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PACKAGED RECIPROCATING PLANT AND INSTRUMENT AIR COMPRESSORS FOR GENERAL REFINERY SERVICES

APRIL 1991

PAGE 1 OF 13

EGE 15-B-6 1991

TABLE OF CONTENTS 1. 2. Scope References 3. 4. General Modifications to API Standard 680

1. SCOPE This Guide covers the basic requirements for multi-stage reciprocating air compressors up to 448 kW (600 hp) in nonlubricated form. The rated discharge pressure limit is 1.0 MPa gage (150 psig). The driver, bearing lubrication, controls, instrumentation, intercooler, aftercooler, dryer, receiver, inlet air filter, manual barring equipment, and other auxiliaries are covered herein. Lubricated air compressors are not acceptable. The units shall be 100 percent spared, unless a reliable instantaneous secondary source of air is connected and operating. 2. REFERENCES The following publications form a part of this Guide. Unless otherwise specified herein, use the latest edition.
Mobil Engineering Guides EGE 00-B-5 EGE 00-B-20 EGE 00-B-21 EGE 00-C-4 EGE 12-B-1 EGE 12-D-1 EGE 15-D-6 EGE 15-B-7 EGE 15-D-7 EGE 15-B-15 EGE 15-D-15 EGE 16-B-22 EGE 33-B-9 EGE 33-D-9 EGE 41-B-10 EGS 104 EGS 261 Equipment Sound Levels Pressure Casting Inspection Pressure-Containing Equipment Welding and Weld Inspection Equipment Purchases General Engineering Requirements Pressure Vessels Design and Fabrication Pressure Vessel Data Sheet (a and b) Utility/Instrument Air Compressor Data Sheet (a and b) General-Purpose Steam Turbines General-Purpose Steam Turbine Data Sheet (a and b) General-Purpose Internal Combustion Diesel Engines Internal Combustion Diesel Engine Data Sheet (a and b) Piping Process Equipment Electrical Induction Motors Induction Motor Data Sheet Compressed Air Dryer Regenerative Type Design and Fabrication Meteorological Data for Plant Design Foundations

MOBIL ENGINEERING GUIDE EGE 15-B-6 1991


API (American Petroleum Institute) Standards 677 680 General-Purpose Gear Units for Refinery Service, 1st Ed. Packaged Reciprocating Plant and Instrument Air Compressors for General Refinery Services
PAGE 2 OF 13 APRIL 1991

ASME (American Society of Mechanical Engineers) Boiler and Pressure Vessel Code Section VIII Pressure Vessels, Division 1

3. GENERAL 3.1 Compressor packages shall conform to API Standard 680 except as modified in Section 4 of this Guide. 3.2 Where an air dryer is required (such as for instrument air) EGE 41-B-10 shall be attached to ensure designs make appropriate allowances. The dryer may be integral or a separately purchased item. The proposal shall include all assumptions made as if the dryer is separately purchased. 3.3 The vendor shall comply with the requirements of EGE 00-C-4 as well as the specific requirements of API Standard 680 as amended by this Guide. 3.4 The vendor shall furnish the complete factory assembled package in accordance with the requirements of this Guide, EGE 15-D-6, and the project specifications. 3.5 In case of conflict between documents the order of precedence shall be: (a) EGE 15-D-6. (b) Supporting guides. (c) API Standard 680. The seller shall ensure that the data sheets fully reflect all of Mobils requirements as well as deviations and agreements. 3.6 All equipment covered by this Guide shall meet the applicable noise levels established in EGE 00-B-5 without the use of acoustic enclosures. 3.7 It is intended that the package supplied shall be close to the manufacturers standard, however, the requirements of this Guide shall also be met. 4. MODIFICATIONS TO API STANDARD 680 The following items are modifications to API Standard 680. The section and paragraph numbers refer to those given in that standard.
SECTION 2 BASIC DESIGN

Paragraph 2.1.3, Last Sentence (Substitution)


The requirements of EGE 00-B-5, local job specifications, data sheets, codes, statutes, and regulations shall also be met.

MOBIL ENGINEERING GUIDE


APRIL 1991 PAGE 3 OF 13

EGE 15-B-6 1991

Paragraph 2.1.9, Last Sentence (Substitution)


Major parts such as cylinders, distance pieces, and compressor frames shall be shouldered and doweled to ensure accurate alignment at reassembly.

Paragraph 2.1.12 (Purchasers Choice)


Vendor shall review and comment on arrangements for connecting external piping and foundations so as to notify Mobil of potential problems to be addressed. Interconnecting pipework provided with the skid shall be assembled in the vendors shop and demonstrated to be in accordance with design prior to testing. Vendors representative shall also check field pipework connections and perform a pipe-and-shaft alignment check before startup. This shall be repeated at operating temperature after commissioning to confirm correct assembly and connections.

Paragraph 2.1.13 (Purchasers Choice)


Accompanying data sheets will list site conditions for design basis.

Paragraph 2.1.14 (Addition)


Spare parts shall be quoted separately from the main unit and grouped to suit definite maintenance objectives. The separate quotation shall be provided with the vendors proposal.

Paragraph 2.1.17 (Addition)


The vendor-specified lifting arrangements shall be submitted to Mobil to be approved for the specified site conditions.

Paragraph 2.1.18 (Substitution)


Compressors of the horizontal balanced-opposed-piston design are preferred. Alternatives will require specific Mobil approval before proposal. Provisions to ease removal of piston and rod assemblies, whatever the orientation, shall be included and explained in the proposal.

Paragraph 2.1.21 (Addition)


The vendor shall size the unit to supply the designated dry flow at the specified maximum ambient temperature and humidity.

Paragraph 2.2.1 (Purchasers Choice)


(a) Maximum piston velocity shall not exceed 213 m/min (700 ft/min). (b) Maximum speed of rotation for crankshaft shall not exceed 700 rpm.

Paragraph 2.2.2 (Purchasers Choice)


Constant speed drivers shall be supplied unless otherwise specified by Mobil.

MOBIL ENGINEERING GUIDE EGE 15-B-6 1991


PAGE 4 OF 13 APRIL 1991

Paragraph 2.3.1, Items a and c (Substitution)


Use of oil-lubricated compressor cylinders is not acceptable.

Paragraph 2.4, Last Sentence (Substitution)


Combined rod loads shall be calculated for worst-case and part-load conditions. Worst-case conditions shall include consideration of maximum and minimum suction pressures, as well as relief valve set pressure plus 15 percent for accumulation (derived from consideration of the maximum allowable working pressure in the system). The vendor shall state the weights of the connecting rod, the crosshead, the piston rod, the piston assembly, and the crosshead pin.

Paragraph 2.4 (Addition)


The minimum allowed suction pressure shall be defined as that pressure corresponding to a low suction pressure alarm, as defined by the vendor per Item 5.1(n), and activated as a result of blockage in the suction line (due to a dirty air filter, compressor valve failure, or some other occurrence). All losses in suction and discharge piping, coolers, valves, pulsation control orifices, bottles, and separators shall be listed in the proposal and factored into the pressures used to determine rod loads.

Paragraph 2.6.1.1, Second Sentence (Addition)


But arranged so that when line back-pressure rises to the maximum allowable working pressure (MAWP) pulsation waves do not unseat the relief valve.

Paragraph 2.6.1.5 (Complete Substitution)


Cylinder liners shall be furnished for each cylinder or a 3.2 mm (1/8 in.) diametral machining allowance provided without reduction of the MAWP or rod loading. Cylinder bore surface finishes shall not exceed 0.4 m (16 mils) arithmetic average height of roughness (Ra). Wet cylinder liners (that is, liners that contact coolant) are not acceptable. Where cylinder liners are offered, the method used to fix the liner shall be given in the proposal for evaluation.

Paragraph 2.6.1.7.2, Items a and b (Substitution)


Cooling system defined in Item c shall also be provided for the discharge temperatures as specified in Items a and b.

Paragraph 2.6.1.8 (Substitution)


The cylinder cooling system shall be arranged to preclude condensation in the cylinder or valve system at any setting load condition or any ambient temperature and humidity combination. (a) Coolant inlet temperature shall be maintained at a minimum of 5.6C (10F) over the inlet air temperature. If there is doubt that the operating conditions can meet this, the vendor shall provide for a recycle of a portion of coolant under temperature control. (b) The minimum coolant velocity at any point in the system shall be 1.22 m/s (4 ft/s).

MOBIL ENGINEERING GUIDE


APRIL 1991 PAGE 5 OF 13

EGE 15-B-6 1991

Paragraph 2.6.1.9 (Purchasers Choice)


The cooling system per EGE 15-D-6 shall be offered.

Paragraph 2.6.1.9, Item d (Addition)


(d) When air-cooled water circuits are indicated in the specifications or data sheets, they shall form part of the package to be supplied as well, following the general format of Figure B-2, API Standard 680 for the coolant console.

Paragraph 2.6.1.10 (Substitution)


A complete description of piston, rings, and rod packing designs (including materials of construction, rider ring unit loading, and cylinder bore finish) shall be included in the proposal. Simple low-maintenance designs are preferred.

Paragraph 2.6.2.1, First Sentence (Substitution)


Flanged or machined and studded inlet and outlet air connections are required.

Paragraph 2.6.2.1, Last Sentence (Substitution)


Threaded openings are not permissible.

Paragraph 2.6.2.1.1 (Delete) Paragraph 2.6.2.1.2 (Delete) Paragraph 2.6.2.1.3 (Delete) Paragraph 2.6.2.1.4 (Delete) Paragraph 2.6.2.4 (Purchasers Choice)
Each cylinder shall have in. NPT connections for attaching pressure transducers. The tap must be suitable for dynamic measurements (that is, it must be prechecked to avoid Helmholtz resonances).

Paragraph 2.7.2 (Purchasers Choice)


The unit (including motor and switch gear) shall always be capable of a loaded startup, and auto-start, unless specifically addressed on the data sheets.

Paragraph 2.7.3 (Addition)


Double-decked valves (that is, those with two levels of valve plates) would require specific Mobil approval for each application.

Paragraph 2.7.8 (Addition)


Stamped valve plates shall not be used without specific approval from Mobil.

MOBIL ENGINEERING GUIDE EGE 15-B-6 1991


PAGE 6 OF 13 APRIL 1991

Paragraph 2.8.1 (Addition)


Stretch tension rod and nut locking or multiple-screw with flange-style lock nuts would be preferred. Other methods may be described in the proposal and offered for Mobil approval. Hammer wrench tightening is not acceptable.

Paragraph 2.8.3, Last Sentence (Delete) Paragraph 2.9.1 (Addition)


Forged crankshafts and integral balance weights are required for powers above 224 kW (300 hp). For designs below 224 kW (300 hp), steel castings may be used with Mobil approval.

Paragraph 2.9.3 (Substitution)


All crankshafts shall be dynamically balanced. Reciprocating assemblies shall be weight matched to 0.25 percent.

Paragraph 2.9.4 (Addition)


Antifriction bearings may only be of the roller type. Taper roller or taper land bearings are required for thrust loads. Antifriction bearings shall not be applied in any case above 149 kW (200 hp).

Paragraph 2.9.6 (Substitution)


Crossheads on compressors of 149 kW (200 hp) and higher shall be of forged or cast steel. Ductile iron may be used with Mobil approval up to 224 kW (300 hp). Crossheads shall have replaceable adjustable top and bottom slides.

Paragraph 2.10.1 (Purchasers Choice)


A Type B long single compartment distance piece shall be used.

Paragraph 2.10.2 (Purchasers Choice)


Access openings of adequate size shall be provided in all distance pieces to permit removal of the assembled packing case. To ensure weatherproofing, all openings shall be covered by solid metal and gasketed covers and have weatherproof vent connections.

Paragraph 2.12.1, First Sentence (Substitution)


The frame lubrication system shall be a pressure system; however, splash systems may be used to lubricate crankshaft antifriction bearings on compressors of less than 149 kW (200 hp).

Paragraph 2.12.2 (Substitution)


Pressure lubrication systems shall consist of a shaft driven main oil pump, a separately driven startup and auxiliary oil pump, a supply and return system, a single oil cooler, duplex filters with depth-loading elements of Orlon or Dacron and stainless steel construction (that is, not paper elements or disk filters), relief valves, and a pressure-controlled spillback valve to reservoir. The reservoir may be formed by the crankcase, unless otherwise specified, and shall be of Series 300 stainless steel. [See also Paragraph 3.7.1.14 (Substitution).]

MOBIL ENGINEERING GUIDE


APRIL 1991 PAGE 7 OF 13

EGE 15-B-6 1991

Paragraph 2.12.4 (Purchasers Choice, Substitution)


A separate full-capacity full-pressure auxiliary pump with an automatic start at low lubrication oil pressure shall be provided as part of the package. This requirement may be waived if EGE 15-D-6 (page 6 of 15) is amended with Mobil approval.

Paragraph 2.12.5, Last Sentence (Substitution)


Progressive flow nonintegral relief valves shall be provided.

Paragraph 2.12.6, Sixth Sentence (Substitution)


Cooler tube sizes shall be no less than 16 mm (5/8 in.) diameter and tube wall thickness shall be not less than 18 Birmingham Wire Gage (BWG) 1.244 mm (0.049 in.).

Paragraph 2.12.6 (Purchasers Choice)


Lube oil temperature shall be thermostatically controlled.

Paragraph 2.12.7 (Purchasers Choice)


Dual filters shall be supplied unless an instantaneous secondary air supply is connected to allow a machine shutdown for filter change when a single filter is acceptable. Full flow oil filters shall be in accordance with Paragraphs 2.12.2 (Substitution) and 2.12.7 (Addition).

Paragraph 2.12.7 (Addition)


The filter media shall be of the depth loading and wound cartridge types. Pleated paper filters shall not be used.

Paragraph 2.12.8 (Purchasers Choice)


Heating of oil, when required, shall be by a removable thermostatically-controlled electrical element sheathed in Series 300 stainless steel. The heater shall be of no more than 2.3 W/cm (15 W/in.) capacity. The element shall be instrumented to prevent heater operation if the oil level is low.

Paragraph 2.13.1 (Substitution)


Cylinders shall be nonlubricating with dry liner construction.

Paragraph 2.13.2 (Purchasers Choice)


Not required.

Paragraph 2.13.3 (Purchasers Choice)


Not required, except that where synthetic oil is used in the crankcase the crankcase shall be left unpainted or an approved oil-resistant epoxy coating shall be used.

Paragraph 2.14.1.1 (Clarification)


Cast iron ASTM A278 Class 40 or ductile iron ASTM A395 is preferred for cylinders.

MOBIL ENGINEERING GUIDE EGE 15-B-6 1991


PAGE 8 OF 13 APRIL 1991

Paragraph 2.14.1.8 (Addition)


All weld repairs shall be reported to the purchaser prior to execution. Where line-qualified procedures are used, records shall be available for the purchasers inspection. Otherwise, procedures must be approved before work is performed on the piece.

Paragraph 2.14.2.5 (Addition)


All potential ferrous weld repair procedures shall be qualified by vendors submission at the proposal stage and shall comply with EGE 00-B-21.

Paragraph 2.14.2.7 (Purchasers Choice)


Cylinders, cylinder heads, and associated parts in ASTM A268 Class 40 or ASTM A536 are preferred.

Paragraph 2.14.2.7.3 (Addition)


A drawing that provides locations for bosses shall be provided with the proposal.

Paragraph 2.14.3.1 (New)


Specific materials for forgings shall be identified with the proposal.

Paragraph 2.14.4.2 (Addition)


Only procedures prequalified by Mobil shall be used. Full records shall be kept and made available at all times.

Paragraph 2.14.5 (Purchasers Choice)


Steel specifications shall meet the requirements at the value of the lowest one day mean site temperature noted in EGS 104, unless the data sheets define lower temperatures.

Paragraph 2.14.6 (Addition)


EGE 00-B-20 shall apply to supplement ASME requirements.
SECTION 3 ACCESSORIES

Paragraph 3.1.1 (Addition)


Special electrical and reciprocating engine drivers shall require Mobil specialist review. Additionally, drivers shall meet the requirements of EGE 33-B-9, EGE 33-D-9, EGE 15-B-15, and EGE 15-D-15, as appropriate, with special provisions for torsional, resonance, and operating conditions as established by EGE 15-D-6, EGE 15-D-15, and specialist review.

Paragraph 3.1.2 (Purchasers Choice)


See EGE 15-D-6.

MOBIL ENGINEERING GUIDE


APRIL 1991 PAGE 9 OF 13

EGE 15-B-6 1991

Paragraph 3.1.3 (Purchasers Choice)


The normal approach will be unloaded starting across the line. The vendor shall advise if full-load start may be attempted and also identify any difficulties associated with this as well as the starting current and voltage drop. Starting voltage drop is normally expected to be a maximum 20 percent dip of full line voltage unless changed on EGE 33-D-9.

Paragraph 3.1.4 (Addition)


Unless otherwise noted, starters and motor control centers will not be included in the vendors scope. The starting torque capability of the driver shall exceed the driven equipment need by at least 15 percent over the entire starting range and at maximum voltage dip.

Paragraph 3.1.5, Item b (Substitution)


Motor shall still start with 20 percent voltage dip unless otherwise specified.

Paragraph 3.1.6 (Addition)


Vendor shall advise unloaded starting time and loaded starting time with proposal.

Paragraph 3.1.7 (Addition)


...and EGE 33-B-9 plus EGE 33-D-9.

Paragraph 3.1.8 (Addition)


EGE 15-B-7 and EGE 15-D-7 will apply.

Paragraph 3.1.11, First Sentence (Purchasers Choice, Substitution)


Whether the motor is supplied by the vendor or Mobil, the following data shall be included with the proposal (utilizing a proposed or recommended motor):

Paragraph 3.1.12, Last Sentence (Substitution)


Except for sealed units, all bearings shall be connected to an accessible grouped point by solid piping or tubing with sufficient bends to allow flexibility. Braided hose is not acceptable. Piping shall be in accordance with EGE 16-B-22.

Paragraph 3.2.1.2, Last Sentence (Substitution)


The coupling design shall be fully defined in the proposal, along with the maintenance access allowed between shaft ends, for specific Mobil approval.

Paragraph 3.2.1.3 (Addition)


The data shall also be supplied to the purchaser.

MOBIL ENGINEERING GUIDE EGE 15-B-6 1991


PAGE 10 OF 13 APRIL 1991

Paragraph 3.2.1.8 (Purchasers Choice)


The guard shall be made from spark-resistant materials. A description of the materials of construction shall be submitted to Mobil for approval.

Paragraph 3.2.2.1 (Purchasers Choice, Addition)


Airtight joints are required at axial and radial joints together with full venting and draining to comply with conditions in Paragraph 3.2.2.1. For any guard, sufficient space shall be made between static and moving surfaces to completely avoid heating problems associated with windage.

Paragraph 3.2.2.2 (Purchasers Choice)


Oil-drain 25 mm (1 in.) flanged connection shall be supplied.

Paragraph 3.3 (Substitution)


The gear unit design shall conform with API Standard 677.

Paragraph 3.4.1 (Purchasers Choice)


Static-conducting style belt drives shall be provided in hazardous areas.

Paragraph 3.5.1 (Purchasers Choice)


See EGE 15-D-6.

Paragraph 3.5.2 (Purchasers Choice)


Baseplates, when specified, shall be sufficiently rigid to allow three-point mounting without continuous grouting or distortion of critical alignments. A means of demonstrating this shall be included in the proposal. All equipment shall be supported by full-depth base beams.

Paragraph 3.5.3 (Purchasers Choice)


A soleplate design is normally required. See EGE 15-D-6 and EGE 15-D-15 if a baseplate design is required.

Paragraph 3.5.4 (Addition)


Deckplate coverings shall be fixed by welding to all crossbeams with continuous welds. The deckplate shall not be used as a support for any equipment.

Paragraph 3.5.5 (Purchasers Choice)


Vertical and horizontal jackscrews will be required for motors over 37.3 kW (50 hp) that are coupled to equipment.

Paragraph 3.5.8 (Purchasers Choice)


Epoxy grout will be used per EGE 15-D-6 and provisions of EGS 261 Appendix, Sections A4 and A5.

MOBIL ENGINEERING GUIDE


APRIL 1991 PAGE 11 OF 13

EGE 15-B-6 1991

Paragraph 3.5.11 (Substitution)


Anchor bolts shall be supplied by Mobil unless EGE 15-D-6 states otherwise (such as nominating the contractor). In any case, the anchor bolts shall be capable of damping with a force of not less than three times the operating package weight.

Paragraph 3.6.1.1 (Purchasers Choice)


The method of control shall be specified on EGE 15-D-6.

Paragraph 3.6.1.5 (Purchasers Choice)


Base-load or lead-lag control to sequence multiple compressor systems shall be specified on EGE 15-D-6.

Paragraph 3.6.1.6 (Addition)


All shutdown systems shall be arranged to allow a check of system function, without shutting the unit down or compromising safety.

Paragraph 3.6.2.1 (Purchasers Choice)


The capacity control method shall be as specified on EGE 15-D-6.

Paragraph 3.6.2.4 (Purchasers Choice)


An unloading arrangement for startup is required, unless modified by EGE 15-D-6.

Paragraph 3.6.2.5 (Purchasers Choice)


Valve lifters shall not be used. All inlet valves shall be furnished with unloaders of the valve depresser type.

Paragraph 3.6.3.1 (Purchasers Choice)


A NEMA 4 enclosure is required.

Paragraph 3.6.3.2 (Purchasers Choice)


A weather hood for outdoor installation, including an overhead light, shall be provided over the control station.

Paragraph 3.6.4.2 (Purchasers Choice)


Minimum tachometer range shall be zero to 125 percent of the maximum continuous speed for engine or variable speed drivers.

Paragraph 3.6.4.5 (Purchasers Choice)


Oil-filled gages shall be used.

Paragraph 3.6.4.7 (Addition)


The vendor shall define relief valves in the proposal for review.

MOBIL ENGINEERING GUIDE EGE 15-B-6 1991


PAGE 12 OF 13 APRIL 1991

Paragraph 3.6.5.1 (Purchasers Choice)


See EGE 15-D-6 for requirements concerning switches, control devices, and annunciator display units.

Paragraph 3.6.5.2.2 (Substitution)


Electric switches shall open to alarm and be normally energized. Electric switches shall also open to trip and be normally energized.

Paragraph 3.6.6.1 (Purchasers Choice)


Twenty-five percent spare points are required.

Paragraph 3.6.7.1 (Purchasers Choice)


EGE 15-D-6 will give electrical characteristics. The incoming supply at motor terminals, motor starters, and other instruments will be Mobils responsibility.

Paragraph 3.6.7.5 (Purchasers Choice)


Materials shall be suitable for location and conditions as stated on the data sheets.

Paragraph 3.7.1.14 (Substitution)


All supply and return oil piping or tubing, including fittings (but excluding slip-on flanges), shall be of Series 300 stainless steel and buttwelded. Weld neck flanges shall be used for all oil-supply side fittings located after the filters. The vendor shall supply flange connections for oil flushing or a procedure for evaluation.

Paragraph 3.7.5.2 (Addition)


Threaded connections are unacceptable.

Paragraph 3.8.1 (Addition)


Intercoolers and aftercoolers shall also conform to EGE 12-B-1 and EGE 12-D-1.

Paragraph 3.8.7 (Purchasers Choice)


See EGE 12-D-1 and EGE 12-B-1.

Paragraph 3.8.9 (Purchasers Choice)


See EGE 15-D-6.

Paragraph 3.9 (Purchasers Choice)


See EGE 15-D-6.

Paragraph 3.10.3 (Purchasers Choice)


The vendor shall supply sufficient data in the proposal to allow Mobil to make an in-house digital pulsation analysis. The vendor shall also offer a separately priced digital analysis in the proposal for review and approval by Mobil.

MOBIL ENGINEERING GUIDE


APRIL 1991 PAGE 13 OF 13

EGE 15-B-6 1991

Paragraph 3.11.1 (Addition)


The vendor shall size and supply an air receiver, unless EGE 15-D-6 is changed on page 1 of 15.

Paragraph 3.11.2 (Purchasers Choice)


Refer to EGE 15-D-6 for code requirements other than ASME Boiler and Pressure Vessel Code, Section VIII, Division I, latest addenda.

Paragraph 3.11.5 (Purchasers Choice)


See EGE 15-D-6.
SECTION 4 INSPECTION, TESTING, AND PREPARATION FOR SHIPMENT

Paragraph 4.1.3 (Substitution)


Sufficient notice must be given. The vendor shall notify Mobil not less than 10 working days before the date of testing or inspection.

Paragraph 4.2.1 (Purchasers Choice)


Data in Item C shall also be retained on file. Copies shall be provided to Mobil on clear film.

Paragraph 4.2.3.2 (Purchasers Choice)


Inspection as noted will be required. Sufficient notice must be given; ten working days is minimum.

Paragraph 4.3.2.3 (Purchasers Choice)


The test pressure shall be maintained for a minimum of 30 minutes.

Paragraph 4.3.3.1 (Addition)


The compressor shall be fully assembled with all accessories, control systems, and vessels for the test.

Paragraph 4.3.3.2.4 (Addition)


All devices shall be shown to function properly during the test.
SECTION 5 VENDOR'S DATA

Paragraph 5.2.2, First and Second Sentence (Purchasers Choice, Substitution)


A coordination meeting shall be held at the vendors plant no later than 4 weeks after Mobils commitment. An agenda shall be prepared and as a minimum shall include the following items:

Paragraph 5.2.4.3 (Purchasers Choice)


This parts list shall be provided with the proposal.

Paragraph 5.2.5, First Sentence (Purchasers Choice, Substitution)


Reports on progress shall be made biweekly.

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
ISSUE 1 2 APPLICABLE TO: FOR SITE SERVICE MANUFACTURER APPROVED 3 ISSUE APPROVED JOB NO. LOCATION

EGE 15-D-6a 1991


Page 1 of 15 ITEM NO. P.O. NO.

PROPOSAL

PURCHASE

AS BUILT

DATE

NOTE: INFORMATION TO BE COMPLETED: 1 2 Condition PERFORMANCE Summer

MODEL BY PURCHASER

G
3

REVISION UNIT SERIAL NO. NO. REQUIRED DRIVER (3.1.1)

BY MANUFACTURER

MANDATORY

Winter

3 Stage 1 2 3 1 2 4 5 INLET CONDITIONS @ COMPRESSOR SUCTION FLANGE (3.1.2) 6 7 8 9 10 11 13 14 15 16 17 18 CONDITIONS @ RECEIVER DISCHARGE 19 20 21

F F F F F F F F F

PACKAGE MANUFACTURER SHALL FURNISH ITEMS NOTED BELOW All Piping to Edge of Skid (3.7.5.1) Driver: Steam Turbine Speed Reducing Gear Sheaves & V-belt Shaft Coupling Coupling Guards Intercooler & Separator (3.8) Aftercooler & Separator (3.8) Air Receiver (3.11) Pulsation Dampers (3.10) Control Station (3.6.3) Inlet Filter & Silencer (3.9) Inlet Piping Motor (3.1) Other

F F F G F G G

Bar. Press., kPa/bar abs Temperature, C Molecular Weight Cp/Cv (K1) or (Kave) Inlet Volume, m /h
3

12 CONDITIONS @ COMPRESSOR DISCHARGE FLANGE Pressure, kPa/bar abs Temperature, C (2.3) - Adiabatic - Actual (1.4.1.13)

F F F F

Inlet

Discharge

F F G G G F F F

Temperature, C Pressure, kPa/bar abs

Stainless Steel PVC CS Internally Coated

22 RATED CONDITIONS 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 kg/h Wet (1.4.1.3) Inlet m /h (Corrected) Pressure Ratio (R) Speed (rpm) (2.2.1) Power, kW Total Power, kW (1.4.1.14) Maximum Sound
3

F F F F F

Pressure Level (2.1.3)

Discharge Check Valve Auto Condensate Traps (3.8.3) Orificed Bleed (3.8.3) Cooling Water Manifold (3.7.5) Thermal Relief Valves (Coolant) (3.8.5) Torsional Analysis (2.2.2 to 2.5.2) (Geared Units Only) Digital Pulsation Analysis (3.10) Cooling Water System

System Suitable for Parallel Operation with: Centrif Comp Recip Comp Standby Duty

In-house

Both

Continuous Duty (1.4.17)

F F F G

NORMAL OPERATING POINT (1.4.1.9)


3

nm /h (780 mm Hg & 0C) Dry Discharge Press. Cylinder

kPa/bar gage Pulsation Damper

Receiver Discharge

F F F

F F F

Other

External Supply Air Coolers (3.8.8) Closed System

Pressure Transducer Conn (2.6.2.4) Lateral Critical Analysis Special Tools (3.12)

Pressure Drop Allowed for: Inlet Filter (kPa) (bar) Inlet Pulsation Damper Discharge Pulsation Damper Aftercooler Receiver (kPa) (bar) (kPa) (bar) (kPa) (bar) (kPa) (bar)

REMARKS:

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Basic Operating Control Type: 43 44 45 CONTROL SYSTEM (3.6.2)

EGE 15-D-6a 1991


Page 2 of 15

OPERATING CONDITIONS WITH CAPACITY CONTROL

F G G G G G G G G G G G F G G G G G G G G G G G

STARTUP % Capacity/Stage kg/h - Wet Inlet, m /h Pockets/Valves Operation* Inlet Pressure, kPa/bar abs Discharge Pressure, kPa/bar abs Discharge Temp, C (Actual) Power/Stage kW Total Power kW (Incl Drive Losses) Actual Rod Load, N, T Rod Rev, Degrees
3

(3.6.2.4)

Actual Road Load, N, C

% Capacity/Stage kg/h - Wet Inlet, m /h Pockets/Valves Open* Inlet Pressure, kPa/bar abs Discharge Pressure, kPa/bar abs Discharge Temp, C (Actual) Power/Stage Total kW (Incl Drive Losses) Actual Rod Load, N, T Rod Rev, Degrees
3

Actual Rod Load, N, C

*Show Operation with the Following Symbols: Suction Valve(s) Unloaded Head End or Crank End = CE = HE or Plus = = = S F V

Fixed Pocket Open or Variable Pocket Open

Example: HE-F/CE-S = Head End Fixed Pocket Open/Crank End Suction Valve(s) Unloaded. C = Compression T = Tension

Dual Control 46 Unloader Control Type (3.6.1.1) 47

F F F

Auto. Start/Stop Constant Speed Control

F F F F F F
Manual (3.6.2.1) Five Step Three Step Other

Purchasers Bypass Variable Speed to

48 49 50 51

F F F F

Control Signal Unloader Types Shall Be: (3.6.2.5):

% Rated Capacity Range (3.6.1.1)

Pneumatic Electrical Electronic Automatic (3.6.2.1)

52 Upon Air/Power Failure Compressor Shall: 53 54

F F F F

Valve Depressor Clearance Pocket Plug Internal Bypass Other

F F

Load Unload

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 2 Altitude 3 Design Temp, C 4 Design Wet Bulb Temp, C 5 m

EGE 15-D-6a 1991


Page 3 of 15

SITE DATA Barometer Summer

COMPRESSOR DATA kPa/bar abs Winter, min. Item No./Service Stage No. of Cyl Type Cyl Cooling Required (2.6.1.7) (App B) Lubricated/Nonlubricated Single/Double Acting Cylinder Liner, Yes/No Bore, mm Stroke, mm Piston Displacement, m Division Clearance, % Volumetric Efficiency, % API Valve Gas Velocity, m/min (2.7.1) No. Inlet/Disch Valves/Cyl Type of Valves (2.7.2) Inlet/Disch Valve Lift, mm (2.7.1) Max. Allow. Piston Speed, m/min. (2.2.1) Normal Piston Speed, m/min (2.2.1) Rod Diameter, mm Max. Allow. Rod Load, N, T* Max. Allow. Rod Load, N, C*
3

6 Unusual Conditions: Dust Fumes 7 EQUIPMENT SHALL BE SUITABLE FOR (2.1.13): 8

F F F

Winterization Reqd

Indoors

9 Outdoors Under Roof 10 ELECTRICAL EQUIPMENT 12 Class 13 Group

F F

F F

Tropicalization Reqd (3.6.7.5)

Heated

F F

Other

Unheated Without Roof

11 HAZARDOUS CLASSIFICATION (2.1.7)

14 COOLING WATER FOR COMPR CYLINDERS (2.6.1.9) 15 Type Water 16 COOLING WATER FOR OIL COOLER & 17 INTERCOOLERS (2.6.1.9) 18 Type Water 19 COOLING FOR ROD PACKING COOLING 20 Type Fluid 21 22 ELECTRIC POWER FOR HEATERS 23 25 27 28 29 STEAM FOR HEATERS 30 Normal 31 Max. 33 Press., kPa/bar gage 34 Dew Point 35 36 COMPRESSOR FRAME LUBRICATION (2.12) 37 FRAME 38 39 40 41 42 43 C kPa/bar gage kPa/bar gage Max. CTT CTT Normal Min. Volts Volts Volts Phase Phase Phase Cycles Hz Cycles Hz 24 MOTOR CONTROL & INSTRUMENT VOLTAGE 26 ALARM AND SHUTDOWN VOLTAGE

Rod Runout (Allowable), mm Min. Cylinder Wall Thickness, mm Cylinder Finish, Ra (2.6.1.5) Max. Allow. Cyl Wkg Press., kPa/bar gage Max. Allow. Cyl Temp, C (1.4.1.6) Recommended Relief Valve, kPa/bar gage Hydrostatic Test, kPa/bar gage Cylinder Water Jacket Min. Allowable Speed (1.4.1.8) Trip Speed (1.4.1.18) *T = Tension COMPRESSOR MATERIALS (APP C) Cylinders (2.14.1.1 & 2.14.2.7) Cylinder Liners Pistons Piston Rings Rider Rings Piston Rods

32 INSTRUMENT AIR SUPPLY

C = Compression

F F F G

Pressure System

F
Sleeve

Splash System

Main Oil Pump Driven by Compr Shaft Aux Oil Pump Driven by Electric Motor Hand-Operated Pump for Starting

Outboard Bearing Included 44 CYLINDERS 45

Type Main Bearings

Nonlubricated

46 Lube Driven by: 47 Type Lubricator: 48 49 50

G G G

F F

Roller

Piston Rod Hardness, Rc Valve Seats/Seat Plate Valve Stops Valve Chain Valve Springs Rod Packing Main Bearings Liters Crankpin Bearing Low Temp Material (2.14.5)

Materials

Synthetic Lube (2.13.3)

Compr Shaft

F F

Elec Mtr

Single Plunger/Feed Model Cap. 24 Hours

Div Block

Lubricator Make No. per Compr. No. of Spare Lube Blocks

Heater

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 COMPRESSOR MATERIALS (APP C) Contd 2 Crankshaft (2.14.2.4) 3 Crosshead Bearing 4 Crosshead 5 Crosshead Shoes 6 Flywheel 7 Cylinder Matl per ASTM A 395 (2.14.2.7) 8 Cylinder Head Matl per ASTM A395 (2.14.2.7) 9 10 11 12 13 14 15 16 17 18 19 20 21 22 COUPLINGS (3.2) DRIVER-COMPR GEAR COMPR ELECTRIC Main Driver Main Lube Oil Pump Aux Lube Oil Pump Pkg Coolant Oil Pump Mech Lubricator

EGE 15-D-6a 1991


Page 4 of 15

Domestic

F G

SHIPMENT (4.4) Export

Export Boxing Reqd

Outdoor Storage Over 6 Months (4.4.1) UTILITY CONSUMPTION LOCKED kW ROTOR AMPS

FULL-LOAD AMPS

F G F F F F F G G G F F F G F F F F F F G G

OR DRIVER-GEAR Make Model Lubrication Mount Cplg Halves Spacer Reqd Lmtd End Float Reqd Idling Adaptor Reqd Cplg Rating (kW/100 rpm) Keys (1) or (2): or Hydro Fit Cplgs-(Main) (Aux) Oil Pump Jacket Water Pumps Mfr Model

Frame Oil Heater Lubricator Heater Space Heater STEAM Flow kg/h Main Driver Lubr Heater Frame Heater COOLING WATER Nonspark (3.2.1.8) Tot. Encl V-Belt Grd Quantity, m /h Inlet Temp, C Outlet Temp, C Inlet Press., kPa/barg Outlet Press., kPa/barg Other Max. Press., kPa/barg Total CW, m /h
3 3

Watts Watts Watts

Volts Volts Volts

Hz Hz Hz

Press. @ kPa/barg &

Temp CTT

to

Back Press. kPa/barg

23 Type 24 Type Guards 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Barring Device

Code

Standard

Static Cond V-Belts (3.4.1)

F F

COMPR ROD L.O INTER CYL JKTS PKG COOLER COOLERS OTHER

COMPRESSOR PACKING (2.11) Full Floating Vented Packing with Stainless Steel Springs Forced Feed Lubricated Nonlube

Teflon

Carbon

Water Cooled Prov Future Water/Oil Cooling Vented to DISTANCE PIECE (2.10.1 & 2.10.2) Standard Extra Long Single Compartment Screened Solid Cover

G G G G G G G G G G

WEIGHTS AND DIMENSIONS Max. Erection Weight Max. Maintenance Weight Total Wt Less Driver & Gear Wt of Complete Unit Space Reqd, m Compressor Complete Unit L L W W H H m m kg kg kg kg

Louvered

Design Press., kPa/bar gage MISCELLANEOUS

Rod Removal Distance Cooler Tube Removal Distance Lube Oil Console Total Weight Dim., m L W H

Manual

44 AIR INTAKE FILTER BY (3.9): 45 46 47 48 49 50 51 Mfr Type

Package Mfr F Purch


Model

Pneumatic

kg

Flanged Outlet

Closed Coolant System Total Weight Or

kg W H

F F

PAINTING Mfr Standard Other

Total Weight Dim., m L W H

Dim., m

Freestanding Instrument/Control Panel kg

MOBIL ENGINEERING GUIDE

UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS


1 BASEPLATE & SOLEPLATES (3.5.1) 2 Soleplates for: 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Inlet Discharge Inlet Discharge Inlet

EGE 15-D-6a 1991


Page 5 of 15

3 Baseplate: Subsoleplate (3.5.3)

F F

Compressor

Gear

INSPECTION AND SHOP TESTS Driver Shop Inspection Mfr Standard Shop Tests Valve Leak Test Cylinder Hydrostatic Test Reqd

F F F F F F F F F G F F F G

Common (Under Compr Gear & Driver) Under Compr Only Open Construction Drip Rim

Other

With Open Drain

Hydro Cyl Water Jkts @ kPa/barg Barring Over to Check Rod Runout

Horizontal Adjusting Screws for Equipment (3.5.5) Vertical Adjusting Screws for Equipment (3.5.5) Suitable for Point Support (3.5.2) Suitable for Perimeter Support Grouting Prep Epoxy (3.5.8) Recommended Straight Run of Pipe Diameter Before Suction Vendor Review & Comments on Purchaser Piping & Foundation (2.1.12)

F F F

Mechanical Run Test Incl Shop Driver Performance Test (4.3.4.1) Mechanical Run Test Incl Job Driver Complete Unit Tests (4.3.4.2) Aux Equip Oper Test Dismantle/Reassemble Inspection Kerosine Leak Test

Optional Tests [4.3.4 & 6.2.4.2 (e)]

MAIN CONNECTIONS SIZE ANSI RATING FACING POSITION

Discharge ALLOWABLE PIPING FORCES & MOMENTS INLET DISCHARGE OTHER

FORCE MOMT FORCE MOMT FORCE MOMT N Axial Vertical Horiz 90 FORCE MOMT FORCE MOMT FORCE MOMT N NCm N NCm N NCm Axial Vertical NCm N NCm N NCm

F F F F F F F F F F F

CONTRACT DATA

F F F F F F F F F F F F F F F

Witn

F F F F F F F F F F F F F

Obser

F F F F

F F F F F F F F F

Certified Copies of Preshipment Test Data [5.2.4.2 (d)] Material Insp (NDT) (2.14.6) Retain Assy Clearances for 5 Years [4.2.1 (c)] Vessel Cleanliness Inspection (4.2.3.2) Keep Shop Test Data for 5 Years [5.2.4.2 (d)] Mfr Rep Present for Initial Alignment (2.1.12) Progress Reports (5.2.5) Coordination Meeting (5.2.2) Drawing Requirements [5.1 (a) & 5.2.3.1]

REMARKS

Horiz 90 OTHER CONNECTIONS NO. SIZE Lube Oil Inlet Lube Oil Outlet Cylinder Drains Vents Cooling Water Suction Damper Discharge Damper Coupling Drain (Flanged) (3.2.2.2)

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 2 BASIC SYSTEM REQTS (NORMAL OIL FLOW) 3 4 5 FRAME LUBE OIL SYSTEM (2.12)

EGE 15-D-6a 1991


Page 6 of 15

G G G

PIPING MATERIALS mPaCs@40C

Lube Oil Compressor Driver

m /h

kPa/barg

6 SYSTEMS PRESSURES 7 8 Design kPa/barg

Hydrotest MAIN

kPa/barg kPa/barg STANDBY

Pump Relief Valve(s) Settings

9 PUMPS 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Shaft Driven Motor Driven Turbine Driven Horiz Centrifugal Gear/Screw

F F F F F F F F F G G G G G F F F F G F

CARBON STEEL

STAINLESS STEEL

Complete System Return Piping Carbon Stl Slip-on Flanges on Stainless Stl Piping

COOLERS (2.12.6) Single

With Bypass & Temp Control Valve Manual See Pages 10 & 11/15 For Cooler Details

F F F

F F

Twin w/Transfer Valve

Air Cooled

F F F

Auto

FILTERS (2.12.7) Single ASME Code Design Micron () Filter Medium

Dual ASME Code Stamp

F F F F

G G G G F G F G F

m /h (Rated) @ kPa/bar gage kW @ 17.8 mPaCs Driven kW Casing Material Speed Coupling Guard Mech Seal

Design Press., kPa/bar gage

)P Clean (kPa) (bar) )P Collapse (kPa) (bar)


Casing Material Valved Clean Side Oil Drain Valved Dirty Side Oil Drain Valved Vent Side Oil Drain Valved Crossover Piping w/Orifice Cartridge Ident No. Furnish Set of Spare Cartridges with Filters

Standby (2.12.4)

27 MISCELLANEOUS 28 Heating Coil (2.13.2) 29 30 31 32 34 35 36 37 38 39 40 41 42 SKETCH: 43 44 45 46 47 48 49 50 51 Electric Density SS Coil


2 Watts/m

33 REMARKS:

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 2 3 4 5 6

EGE 15-D-6a 1991


Page 7 of 15

7 BASIC SYSTEM REQUIREMENTS (NORMAL FLOW) 8 9 Water m /h


3

F F F F G G G

SELF-CONTAINED COOLING SYSTEM (2.6.1.9 & FIG. B-2, APP B) Sys to Be Console Mounted w/Deck Plate Suitable for Perimeter Support and Grouting One Console for Each Compressor One Console for Jacket Water to Be Compressors % Ethylene Glycol

COOLERS Single

F F F F F G G G G G G G G G G G G G

STANDBY PUMP CONTROL RESET Manual

Automatic

On-Off-Auto Selector Switch By

F F F

Shell & Tube

F
Auto

Air Cooler

Twin with Transfer Valve

With Bypass & Temp Control Valve (With TIC & 2-Way Valve) Manual

kPa/barg

Cyl Temp, C

10 11 SYSTEM PRESSURES 12 Design kPa/barg 13 14 15 16 17 18 19 20 Pump Relief Valve(s) Settings

Hydrotest

kPa/barg kPa/barg

See Pages 10 & 11 for Cooler Details SYSTEM COMPONENT SUPPLIERS MANUFACTURER Main Pump Standby Pump Electric Motor(s) Steam Turbine(s) Cooler(s) Oil Filter(s) Accumulators Suct Strainer(s) Check Valve(s) Switch Valve(s) Pump Coupling(s)

MODEL

WATER STORAGE TANK Tank Holding Capacity, Liters

21 Level Gage 22 PUMPS 23 Horizontal 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Motor Driven Turbine Driven Centrifugal Gear/Screw

F F F F F F F F

Tank Size Heater Tank Material

mx Electric

mx

m Steam

Level Switch MAIN STANDBY

39 40 SKETCH: 41 42 43 44 45 46 47 48 49 50 51

G G G G F G F G F F F

m /h (Rated) @ kPa/bar gage kW @ 17.8 mPaCs Driven kW Casing Material Speed Coupling Guard Mech Seal

F F F F F F F F F F F

INSTRUMENTATION MOUNTED ON CONSOLE

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 2 3 LOCAL CONTROL STATION (3.6.3) 4 5 6 7 INSTRUMENTATION

EGE 15-D-6a 1991


Page 8 of 15

Capacity Control Selector Switch Capacity Control Load/Indicator

8 Weather Hood (3.6.3.2) 9 REMARKS: 10 11

G G F

Totally Enclosed

Lamp Test Button Running Light G Extra Cutouts Vibration Isolators

SUPPLIED BY VENDOR Power Supply Light Start-Stop Button Base Mounted G Freestanding G Weatherproof
NOTE:

Annunciator with First-out Indication with Rotameter Located on Local Panel

G F

Strip Heaters

Purge Connections

Isolation Valves (3.6.1.6)

Tropic-proof Electrical Materials

12 ALARM & SHUTDOWN SWITCHES & LIGHTS (3.6.3.3) 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

GF GF GF GF GF GF GF GF GF GF GF GF

FUNCTION Low Flame Oil Pressure High Frame Oil Temp High Lube Oil Filter )P Low Mech Lubrication Oil Level High Inlet Air Pressure Differential High Cooling Water Temp (Ea Cyl) High Gas Discharge Pressure (Ea Cyl) Aux Lube Oil Pump Start High Liquid Level Moisture Sep High Gas Disch Temp (Ea Cyl) High Intercooler Air Temp High Intercooler Cond Level SWITCH CLOSURES (3.6.5.2)

ALARM

TRIP

29 Alarm Contacts Shall 30 Alarm &/Be Norm. 31 Shutdown Cond Shall 32 Normally

G G

Open Energized Open Energized

GF GF GF GF GF GF GF GF GF GF GF GF GF GF G G

FUNCTION Compressor Frame Vibration Gear Vibration Gear Axial Position Compressor Driver Shutdown High Driver Thrust Brg Temp Cylinder Lubricator Drive Failure

ALARM

TRIP

MISCELLANEOUS

Close to Sound De-energized Close to Trip De-energized

Prealarm & Shutdown Switches Shall be Separate Purch Electrical & Instrument Conn Shall Be: Brought Out to Terminal Boxes Made Directly By the Purchaser

33 NOTE: Normal Cond When Compressor in Operation 34 35 36 37 38 39 PRESSURE GAGE REQUIREMENTS (3.6.4.5) 40 41 Oil Filled Yes 42 FUNCTION 43 Lube Oil Pump Discharge 44 45 46 47 48 49 Lube Oil Filter )P Lube Oil Supply No GAGE BOARD

Switch Encl:

F F

Explosionproof NEMA Type

Weatherproof

Mandatory GAGE BOARD

GF GF GF GF GF GF

FUNCTION Compressor Suction Each Stage Compressor Discharge Each Stage

GF G GF GF GF GF GF

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 TEMPERATURE GAGE REQUIREMENTS 2 3 FUNCTION 4 Lube Oil Pump Discharge From: 5 6 7 8 9 10 11 12 13 MISCELLANEOUS INSTRUMENTS 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 QUANTITY PURCHASER TAG NUMBER VENDOR TAG NUMBER CONTROL PANEL INSTRUMENTS LOCATION DESCRIPTION & SET POINT MOUNTING (3.6.5.1) Gear Outlet Driver Journal Bearing Driver Thrust Bearing CW In & Out of Intercooler Crankcase

EGE 15-D-6a 1991


Page 9 of 15

LOCALLY MOUNTED

Mandatory LOCALLY MOUNTED

GF GF GF GF GF GF GF GF GF GF

GAGE BOARD

GF GF GF GF GF GF GF GF GF GF

FUNCTION Cooler Oil Inlet & Outlet Compressor Suction Ea Compressor Discharge Ea Cyl Jacket Water Supply Jacket Water Return Ea Cyl Gear Journal Bearing Ea Air Cooler Inlet & Outlet

G GF G GF G GF GF GF GF G

GAGE BOARD

GF GF GF GF GF GF GF GF GF GF

LOCALLY MOUNTED Tachometer (3.6.4.2) Pressure Gages: Temperature Gages: Level Gages: Diff Pressure Gages: Pressure Switches: Diff Pressure Switches: Temperature Switches: Level Switches: Control Valves: Pressure Relief Valves: Thermal Relief Valves: Sight Flow Indicators: Gas Flow Indicator: Vibration Equipment: Tachometer: Solenoid Valves: Annunciator: Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr

GAGE BOARD Annunciator (3.6.6) Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Flange & Type Size & Type Model & No. Points

LOCALLY MOUNTED

GAGE BOARD

17 INSTRUMENT SUPPLIERS

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 2 Duty 3 Supplier 4 Model No. 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Tubes Tubesheet Shell Shell Flange MATERIALS Baffles Channel Channel Flange Channel Noz Flanges Inlet Outlet Drain Vent No INTERCOOLER Watts Cooler Item No. No. Units Required Type OPERATING CONDITIONS Fluid Total Flow, kg/h Specific Gravity Thermal Cond, W/(mC) Specific Heat, kJ/(kgC) Viscosity, PaCs Operating Temperature Inlet Pressure, kPa/bar gage Inlet Velocity, m/s Pressure Drop, (kPa) (bar) Design Temperature, C Pressure, kPa/bar gage 2 Fouling Resistance, m C/W Min. Corrosion Allowance, mm Number of Passes per shell CONSTRUCTION DETAILS 2 m Shell, No. x ID Allow. Calc Allow. Calc @ @ @ @ C C C C @ @ @ @ C C C C SHELL SIDE (3.8.9) (3.8.1 & 3.8.7) TUBE SIDE

EGE 15-D-6a 1991


Page 10 of 15

F G G G G G G F G F G G G G G G G F G F

Min.

Test

Min.

Test

Total Area (1) Lmtd Corrected Mtd (Eff) Transfer Rate, Clean Transfer Rate, Service Cross Baffles, Type Code Requirements (2) Weights Bundle ASME TEMA kg

G G G

mm

Tubes, No. per Shell

C
2 W/(m C) 2 W/(m C)

G G G

kg

OD x Length Gage, BWG Tube Pitch

mm x mm ) Yes Yes

mm (Avg), (Min.) Wall

Removable Tube Bundle ASME Code Stamp Full of Water kg

G G

GF G G
No No

Bundle & Shell

Auto Drain Trap with Manual Bypass [3.8.3(a)] Orificed Drain Trap Bleed

TEMA Class R (3.8.1) NOZZLE SIZES

SHELL SIDE Size, NPS (in.) Rating & Facing No. Size, NPS (in.)

TUBE SIDE Rating & Facing

(1) Outside tube area, excluding area in tubesheets. (2) Units exempt from ASME code stamp shall have longitudinal weld seams spot examined per Par. UW-52 of the Code.

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 2 Duty 3 Supplier 4 Model No. 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Tubes Tubesheet Shell Shell Flange MATERIALS Baffles Channel Channel Flange Channel Noz Flanges Inlet Outlet Drain Vent No AFTERCOOLER Watts Cooler Item No. No. Units Required Type OPERATING CONDITIONS Fluid Total Flow, kg/h Specific Gravity Thermal Cond, W/(mC) Specific Heat, kJ/(kgC) Viscosity, PaCs Operating Temperature Inlet Pressure, kPa/bar gage Inlet Velocity, m/s Pressure Drop, (kPa) (bar) Design Temperature, C Pressure, kPa/bar gage 2 Fouling Resistance, m C/W Min. Corrosion Allowance, mm Number of Passes per shell CONSTRUCTION DETAILS 2 m Shell, No. x ID Allow. Calc Allow. Calc @ @ @ @ C C C C @ @ @ @ C C C C SHELL SIDE (3.8.9) (3.8.1 & 3.8.7) TUBE SIDE

EGE 15-D-6a 1991


Page 11 of 15

F G G G G G G F G F G G G G G G G F G F

Min.

Test

Min.

Test

Total Area (1) Lmtd Corrected Mtd (Eff) Transfer Rate, Clean Transfer Rate, Service Cross Baffles, Type Code Requirements (2) Weights Bundle ASME TEMA kg

G G G

mm

Tubes, No. per Shell

C
2 W/(m C) 2 W/(m C)

G G G

kg

OD x Length Gage, BWG Tube Pitch

mm x mm ) Yes Yes

mm (Avg), (Min.) Wall

Removable Tube Bundle ASME Code Stamp Full of Water kg

G G

GF G G
No No

Bundle & Shell

Auto Drain Trap with Manual Bypass [3.8.3(a)] Orificed Drain Trap Bleed

TEMA Class R (3.8.1) NOZZLE SIZES

SHELL SIDE Size, NPS (in.) Rating & Facing No. Size, NPS (in.)

TUBE SIDE Rating & Facing

(1) Outside tube area, excluding area in tubesheets. (2) Units exempt from ASME code stamp shall have longitudinal weld seams spot examined per Par. UW-52 of the Code.

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 Applicable to: 2 For 3 Site 4 Service 5 Manufacturer 6 NOTE: 7 9 10 11

EGE 15-D-6a 1991


Page 12 of 15 Vendor

Proposal

F
Model

Purchase

As Built

Driver Furnished by (3.1.1): Unit Driver Equip No. Required

Contractor

Serial No.

Indicates Information to Be Completed by Purchaser. MOTOR DESIGN DATA

By Manufacturer MOTOR DESIGN DATA Contd Full Voltage Loaded

8 APPLICABLE SPECIFICATIONS

12 SITE DATA 13 Area: 14

F F F F F F F F F F F F F

NEMA

Cl m

Alt

15 Unusual Conditions: 16 17 DRIVE SYSTEM 18 19

F F F F F

Gr

Div

F
Fumes

Nonhazardous C

Ambt Temp: Max.

Dust

C Min.

NOISE (2.1.3) NEMA Standard

F F F F F F F F F

STARTING (3.1.6)

F F F F F F

Reduced Voltage Unloaded (3.1.3) % (3.1.6)

% (3.1.6)

Voltage Dip VIBRATION NEMA Standard

Direct Connected Gear Other ACCESSORY EQUIPMENT Soleplate

20 TYPE OF MOTOR (3.1.5) 21 22 23 24 25 26 27 Squirrel Cage Induction Synchronous

F F

Baseplate Mfr Std Fans

F F

Stator Shift

NEMA Design

Nonsparking Fans

F F

DC EXCITATION

Power Factor Reqd Excitation: Brushless

kW Reqd

Slip Ring

By:

Field Discharge Resistor by Motor Mfr

Description ENCLOSED COLLECTOR RINGS

Volts Manufacturer

Purchaser

Wound Rotor Inductor

28 ENCLOSURE 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Class TEFC, Severe Duty Weather Protected, Type TEWAC Group

Div Explosionproof

F F F

Purged: Medium Explosion-Resistant Nonpurged Forced Ventilation

Press.

kPa/barg

44 BASIC DATA (3.1.4 & 3.1.5) 45 46 47 48 49 Volts Phase Service Factor Hz

F F GF GF F F F F F F F G F F F

F
Gas C C

m /h

Press. Drop

mm H2O

TEIGF, Using

Double Wall Carbon Steel Tubes Water Supply: Press. Water Allow.: ) P Water Side Min. Corr. Allow. And Foul Factor (Air) (Gas) Supply Press. kPa/barg kPa/barg, Temp kPa/bar, Temp Rise mm

WINDING TEMPERATURE DETECTOR: Thermistors: No./Phase

Force Ventilated Open-Dripproof Open

G G G F G F F F G F F F

BEARING TEMP DEVICES (3.1.5) Location Description Set @ C for Alarm C for Shutdown

SPACE HEATERS kW

F F

Volts %

Phase

Hz

Max. Sheath Temp.

Type:

Pos Temp Coeff Yes

Temperature Switch:

Resistance Temperature Detectors: No./Phase Resistance Matl

Selector Switch & Indicator By: Max. Stator Winding Temp:

F F F

Neg Temp Coeff No

Purch

ohms Mfr

Nameplate hp Synchronous rpm Insulation: Class Temp Rise: C Above

C for Alarm C for Shutdown WINDING TEMP DETECTOR & SPACE HEATER LEADS In Same Conduit Box In Separate Conduit Boxes

Type C By

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 2 3 4 5 6 7 8 9

EGE 15-D-6a 1991


Page 13 of 15

F F F F

ACCESSORY EQUIPMENT Contd MOTOR ARRANGED FOR DIFFERENTIAL PROTECTION

MANUFACTURERS DATA Contd Bearing: Type Lube Oil Required: Total Shaft End Float Limit End Float to Lubr 3 m /h & kPa/barg

F F F F

Self-Balance Primary-Current Method CT Description Extended Leads

Length

Curves Reqd Based on Mtr Saturation & Rated Volt.

SURGE CAPACITORS LIGHTNING ARRESTORS CT FOR AMMETER

WEIGHTS Net Weight Rotor Wt Max. Maint Wt (Identify) DIMENSIONS (METERS) L W SHOP INSPECTION AND TESTS REQD Shop Inspection Testing Per NEMA H Shipping Weight Max. Erection Wt

F F

Speed vs Torque @ 100%, 90% & 80% Rated Voltage Speed vs Current @ 100%, 90% & 80% Rated Voltage

10 Description 11 MAIN CONDUIT BOX SIZED FOR: 12 13 14 15 16 17 18 19 20 21 22 23 Manufacturer 24 Frame No. 25 Efficiency: FL 26 Pwr Factor (Ind), FL: 3/4L 3/4L

F F F F F F F F G

Main Motor Leads Insulated

F F

Type Noninsulated

CTs for Diff Protection (Mounted by): Surge Capacitors (Mounted By): Lightning Arresters (Mounted By): CT for Ammeter (Mounted By): Space for Stress Cones AIR FILTERS Mfr

Mfr Std Shop Tests Type Immersion Test Special Tests (List Below)

MANUFACTURERS DATA

Full Load rpm (Ind) 1/2L 1/2 L Locked Rotor PAINTING

F F F F F F F F F

WITNESS

F F F F F F F F F

27 Curr (Rated Volt): Full Load 28 Locked Rotor Power Factor 29 Locked Rotor w/Stand Time (Cold Start) 30 Locked Rotor w/Stand Time (Hot Start) 31 Torques (NCm): Full Load 32 33 34 35 Locked Rotor Pull-up (Ind) Breakdown (Ind)

F F F F F F F

Manufacturers Standard

Starting (Syn) Pull-in (Syn) Pull-out (Syn)

SHIPMENT Domestic

Export

Export Boxing Reqd

Outdoor Storage Over 3 Months

36 Open Circuit Time Constant (Sec) 37 Symmetrical Contribution to 3-Phase Terminal Fault: 38 At 1/2 Cycles 40 Transient (XD) At 3 Cycles Synchronous (XD) ohms @ C % % 39 Reactances: Subtransient (XD) 41 AC Stator Resistance 42 Rated kVA 43 kVA Inrush @ Full Volt & Locked Rotor (Syn) 44 kVA @ Full Voltage & 95% Speed 45 Max. Line Curr in Stator on 1st Slip Cyc & Pull-out 46 (Syn) sec sec 47 Acceleration Time (Mtr Only & Rated Volt.) 48 Accel Time (Mtr & Load & 85% Rated Volt.) 2 2 49 Rotor/Field WK & Mtr Shaft (NCm ) 50 No. of Starts per Hour

REMARKS:

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS EGE 15-D-6a 1991
Page 14 of 15

1 PULSATION SUPPRESSION DEVICES (FOR MACHINES OF 201 BHP AND LARGER SEE TABLE 4 & PAR. 3.10) 2 THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION 3 Applicable to: 4 For/User 5 Site Location 6 Compressor Mfr 7 Suppressor Mfr 8 9 10 12 Total Number of Compressor Cyl 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 NOTE:

Proposals

Purchase

As Built Ambient Temperature, Min./Max. Number of Compressors C

Model/Type Indicates Data Completed by Purchaser

" By Mfr(s) After Order

G By Mfr(s)/Purchaser As Applicable F
Stroke mm rpm Code Regulations Apply

By Compr/Supp Mfr W/Proposal

GENERAL INFORMATION APPLICABLE TO ALL SUPPRESSORS

11 Total Number of Services and/or Stages

ASME Code Stamp

F F F F F

Total Number of Crankthrows State/Country/Province of

Other Applicable Pressure Vessel Spec or Code Lube Service

Nonlube Serv

No Oil Allowed Internally

Dry Type Internal corrosion Coating: Radiography (X-ray of Welds): Special Welding Requirements Outdoor Storage over 6 Months Witnessed

F F

None

Shop Inspection Special Pain Spec

F F

Spot

F F

Yes 100%

F F

No Impact Test X-ray

Witness Hydrotest

Observed CYLINDER, GAS, OPERATING, AND SUPPRESSOR DESIGN DATA Service Number of Cyl Cyl Bore Dia Piston Rod Dia Crank Angle(s) Betw Manifolded Cyls mm Stroke Startup Only 3 m /h kPa/bar abs C (kPa)(bar) INLET SUPPRESSOR Yes % mm rpm Stage No. On Crankthrow No.(s) Deg

G Compressor Cyl Data (This Service or Stage Only F

G
F G G F

Unloaders for: Compressor Manufacturers Derated Capacity Receiver Operating Pressure Operating Temp Within Suppressors Allowable Pressure Drop Through Suppressors Combination Inlet Suppressor Separator/ Internals kg/h Inlet Inlet

mm Piston Displacement
3 m /d

Cap Cont

F F

3 m /h

None

F F F

)P

G Discharge F
)P

Discharge

kPa/bar abs kPa/bar abs (kPa) (bar) %

G No. (Qty) Of Inlet & Disch Supp per Stage F


Receiver

F F
No / Yes

Yes

DISCHARGE SUPPRESSOR No

Yes

No

Design for Full Vacuum Capability 37 REMARKS: 38 39 40 41 42 43 44 45 46

No

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 PULSATION SUPPRESSION DEVICES FOR RECIPROCATING COMPRESSORS PAR.( 3.10) 2 THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 46 47 48 OTHER DATA AND NOTES Service Stage No. By Manufacturer or Purchaser As Applicable INLET SUPPRESSOR DISCHARGE SUPPRESSOR

EGE 15-D-6a 1991


Page 15 of 15

"

F " G F " G G
" " " "

To Be Completed by Manufacturer After Order CONSTRUCTION REQUIREMENTS & DATA Basic Material Required: Carbon Steel, SS, etc. Act. Matl, ASTM or SAE Designation Corrosion Allowance, mm Wall Thickness, mm Nom Shell Dia x Overall Length Pipe or Rolled Plate Construction Act. Max. Allow. Working Press. & Temperature Shell/Head Required Shell/Head 3 mm/vol m

G F

/ mm mm/

/ mm mm/
3 mm

G
)P

x Pipe

mm/

(kPa) (bar) @ (kPa) (bar) /

3 mm

Rolled Plate C % kg No %

G
)P

x Pipe

mm/

(kPa) (bar) @ (kPa) (bar)/

Rolled Plate C % kg No %

Max. Expected Pressure Drop )P (kPa) (bar)/% Line Press. Weight, kg Each Extend Vents/Drains to Allow for Insulation Expected Peak-to-Peak Pulse @ Line Sid/Cyl Fig % Press. Based on Final Suppressor Design Supports, Type/Quantity

F
G F

Yes % /

Yes % /

F F F F F F F

CONNECTION REQUIREMENTS AND DATA Receiver Side Flange Size/Rating/Facing/Type

Compr Cyl Flange(s), Qty/Size/Rating/Facing/Type Per ASME 16.5 Inspection Openings Required

F
" " " " "

Yes

No

Blinded

Yes

No

F
No

Blinded

Spec Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg *Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg

Vent Connections Required

F F F F

F F F F

Yes

F F F F

No

F F F F

Yes

F F F F

Spec Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg *Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg

Drain Connections Required Spec Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg *Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg

Yes

No

Yes

No

Pressure Connections Required

F F

Cyl Nozzle

Yes

No

Yes

No

Spec Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg *Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg Main Body

Pressure Connections Required

Yes

No

Yes

No

Spec Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg *Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg

Max. Expected Pressure Drop 45 NOTE: * = as built.

" "

Act. Max. Allow. Working Press. & Temperature

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
ISSUE 1 2 APPLICABLE TO: FOR SITE SERVICE MANUFACTURER APPROVED 3 ISSUE APPROVED JOB NO. LOCATION

EGE 15-D-6b 1991


Page 1 of 15 ITEM NO. P.O. NO.

PROPOSAL

PURCHASE

AS BUILT

DATE

NOTE: INFORMATION TO BE COMPLETED: 1 2 Condition PERFORMANCE Summer

MODEL BY PURCHASER

G
3

REVISION UNIT SERIAL NO. NO. REQUIRED DRIVER (3.1.1)

BY MANUFACTURER

MANDATORY

Winter

3 Stage 1 2 3 1 2 4 5 INLET CONDITIONS @ COMPRESSOR SUCTION FLANGE (3.1.2) 6 7 8 9 10 11 13 14 15 16 17 18 CONDITIONS @ RECEIVER DISCHARGE 19 20 21

F F F F F F F F F

PACKAGE MANUFACTURER SHALL FURNISH ITEMS NOTED BELOW All Piping to Edge of Skid (3.7.5.1) Driver: Steam Turbine Speed Reducing Gear Sheaves & V-belt Shaft Coupling Coupling Guards Intercooler & Separator (3.8) Aftercooler & Separator (3.8) Air Receiver (3.11) Pulsation Dampers (3.10) Control Station (3.6.3) Inlet Filter & Silencer (3.9) Inlet Piping Motor (3.1) Other

F F F G F G G

Bar. Press., psia Temperature, F Molecular Weight Cp/Cv (K1) or (Kave) Inlet Volume, ft /min
3

12 CONDITIONS @ COMPRESSOR DISCHARGE FLANGE Pressure, psia Temperature, F (2.3) - Adiabatic - Actual (1.4.1.13)

F F F F

Inlet

Discharge

F F G G G F F F

Temperature, F Pressure, psia

Stainless Steel PVC CS Internally Coated

22 RATED CONDITIONS 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 lb/h Wet (1.4.1.3) Inlet ft /min (Corrected) Pressure Ratio (R) Speed (rpm) (2.2.1) Power, hp Total Power, hp (1.4.1.14) Maximum Sound
3

F F F F F

Discharge Check Valve Auto Condensate Traps (3.8.3) Orificed Bleed (3.8.3) Cooling Water Manifold (3.7.5) Thermal Relief Valves (Coolant) (3.8.5) Torsional Analysis (2.2.2 to 2.5.2) (Geared Units Only) Digital Pulsation Analysis (3.10) Cooling Water System

Pressure Level (2.1.3)

System Suitable for Parallel Operation with: Centrif Comp Recip Comp Standby Duty

In-house

Both

Continuous Duty (1.4.17)

F F F G

NORMAL OPERATING POINT (1.4.1.9)

SCFM @ 14.7 psia & 60F Dry Discharge Press. Cylinder

psig Pulsation Damper

F
psi

Receiver Discharge

F F F

F F F

Other

External Supply Air Coolers (3.8.8) Closed System

Pressure Transducer Conn (2.6.2.4) Lateral Critical Analysis Special Tools (3.12)

Pressure Drop Allowed for: Inlet Filter psi Inlet Pulsation Damper Discharge Pulsation Damper Aftercooler Receiver psi psi psi

REMARKS:

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Basic Operating Control Type: 43 44 45 CONTROL SYSTEM (3.6.2)

EGE 15-D-6b 1991


Page 2 of 15

OPERATING CONDITIONS WITH CAPACITY CONTROL

F G G G G G G G G G G G F G G G G G G G G G G G

STARTUP % Capacity/Stage lb/h - Wet Inlet, ft /h Pockets/Valves Operation* Inlet Pressure, psia Discharge Pressure, psia Discharge Temp, F (Actual) Power/Stage hp Total Power BHP (Incl Drive Losses) Actual Rod Load, N, T Rod Rev, Degrees
3

(3.6.2.4)

Actual Road Load, N, C

% Capacity/Stage lb/h - Wet Inlet, ft /min Pockets/Valves Open* Inlet Pressure, psia Discharge Pressure, psia Discharge Temp, F (Actual) Power/Stage Total hp (Incl Drive Losses) Actual Rod Load, N, T Rod Rev, Degrees
3

Actual Rod Load, N, C

*Show Operation with the Following Symbols: Suction Valve(s) Unloaded Head End or Crank End = CE = HE or Plus = = = S F V

Fixed Pocket Open or Variable Pocket Open

Example: HE-F/CE-S = Head End Fixed Pocket Open/Crank End Suction Valve(s) Unloaded. C = Compression T = Tension

Dual Control 46 Unloader Control Type (3.6.1.1) 47

F F F

Auto. Start/Stop Constant Speed Control

F F F F F F
Manual (3.6.2.1) Five Step Three Step Other

Purchasers Bypass Variable Speed to

48 49 50 51

F F F F

Control Signal Unloader Types Shall Be: (3.6.2.5):

% Rated Capacity Range (3.6.1.1)

Pneumatic Electrical Electronic Automatic (3.6.2.1)

52 Upon Air/Power Failure Compressor Shall: 53 54

F F F F

Valve Depressor Clearance Pocket Plug Internal Bypass Other

F F

Load Unload

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 2 Altitude 3 Design Temp, F 4 Design Wet Bulb Temp, F 5 ft

EGE 15-D-6b 1991


Page 3 of 15

SITE DATA Barometer Summer

COMPRESSOR DATA psia Winter, min. Item No./Service Stage No. of Cyl Type Cyl Cooling Required (2.6.1.7) (App B) Lubricated/Nonlubricated Single/Double Acting Cylinder Liner, Yes/No Bore, in. Stroke, in. Piston Displacement, ft Division Clearance, % Volumetric Efficiency, % API Valve Gas Velocity, ft/min (2.7.1) No. Inlet/Disch Valves/Cyl Type of Valves (2.7.2) Inlet/Disch Valve Lift, mils (2.7.1) Max. Allow. Piston Speed, ft/min. (2.2.1) Normal Piston Speed, ft/min (2.2.1) Rod Diameter, in. Max. Allow. Rod Load, N, T* Max. Allow. Rod Load, N, C*
3

6 Unusual Conditions: Dust Fumes 7 EQUIPMENT SHALL BE SUITABLE FOR (2.1.13): 8

F F F

Winterization Reqd

Indoors

9 Outdoors Under Roof 10 ELECTRICAL EQUIPMENT 12 Class 13 Group

F F

F F

Tropicalization Reqd (3.6.7.5)

Heated

F F

Other

Unheated Without Roof

11 HAZARDOUS CLASSIFICATION (2.1.7)

14 COOLING WATER FOR COMPR CYLINDERS (2.6.1.9) 15 Type Water 16 COOLING WATER FOR OIL COOLER & 17 INTERCOOLERS (2.6.1.9) 18 Type Water 19 COOLING FOR ROD PACKING COOLING 20 Type Fluid 21 22 ELECTRIC POWER FOR HEATERS 23 25 27 28 29 STEAM FOR HEATERS 30 Normal 31 Max. 33 Press., 34 Dew Point 35 36 COMPRESSOR FRAME LUBRICATION (2.12) 37 FRAME 38 39 40 41 42 43 F psig psig Max. FTT FTT Normal Min. Volts Volts Volts Phase Phase Phase Cycles Hz Cycles Hz 24 MOTOR CONTROL & INSTRUMENT VOLTAGE 26 ALARM AND SHUTDOWN VOLTAGE

Rod Runout (Allowable), mils Min. Cylinder Wall Thickness, in. Cylinder Finish, Ra (2.6.1.5) Max. Allow. Cyl Wkg Press., psig Max. Allow. Cyl Temp, F (1.4.1.6) Recommended Relief Valve, psig Hydrostatic Test, psig Cylinder Water Jacket Min. Allowable Speed (1.4.1.8) Trip Speed (1.4.1.18) *T = Tension COMPRESSOR MATERIALS (APP C) Cylinders (2.14.1.1 & 2.14.2.7) Cylinder Liners Pistons Piston Rings Rider Rings Piston Rods

32 INSTRUMENT AIR SUPPLY

C = Compression

F F F G

Pressure System

F
Sleeve

Splash System

Main Oil Pump Driven by Compr Shaft Aux Oil Pump Driven by Electric Motor Hand-Operated Pump for Starting

Outboard Bearing Included 44 CYLINDERS 45

Type Main Bearings

Nonlubricated

46 Lube Driven by: 47 Type Lubricator: 48 49 50

G G G

F F

Roller

Piston Rod Hardness, Rc Valve Seats/Seat Plate Valve Stops Valve Chain Valve Springs Rod Packing Main Bearings Liters Crankpin Bearing Low Temp Material (2.14.5)

Materials

Synthetic Lube (2.13.3)

Compr Shaft

F F

Elec Mtr

Single Plunger/Feed

Div Block

Lubricator Make Model No. per Compr. No. of Spare Lube Blocks

Cap.

24 Hours Heater

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 COMPRESSOR MATERIALS (APP C) Contd 2 Crankshaft (2.14.2.4) 3 Crosshead Bearing 4 Crosshead 5 Crosshead Shoes 6 Flywheel 7 Cylinder Matl per ASTM A 395 (2.14.2.7) 8 Cylinder Head Matl per ASTM A395 (2.14.2.7) 9 10 11 12 13 14 15 16 17 18 19 20 21 22 COUPLINGS (3.2) DRIVER-COMPR GEAR COMPR ELECTRIC Main Driver Main Lube Oil Pump Aux Lube Oil Pump Pkg Coolant Oil Pump Mech Lubricator

EGE 15-D-6b 1991


Page 4 of 15

Domestic

F G

SHIPMENT (4.4) Export

Export Boxing Reqd

Outdoor Storage Over 6 Months (4.4.1) UTILITY CONSUMPTION LOCKED hp ROTOR AMPS

FULL-LOAD AMPS

F G F F F F F G G G F F F G F F F F F F G G

OR DRIVER-GEAR Make Model Lubrication Mount Cplg Halves Spacer Reqd Lmtd End Float Reqd Idling Adaptor Reqd Cplg Rating (hp/100 rpm) Keys (1) or (2): or Hydro Fit Cplgs-(Main) (Aux) Oil Pump Jacket Water Pumps Mfr Model

Frame Oil Heater Lubricator Heater Space Heater STEAM Flow lb/h Main Driver Lubr Heater Frame Heater COOLING WATER Nonspark (3.2.1.8) Tot. Encl V-Belt Grd Quantity, ft /h Inlet Temp, F Outlet Temp, F Inlet Press., psig Outlet Press., psig Other Max. Press., psig Total CW, gpm
3

Watts Watts Watts

Volts Volts Volts

Hz Hz Hz

Press. psig

&

Temp FTT

to

Back Press. psig

23 Type 24 Type Guards 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Barring Device

Code

Standard

Static Cond V-Belts (3.4.1)

F F

COMPR ROD L.O INTER CYL JKTS PKG COOLER COOLERS OTHER

COMPRESSOR PACKING (2.11) Full Floating Vented Packing with Stainless Steel Springs Forced Feed Lubricated Nonlube

Teflon

Carbon

Water Cooled Prov Future Water/Oil Cooling Vented to DISTANCE PIECE (2.10.1 & 2.10.2) Standard Extra Long Single Compartment Screened Solid Cover

G G G G G G G G G G

WEIGHTS AND DIMENSIONS Max. Erection Weight Max. Maintenance Weight Total Wt Less Driver & Gear Wt of Complete Unit Space Reqd, ft Compressor Complete Unit L L W W H H ft ft lb lb lb lb

Louvered

Design Press., psig MISCELLANEOUS

Rod Removal Distance Cooler Tube Removal Distance Lube Oil Console Total Weight Dim., ft L W H

Manual

44 AIR INTAKE FILTER BY (3.9): 45 46 47 48 49 50 51 Mfr Type

Package Mfr F Purch


Model

Pneumatic

lb

Flanged Outlet

Closed Coolant System Total Weight Or

lb W H

F F

PAINTING Mfr Standard Other

Total Weight Dim., ft, in. L W H

Dim., ft

Freestanding Instrument/Control Panel lb

MOBIL ENGINEERING GUIDE

UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS


1 BASEPLATE & SOLEPLATES (3.5.1) 2 Soleplates for: 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Inlet Discharge Inlet Discharge Inlet

EGE 15-D-6b 1991


Page 5 of 15

3 Baseplate: Subsoleplate (3.5.3)

F F

Compressor

Gear

INSPECTION AND SHOP TESTS Driver Shop Inspection Mfr Standard Shop Tests Valve Leak Test Cylinder Hydrostatic Test Reqd

F F F F F F F F F G F F F G

Common (Under Compr Gear & Driver) Under Compr Only Open Construction Drip Rim

Other

With Open Drain

Hydro Cyl Water Jkts @ psig Barring Over to Check Rod Runout

Horizontal Adjusting Screws for Equipment (3.5.5) Vertical Adjusting Screws for Equipment (3.5.5) Suitable for Point Support (3.5.2) Suitable for Perimeter Support Grouting Prep Epoxy (3.5.8) Recommended Straight Run of Pipe Diameter Before Suction Vendor Review & Comments on Purchaser Piping & Foundation (2.1.12)

F F F

Mechanical Run Test Incl Shop Driver Performance Test (4.3.4.1) Mechanical Run Test Incl Job Driver Complete Unit Tests (4.3.4.2) Aux Equip Oper Test Dismantle/Reassemble Inspection Kerosine Leak Test

Optional Tests [4.3.4 & 6.2.4.2 (e)]

MAIN CONNECTIONS SIZE ANSI RATING FACING POSITION

Discharge ALLOWABLE PIPING FORCES & MOMENTS INLET DISCHARGE OTHER

FORCE MOMT FORCE MOMT FORCE MOMT lb Axial Vertical Horiz 90 FORCE MOMT FORCE MOMT FORCE MOMT lb lb-ft lb lb-ft lb lb-ft Axial Vertical lb-ft lb lb-ft lb lb-ft

F F F F F F F F F F F

CONTRACT DATA

F F F F F F F F F F F F F F F

Witn

F F F F F F F F F F F F F

Obser

F F F F

F F F F F F F F F

Certified Copies of Preshipment Test Data [5.2.4.2 (d)] Material Insp (NDT) (2.14.6) Retain Assy Clearances for 5 Years [4.2.1 (c)] Vessel Cleanliness Inspection (4.2.3.2) Keep Shop Test Data for 5 Years [5.2.4.2 (d)] Mfr Rep Present for Initial Alignment (2.1.12) Progress Reports (5.2.5) Coordination Meeting (5.2.2) Drawing Requirements [5.1 (a) & 5.2.3.1]

REMARKS

Horiz 90 OTHER CONNECTIONS NO. SIZE Lube Oil Inlet Lube Oil Outlet Cylinder Drains Vents Cooling Water Suction Damper Discharge Damper Coupling Drain (Flanged) (3.2.2.2)

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 2 BASIC SYSTEM REQTS (NORMAL OIL FLOW) 3 4 5 FRAME LUBE OIL SYSTEM (2.12)

EGE 15-D-6b 1991


Page 6 of 15

G G G

PIPING MATERIALS SSU@100F

Lube Oil Compressor Driver

gpm

psig

6 SYSTEMS PRESSURES 7 8 Design psig

Hydrotest MAIN

psig psig STANDBY

Pump Relief Valve(s) Settings

9 PUMPS 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Shaft Driven Motor Driven Turbine Driven Horiz Centrifugal Gear/Screw

F F F F F F F F F G G G G G F F F F G F

CARBON STEEL

STAINLESS STEEL

Complete System Return Piping Carbon Stl Slip-on Flanges on Stainless Stl Piping

COOLERS (2.12.6) Single

With Bypass & Temp Control Valve Manual See Pages 10 & 11/15 For Cooler Details

F F F

F F

Twin w/Transfer Valve

Air Cooled

F F F

Auto

FILTERS (2.12.7) Single ASME Code Design Micron () Filter Medium Design Press., psig

Dual ASME Code Stamp

F F F F

G G G G F G F G F

gpm (Rated) @ psig BHP @ 100 SSU Driven hp Casing Material Speed Coupling Guard Mech Seal

)P Clean psi )P Collapse psi


Casing Material Valved Clean Side Oil Drain Valved Dirty Side Oil Drain Valved Vent Side Oil Drain Valved Crossover Piping w/Orifice Cartridge Ident No. Furnish Set of Spare Cartridges with Filters

Standby (2.12.4)

27 MISCELLANEOUS 28 Heating Coil (2.13.2) 29 30 31 32 34 35 36 37 38 39 40 41 42 SKETCH: 43 44 45 46 47 48 49 50 51 Electric Density SS Coil


2 Watts/in.

33 REMARKS:

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 2 3 4 5 6

EGE 15-D-6b 1991


Page 7 of 15

7 BASIC SYSTEM REQUIREMENTS (NORMAL FLOW) 8 9 Water gpm psig Cyl Temp, F

F F F F G G G

SELF-CONTAINED COOLING SYSTEM (2.6.1.9 & FIG. B-2, APP B) Sys to Be Console Mounted w/Deck Plate Suitable for Perimeter Support and Grouting One Console for Each Compressor One Console for Jacket Water to Be Compressors % Ethylene Glycol

COOLERS Single

F F F F F G G G G G G G G G G G G G

STANDBY PUMP CONTROL RESET Manual

Automatic

On-Off-Auto Selector Switch By

F F F

Shell & Tube

F
Auto

Air Cooler

Twin with Transfer Valve

With Bypass & Temp Control Valve (With TIC & 2-Way Valve) Manual

10 11 SYSTEM PRESSURES 12 Design psig 13 14 15 16 17 18 19 20 Pump Relief Valve(s) Settings

Hydrotest

psig psig

See Pages 10 & 11 for Cooler Details SYSTEM COMPONENT SUPPLIERS MANUFACTURER Main Pump Standby Pump Electric Motor(s) Steam Turbine(s) Cooler(s) Oil Filter(s) Accumulators Suct Strainer(s) Check Valve(s) Switch Valve(s) Pump Coupling(s)

MODEL

WATER STORAGE TANK Tank Holding Capacity, Liters

21 Level Gage 22 PUMPS 23 Horizontal 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Motor Driven Turbine Driven Centrifugal Gear/Screw

F F F F F F F F

Tank Size Heater Tank Material

ft x Electric

ft x

ft Steam

Level Switch MAIN STANDBY

39 40 SKETCH: 41 42 43 44 45 46 47 48 49 50 51

G G G G F G F G F F F

gpm (Rated) @ psig BHP @ 100 SSU Driven hp Casing Material Speed Coupling Guard Mech Seal

F F F F F F F F F F F

INSTRUMENTATION MOUNTED ON CONSOLE

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 2 3 LOCAL CONTROL STATION (3.6.3) 4 5 6 7 INSTRUMENTATION

EGE 15-D-6b 1991


Page 8 of 15

Capacity Control Selector Switch Capacity Control Load/Indicator

8 Weather Hood (3.6.3.2) 9 REMARKS: 10 11

G G F

Totally Enclosed

Lamp Test Button Running Light G Extra Cutouts Vibration Isolators

SUPPLIED BY VENDOR Power Supply Light Start-Stop Button Base Mounted G Freestanding G Weatherproof
NOTE:

Annunciator with First-out Indication with Rotameter Located on Local Panel

G F

Strip Heaters

Purge Connections

Isolation Valves (3.6.1.6)

Tropic-proof Electrical Materials

12 ALARM & SHUTDOWN SWITCHES & LIGHTS (3.6.3.3) 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

GF GF GF GF GF GF GF GF GF GF GF GF

FUNCTION Low Flame Oil Pressure High Frame Oil Temp High Lube Oil Filter )P Low Mech Lubrication Oil Level High Inlet Air Pressure Differential High Cooling Water Temp (Ea Cyl) High Gas Discharge Pressure (Ea Cyl) Aux Lube Oil Pump Start High Liquid Level Moisture Sep High Gas Disch Temp (Ea Cyl) High Intercooler Air Temp High Intercooler Cond Level SWITCH CLOSURES (3.6.5.2)

ALARM

TRIP

29 Alarm Contacts Shall 30 Alarm &/Be Norm. 31 Shutdown Cond Shall 32 Normally

G G

Open Energized Open Energized

GF GF GF GF GF GF GF GF GF GF GF GF GF GF G G

FUNCTION Compressor Frame Vibration Gear Vibration Gear Axial Position Compressor Driver Shutdown High Driver Thrust Brg Temp Cylinder Lubricator Drive Failure

ALARM

TRIP

MISCELLANEOUS

Close to Sound De-energized Close to Trip De-energized

Prealarm & Shutdown Switches Shall be Separate Purch Electrical & Instrument Conn Shall Be: Brought Out to Terminal Boxes Made Directly By the Purchaser

33 NOTE: Normal Cond When Compressor in Operation 34 35 36 37 38 39 PRESSURE GAGE REQUIREMENTS (3.6.4.5) 40 41 Oil Filled Yes 42 FUNCTION 43 Lube Oil Pump Discharge 44 45 46 47 48 49 Lube Oil Filter )P Lube Oil Supply No GAGE BOARD

Switch Encl:

F F

Explosionproof NEMA Type

Weatherproof

Mandatory GAGE BOARD

GF GF GF GF GF GF

FUNCTION Compressor Suction Each Stage Compressor Discharge Each Stage

GF G GF GF GF GF GF

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 TEMPERATURE GAGE REQUIREMENTS 2 3 FUNCTION 4 Lube Oil Pump Discharge From: 5 6 7 8 9 10 11 12 13 MISCELLANEOUS INSTRUMENTS 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 QUANTITY PURCHASER TAG NUMBER VENDOR TAG NUMBER CONTROL PANEL INSTRUMENTS LOCATION DESCRIPTION & SET POINT MOUNTING (3.6.5.1) Gear Outlet Driver Journal Bearing Driver Thrust Bearing CW In & Out of Intercooler Crankcase

EGE 15-D-6b 1991


Page 9 of 15

LOCALLY MOUNTED

Mandatory LOCALLY MOUNTED

GF GF GF GF GF GF GF GF GF GF

GAGE BOARD

GF GF GF GF GF GF GF GF GF GF

FUNCTION Cooler Oil Inlet & Outlet Compressor Suction Ea Compressor Discharge Ea Cyl Jacket Water Supply Jacket Water Return Ea Cyl Gear Journal Bearing Ea Air Cooler Inlet & Outlet

G GF G GF G GF GF GF GF G

GAGE BOARD

GF GF GF GF GF GF GF GF GF GF

LOCALLY MOUNTED Tachometer (3.6.4.2) Pressure Gages: Temperature Gages: Level Gages: Diff Pressure Gages: Pressure Switches: Diff Pressure Switches: Temperature Switches: Level Switches: Control Valves: Pressure Relief Valves: Thermal Relief Valves: Sight Flow Indicators: Gas Flow Indicator: Vibration Equipment: Tachometer: Solenoid Valves: Annunciator: Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr

GAGE BOARD Annunciator (3.6.6) Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Flange & Type Size & Type Model & No. Points

LOCALLY MOUNTED

GAGE BOARD

17 INSTRUMENT SUPPLIERS

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 2 Duty 3 Supplier 4 Model No. 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Tubes Tubesheet Shell Shell Flange MATERIALS Baffles Channel Channel Flange Channel Noz Flanges Inlet Outlet Drain Vent No INTERCOOLER Watts Cooler Item No. No. Units Required Type OPERATING CONDITIONS Fluid Total Flow, lb/h Specific Gravity
2 Thermal Cond, Btu/hCft CF

EGE 15-D-6b 1991


Page 10 of 15

(3.8.1 & 3.8.7) TUBE SIDE

F G G G G G G F G F G G G G G G G F G F

SHELL SIDE (3.8.9)

@ @ @ @

F F F F

@ @ @ @

F F F F

Specific Heat, Btu/lbCF Viscosity, SSu Operating Temperature Inlet Pressure, psig Inlet Velocity, ft/s Pressure Drop, psi Design Temperature, F Pressure, psig 2 Ch C Fouling Resistance, ft F/Btu Min. Corrosion Allowance, in. Number of Passes per shell Allow.

Calc

Allow.

Calc

Min.

Test

Min.

Test

Total Area (1) Lmtd Corrected Mtd (Eff) Transfer Rate, Clean Transfer Rate, Service Cross Baffles, Type Code Requirements (2) Weights Bundle ASME TEMA lb

CONSTRUCTION DETAILS 2 ft Shell, No. x ID

G G G

in.

Tubes, No. per Shell

F
2 Btu/hCft CF 2 Btu/hCft CF

G G G

lb

OD x Length Gage, BWG Tube Pitch

in. x in. ) Yes Yes

in. (Avg), (Min.) Wall

Removable Tube Bundle ASME Code Stamp Full of Water lb

G G

GF G G
No No

Bundle & Shell

Auto Drain Trap with Manual Bypass [3.8.3(a)] Orificed Drain Trap Bleed

TEMA Class R (3.8.1) NOZZLE SIZES

SHELL SIDE Size, NPS (in.) Rating & Facing No. Size, NPS (in.)

TUBE SIDE Rating & Facing

(1) Outside tube area, excluding area in tubesheets. (2) Units exempt from ASME code stamp shall have longitudinal weld seams spot examined per Par. UW-52 of the Code.

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 2 Duty 3 Supplier 4 Model No. 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Tubes Tubesheet Shell Shell Flange MATERIALS Baffles Channel Channel Flange Channel Noz Flanges Inlet Outlet Drain Vent No AFTERCOOLER Watts Cooler Item No. No. Units Required Type OPERATING CONDITIONS Fluid Total Flow, lb/h Specific Gravity
2 Thermal Cond, Btu/hCft CF

EGE 15-D-6b 1991


Page 11 of 15

(3.8.1 & 3.8.7) TUBE SIDE

F G G G G G G F G F G G G G G G G F G F

SHELL SIDE (3.8.9)

@ @ @ @

F F F F

@ @ @ @

F F F F

Specific Heat, Btu/lbCF Viscosity, SSU Operating Temperature Inlet Pressure, psig Inlet Velocity, ft/s Pressure Drop, psi Design Temperature, F Pressure, psig 2 Fouling Resistance, ft ChCF/Btu Min. Corrosion Allowance, in. Number of Passes per shell Allow.

Calc

Allow.

Calc

Min.

Test

Min.

Test

Total Area (1) Lmtd Corrected Mtd (Eff) Transfer Rate, Clean Transfer Rate, Service Cross Baffles, Type Code Requirements (2) Weights Bundle ASME TEMA lb

CONSTRUCTION DETAILS 2 ft Shell, No. x ID

G G G

in.

Tubes, No. per Shell

F 2 Btu/hCft F 2 Btu/hCft F

G G G

lb

OD x Length Gage, BWG Tube Pitch

in. x in. ) Yes Yes

in. (Avg), (Min.) Wall

Removable Tube Bundle ASME Code Stamp Full of Water lb

G G

GF G G
No No

Bundle & Shell

Auto Drain Trap with Manual Bypass [3.8.3(a)] Orificed Drain Trap Bleed

TEMA Class R (3.8.1) NOZZLE SIZES

SHELL SIDE Size, NPS (in.) Rating & Facing No. Size, NPS (in.)

TUBE SIDE Rating & Facing

(1) Outside tube area, excluding area in tubesheets. (2) Units exempt from ASME code stamp shall have longitudinal weld seams spot examined per Par. UW-52 of the Code.

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 Applicable to: 2 For 3 Site 4 Service 5 Manufacturer 6 NOTE: 7 9 10 11

EGE 15-D-6b 1991


Page 12 of 15 Vendor

Proposal

F
Model

Purchase

As Built

Driver Furnished by (3.1.1): Unit Driver Equip No. Required

Contractor

Serial No.

Indicates Information to Be Completed by Purchaser. MOTOR DESIGN DATA

By Manufacturer MOTOR DESIGN DATA Contd Full Voltage Loaded

8 APPLICABLE SPECIFICATIONS

12 SITE DATA 13 Area: 14

F F F F F F F F F F F F F

NEMA

Cl ft

Alt

15 Unusual Conditions: 16 17 DRIVE SYSTEM 18 19

F F F F F

Gr

Div

F
Fumes

Nonhazardous F

Ambt Temp: Max.

Dust

F Min.

NOISE (2.1.3) NEMA Standard

F F F F F F F F F

STARTING (3.1.6)

F F F F F F

Reduced Voltage Unloaded (3.1.3) % (3.1.6)

% (3.1.6)

Voltage Dip VIBRATION NEMA Standard

Direct Connected Gear Other ACCESSORY EQUIPMENT Soleplate

20 TYPE OF MOTOR (3.1.5) 21 22 23 24 25 26 27 Squirrel Cage Induction Synchronous

F F

Baseplate Mfr Std Fans

F F

Stator Shift

NEMA Design

Nonsparking Fans

F F

DC EXCITATION

Power Factor Reqd Excitation: Brushless

kW Reqd

Slip Ring

By:

Field Discharge Resistor by Motor Mfr

Description ENCLOSED COLLECTOR RINGS

Volts Manufacturer

Purchaser

Wound Rotor Inductor

28 ENCLOSURE 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Class TEFC, Severe Duty Weather Protected, Type TEWAC Group

Div Explosionproof

F F F

Purged: Medium Explosion-Resistant Nonpurged Forced Ventilation 3 ft /min

Press.

psig

44 BASIC DATA (3.1.4 & 3.1.5) 45 46 47 48 49 Volts Phase Service Factor Hz

F F GF GF F F F F F F F G F F F

F
Gas F F

Press. Drop

in. H2O

TEIGF, Using

Double Wall Carbon Steel Tubes Water Supply: Press. Water Allow.: ) P Water Side Min. Corr. Allow. And Foul Factor (Air) (Gas) Supply Press. psig psig, Temp psi, Temp Rise in.

WINDING TEMPERATURE DETECTOR: Thermistors: No./Phase

Force Ventilated Open-Dripproof Open

G G G F G F F F G F F F

BEARING TEMP DEVICES (3.1.5) Location Description Set @ F for Alarm F for Shutdown

SPACE HEATERS kW

F F

Volts %

Phase

Hz

Max. Sheath Temp.

Type:

Pos Temp Coeff Yes

Temperature Switch:

Resistance Temperature Detectors: No./Phase Resistance Matl

Selector Switch & Indicator By: Max. Stator Winding Temp:

F F F

Neg Temp Coeff No

Purch

ohms Mfr

Nameplate hp Synchronous rpm Insulation: Class Temp Rise: F Above

F for Alarm F for Shutdown WINDING TEMP DETECTOR & SPACE HEATER LEADS In Same Conduit Box In Separate Conduit Boxes

Type F By

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 2 3 4 5 6 7 8 9

EGE 15-D-6b 1991


Page 13 of 15

F F F F

ACCESSORY EQUIPMENT Contd MOTOR ARRANGED FOR DIFFERENTIAL PROTECTION

MANUFACTURERS DATA Contd Bearing: Type Lube Oil Required: Total Shaft End Float Limit End Float to Lubr gpm & psig

F F F F

Self-Balance Primary-Current Method CT Description Extended Leads

Length

ft

Curves Reqd Based on Mtr Saturation & Rated Volt.

SURGE CAPACITORS LIGHTNING ARRESTORS CT FOR AMMETER

WEIGHTS Net Weight Rotor Wt Max. Maint Wt (Identify) DIMENSIONS (METERS) L W SHOP INSPECTION AND TESTS REQD Shop Inspection Testing Per NEMA H Shipping Weight Max. Erection Wt

F F

Speed vs Torque @ 100%, 90% & 80% Rated Voltage Speed vs Current @ 100%, 90% & 80% Rated Voltage

10 Description 11 MAIN CONDUIT BOX SIZED FOR: 12 13 14 15 16 17 18 19 20 21 22 23 Manufacturer 24 Frame No. 25 Efficiency: FL 26 Pwr Factor (Ind), FL: 3/4L 3/4L

F F F F F F F F G

Main Motor Leads Insulated

F F

Type Noninsulated

CTs for Diff Protection (Mounted by): Surge Capacitors (Mounted By): Lightning Arresters (Mounted By): CT for Ammeter (Mounted By): Space for Stress Cones AIR FILTERS Mfr

Mfr Std Shop Tests Type Immersion Test Special Tests (List Below)

MANUFACTURERS DATA

Full Load rpm (Ind) 1/2L 1/2 L Locked Rotor PAINTING

F F F F F F F F F

WITNESS

F F F F F F F F F

27 Curr (Rated Volt): Full Load 28 Locked Rotor Power Factor 29 Locked Rotor w/Stand Time (Cold Start) 30 Locked Rotor w/Stand Time (Hot Start) 31 Torques (NCm): Full Load 32 33 34 35 Locked Rotor Pull-up (Ind) Breakdown (Ind)

F F F F F F F

Manufacturers Standard

Starting (Syn) Pull-in (Syn) Pull-out (Syn)

SHIPMENT Domestic

Export

Export Boxing Reqd

Outdoor Storage Over 3 Months

36 Open Circuit Time Constant (Sec) 37 Symmetrical Contribution to 3-Phase Terminal Fault: 38 At 1/2 Cycles 40 Transient (XD) At 3 Cycles Synchronous (XD) ohms @ F % % 39 Reactances: Subtransient (XD) 41 AC Stator Resistance 42 Rated kVA 43 kVA Inrush @ Full Volt & Locked Rotor (Syn) 44 kVA @ Full Voltage & 95% Speed 45 Max. Line Curr in Stator on 1st Slip Cyc & Pull-out 46 (Syn) sec sec 47 Acceleration Time (Mtr Only & Rated Volt.) 48 Accel Time (Mtr & Load & 85% Rated Volt.) 2 2 49 Rotor/Field WK & Mtr Shaft (lb-ft ) 50 No. of Starts per Hour

REMARKS:

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS EGE 15-D-6b 1991
Page 14 of 15

1 PULSATION SUPPRESSION DEVICES (FOR MACHINES OF 201 BHP AND LARGER SEE TABLE 4 & PAR. 3.10) 2 THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION 3 Applicable to: 4 For/User 5 Site Location 6 Compressor Mfr 7 Suppressor Mfr 8 9 10 12 Total Number of Compressor Cyl 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 NOTE:

Proposals

Purchase

As Built Ambient Temperature, Min./Max. Number of Compressors F

Model/Type Indicates Data Completed by Purchaser

" By Mfr(s) After Order

G By Mfr(s)/Purchaser As Applicable F
Stroke in. rpm Code Regulations Apply

By Compr/Supp Mfr W/Proposal

GENERAL INFORMATION APPLICABLE TO ALL SUPPRESSORS

11 Total Number of Services and/or Stages

ASME Code Stamp

F F F F F

Total Number of Crankthrows State/Country/Province of

Other Applicable Pressure Vessel Spec or Code Lube Service

Nonlube Serv

No Oil Allowed Internally

Dry Type Internal corrosion Coating: Radiography (X-ray of Welds): Special Welding Requirements Outdoor Storage over 6 Months Witnessed

F F

None

Shop Inspection Special Pain Spec

F F

Spot

F F

Yes 100%

F F

No Impact Test X-ray

Witness Hydrotest

Observed CYLINDER, GAS, OPERATING, AND SUPPRESSOR DESIGN DATA Service Number of Cyl Cyl Bore Dia Piston Rod Dia Crank Angle(s) Betw Manifolded Cyls in. Stroke in. rpm Stage No. On Crankthrow No.(s) Deg

G Compressor Cyl Data (This Service or Stage Only F

G
F G G F

Unloaders for: Compressor Manufacturers Derated Capacity Receiver Operating Pressure Operating Temp Within Suppressors Allowable Pressure Drop Through Suppressors Combination Inlet Suppressor Separator/ Internals lb/h Inlet Inlet

F
psi

in. Piston Displacement Startup Only psia F %

SCFM

MMSCFD

Cap Cont

F
psia psia

3 ft /min

None

F F F

)P

G Discharge F
)P
psi No

Discharge

G No. (Qty) Of Inlet & Disch Supp per Stage F


Receiver

INLET SUPPRESSOR Yes

F F
No / Yes

Yes

DISCHARGE SUPPRESSOR

Yes

No

Design for Full Vacuum Capability 37 REMARKS: 38 39 40 41 42 43 44 45 46

No

MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 PULSATION SUPPRESSION DEVICES FOR RECIPROCATING COMPRESSORS PAR.( 3.10) 2 THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 46 47 48 OTHER DATA AND NOTES Service Stage No. By Manufacturer or Purchaser As Applicable INLET SUPPRESSOR DISCHARGE SUPPRESSOR

EGE 15-D-6b 1991


Page 15 of 15

"

F " G F " G G
" " " "

To Be Completed by Manufacturer After Order CONSTRUCTION REQUIREMENTS & DATA Basic Material Required: Carbon Steel, SS, etc. Act. Matl, ASTM or SAE Designation Corrosion Allowance, in. Wall Thickness, in. Nom Shell Dia x Overall Length Pipe or Rolled Plate Construction Act. Max. Allow. Working Press. & Temperature Max. Expected Pressure Drop )P psi/% Line Press. Weight, lb Each Extend Vents/Drains to Allow for Insulation Expected Peak-to-Peak Pulse @ Line Sid/Cyl Fig % Press. Based on Final Suppressor Design Supports, Type/Quantity Shell/Head Required Shell/Head 3 in./vol ft

G F

/ in. in./ in./


3 ft

/ in.
3 ft

G
)P

x Pipe

in./

psi @ F psi / %

G F

Rolled Plate

G
)P

x Pipe

in./

psi @ F psi/ %

G F

Rolled Plate

F
G F

lb No %

Yes % /

lb No %

Yes % /

F F F F F F F

CONNECTION REQUIREMENTS AND DATA Receiver Side Flange Size/Rating/Facing/Type

Compr Cyl Flange(s), Qty/Size/Rating/Facing/Type Per ASME 16.5 Inspection Openings Required

F
" " " " "

Yes

No

Blinded

Yes

No

F
No

Blinded

Spec Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg *Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg

Vent Connections Required

F F F F

F F F F

Yes

F F F F

No

F F F F

Yes

F F F F

Spec Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg *Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg

Drain Connections Required Spec Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg *Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg

Yes

No

Yes

No

Pressure Connections Required

F F

Cyl Nozzle

Yes

No

Yes

No

Spec Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg *Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg Main Body

Pressure Connections Required

Yes

No

Yes

No

Spec Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg *Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg

Max. Expected Pressure Drop 45 NOTE: * = as built.

" "

Act. Max. Allow. Working Press. & Temperature

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