levels of ux could
be applied, in the region of 5 L m
2
h
1
due to reversible cake formation promoted by single cell growth.
CONCLUSION: Biomass retentionprovidedbymembraneltrationpromotes conditions suitablefor efcient treatment of saline
wastewaters. However, operation may be restricted to lowvalues of ux due to biomass development as single cells.
c 2012 Society of Chemical Industry
Keywords: anaerobic; salinity; membrane; biogas; bioreactor
INTRODUCTION
Saline efuents are generated during production processes
related to sh and sea-food processing, chemical industries and
tanneries.
1
Physicochemical treatment is often applied to saline
wastewaters. However, it involves continuous use of chemicals
and produces a sludge that on many occasions requires further
treatment and special disposal. Biological processes represent a
feasible treatment alternative for saline wastewaters, as long as
sufcient microbial activity canbe ensured. Furthermore, for those
wastewaters containing a high amount of biodegradable organic
matter, anaerobic technology represents an interesting option,
considering its low energy requirements, high loading capacities
and potential bioenergy production in the form of biogas.
Low levels of sodium are benecial for anaerobic microorgan-
isms. Indeed, McCarty
2
reportedbenecial sodiumconcentrations
for mesophilic anaerobic bacteria in the range 100200 mg L
1
of sodium. However, when present at high concentration, sodium
may hinder anaerobic treatment due to inhibition of microorgan-
isms involved in the conversion of organic matter. Different levels
of saline tolerance of anaerobic bacteria have been reported, de-
pending on the conditions applied.
3
Easily degradable substrates
seemtoincreasesalt tolerance, most likelyas aresult of highenergy
availability, required to cope with the energetic requirements of
salt tolerance mechanisms.
1
Several reports indicate that biomass
acclimation may signicantly increase the activity under saline
conditions.
47
However, reports are also available where no or
little acclimation was observed.
8
Then, selection rather than adap-
tation is likely to be the mechanism providing high activity when
big changes in salinity are imposed, requiring the presence of
salinity-tolerant microorganisms in the inoculum.
9
It is indeed a
common practice to use inoculums containing sources of saline
resistant microorganisms, such as marine sediments.
1
Considering available literature, it seems that even though
salinity inhibits anaerobic consortia, sufcient microbial activity is
achievable over a wide range of saline conditions.
10
Success of
anaerobic saline wastewater treatment would then be strongly
dependent on the capacity of treatment systems to retain active
biomass. Biolms and granules are the common way to provide
biomass retention in high rate anaerobic systems. However,
1
R
M
+R
C
(3)
where A represents the membrane area, V the permeate volume, t
the time, R
C
the cake resistance and R
M
the membrane resistance.
During dead-end ltration, cake resistance is related to through
the amount of deposited particles:
21
R
C
=
V
A
C (4)
where C represents the solids concentration. If R
C
from Equa-
tion (4) is substituted into Equation (3), and a constant ux is
assumed, we obtain:
TMP =
C J
A
V + R
M
J (5)
The specic cake resistance is then determined through the
evaluation of the slope of a plot of TMP against permeate volume.
Microbial activity determinations
The specic methanogenic activity (SMA) was determined in
duplicate experiments performed in 120 mL serum bottles with
50 mL of media, at 30
C)
Activity (g COD gVSS d
1
)
Substrate Day 311 Day 512 Day 675
Peptone (SAA) 1.7 1.7 1.7
Acetic acid (SMA) 0.59 0.58 0.51
RESULTS ANDDISCUSSION
Figure 1 presents the applied organic loading rate (OLR) and COD
removal during reactor operation. Loading rate was increased
during the rst 150 days of operation, reaching close to 8 g COD
L
1
d
1
. AppliedOLRwas thengradually decreasedto4 gCODL
1
d
1
, which was the result of an important decrease in operating
permeate ux (Fig. 4), as a consequence of the increase of ltration
resistance. Attempts tokeepOLRweremadebyincreasinginuent
concentration. However, inlet CODcouldnot be increasedbeyond
25 g l
1
to prevent inhibition by ammonia. OLR was close to
6 g COD L
1
d
1
by the end of reactor operation. Biomass
concentration increased to 25 g VSS L
1
during rst 450 days
of operation. No sludge was wasted from the reactor during this
period. From day 450 on, sludge was regularly wasted in order
to keep VSS concentration in the range 2225 g l
1
. Considering
nal OLR and biomass concentration, applied specic loading rate
was 0.26 g COD g
1
VSS d
1
.
Table 1 presents SMA and SAA analysis. Data showrather stable
values throughout reactor operation. A wide range of SMA values
have been reported in the literature, depending on factors such as
salinity, inoculum, operationperiod, substrate, bioreactor typeand
temperature. For example, Aspe et al.
8
and Omil et al.
23
reported
SMAs of 0.065 and 0.50.7 g CODg
1
VSS d
1
, respectively, when
treating saline sea-food wastewaters, at 37
d
)
Protein concentration (g/L)
Figure 3. Effect of protein(peptone) concentrationover SAAof the AnMBR
biomass, by the end of reactor operation.
0.30.6 g CODL
1
d
1
. Then, under anaerobic treatment of saline
wastewaters containing high amount of proteins, like those from
sh and marine food processing facilities, acidogenesis and not
methanogenesis may be the rate limiting step if a complete mix
patternbioreactor is applied. Most of theresearchreporteddealing
with anaerobic treatment of saline wastewaters is focused on the
effect of salinity on methanogenesis. Indeed, only few reports are
dedicated to the study of hydrolysis and/or acidogenesis. More
research in that direction seems to be necessary.
Figure 4 presents the total ltration resistance (R
T
) and the
applied ux during the operation of the AnMBR. During the
rst 150 days of operation, ux was reduced to 5 L m
2
h
1
,
as a result of strong increase in R
T
. Even though applied
ux was low, operation showed to be unstable with sudden
increases in R
T
, as a result of small or no apparent changes in
operational conditions. Both physical and chemical membrane
cleaning operations were performed during reactor operation
(Table 2). The membrane was rinsed with tap water before
cleaning operations took place, a procedure that removed the
loosely attached cake layer (represented by R
CR
). Therefore,
resistance measurement before cleaning operations corresponds
to the sum of R
M
, R
F
, and R
CI
. Observed values of R
T
during
reactor operation (Fig. 4) were several times higher than the sum
R
M
+R
F
+R
CI
, determined before membrane cleaning operations
(Table 2). Therefore, it is concluded that applicable ux was
restricted mainly by reversible cake layer formation. This agrees
with our previous results regarding saline anaerobic wastewater
Green channel, viable cells Red Channel, non-viable cells
Figure 2. CLSM images, using LIVE/DEAD BacLight Bacterial Viability Kit.
J ChemTechnol Biotechnol 2013; 88: 658663 c 2012 Society of Chemical Industry wileyonlinelibrary.com/jctb
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www.soci.org A Hemmelmann et al.
0
5
10
15
20
0.0E+00
5.0E+12
1.0E+13
1.5E+13
2.0E+13
2.5E+13
3.0E+13
0 100 200 300 400 500 600 700
F
l
u
x
(
L
/
m
2
h
)
R
e
s
i
s
t
a
n
c
e
(
m
-
1
)
Time (d)
Filtration resistance Flux
Figure 4. Filtration resistance (R
T
) and permeate ux during the operation
of the AnMBR.
Table 2. Filtrationresistances measuredincleanwater before(R
before
)
and after (R
after
) membrane cleaning operations. R
before
corresponds to
R
M
+R
F
+R
CI
. R
M
: 8.96 10
10
m
1
Day Type R
before
(m
1
) R
after
(m
1
)
48 Physical 3.90 10
12
1.30 10
12
100 Physical 3.70 10
12
9.39 10
11
153 Physical 8.10 10
12
3.98 10
12
177 Physical 3.18 10
12
2.62 10
12
184 Chemical 2.62 10
12
4.74 10
11
254 Physical 1.18 10
12
5.01 10
11
289 Physical 2.76 10
12
8.95 10
11
319 Physical 1.22 10
12
9.15 10
11
336 Chemical 3.12 10
11
2.17 10
11
469 Physical 1.60 10
12
3.55 10
11
493 Chemical 9.16 10
11
2.31 10
11
treatment by AnMBRs.
10
Other ux reducing phenomena were
also observed as is clear from data presented in Table 2. Physical
cleaning presented moderated levels of permeability restoration,
indicating that R
CI
contribution to R
T
was signicant. Table 2 also
shows a reduction in physical cleaning effect, as is clear when
comparing R
after
values at days 254, 289 and 319. This may be
the result of the formation of a consolidated cake that could not
be completely removed by the erosion provided by the physical
cleaning procedure, or by internal fouling. Internal fouling would
be expected, considering protein concentration in the mixed
liquor.
If R
CR
is mainly responsible for low ux operation, increases in
surfaceshear shouldenableincreases inoperational ux. However,
changes in gas V
S
in the range 0.20.5 m s
1
were not successful
in enabling operation at uxes higher than 10 L m
2
h
1
. During
AnMBR operation, biomass suspension circulation through the
membrane module was induced by gas lift effect, so changes of
gas V
S
induced also changes in liquid V
S
. In order to determine the
individual effects of gas and liquid V
S
over the critical ux, surface
response methodology was used. Gas and liquid V
S
applied were
in the range 01 ms
1
. The latter range was selected since higher
values of gas V
S
resulted in a churn owpattern inside the tubular
membrane, instead of slug ow. Liquid Vs higher than 1 m s
1
were not tested, in order to avoid the exposure of the biomass to
high shear conditions. Results are presented in Fig. 5. Flux values
were moderate/low, only reaching close to 14 L m
2
h
1
at the
Gas V
S
(m/s)
Liquid V
S
(m/s)
15
12
9
6
3
0
0.2
0.4
0.6
0.8
1.0
1.0
0.8
0.6
0.4
0.2
C
r
i
t
i
c
a
l
F
l
u
x
(
L
/
m
2
h
)
Figure 5. Surface response showing the effect of gas and liquid V
S
over
the critical ux.
highest tested values of liquid and gas V
S
. Gas V
S
showed little
effect over critical ux within the range studied.
Low values of ux are most likely the result of insufcient
levels of surface shear. Previous research with a similar AnMBR
conguration treating non-saline wastewater identied single cell
development as the phenomenon responsible for lowoperational
ux.
18
Microscopic observation of the biomass revealed a high
proportion of biomass developing as single cells (see Fig. 6).
Suspensionfractioningby centrifugationcoupledwithsuspended
solids analysis showed that over 30% of the biomass was in the
form of single cells or ocs formed by only a few cells. Preventing
single cell deposition requires high levels of surface shear, if
high levels of ux are of interest, due to the low particle size of
microorganisms. Low particle size also results in the formation
of a cake layer with a high specic resistance. By the end of the
AnMBR operation, biomass presented an value of 2.7 10
14
m
kg
1
. This means that the formation of a thin cake will produce
a high ltration resistance. Indeed, if an value of 2.7 10
14
m kg
1
is considered, a cake layer of only 100 m would be
enough to produce the highest ltration resistance observed
during reactor operation (around 2.5 10
13
m
1
). A high value
for suggests the formation of a dense and compact cake
layer. The CarmanKozeny equation may be used to determine
the effect of oc size (d
P
) and porosity () on and then on
ltrability:
=
180(1 )
d
2
3
where
P
represents the density of the particles. If d
P
is asumed to
be 1 m (roughly the size of a single bacterial cell), needs to be
lower than 0.1, in order to obtain an value of 2.7 10
14
m kg
1
.
Such a low value for is indicative of a compact cake, with little
porosity.
Even though only low levels of ux were achieved during
this research, AnMBR operation showed that those ux levels
may be sustained for long periods of time, in the absence
of membrane maintenance. During AnMBR operation several
cleaning procedures were performed during rst 490 days of
operation as a way to control ltration resistance. Cake layer
formation and no irreversible fouling was the main factor limiting
theapplicableux. Therefore, if alowuxis applied, cakeformation
can be minimized, enabling long-term operation. Proof of that is
the fact that the AnMBR was operated for 200 days (from day 500
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6
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Treatment of protein-containing wastewaters by anaerobic MBRs www.soci.org
Figure 6. Phase-contrast microscopy picture of the biomass developed in
the AnMBR. Bar indicates 10 m.
until day 700) in the absence of any physical or chemical cleaning
procedure.
CONCLUSION
Enhanced biomass retention promoted by membrane separation
facilitates the application of anaerobic digestion to the treatment
of saline wastewaters. Moderate/high levels of loading rates
could be applied under saline conditions as a result of complete
biomass retention. Moreover, the high biomass retention time
resulting from low biomass yields would not result in the
accumulation of a high fraction of dead cells inside the bioreactor.
Results indicate that increased care is necessary when treating
wastewaters containing high concentration of proteins, since
protein conversion and not acetogenesis or methanogenesis may
become the rate limiting step for organic matter degradation.
Despite the adequate performance of the AnMBR in terms of
organic removal, ltrationperformance may represent a drawback
of such systems, based on the low uxes achieved. Single cell
growth was identied as one of the key factors determining
membrane ltration performance.
ACKNOWLEDGEMENTS
The authors want to acknowledge the nancial support provided
by CONICYT-Chile through FONDECYT projects 1080279 and
3120171. The authors would also like to thank Bram Versprille
from Biothane Systems International for providing the sludge
used as inoculum for the AnMBR.
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J ChemTechnol Biotechnol 2013; 88: 658663 c 2012 Society of Chemical Industry wileyonlinelibrary.com/jctb