Documenti di Didattica
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APRIL 1991
PAGE 1 OF 13
1. SCOPE This Guide covers the basic requirements for multi-stage reciprocating air compressors up to 448 kW (600 hp) in nonlubricated form. The rated discharge pressure limit is 1.0 MPa gage (150 psig). The driver, bearing lubrication, controls, instrumentation, intercooler, aftercooler, dryer, receiver, inlet air filter, manual barring equipment, and other auxiliaries are covered herein. Lubricated air compressors are not acceptable. The units shall be 100 percent spared, unless a reliable instantaneous secondary source of air is connected and operating. 2. REFERENCES The following publications form a part of this Guide. Unless otherwise specified herein, use the latest edition.
Mobil Engineering Guides EGE 00-B-5 EGE 00-B-20 EGE 00-B-21 EGE 00-C-4 EGE 12-B-1 EGE 12-D-1 EGE 15-D-6 EGE 15-B-7 EGE 15-D-7 EGE 15-B-15 EGE 15-D-15 EGE 16-B-22 EGE 33-B-9 EGE 33-D-9 EGE 41-B-10 EGS 104 EGS 261 Equipment Sound Levels Pressure Casting Inspection Pressure-Containing Equipment Welding and Weld Inspection Equipment Purchases General Engineering Requirements Pressure Vessels Design and Fabrication Pressure Vessel Data Sheet (a and b) Utility/Instrument Air Compressor Data Sheet (a and b) General-Purpose Steam Turbines General-Purpose Steam Turbine Data Sheet (a and b) General-Purpose Internal Combustion Diesel Engines Internal Combustion Diesel Engine Data Sheet (a and b) Piping Process Equipment Electrical Induction Motors Induction Motor Data Sheet Compressed Air Dryer Regenerative Type Design and Fabrication Meteorological Data for Plant Design Foundations
ASME (American Society of Mechanical Engineers) Boiler and Pressure Vessel Code Section VIII Pressure Vessels, Division 1
3. GENERAL 3.1 Compressor packages shall conform to API Standard 680 except as modified in Section 4 of this Guide. 3.2 Where an air dryer is required (such as for instrument air) EGE 41-B-10 shall be attached to ensure designs make appropriate allowances. The dryer may be integral or a separately purchased item. The proposal shall include all assumptions made as if the dryer is separately purchased. 3.3 The vendor shall comply with the requirements of EGE 00-C-4 as well as the specific requirements of API Standard 680 as amended by this Guide. 3.4 The vendor shall furnish the complete factory assembled package in accordance with the requirements of this Guide, EGE 15-D-6, and the project specifications. 3.5 In case of conflict between documents the order of precedence shall be: (a) EGE 15-D-6. (b) Supporting guides. (c) API Standard 680. The seller shall ensure that the data sheets fully reflect all of Mobils requirements as well as deviations and agreements. 3.6 All equipment covered by this Guide shall meet the applicable noise levels established in EGE 00-B-5 without the use of acoustic enclosures. 3.7 It is intended that the package supplied shall be close to the manufacturers standard, however, the requirements of this Guide shall also be met. 4. MODIFICATIONS TO API STANDARD 680 The following items are modifications to API Standard 680. The section and paragraph numbers refer to those given in that standard.
SECTION 2 BASIC DESIGN
Paragraph 2.6.2.1.1 (Delete) Paragraph 2.6.2.1.2 (Delete) Paragraph 2.6.2.1.3 (Delete) Paragraph 2.6.2.1.4 (Delete) Paragraph 2.6.2.4 (Purchasers Choice)
Each cylinder shall have in. NPT connections for attaching pressure transducers. The tap must be suitable for dynamic measurements (that is, it must be prechecked to avoid Helmholtz resonances).
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
ISSUE 1 2 APPLICABLE TO: FOR SITE SERVICE MANUFACTURER APPROVED 3 ISSUE APPROVED JOB NO. LOCATION
PROPOSAL
PURCHASE
AS BUILT
DATE
MODEL BY PURCHASER
G
3
BY MANUFACTURER
MANDATORY
Winter
3 Stage 1 2 3 1 2 4 5 INLET CONDITIONS @ COMPRESSOR SUCTION FLANGE (3.1.2) 6 7 8 9 10 11 13 14 15 16 17 18 CONDITIONS @ RECEIVER DISCHARGE 19 20 21
F F F F F F F F F
PACKAGE MANUFACTURER SHALL FURNISH ITEMS NOTED BELOW All Piping to Edge of Skid (3.7.5.1) Driver: Steam Turbine Speed Reducing Gear Sheaves & V-belt Shaft Coupling Coupling Guards Intercooler & Separator (3.8) Aftercooler & Separator (3.8) Air Receiver (3.11) Pulsation Dampers (3.10) Control Station (3.6.3) Inlet Filter & Silencer (3.9) Inlet Piping Motor (3.1) Other
F F F G F G G
Bar. Press., kPa/bar abs Temperature, C Molecular Weight Cp/Cv (K1) or (Kave) Inlet Volume, m /h
3
12 CONDITIONS @ COMPRESSOR DISCHARGE FLANGE Pressure, kPa/bar abs Temperature, C (2.3) - Adiabatic - Actual (1.4.1.13)
F F F F
Inlet
Discharge
F F G G G F F F
22 RATED CONDITIONS 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 kg/h Wet (1.4.1.3) Inlet m /h (Corrected) Pressure Ratio (R) Speed (rpm) (2.2.1) Power, kW Total Power, kW (1.4.1.14) Maximum Sound
3
F F F F F
Discharge Check Valve Auto Condensate Traps (3.8.3) Orificed Bleed (3.8.3) Cooling Water Manifold (3.7.5) Thermal Relief Valves (Coolant) (3.8.5) Torsional Analysis (2.2.2 to 2.5.2) (Geared Units Only) Digital Pulsation Analysis (3.10) Cooling Water System
System Suitable for Parallel Operation with: Centrif Comp Recip Comp Standby Duty
In-house
Both
F F F G
Receiver Discharge
F F F
F F F
Other
Pressure Transducer Conn (2.6.2.4) Lateral Critical Analysis Special Tools (3.12)
Pressure Drop Allowed for: Inlet Filter (kPa) (bar) Inlet Pulsation Damper Discharge Pulsation Damper Aftercooler Receiver (kPa) (bar) (kPa) (bar) (kPa) (bar) (kPa) (bar)
REMARKS:
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Basic Operating Control Type: 43 44 45 CONTROL SYSTEM (3.6.2)
F G G G G G G G G G G G F G G G G G G G G G G G
STARTUP % Capacity/Stage kg/h - Wet Inlet, m /h Pockets/Valves Operation* Inlet Pressure, kPa/bar abs Discharge Pressure, kPa/bar abs Discharge Temp, C (Actual) Power/Stage kW Total Power kW (Incl Drive Losses) Actual Rod Load, N, T Rod Rev, Degrees
3
(3.6.2.4)
% Capacity/Stage kg/h - Wet Inlet, m /h Pockets/Valves Open* Inlet Pressure, kPa/bar abs Discharge Pressure, kPa/bar abs Discharge Temp, C (Actual) Power/Stage Total kW (Incl Drive Losses) Actual Rod Load, N, T Rod Rev, Degrees
3
*Show Operation with the Following Symbols: Suction Valve(s) Unloaded Head End or Crank End = CE = HE or Plus = = = S F V
Example: HE-F/CE-S = Head End Fixed Pocket Open/Crank End Suction Valve(s) Unloaded. C = Compression T = Tension
F F F
F F F F F F
Manual (3.6.2.1) Five Step Three Step Other
48 49 50 51
F F F F
F F F F
F F
Load Unload
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 2 Altitude 3 Design Temp, C 4 Design Wet Bulb Temp, C 5 m
COMPRESSOR DATA kPa/bar abs Winter, min. Item No./Service Stage No. of Cyl Type Cyl Cooling Required (2.6.1.7) (App B) Lubricated/Nonlubricated Single/Double Acting Cylinder Liner, Yes/No Bore, mm Stroke, mm Piston Displacement, m Division Clearance, % Volumetric Efficiency, % API Valve Gas Velocity, m/min (2.7.1) No. Inlet/Disch Valves/Cyl Type of Valves (2.7.2) Inlet/Disch Valve Lift, mm (2.7.1) Max. Allow. Piston Speed, m/min. (2.2.1) Normal Piston Speed, m/min (2.2.1) Rod Diameter, mm Max. Allow. Rod Load, N, T* Max. Allow. Rod Load, N, C*
3
F F F
Winterization Reqd
Indoors
F F
F F
Heated
F F
Other
14 COOLING WATER FOR COMPR CYLINDERS (2.6.1.9) 15 Type Water 16 COOLING WATER FOR OIL COOLER & 17 INTERCOOLERS (2.6.1.9) 18 Type Water 19 COOLING FOR ROD PACKING COOLING 20 Type Fluid 21 22 ELECTRIC POWER FOR HEATERS 23 25 27 28 29 STEAM FOR HEATERS 30 Normal 31 Max. 33 Press., kPa/bar gage 34 Dew Point 35 36 COMPRESSOR FRAME LUBRICATION (2.12) 37 FRAME 38 39 40 41 42 43 C kPa/bar gage kPa/bar gage Max. CTT CTT Normal Min. Volts Volts Volts Phase Phase Phase Cycles Hz Cycles Hz 24 MOTOR CONTROL & INSTRUMENT VOLTAGE 26 ALARM AND SHUTDOWN VOLTAGE
Rod Runout (Allowable), mm Min. Cylinder Wall Thickness, mm Cylinder Finish, Ra (2.6.1.5) Max. Allow. Cyl Wkg Press., kPa/bar gage Max. Allow. Cyl Temp, C (1.4.1.6) Recommended Relief Valve, kPa/bar gage Hydrostatic Test, kPa/bar gage Cylinder Water Jacket Min. Allowable Speed (1.4.1.8) Trip Speed (1.4.1.18) *T = Tension COMPRESSOR MATERIALS (APP C) Cylinders (2.14.1.1 & 2.14.2.7) Cylinder Liners Pistons Piston Rings Rider Rings Piston Rods
C = Compression
F F F G
Pressure System
F
Sleeve
Splash System
Main Oil Pump Driven by Compr Shaft Aux Oil Pump Driven by Electric Motor Hand-Operated Pump for Starting
Nonlubricated
G G G
F F
Roller
Piston Rod Hardness, Rc Valve Seats/Seat Plate Valve Stops Valve Chain Valve Springs Rod Packing Main Bearings Liters Crankpin Bearing Low Temp Material (2.14.5)
Materials
Compr Shaft
F F
Elec Mtr
Div Block
Heater
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 COMPRESSOR MATERIALS (APP C) Contd 2 Crankshaft (2.14.2.4) 3 Crosshead Bearing 4 Crosshead 5 Crosshead Shoes 6 Flywheel 7 Cylinder Matl per ASTM A 395 (2.14.2.7) 8 Cylinder Head Matl per ASTM A395 (2.14.2.7) 9 10 11 12 13 14 15 16 17 18 19 20 21 22 COUPLINGS (3.2) DRIVER-COMPR GEAR COMPR ELECTRIC Main Driver Main Lube Oil Pump Aux Lube Oil Pump Pkg Coolant Oil Pump Mech Lubricator
Domestic
F G
Outdoor Storage Over 6 Months (4.4.1) UTILITY CONSUMPTION LOCKED kW ROTOR AMPS
FULL-LOAD AMPS
F G F F F F F G G G F F F G F F F F F F G G
OR DRIVER-GEAR Make Model Lubrication Mount Cplg Halves Spacer Reqd Lmtd End Float Reqd Idling Adaptor Reqd Cplg Rating (kW/100 rpm) Keys (1) or (2): or Hydro Fit Cplgs-(Main) (Aux) Oil Pump Jacket Water Pumps Mfr Model
Frame Oil Heater Lubricator Heater Space Heater STEAM Flow kg/h Main Driver Lubr Heater Frame Heater COOLING WATER Nonspark (3.2.1.8) Tot. Encl V-Belt Grd Quantity, m /h Inlet Temp, C Outlet Temp, C Inlet Press., kPa/barg Outlet Press., kPa/barg Other Max. Press., kPa/barg Total CW, m /h
3 3
Hz Hz Hz
Temp CTT
to
Code
Standard
F F
COMPR ROD L.O INTER CYL JKTS PKG COOLER COOLERS OTHER
COMPRESSOR PACKING (2.11) Full Floating Vented Packing with Stainless Steel Springs Forced Feed Lubricated Nonlube
Teflon
Carbon
Water Cooled Prov Future Water/Oil Cooling Vented to DISTANCE PIECE (2.10.1 & 2.10.2) Standard Extra Long Single Compartment Screened Solid Cover
G G G G G G G G G G
WEIGHTS AND DIMENSIONS Max. Erection Weight Max. Maintenance Weight Total Wt Less Driver & Gear Wt of Complete Unit Space Reqd, m Compressor Complete Unit L L W W H H m m kg kg kg kg
Louvered
Rod Removal Distance Cooler Tube Removal Distance Lube Oil Console Total Weight Dim., m L W H
Manual
Pneumatic
kg
Flanged Outlet
kg W H
F F
Dim., m
F F
Compressor
Gear
INSPECTION AND SHOP TESTS Driver Shop Inspection Mfr Standard Shop Tests Valve Leak Test Cylinder Hydrostatic Test Reqd
F F F F F F F F F G F F F G
Common (Under Compr Gear & Driver) Under Compr Only Open Construction Drip Rim
Other
Hydro Cyl Water Jkts @ kPa/barg Barring Over to Check Rod Runout
Horizontal Adjusting Screws for Equipment (3.5.5) Vertical Adjusting Screws for Equipment (3.5.5) Suitable for Point Support (3.5.2) Suitable for Perimeter Support Grouting Prep Epoxy (3.5.8) Recommended Straight Run of Pipe Diameter Before Suction Vendor Review & Comments on Purchaser Piping & Foundation (2.1.12)
F F F
Mechanical Run Test Incl Shop Driver Performance Test (4.3.4.1) Mechanical Run Test Incl Job Driver Complete Unit Tests (4.3.4.2) Aux Equip Oper Test Dismantle/Reassemble Inspection Kerosine Leak Test
FORCE MOMT FORCE MOMT FORCE MOMT N Axial Vertical Horiz 90 FORCE MOMT FORCE MOMT FORCE MOMT N NCm N NCm N NCm Axial Vertical NCm N NCm N NCm
F F F F F F F F F F F
CONTRACT DATA
F F F F F F F F F F F F F F F
Witn
F F F F F F F F F F F F F
Obser
F F F F
F F F F F F F F F
Certified Copies of Preshipment Test Data [5.2.4.2 (d)] Material Insp (NDT) (2.14.6) Retain Assy Clearances for 5 Years [4.2.1 (c)] Vessel Cleanliness Inspection (4.2.3.2) Keep Shop Test Data for 5 Years [5.2.4.2 (d)] Mfr Rep Present for Initial Alignment (2.1.12) Progress Reports (5.2.5) Coordination Meeting (5.2.2) Drawing Requirements [5.1 (a) & 5.2.3.1]
REMARKS
Horiz 90 OTHER CONNECTIONS NO. SIZE Lube Oil Inlet Lube Oil Outlet Cylinder Drains Vents Cooling Water Suction Damper Discharge Damper Coupling Drain (Flanged) (3.2.2.2)
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 2 BASIC SYSTEM REQTS (NORMAL OIL FLOW) 3 4 5 FRAME LUBE OIL SYSTEM (2.12)
G G G
m /h
kPa/barg
Hydrotest MAIN
9 PUMPS 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Shaft Driven Motor Driven Turbine Driven Horiz Centrifugal Gear/Screw
F F F F F F F F F G G G G G F F F F G F
CARBON STEEL
STAINLESS STEEL
Complete System Return Piping Carbon Stl Slip-on Flanges on Stainless Stl Piping
With Bypass & Temp Control Valve Manual See Pages 10 & 11/15 For Cooler Details
F F F
F F
Air Cooled
F F F
Auto
F F F F
G G G G F G F G F
m /h (Rated) @ kPa/bar gage kW @ 17.8 mPaCs Driven kW Casing Material Speed Coupling Guard Mech Seal
Standby (2.12.4)
33 REMARKS:
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 2 3 4 5 6
F F F F G G G
SELF-CONTAINED COOLING SYSTEM (2.6.1.9 & FIG. B-2, APP B) Sys to Be Console Mounted w/Deck Plate Suitable for Perimeter Support and Grouting One Console for Each Compressor One Console for Jacket Water to Be Compressors % Ethylene Glycol
COOLERS Single
F F F F F G G G G G G G G G G G G G
Automatic
F F F
F
Auto
Air Cooler
With Bypass & Temp Control Valve (With TIC & 2-Way Valve) Manual
kPa/barg
Cyl Temp, C
Hydrotest
kPa/barg kPa/barg
See Pages 10 & 11 for Cooler Details SYSTEM COMPONENT SUPPLIERS MANUFACTURER Main Pump Standby Pump Electric Motor(s) Steam Turbine(s) Cooler(s) Oil Filter(s) Accumulators Suct Strainer(s) Check Valve(s) Switch Valve(s) Pump Coupling(s)
MODEL
21 Level Gage 22 PUMPS 23 Horizontal 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Motor Driven Turbine Driven Centrifugal Gear/Screw
F F F F F F F F
mx Electric
mx
m Steam
39 40 SKETCH: 41 42 43 44 45 46 47 48 49 50 51
G G G G F G F G F F F
m /h (Rated) @ kPa/bar gage kW @ 17.8 mPaCs Driven kW Casing Material Speed Coupling Guard Mech Seal
F F F F F F F F F F F
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 2 3 LOCAL CONTROL STATION (3.6.3) 4 5 6 7 INSTRUMENTATION
G G F
Totally Enclosed
SUPPLIED BY VENDOR Power Supply Light Start-Stop Button Base Mounted G Freestanding G Weatherproof
NOTE:
G F
Strip Heaters
Purge Connections
GF GF GF GF GF GF GF GF GF GF GF GF
FUNCTION Low Flame Oil Pressure High Frame Oil Temp High Lube Oil Filter )P Low Mech Lubrication Oil Level High Inlet Air Pressure Differential High Cooling Water Temp (Ea Cyl) High Gas Discharge Pressure (Ea Cyl) Aux Lube Oil Pump Start High Liquid Level Moisture Sep High Gas Disch Temp (Ea Cyl) High Intercooler Air Temp High Intercooler Cond Level SWITCH CLOSURES (3.6.5.2)
ALARM
TRIP
29 Alarm Contacts Shall 30 Alarm &/Be Norm. 31 Shutdown Cond Shall 32 Normally
G G
GF GF GF GF GF GF GF GF GF GF GF GF GF GF G G
FUNCTION Compressor Frame Vibration Gear Vibration Gear Axial Position Compressor Driver Shutdown High Driver Thrust Brg Temp Cylinder Lubricator Drive Failure
ALARM
TRIP
MISCELLANEOUS
Prealarm & Shutdown Switches Shall be Separate Purch Electrical & Instrument Conn Shall Be: Brought Out to Terminal Boxes Made Directly By the Purchaser
33 NOTE: Normal Cond When Compressor in Operation 34 35 36 37 38 39 PRESSURE GAGE REQUIREMENTS (3.6.4.5) 40 41 Oil Filled Yes 42 FUNCTION 43 Lube Oil Pump Discharge 44 45 46 47 48 49 Lube Oil Filter )P Lube Oil Supply No GAGE BOARD
Switch Encl:
F F
Weatherproof
GF GF GF GF GF GF
GF G GF GF GF GF GF
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 TEMPERATURE GAGE REQUIREMENTS 2 3 FUNCTION 4 Lube Oil Pump Discharge From: 5 6 7 8 9 10 11 12 13 MISCELLANEOUS INSTRUMENTS 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 QUANTITY PURCHASER TAG NUMBER VENDOR TAG NUMBER CONTROL PANEL INSTRUMENTS LOCATION DESCRIPTION & SET POINT MOUNTING (3.6.5.1) Gear Outlet Driver Journal Bearing Driver Thrust Bearing CW In & Out of Intercooler Crankcase
LOCALLY MOUNTED
GF GF GF GF GF GF GF GF GF GF
GAGE BOARD
GF GF GF GF GF GF GF GF GF GF
FUNCTION Cooler Oil Inlet & Outlet Compressor Suction Ea Compressor Discharge Ea Cyl Jacket Water Supply Jacket Water Return Ea Cyl Gear Journal Bearing Ea Air Cooler Inlet & Outlet
G GF G GF G GF GF GF GF G
GAGE BOARD
GF GF GF GF GF GF GF GF GF GF
LOCALLY MOUNTED Tachometer (3.6.4.2) Pressure Gages: Temperature Gages: Level Gages: Diff Pressure Gages: Pressure Switches: Diff Pressure Switches: Temperature Switches: Level Switches: Control Valves: Pressure Relief Valves: Thermal Relief Valves: Sight Flow Indicators: Gas Flow Indicator: Vibration Equipment: Tachometer: Solenoid Valves: Annunciator: Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr
GAGE BOARD Annunciator (3.6.6) Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Flange & Type Size & Type Model & No. Points
LOCALLY MOUNTED
GAGE BOARD
17 INSTRUMENT SUPPLIERS
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 2 Duty 3 Supplier 4 Model No. 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Tubes Tubesheet Shell Shell Flange MATERIALS Baffles Channel Channel Flange Channel Noz Flanges Inlet Outlet Drain Vent No INTERCOOLER Watts Cooler Item No. No. Units Required Type OPERATING CONDITIONS Fluid Total Flow, kg/h Specific Gravity Thermal Cond, W/(mC) Specific Heat, kJ/(kgC) Viscosity, PaCs Operating Temperature Inlet Pressure, kPa/bar gage Inlet Velocity, m/s Pressure Drop, (kPa) (bar) Design Temperature, C Pressure, kPa/bar gage 2 Fouling Resistance, m C/W Min. Corrosion Allowance, mm Number of Passes per shell CONSTRUCTION DETAILS 2 m Shell, No. x ID Allow. Calc Allow. Calc @ @ @ @ C C C C @ @ @ @ C C C C SHELL SIDE (3.8.9) (3.8.1 & 3.8.7) TUBE SIDE
F G G G G G G F G F G G G G G G G F G F
Min.
Test
Min.
Test
Total Area (1) Lmtd Corrected Mtd (Eff) Transfer Rate, Clean Transfer Rate, Service Cross Baffles, Type Code Requirements (2) Weights Bundle ASME TEMA kg
G G G
mm
C
2 W/(m C) 2 W/(m C)
G G G
kg
mm x mm ) Yes Yes
G G
GF G G
No No
Auto Drain Trap with Manual Bypass [3.8.3(a)] Orificed Drain Trap Bleed
SHELL SIDE Size, NPS (in.) Rating & Facing No. Size, NPS (in.)
(1) Outside tube area, excluding area in tubesheets. (2) Units exempt from ASME code stamp shall have longitudinal weld seams spot examined per Par. UW-52 of the Code.
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 2 Duty 3 Supplier 4 Model No. 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Tubes Tubesheet Shell Shell Flange MATERIALS Baffles Channel Channel Flange Channel Noz Flanges Inlet Outlet Drain Vent No AFTERCOOLER Watts Cooler Item No. No. Units Required Type OPERATING CONDITIONS Fluid Total Flow, kg/h Specific Gravity Thermal Cond, W/(mC) Specific Heat, kJ/(kgC) Viscosity, PaCs Operating Temperature Inlet Pressure, kPa/bar gage Inlet Velocity, m/s Pressure Drop, (kPa) (bar) Design Temperature, C Pressure, kPa/bar gage 2 Fouling Resistance, m C/W Min. Corrosion Allowance, mm Number of Passes per shell CONSTRUCTION DETAILS 2 m Shell, No. x ID Allow. Calc Allow. Calc @ @ @ @ C C C C @ @ @ @ C C C C SHELL SIDE (3.8.9) (3.8.1 & 3.8.7) TUBE SIDE
F G G G G G G F G F G G G G G G G F G F
Min.
Test
Min.
Test
Total Area (1) Lmtd Corrected Mtd (Eff) Transfer Rate, Clean Transfer Rate, Service Cross Baffles, Type Code Requirements (2) Weights Bundle ASME TEMA kg
G G G
mm
C
2 W/(m C) 2 W/(m C)
G G G
kg
mm x mm ) Yes Yes
G G
GF G G
No No
Auto Drain Trap with Manual Bypass [3.8.3(a)] Orificed Drain Trap Bleed
SHELL SIDE Size, NPS (in.) Rating & Facing No. Size, NPS (in.)
(1) Outside tube area, excluding area in tubesheets. (2) Units exempt from ASME code stamp shall have longitudinal weld seams spot examined per Par. UW-52 of the Code.
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 Applicable to: 2 For 3 Site 4 Service 5 Manufacturer 6 NOTE: 7 9 10 11
Proposal
F
Model
Purchase
As Built
Contractor
Serial No.
8 APPLICABLE SPECIFICATIONS
F F F F F F F F F F F F F
NEMA
Cl m
Alt
F F F F F
Gr
Div
F
Fumes
Nonhazardous C
Dust
C Min.
F F F F F F F F F
STARTING (3.1.6)
F F F F F F
% (3.1.6)
F F
F F
Stator Shift
NEMA Design
Nonsparking Fans
F F
DC EXCITATION
kW Reqd
Slip Ring
By:
Volts Manufacturer
Purchaser
28 ENCLOSURE 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Class TEFC, Severe Duty Weather Protected, Type TEWAC Group
Div Explosionproof
F F F
Press.
kPa/barg
F F GF GF F F F F F F F G F F F
F
Gas C C
m /h
Press. Drop
mm H2O
TEIGF, Using
Double Wall Carbon Steel Tubes Water Supply: Press. Water Allow.: ) P Water Side Min. Corr. Allow. And Foul Factor (Air) (Gas) Supply Press. kPa/barg kPa/barg, Temp kPa/bar, Temp Rise mm
G G G F G F F F G F F F
BEARING TEMP DEVICES (3.1.5) Location Description Set @ C for Alarm C for Shutdown
SPACE HEATERS kW
F F
Volts %
Phase
Hz
Type:
Temperature Switch:
F F F
Purch
ohms Mfr
C for Alarm C for Shutdown WINDING TEMP DETECTOR & SPACE HEATER LEADS In Same Conduit Box In Separate Conduit Boxes
Type C By
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 2 3 4 5 6 7 8 9
F F F F
MANUFACTURERS DATA Contd Bearing: Type Lube Oil Required: Total Shaft End Float Limit End Float to Lubr 3 m /h & kPa/barg
F F F F
Length
WEIGHTS Net Weight Rotor Wt Max. Maint Wt (Identify) DIMENSIONS (METERS) L W SHOP INSPECTION AND TESTS REQD Shop Inspection Testing Per NEMA H Shipping Weight Max. Erection Wt
F F
Speed vs Torque @ 100%, 90% & 80% Rated Voltage Speed vs Current @ 100%, 90% & 80% Rated Voltage
10 Description 11 MAIN CONDUIT BOX SIZED FOR: 12 13 14 15 16 17 18 19 20 21 22 23 Manufacturer 24 Frame No. 25 Efficiency: FL 26 Pwr Factor (Ind), FL: 3/4L 3/4L
F F F F F F F F G
F F
Type Noninsulated
CTs for Diff Protection (Mounted by): Surge Capacitors (Mounted By): Lightning Arresters (Mounted By): CT for Ammeter (Mounted By): Space for Stress Cones AIR FILTERS Mfr
Mfr Std Shop Tests Type Immersion Test Special Tests (List Below)
MANUFACTURERS DATA
F F F F F F F F F
WITNESS
F F F F F F F F F
27 Curr (Rated Volt): Full Load 28 Locked Rotor Power Factor 29 Locked Rotor w/Stand Time (Cold Start) 30 Locked Rotor w/Stand Time (Hot Start) 31 Torques (NCm): Full Load 32 33 34 35 Locked Rotor Pull-up (Ind) Breakdown (Ind)
F F F F F F F
Manufacturers Standard
SHIPMENT Domestic
Export
36 Open Circuit Time Constant (Sec) 37 Symmetrical Contribution to 3-Phase Terminal Fault: 38 At 1/2 Cycles 40 Transient (XD) At 3 Cycles Synchronous (XD) ohms @ C % % 39 Reactances: Subtransient (XD) 41 AC Stator Resistance 42 Rated kVA 43 kVA Inrush @ Full Volt & Locked Rotor (Syn) 44 kVA @ Full Voltage & 95% Speed 45 Max. Line Curr in Stator on 1st Slip Cyc & Pull-out 46 (Syn) sec sec 47 Acceleration Time (Mtr Only & Rated Volt.) 48 Accel Time (Mtr & Load & 85% Rated Volt.) 2 2 49 Rotor/Field WK & Mtr Shaft (NCm ) 50 No. of Starts per Hour
REMARKS:
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS EGE 15-D-6a 1991
Page 14 of 15
1 PULSATION SUPPRESSION DEVICES (FOR MACHINES OF 201 BHP AND LARGER SEE TABLE 4 & PAR. 3.10) 2 THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION 3 Applicable to: 4 For/User 5 Site Location 6 Compressor Mfr 7 Suppressor Mfr 8 9 10 12 Total Number of Compressor Cyl 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 NOTE:
Proposals
Purchase
G By Mfr(s)/Purchaser As Applicable F
Stroke mm rpm Code Regulations Apply
F F F F F
Nonlube Serv
Dry Type Internal corrosion Coating: Radiography (X-ray of Welds): Special Welding Requirements Outdoor Storage over 6 Months Witnessed
F F
None
F F
Spot
F F
Yes 100%
F F
Witness Hydrotest
Observed CYLINDER, GAS, OPERATING, AND SUPPRESSOR DESIGN DATA Service Number of Cyl Cyl Bore Dia Piston Rod Dia Crank Angle(s) Betw Manifolded Cyls mm Stroke Startup Only 3 m /h kPa/bar abs C (kPa)(bar) INLET SUPPRESSOR Yes % mm rpm Stage No. On Crankthrow No.(s) Deg
G
F G G F
Unloaders for: Compressor Manufacturers Derated Capacity Receiver Operating Pressure Operating Temp Within Suppressors Allowable Pressure Drop Through Suppressors Combination Inlet Suppressor Separator/ Internals kg/h Inlet Inlet
mm Piston Displacement
3 m /d
Cap Cont
F F
3 m /h
None
F F F
)P
G Discharge F
)P
Discharge
F F
No / Yes
Yes
DISCHARGE SUPPRESSOR No
Yes
No
No
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET SI (METRIC) UNITS
1 PULSATION SUPPRESSION DEVICES FOR RECIPROCATING COMPRESSORS PAR.( 3.10) 2 THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 46 47 48 OTHER DATA AND NOTES Service Stage No. By Manufacturer or Purchaser As Applicable INLET SUPPRESSOR DISCHARGE SUPPRESSOR
"
F " G F " G G
" " " "
To Be Completed by Manufacturer After Order CONSTRUCTION REQUIREMENTS & DATA Basic Material Required: Carbon Steel, SS, etc. Act. Matl, ASTM or SAE Designation Corrosion Allowance, mm Wall Thickness, mm Nom Shell Dia x Overall Length Pipe or Rolled Plate Construction Act. Max. Allow. Working Press. & Temperature Shell/Head Required Shell/Head 3 mm/vol m
G F
/ mm mm/
/ mm mm/
3 mm
G
)P
x Pipe
mm/
3 mm
Rolled Plate C % kg No %
G
)P
x Pipe
mm/
Rolled Plate C % kg No %
Max. Expected Pressure Drop )P (kPa) (bar)/% Line Press. Weight, kg Each Extend Vents/Drains to Allow for Insulation Expected Peak-to-Peak Pulse @ Line Sid/Cyl Fig % Press. Based on Final Suppressor Design Supports, Type/Quantity
F
G F
Yes % /
Yes % /
F F F F F F F
Compr Cyl Flange(s), Qty/Size/Rating/Facing/Type Per ASME 16.5 Inspection Openings Required
F
" " " " "
Yes
No
Blinded
Yes
No
F
No
Blinded
Spec Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg *Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg
F F F F
F F F F
Yes
F F F F
No
F F F F
Yes
F F F F
Spec Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg *Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg
Drain Connections Required Spec Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg *Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg
Yes
No
Yes
No
F F
Cyl Nozzle
Yes
No
Yes
No
Spec Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg *Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg Main Body
Yes
No
Yes
No
Spec Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg *Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg
" "
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
ISSUE 1 2 APPLICABLE TO: FOR SITE SERVICE MANUFACTURER APPROVED 3 ISSUE APPROVED JOB NO. LOCATION
PROPOSAL
PURCHASE
AS BUILT
DATE
MODEL BY PURCHASER
G
3
BY MANUFACTURER
MANDATORY
Winter
3 Stage 1 2 3 1 2 4 5 INLET CONDITIONS @ COMPRESSOR SUCTION FLANGE (3.1.2) 6 7 8 9 10 11 13 14 15 16 17 18 CONDITIONS @ RECEIVER DISCHARGE 19 20 21
F F F F F F F F F
PACKAGE MANUFACTURER SHALL FURNISH ITEMS NOTED BELOW All Piping to Edge of Skid (3.7.5.1) Driver: Steam Turbine Speed Reducing Gear Sheaves & V-belt Shaft Coupling Coupling Guards Intercooler & Separator (3.8) Aftercooler & Separator (3.8) Air Receiver (3.11) Pulsation Dampers (3.10) Control Station (3.6.3) Inlet Filter & Silencer (3.9) Inlet Piping Motor (3.1) Other
F F F G F G G
Bar. Press., psia Temperature, F Molecular Weight Cp/Cv (K1) or (Kave) Inlet Volume, ft /min
3
12 CONDITIONS @ COMPRESSOR DISCHARGE FLANGE Pressure, psia Temperature, F (2.3) - Adiabatic - Actual (1.4.1.13)
F F F F
Inlet
Discharge
F F G G G F F F
22 RATED CONDITIONS 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 lb/h Wet (1.4.1.3) Inlet ft /min (Corrected) Pressure Ratio (R) Speed (rpm) (2.2.1) Power, hp Total Power, hp (1.4.1.14) Maximum Sound
3
F F F F F
Discharge Check Valve Auto Condensate Traps (3.8.3) Orificed Bleed (3.8.3) Cooling Water Manifold (3.7.5) Thermal Relief Valves (Coolant) (3.8.5) Torsional Analysis (2.2.2 to 2.5.2) (Geared Units Only) Digital Pulsation Analysis (3.10) Cooling Water System
System Suitable for Parallel Operation with: Centrif Comp Recip Comp Standby Duty
In-house
Both
F F F G
F
psi
Receiver Discharge
F F F
F F F
Other
Pressure Transducer Conn (2.6.2.4) Lateral Critical Analysis Special Tools (3.12)
Pressure Drop Allowed for: Inlet Filter psi Inlet Pulsation Damper Discharge Pulsation Damper Aftercooler Receiver psi psi psi
REMARKS:
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Basic Operating Control Type: 43 44 45 CONTROL SYSTEM (3.6.2)
F G G G G G G G G G G G F G G G G G G G G G G G
STARTUP % Capacity/Stage lb/h - Wet Inlet, ft /h Pockets/Valves Operation* Inlet Pressure, psia Discharge Pressure, psia Discharge Temp, F (Actual) Power/Stage hp Total Power BHP (Incl Drive Losses) Actual Rod Load, N, T Rod Rev, Degrees
3
(3.6.2.4)
% Capacity/Stage lb/h - Wet Inlet, ft /min Pockets/Valves Open* Inlet Pressure, psia Discharge Pressure, psia Discharge Temp, F (Actual) Power/Stage Total hp (Incl Drive Losses) Actual Rod Load, N, T Rod Rev, Degrees
3
*Show Operation with the Following Symbols: Suction Valve(s) Unloaded Head End or Crank End = CE = HE or Plus = = = S F V
Example: HE-F/CE-S = Head End Fixed Pocket Open/Crank End Suction Valve(s) Unloaded. C = Compression T = Tension
F F F
F F F F F F
Manual (3.6.2.1) Five Step Three Step Other
48 49 50 51
F F F F
F F F F
F F
Load Unload
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 2 Altitude 3 Design Temp, F 4 Design Wet Bulb Temp, F 5 ft
COMPRESSOR DATA psia Winter, min. Item No./Service Stage No. of Cyl Type Cyl Cooling Required (2.6.1.7) (App B) Lubricated/Nonlubricated Single/Double Acting Cylinder Liner, Yes/No Bore, in. Stroke, in. Piston Displacement, ft Division Clearance, % Volumetric Efficiency, % API Valve Gas Velocity, ft/min (2.7.1) No. Inlet/Disch Valves/Cyl Type of Valves (2.7.2) Inlet/Disch Valve Lift, mils (2.7.1) Max. Allow. Piston Speed, ft/min. (2.2.1) Normal Piston Speed, ft/min (2.2.1) Rod Diameter, in. Max. Allow. Rod Load, N, T* Max. Allow. Rod Load, N, C*
3
F F F
Winterization Reqd
Indoors
F F
F F
Heated
F F
Other
14 COOLING WATER FOR COMPR CYLINDERS (2.6.1.9) 15 Type Water 16 COOLING WATER FOR OIL COOLER & 17 INTERCOOLERS (2.6.1.9) 18 Type Water 19 COOLING FOR ROD PACKING COOLING 20 Type Fluid 21 22 ELECTRIC POWER FOR HEATERS 23 25 27 28 29 STEAM FOR HEATERS 30 Normal 31 Max. 33 Press., 34 Dew Point 35 36 COMPRESSOR FRAME LUBRICATION (2.12) 37 FRAME 38 39 40 41 42 43 F psig psig Max. FTT FTT Normal Min. Volts Volts Volts Phase Phase Phase Cycles Hz Cycles Hz 24 MOTOR CONTROL & INSTRUMENT VOLTAGE 26 ALARM AND SHUTDOWN VOLTAGE
Rod Runout (Allowable), mils Min. Cylinder Wall Thickness, in. Cylinder Finish, Ra (2.6.1.5) Max. Allow. Cyl Wkg Press., psig Max. Allow. Cyl Temp, F (1.4.1.6) Recommended Relief Valve, psig Hydrostatic Test, psig Cylinder Water Jacket Min. Allowable Speed (1.4.1.8) Trip Speed (1.4.1.18) *T = Tension COMPRESSOR MATERIALS (APP C) Cylinders (2.14.1.1 & 2.14.2.7) Cylinder Liners Pistons Piston Rings Rider Rings Piston Rods
C = Compression
F F F G
Pressure System
F
Sleeve
Splash System
Main Oil Pump Driven by Compr Shaft Aux Oil Pump Driven by Electric Motor Hand-Operated Pump for Starting
Nonlubricated
G G G
F F
Roller
Piston Rod Hardness, Rc Valve Seats/Seat Plate Valve Stops Valve Chain Valve Springs Rod Packing Main Bearings Liters Crankpin Bearing Low Temp Material (2.14.5)
Materials
Compr Shaft
F F
Elec Mtr
Single Plunger/Feed
Div Block
Lubricator Make Model No. per Compr. No. of Spare Lube Blocks
Cap.
24 Hours Heater
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 COMPRESSOR MATERIALS (APP C) Contd 2 Crankshaft (2.14.2.4) 3 Crosshead Bearing 4 Crosshead 5 Crosshead Shoes 6 Flywheel 7 Cylinder Matl per ASTM A 395 (2.14.2.7) 8 Cylinder Head Matl per ASTM A395 (2.14.2.7) 9 10 11 12 13 14 15 16 17 18 19 20 21 22 COUPLINGS (3.2) DRIVER-COMPR GEAR COMPR ELECTRIC Main Driver Main Lube Oil Pump Aux Lube Oil Pump Pkg Coolant Oil Pump Mech Lubricator
Domestic
F G
Outdoor Storage Over 6 Months (4.4.1) UTILITY CONSUMPTION LOCKED hp ROTOR AMPS
FULL-LOAD AMPS
F G F F F F F G G G F F F G F F F F F F G G
OR DRIVER-GEAR Make Model Lubrication Mount Cplg Halves Spacer Reqd Lmtd End Float Reqd Idling Adaptor Reqd Cplg Rating (hp/100 rpm) Keys (1) or (2): or Hydro Fit Cplgs-(Main) (Aux) Oil Pump Jacket Water Pumps Mfr Model
Frame Oil Heater Lubricator Heater Space Heater STEAM Flow lb/h Main Driver Lubr Heater Frame Heater COOLING WATER Nonspark (3.2.1.8) Tot. Encl V-Belt Grd Quantity, ft /h Inlet Temp, F Outlet Temp, F Inlet Press., psig Outlet Press., psig Other Max. Press., psig Total CW, gpm
3
Hz Hz Hz
Press. psig
&
Temp FTT
to
Code
Standard
F F
COMPR ROD L.O INTER CYL JKTS PKG COOLER COOLERS OTHER
COMPRESSOR PACKING (2.11) Full Floating Vented Packing with Stainless Steel Springs Forced Feed Lubricated Nonlube
Teflon
Carbon
Water Cooled Prov Future Water/Oil Cooling Vented to DISTANCE PIECE (2.10.1 & 2.10.2) Standard Extra Long Single Compartment Screened Solid Cover
G G G G G G G G G G
WEIGHTS AND DIMENSIONS Max. Erection Weight Max. Maintenance Weight Total Wt Less Driver & Gear Wt of Complete Unit Space Reqd, ft Compressor Complete Unit L L W W H H ft ft lb lb lb lb
Louvered
Rod Removal Distance Cooler Tube Removal Distance Lube Oil Console Total Weight Dim., ft L W H
Manual
Pneumatic
lb
Flanged Outlet
lb W H
F F
Dim., ft
F F
Compressor
Gear
INSPECTION AND SHOP TESTS Driver Shop Inspection Mfr Standard Shop Tests Valve Leak Test Cylinder Hydrostatic Test Reqd
F F F F F F F F F G F F F G
Common (Under Compr Gear & Driver) Under Compr Only Open Construction Drip Rim
Other
Hydro Cyl Water Jkts @ psig Barring Over to Check Rod Runout
Horizontal Adjusting Screws for Equipment (3.5.5) Vertical Adjusting Screws for Equipment (3.5.5) Suitable for Point Support (3.5.2) Suitable for Perimeter Support Grouting Prep Epoxy (3.5.8) Recommended Straight Run of Pipe Diameter Before Suction Vendor Review & Comments on Purchaser Piping & Foundation (2.1.12)
F F F
Mechanical Run Test Incl Shop Driver Performance Test (4.3.4.1) Mechanical Run Test Incl Job Driver Complete Unit Tests (4.3.4.2) Aux Equip Oper Test Dismantle/Reassemble Inspection Kerosine Leak Test
FORCE MOMT FORCE MOMT FORCE MOMT lb Axial Vertical Horiz 90 FORCE MOMT FORCE MOMT FORCE MOMT lb lb-ft lb lb-ft lb lb-ft Axial Vertical lb-ft lb lb-ft lb lb-ft
F F F F F F F F F F F
CONTRACT DATA
F F F F F F F F F F F F F F F
Witn
F F F F F F F F F F F F F
Obser
F F F F
F F F F F F F F F
Certified Copies of Preshipment Test Data [5.2.4.2 (d)] Material Insp (NDT) (2.14.6) Retain Assy Clearances for 5 Years [4.2.1 (c)] Vessel Cleanliness Inspection (4.2.3.2) Keep Shop Test Data for 5 Years [5.2.4.2 (d)] Mfr Rep Present for Initial Alignment (2.1.12) Progress Reports (5.2.5) Coordination Meeting (5.2.2) Drawing Requirements [5.1 (a) & 5.2.3.1]
REMARKS
Horiz 90 OTHER CONNECTIONS NO. SIZE Lube Oil Inlet Lube Oil Outlet Cylinder Drains Vents Cooling Water Suction Damper Discharge Damper Coupling Drain (Flanged) (3.2.2.2)
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 2 BASIC SYSTEM REQTS (NORMAL OIL FLOW) 3 4 5 FRAME LUBE OIL SYSTEM (2.12)
G G G
gpm
psig
Hydrotest MAIN
9 PUMPS 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Shaft Driven Motor Driven Turbine Driven Horiz Centrifugal Gear/Screw
F F F F F F F F F G G G G G F F F F G F
CARBON STEEL
STAINLESS STEEL
Complete System Return Piping Carbon Stl Slip-on Flanges on Stainless Stl Piping
With Bypass & Temp Control Valve Manual See Pages 10 & 11/15 For Cooler Details
F F F
F F
Air Cooled
F F F
Auto
FILTERS (2.12.7) Single ASME Code Design Micron () Filter Medium Design Press., psig
F F F F
G G G G F G F G F
gpm (Rated) @ psig BHP @ 100 SSU Driven hp Casing Material Speed Coupling Guard Mech Seal
Standby (2.12.4)
33 REMARKS:
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 2 3 4 5 6
7 BASIC SYSTEM REQUIREMENTS (NORMAL FLOW) 8 9 Water gpm psig Cyl Temp, F
F F F F G G G
SELF-CONTAINED COOLING SYSTEM (2.6.1.9 & FIG. B-2, APP B) Sys to Be Console Mounted w/Deck Plate Suitable for Perimeter Support and Grouting One Console for Each Compressor One Console for Jacket Water to Be Compressors % Ethylene Glycol
COOLERS Single
F F F F F G G G G G G G G G G G G G
Automatic
F F F
F
Auto
Air Cooler
With Bypass & Temp Control Valve (With TIC & 2-Way Valve) Manual
Hydrotest
psig psig
See Pages 10 & 11 for Cooler Details SYSTEM COMPONENT SUPPLIERS MANUFACTURER Main Pump Standby Pump Electric Motor(s) Steam Turbine(s) Cooler(s) Oil Filter(s) Accumulators Suct Strainer(s) Check Valve(s) Switch Valve(s) Pump Coupling(s)
MODEL
21 Level Gage 22 PUMPS 23 Horizontal 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Motor Driven Turbine Driven Centrifugal Gear/Screw
F F F F F F F F
ft x Electric
ft x
ft Steam
39 40 SKETCH: 41 42 43 44 45 46 47 48 49 50 51
G G G G F G F G F F F
gpm (Rated) @ psig BHP @ 100 SSU Driven hp Casing Material Speed Coupling Guard Mech Seal
F F F F F F F F F F F
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 2 3 LOCAL CONTROL STATION (3.6.3) 4 5 6 7 INSTRUMENTATION
G G F
Totally Enclosed
SUPPLIED BY VENDOR Power Supply Light Start-Stop Button Base Mounted G Freestanding G Weatherproof
NOTE:
G F
Strip Heaters
Purge Connections
GF GF GF GF GF GF GF GF GF GF GF GF
FUNCTION Low Flame Oil Pressure High Frame Oil Temp High Lube Oil Filter )P Low Mech Lubrication Oil Level High Inlet Air Pressure Differential High Cooling Water Temp (Ea Cyl) High Gas Discharge Pressure (Ea Cyl) Aux Lube Oil Pump Start High Liquid Level Moisture Sep High Gas Disch Temp (Ea Cyl) High Intercooler Air Temp High Intercooler Cond Level SWITCH CLOSURES (3.6.5.2)
ALARM
TRIP
29 Alarm Contacts Shall 30 Alarm &/Be Norm. 31 Shutdown Cond Shall 32 Normally
G G
GF GF GF GF GF GF GF GF GF GF GF GF GF GF G G
FUNCTION Compressor Frame Vibration Gear Vibration Gear Axial Position Compressor Driver Shutdown High Driver Thrust Brg Temp Cylinder Lubricator Drive Failure
ALARM
TRIP
MISCELLANEOUS
Prealarm & Shutdown Switches Shall be Separate Purch Electrical & Instrument Conn Shall Be: Brought Out to Terminal Boxes Made Directly By the Purchaser
33 NOTE: Normal Cond When Compressor in Operation 34 35 36 37 38 39 PRESSURE GAGE REQUIREMENTS (3.6.4.5) 40 41 Oil Filled Yes 42 FUNCTION 43 Lube Oil Pump Discharge 44 45 46 47 48 49 Lube Oil Filter )P Lube Oil Supply No GAGE BOARD
Switch Encl:
F F
Weatherproof
GF GF GF GF GF GF
GF G GF GF GF GF GF
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 TEMPERATURE GAGE REQUIREMENTS 2 3 FUNCTION 4 Lube Oil Pump Discharge From: 5 6 7 8 9 10 11 12 13 MISCELLANEOUS INSTRUMENTS 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 QUANTITY PURCHASER TAG NUMBER VENDOR TAG NUMBER CONTROL PANEL INSTRUMENTS LOCATION DESCRIPTION & SET POINT MOUNTING (3.6.5.1) Gear Outlet Driver Journal Bearing Driver Thrust Bearing CW In & Out of Intercooler Crankcase
LOCALLY MOUNTED
GF GF GF GF GF GF GF GF GF GF
GAGE BOARD
GF GF GF GF GF GF GF GF GF GF
FUNCTION Cooler Oil Inlet & Outlet Compressor Suction Ea Compressor Discharge Ea Cyl Jacket Water Supply Jacket Water Return Ea Cyl Gear Journal Bearing Ea Air Cooler Inlet & Outlet
G GF G GF G GF GF GF GF G
GAGE BOARD
GF GF GF GF GF GF GF GF GF GF
LOCALLY MOUNTED Tachometer (3.6.4.2) Pressure Gages: Temperature Gages: Level Gages: Diff Pressure Gages: Pressure Switches: Diff Pressure Switches: Temperature Switches: Level Switches: Control Valves: Pressure Relief Valves: Thermal Relief Valves: Sight Flow Indicators: Gas Flow Indicator: Vibration Equipment: Tachometer: Solenoid Valves: Annunciator: Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr
GAGE BOARD Annunciator (3.6.6) Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Flange & Type Size & Type Model & No. Points
LOCALLY MOUNTED
GAGE BOARD
17 INSTRUMENT SUPPLIERS
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 2 Duty 3 Supplier 4 Model No. 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Tubes Tubesheet Shell Shell Flange MATERIALS Baffles Channel Channel Flange Channel Noz Flanges Inlet Outlet Drain Vent No INTERCOOLER Watts Cooler Item No. No. Units Required Type OPERATING CONDITIONS Fluid Total Flow, lb/h Specific Gravity
2 Thermal Cond, Btu/hCft CF
F G G G G G G F G F G G G G G G G F G F
@ @ @ @
F F F F
@ @ @ @
F F F F
Specific Heat, Btu/lbCF Viscosity, SSu Operating Temperature Inlet Pressure, psig Inlet Velocity, ft/s Pressure Drop, psi Design Temperature, F Pressure, psig 2 Ch C Fouling Resistance, ft F/Btu Min. Corrosion Allowance, in. Number of Passes per shell Allow.
Calc
Allow.
Calc
Min.
Test
Min.
Test
Total Area (1) Lmtd Corrected Mtd (Eff) Transfer Rate, Clean Transfer Rate, Service Cross Baffles, Type Code Requirements (2) Weights Bundle ASME TEMA lb
G G G
in.
F
2 Btu/hCft CF 2 Btu/hCft CF
G G G
lb
G G
GF G G
No No
Auto Drain Trap with Manual Bypass [3.8.3(a)] Orificed Drain Trap Bleed
SHELL SIDE Size, NPS (in.) Rating & Facing No. Size, NPS (in.)
(1) Outside tube area, excluding area in tubesheets. (2) Units exempt from ASME code stamp shall have longitudinal weld seams spot examined per Par. UW-52 of the Code.
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 2 Duty 3 Supplier 4 Model No. 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Tubes Tubesheet Shell Shell Flange MATERIALS Baffles Channel Channel Flange Channel Noz Flanges Inlet Outlet Drain Vent No AFTERCOOLER Watts Cooler Item No. No. Units Required Type OPERATING CONDITIONS Fluid Total Flow, lb/h Specific Gravity
2 Thermal Cond, Btu/hCft CF
F G G G G G G F G F G G G G G G G F G F
@ @ @ @
F F F F
@ @ @ @
F F F F
Specific Heat, Btu/lbCF Viscosity, SSU Operating Temperature Inlet Pressure, psig Inlet Velocity, ft/s Pressure Drop, psi Design Temperature, F Pressure, psig 2 Fouling Resistance, ft ChCF/Btu Min. Corrosion Allowance, in. Number of Passes per shell Allow.
Calc
Allow.
Calc
Min.
Test
Min.
Test
Total Area (1) Lmtd Corrected Mtd (Eff) Transfer Rate, Clean Transfer Rate, Service Cross Baffles, Type Code Requirements (2) Weights Bundle ASME TEMA lb
G G G
in.
F 2 Btu/hCft F 2 Btu/hCft F
G G G
lb
G G
GF G G
No No
Auto Drain Trap with Manual Bypass [3.8.3(a)] Orificed Drain Trap Bleed
SHELL SIDE Size, NPS (in.) Rating & Facing No. Size, NPS (in.)
(1) Outside tube area, excluding area in tubesheets. (2) Units exempt from ASME code stamp shall have longitudinal weld seams spot examined per Par. UW-52 of the Code.
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 Applicable to: 2 For 3 Site 4 Service 5 Manufacturer 6 NOTE: 7 9 10 11
Proposal
F
Model
Purchase
As Built
Contractor
Serial No.
8 APPLICABLE SPECIFICATIONS
F F F F F F F F F F F F F
NEMA
Cl ft
Alt
F F F F F
Gr
Div
F
Fumes
Nonhazardous F
Dust
F Min.
F F F F F F F F F
STARTING (3.1.6)
F F F F F F
% (3.1.6)
F F
F F
Stator Shift
NEMA Design
Nonsparking Fans
F F
DC EXCITATION
kW Reqd
Slip Ring
By:
Volts Manufacturer
Purchaser
28 ENCLOSURE 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Class TEFC, Severe Duty Weather Protected, Type TEWAC Group
Div Explosionproof
F F F
Press.
psig
F F GF GF F F F F F F F G F F F
F
Gas F F
Press. Drop
in. H2O
TEIGF, Using
Double Wall Carbon Steel Tubes Water Supply: Press. Water Allow.: ) P Water Side Min. Corr. Allow. And Foul Factor (Air) (Gas) Supply Press. psig psig, Temp psi, Temp Rise in.
G G G F G F F F G F F F
BEARING TEMP DEVICES (3.1.5) Location Description Set @ F for Alarm F for Shutdown
SPACE HEATERS kW
F F
Volts %
Phase
Hz
Type:
Temperature Switch:
F F F
Purch
ohms Mfr
F for Alarm F for Shutdown WINDING TEMP DETECTOR & SPACE HEATER LEADS In Same Conduit Box In Separate Conduit Boxes
Type F By
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 2 3 4 5 6 7 8 9
F F F F
MANUFACTURERS DATA Contd Bearing: Type Lube Oil Required: Total Shaft End Float Limit End Float to Lubr gpm & psig
F F F F
Length
ft
WEIGHTS Net Weight Rotor Wt Max. Maint Wt (Identify) DIMENSIONS (METERS) L W SHOP INSPECTION AND TESTS REQD Shop Inspection Testing Per NEMA H Shipping Weight Max. Erection Wt
F F
Speed vs Torque @ 100%, 90% & 80% Rated Voltage Speed vs Current @ 100%, 90% & 80% Rated Voltage
10 Description 11 MAIN CONDUIT BOX SIZED FOR: 12 13 14 15 16 17 18 19 20 21 22 23 Manufacturer 24 Frame No. 25 Efficiency: FL 26 Pwr Factor (Ind), FL: 3/4L 3/4L
F F F F F F F F G
F F
Type Noninsulated
CTs for Diff Protection (Mounted by): Surge Capacitors (Mounted By): Lightning Arresters (Mounted By): CT for Ammeter (Mounted By): Space for Stress Cones AIR FILTERS Mfr
Mfr Std Shop Tests Type Immersion Test Special Tests (List Below)
MANUFACTURERS DATA
F F F F F F F F F
WITNESS
F F F F F F F F F
27 Curr (Rated Volt): Full Load 28 Locked Rotor Power Factor 29 Locked Rotor w/Stand Time (Cold Start) 30 Locked Rotor w/Stand Time (Hot Start) 31 Torques (NCm): Full Load 32 33 34 35 Locked Rotor Pull-up (Ind) Breakdown (Ind)
F F F F F F F
Manufacturers Standard
SHIPMENT Domestic
Export
36 Open Circuit Time Constant (Sec) 37 Symmetrical Contribution to 3-Phase Terminal Fault: 38 At 1/2 Cycles 40 Transient (XD) At 3 Cycles Synchronous (XD) ohms @ F % % 39 Reactances: Subtransient (XD) 41 AC Stator Resistance 42 Rated kVA 43 kVA Inrush @ Full Volt & Locked Rotor (Syn) 44 kVA @ Full Voltage & 95% Speed 45 Max. Line Curr in Stator on 1st Slip Cyc & Pull-out 46 (Syn) sec sec 47 Acceleration Time (Mtr Only & Rated Volt.) 48 Accel Time (Mtr & Load & 85% Rated Volt.) 2 2 49 Rotor/Field WK & Mtr Shaft (lb-ft ) 50 No. of Starts per Hour
REMARKS:
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS EGE 15-D-6b 1991
Page 14 of 15
1 PULSATION SUPPRESSION DEVICES (FOR MACHINES OF 201 BHP AND LARGER SEE TABLE 4 & PAR. 3.10) 2 THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION 3 Applicable to: 4 For/User 5 Site Location 6 Compressor Mfr 7 Suppressor Mfr 8 9 10 12 Total Number of Compressor Cyl 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 NOTE:
Proposals
Purchase
G By Mfr(s)/Purchaser As Applicable F
Stroke in. rpm Code Regulations Apply
F F F F F
Nonlube Serv
Dry Type Internal corrosion Coating: Radiography (X-ray of Welds): Special Welding Requirements Outdoor Storage over 6 Months Witnessed
F F
None
F F
Spot
F F
Yes 100%
F F
Witness Hydrotest
Observed CYLINDER, GAS, OPERATING, AND SUPPRESSOR DESIGN DATA Service Number of Cyl Cyl Bore Dia Piston Rod Dia Crank Angle(s) Betw Manifolded Cyls in. Stroke in. rpm Stage No. On Crankthrow No.(s) Deg
G
F G G F
Unloaders for: Compressor Manufacturers Derated Capacity Receiver Operating Pressure Operating Temp Within Suppressors Allowable Pressure Drop Through Suppressors Combination Inlet Suppressor Separator/ Internals lb/h Inlet Inlet
F
psi
SCFM
MMSCFD
Cap Cont
F
psia psia
3 ft /min
None
F F F
)P
G Discharge F
)P
psi No
Discharge
F F
No / Yes
Yes
DISCHARGE SUPPRESSOR
Yes
No
No
MOBIL ENGINEERING GUIDE UTILITY/INSTRUMENT AIR COMPRESSOR DATA SHEET CUSTOMARY UNITS
1 PULSATION SUPPRESSION DEVICES FOR RECIPROCATING COMPRESSORS PAR.( 3.10) 2 THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 46 47 48 OTHER DATA AND NOTES Service Stage No. By Manufacturer or Purchaser As Applicable INLET SUPPRESSOR DISCHARGE SUPPRESSOR
"
F " G F " G G
" " " "
To Be Completed by Manufacturer After Order CONSTRUCTION REQUIREMENTS & DATA Basic Material Required: Carbon Steel, SS, etc. Act. Matl, ASTM or SAE Designation Corrosion Allowance, in. Wall Thickness, in. Nom Shell Dia x Overall Length Pipe or Rolled Plate Construction Act. Max. Allow. Working Press. & Temperature Max. Expected Pressure Drop )P psi/% Line Press. Weight, lb Each Extend Vents/Drains to Allow for Insulation Expected Peak-to-Peak Pulse @ Line Sid/Cyl Fig % Press. Based on Final Suppressor Design Supports, Type/Quantity Shell/Head Required Shell/Head 3 in./vol ft
G F
/ in.
3 ft
G
)P
x Pipe
in./
psi @ F psi / %
G F
Rolled Plate
G
)P
x Pipe
in./
psi @ F psi/ %
G F
Rolled Plate
F
G F
lb No %
Yes % /
lb No %
Yes % /
F F F F F F F
Compr Cyl Flange(s), Qty/Size/Rating/Facing/Type Per ASME 16.5 Inspection Openings Required
F
" " " " "
Yes
No
Blinded
Yes
No
F
No
Blinded
Spec Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg *Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg
F F F F
F F F F
Yes
F F F F
No
F F F F
Yes
F F F F
Spec Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg *Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg
Drain Connections Required Spec Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg *Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg
Yes
No
Yes
No
F F
Cyl Nozzle
Yes
No
Yes
No
Spec Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg *Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg Main Body
Yes
No
Yes
No
Spec Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg *Qty, Size, 6000 lb NPT Cplg/Flg Type & Ratg
" "